Electromagnetic detection device for detecting corrosion damage of steel structure and use method thereof

By designing an electromagnetic detection device for corrosion damage detection of steel structures including through cavity, guide rail, bump and collection box, the problems of difficulty in cleaning iron filings, susceptible to moisture erosion, and the device cannot adapt to steel structures of different specifications are solved, and automatic cleaning of iron filings, protection of electromagnets and multi-special applicability of the device are realized.

CN114544752BActive Publication Date: 2025-03-14武汉喻远智能检测有限公司
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Patent Information

Application Number
CN202210167927.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-23
Publication Date
2025-03-14
Estimated Expiration
2042-02-23

AI Technical Summary

Technical Problem

The existing electromagnetic detection device for steel structure corrosion damage detection has problems such as difficulty in cleaning iron filings, susceptible to moisture corrosion, and the device cannot adapt to steel structures of different specifications.

Method used

An electromagnetic detection device including a detection table, support legs, screws and threaded cavity is designed. The iron filings are automatically cleaned by setting up through the through cavity, guide rails, bumps and collection boxes. The electromagnet is protected by using electric slide rails, sealing covers and sealing strips, and the rapid fixation of steel structures of different specifications is achieved through electric push rods and clamps.

Benefits of technology

It realizes automatic cleaning of iron filings, extends the service life of the electromagnet, and improves the applicability of the device, and can be applied to steel structures of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an electromagnetic detection device for detecting corrosion damage of steel structures and a method for using the same, comprising a detection platform, a support leg, a screw and a threaded cavity, wherein the support leg is fixed at the four corners of the bottom end of the detection platform, the bottom end of the support leg is provided with the threaded cavity, the screw is installed in the threaded cavity, a pad is provided at the bottom end of the screw, and both sides of the upper end of the detection platform are provided with a slide groove, and a slider is installed in the slide groove. The beneficial effect is that: the present invention provides a through cavity, a guide rail, a protrusion and a collection box, and during the movement of the slider, since the specifications of the through cavity are smaller than those of the slide groove, the iron filings spilled in the slide groove can fall into the collection box through the through cavity, and the iron filings are automatically cleaned, and the collection box is removed by the guide rail and the protrusion to clean the collected iron filings, without the need for manual cleaning, thereby reducing the work intensity of the staff and improving the functionality of the device.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel structure corrosion detection devices, and in particular to an electromagnetic detection device for steel structure corrosion damage detection and a use method thereof. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates, and adopts silanization, pure manganese phosphating, water washing and drying, galvanizing and other rust removal and rust prevention processes. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, stadiums, super high-rise buildings and other fields. Steel structure is easy to rust, and the degree of rust needs to be detected by electromagnetic detection equipment during the use of steel structure.

[0003] The existing electromagnetic detection device for detecting rust damage to steel structures uses an electromagnet to adsorb the steel structure during the detection process, thereby causing the slider to move in the slide groove. However, some iron filings will accumulate in the slide groove, and these iron filings need to be cleaned manually. At the same time, due to the small specifications of the slide groove, it is not convenient for the staff to clean it, which increases the cleaning difficulty of the staff and reduces the practicality of the device. In addition, during use, the existing electromagnetic detection device for detecting rust damage to steel structures is always exposed to the air by the electromagnet, which is easily corroded by moisture in the air, affecting the performance and service life of the electromagnet. In addition, the existing electromagnetic detection device for detecting rust damage to steel structures uses bolts to fix the steel structure, and since the spacing between the slide grooves cannot be adjusted, the device can only be applied to steel structures of the same specification, reducing the functionality of the device. Therefore, an electromagnetic detection device for detecting rust damage to steel structures is urgently needed to solve the existing problems. Summary of the invention

[0004] The purpose of the present invention is to provide an electromagnetic detection device for detecting corrosion damage of steel structures and a method of using the same in order to solve the above-mentioned problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] An electromagnetic detection device for detecting corrosion damage of steel structure comprises a detection platform, a support leg, a screw and a threaded cavity, wherein the support leg is fixed at the four corners of the bottom end of the detection platform, the threaded cavity is arranged inside the bottom end of the support leg, the screw is installed in the threaded cavity, a pad is arranged at the bottom end of the screw, slide grooves are arranged on both sides of the upper end of the detection platform, a slider is installed in the slide groove, a fixing plate is installed on one side of the upper end of the slider, an electric push rod is arranged on one side wall of the fixing plate, a clamping plate is arranged at one end of the electric push rod, a dynamometer is installed between one side wall of the slider and the inner wall of the slide groove, and the A side plate is fixed to one side of the upper end of the detection platform, a concave cavity is provided on one side wall of the side plate, an electromagnet is installed in the concave cavity, a sealing cover is provided on one side of the electromagnet, electric slide rails are installed on both sides of the sealing cover, a sealing strip is provided on one side wall of the sealing cover, a bracket is fixed to the upper end of the side plate, a lighting lamp is provided on the upper end of the bracket, a through cavity is provided at the bottom end of the slide groove, guide rails are provided on both sides of the bottom end of the detection platform, a collection box is installed in the guide rails, bumps are installed on both side walls of the collection box, a pull handle is fixed on one side wall of the collection box, and an operation panel is installed on one side wall of the detection platform.

[0007] Furthermore, the support leg is welded to the detection platform, the threaded cavity is formed on the support leg, the screw rod is connected to the threaded cavity via threads, and the pad is rotatably connected to the screw rod.

[0008] Through the above technical solution, the screw rod can rotate in the threaded cavity, thereby leveling the device.

[0009] Furthermore, the slide groove is formed on the detection platform, the slider is slidably connected to the slide groove, the fixed plate is connected to the slider by screws, the electric push rod is connected to the fixed plate by screws, and the clamping plate is connected to the electric push rod by screws.

[0010] Through the above technical solution, the electric push rod pushes the clamping plates to move toward each other, thereby quickly clamping and fixing the steel structure. At the same time, it can be applied to steel structures of different specifications to improve the functionality of the device. During the adsorption process, the slider moves in the slide groove.

[0011] Furthermore, the dynamometer is connected to the slider and the slide groove via screws.

[0012] Through the above technical solution, during the movement of the slider, the dynamometer is stretched and displays a corresponding value, and then the value of the dynamometer of the non-corroded steel structure under the same condition is compared to obtain the degree of corrosion of the steel structure.

[0013] Furthermore, the side plate is connected to the detection platform via screws, the concave cavity is formed on the side plate, and the electromagnet is connected to the concave cavity via screws.

[0014] Through the above technical solution, the magnetic field generated by the electromagnet adsorbs the steel structure, thereby causing it to move.

[0015] Furthermore, the electric slide rail is connected to the side panel via screws, the sealing cover is slidably connected to the electric slide rail, and the sealing strip is connected to the sealing cover via a slot.

[0016] Through the above technical solution, when the detection is completed, the electromagnet is powered off, and at the same time the electric slide rail drives the sealing cover to seal the electromagnet to prevent dust, and the sealing strip can seal the connection of the sealing cover to prevent the electromagnet from being corroded by moisture in the air due to being always exposed to the air, thereby ensuring the performance of the electromagnet and improving the service life of the electromagnet.

[0017] Furthermore, the bracket is connected to the side panel via screws, and the lighting lamp is connected to the bracket via screws.

[0018] Through the above technical solution, the lighting lamp illuminates the detection environment of the device.

[0019] Furthermore, the through cavity is formed on the detection platform, the through cavity and the slide groove form a structure that is wide at the top and narrow at the bottom, the guide rail is connected to the detection platform by screws, the protrusion is connected to the collection box by screws, the protrusion is slidably connected to the guide rail, and the pull handle is connected to the collection box by screws.

[0020] Through the above technical solution, during the movement of the slider, since the specifications of the through cavity are smaller than those of the slide groove, the iron filings spilled from the slide groove can fall into the collection box through the through cavity, and the iron filings are automatically cleaned. The collection box can be removed through the guide rail and the protrusion to clean the collected iron filings, without the need for manual cleaning, thereby reducing the workload of the staff and improving the functionality of the device.

[0021] Furthermore, the operation panel is electrically connected to the electric push rod, the electromagnet, the electric slide rail and the lighting lamp.

[0022] Through the above technical solution, the operation panel controls the operation of the device.

[0023] The beneficial effects of the present invention are:

[0024] 1. In order to solve the problem that the existing electromagnetic detection device for detecting corrosion damage of steel structure uses electromagnet to absorb the steel structure during the detection process, so as to drive the slider to move in the slide slot, but some iron filings will be accumulated in the slide slot, and these iron filings need to be cleaned manually. At the same time, due to the small size of the slide slot, it is not convenient for the staff to clean it, which increases the cleaning difficulty of the staff and reduces the practicality of the device. The present invention sets a through cavity, a guide rail, a protrusion and a collection box. During the movement of the slider, the specifications of the through cavity are smaller than those of the slide slot, so that the iron filings spilled in the slide slot can fall into the collection box through the through cavity, and the iron filings are automatically cleaned. The collection box is unloaded by the guide rail and the protrusion to clean the collected iron filings, without manual cleaning, reducing the work intensity of the staff and improving the functionality of the device.

[0025] 2. In order to solve the problem that the electromagnet of the existing electromagnetic detection device for detecting corrosion damage of steel structure is always exposed to the air during use, and is easily corroded by moisture in the air, which affects the performance and service life of the electromagnet, the present invention provides an electric slide rail, a sealing strip and a sealing rubber strip. When the detection is completed, the electromagnet is powered off, and the electric slide rail drives the sealing cover to seal the electromagnet to prevent dust, and the sealing rubber strip can seal the connection of the sealing cover to prevent the electromagnet from being corroded by moisture in the air because it is always exposed to the air, thereby ensuring the performance of the electromagnet and improving the service life of the electromagnet.

[0026] 3. In order to solve the problem that the existing electromagnetic detection device for detecting corrosion damage of steel structures uses bolts to fix the steel structure, and the spacing between the slide grooves cannot be adjusted, so the device can only be applied to steel structures of the same specification, reducing the functionality of the device, the present invention arranges an electric push rod and a clamping plate. When fixing the steel structure, the electric push rod pushes the clamping plates to move toward each other, so that the steel structure can be quickly clamped and fixed. At the same time, it can be applied to steel structures of different specifications, improving the functionality of the device, and during the adsorption process, the slider moves in the slide groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a front view of an electromagnetic detection device for detecting corrosion damage of a steel structure according to the present invention;

[0028] Figure 2 It is an enlarged view of point A in the electromagnetic detection device for detecting corrosion damage of steel structures described in the present invention;

[0029] Figure 3 It is a left view of a side plate of an electromagnetic detection device for detecting corrosion damage of a steel structure according to the present invention;

[0030] Figure 4It is a left sectional view of a detection platform in an electromagnetic detection device for detecting corrosion damage of a steel structure according to the present invention;

[0031] Figure 5 It is a cross-sectional view of a support leg in an electromagnetic detection device for detecting corrosion damage of a steel structure according to the present invention;

[0032] Figure 6 The invention discloses a top view of a detection platform in an electromagnetic detection device for detecting corrosion damage of a steel structure.

[0033] The following are the descriptions of the reference numerals:

[0034] 1. Collection box; 2. Support legs; 3. Test bench; 4. Lighting lamp; 5. Bracket; 6. Side panel; 7. Screw; 8. Pad; 9. Operation panel; 10. Slide; 11. Electric push rod; 12. Clamp; 13. Slider; 14. Fixed plate; 15. Concave cavity; 16. Electromagnet; 17. Electric slide rail; 18. Sealing cover; 19. Sealing strip; 20. Through cavity; 21. Guide rail; 22. Bump; 23. Pull handle; 24. Threaded cavity; 25. Dynamometer. DETAILED DESCRIPTION

[0035] The present invention will be further described below in conjunction with the accompanying drawings:

[0036] like Figure 1-Figure 6 As shown, an electromagnetic detection device for detecting corrosion damage of steel structure includes a detection platform 3, a support leg 2, a screw 7 and a threaded cavity 24, wherein the support leg 2 is fixed at the four corners of the bottom end of the detection platform 3, the bottom end of the support leg 2 is provided with the threaded cavity 24, the screw 7 is installed in the threaded cavity 24, the bottom end of the screw 7 is provided with a pad 8, the upper end of the detection platform 3 is provided with a slide groove 10 on both sides, the slide groove 10 is provided with a slider 13, a fixing plate 14 is installed on one side of the upper end of the slider 13, an electric push rod 11 is provided on one side wall of the fixing plate 14, a clamping plate 12 is provided at one end of the electric push rod 11, a dynamometer 25 is installed between one side wall of the slider 13 and the inner wall of the slide groove 10, the A side plate 6 is fixed to one side of the upper end of the detection platform 3, a concave cavity 15 is provided on one side wall of the side plate 6, an electromagnet 16 is installed in the concave cavity 15, a sealing cover 18 is provided on one side of the electromagnet 16, electric slide rails 17 are installed on both sides of the sealing cover 18, a sealing strip 19 is provided on one side wall of the sealing cover 18, a bracket 5 is fixed to the upper end of the side plate 6, an illuminating lamp 4 is provided on the upper end of the bracket 5, a through cavity 20 is provided at the bottom end of the slide groove 10, guide rails 21 are provided on both sides of the bottom end of the detection platform 3, a collecting box 1 is installed in the guide rail 21, protrusions 22 are installed on both side walls of the collecting box 1, a pull handle 23 is fixed on one side wall of the collecting box 1, and an operation panel 9 is installed on one side wall of the detection platform 3.

[0037] In this embodiment, the support leg 2 is welded to the detection platform 3, the threaded cavity 24 is formed on the support leg 2, the screw 7 is connected to the threaded cavity 24 through a thread, the pad 8 is rotatably connected to the screw 7, and the screw 7 can rotate in the threaded cavity 24, thereby leveling the device.

[0038] In this embodiment, the slide 10 is formed on the detection table 3, the slider 13 is slidably connected to the slide 10, the fixed plate 14 is connected to the slider 13 by screws, the electric push rod 11 is connected to the fixed plate 14 by screws, the clamping plate 12 is connected to the electric push rod 11 by screws, and the electric push rod 11 pushes the clamping plate 12 to move toward each other, thereby quickly clamping and fixing the steel structure, and can be applied to steel structures of different specifications, improving the functionality of the device, and during the adsorption process, the slider 13 moves in the slide 10

[0039] In this embodiment, the dynamometer 25 is connected to the slider 13 and the slide groove 10 by screws. During the movement of the slider 13, the dynamometer 25 is stretched and displays a corresponding value, and then the value of the dynamometer 25 of the rust-free steel structure under the same conditions is compared to obtain the degree of corrosion of the steel structure.

[0040] In this embodiment, the side plate 6 is connected to the inspection platform 3 by screws, the cavity 15 is formed on the side plate 6, and the electromagnet 16 is connected to the cavity 15 by screws. The magnetic field generated by the electromagnet 16 adsorbs the steel structure, thereby moving it.

[0041] In this embodiment, the electric slide rail 17 is connected to the side panel 6 by screws, the sealing cover 18 is slidably connected to the electric slide rail 17, and the sealing strip 19 is connected to the sealing cover 18 by a slot. When the detection is completed, the electromagnet 16 is powered off, and at the same time, the electric slide rail 17 drives the sealing cover 18 to seal the electromagnet 16 to prevent dust, and the sealing strip 19 can seal the connection of the sealing cover 18 to prevent the electromagnet 16 from being eroded by moisture in the air due to being always exposed to the air, thereby ensuring the performance of the electromagnet 16 and improving the service life of the electromagnet 16.

[0042] In this embodiment, the bracket 5 is connected to the side plate 6 by screws, and the illuminating lamp 4 is connected to the bracket 5 by screws, and the illuminating lamp 4 illuminates the detection environment of the device.

[0043] In this embodiment, the through cavity 20 is formed on the detection table 3, and the through cavity 20 and the slide groove 10 form a structure that is wide at the top and narrow at the bottom. The guide rail 21 is connected to the detection table 3 by screws, and the protrusion 22 is connected to the collection box 1 by screws. The protrusion 22 is slidably connected to the guide rail 21, and the pull handle 23 is connected to the collection box 1 by screws. During the movement of the slider 13, since the specifications in the through cavity 20 are smaller than the specifications of the slide groove 10, the iron filings spilled in the slide groove 10 can fall into the collection box 1 through the through cavity 20, and the iron filings are automatically cleaned. The collection box 1 is removed by the guide rail 21 and the protrusion 22 to clean the collected iron filings, without the need for manual cleaning, thereby reducing the workload of the staff and improving the functionality of the device.

[0044] In this embodiment, the operation panel 9 is electrically connected to the electric push rod 11 , the electromagnet 16 , the electric slide rail 17 and the lighting lamp 4 , and the operation panel 9 controls the operation of the device.

[0045] A method for using an electromagnetic detection device for detecting rust damage to a steel structure: first, place the device in a working position, and level the device by adjusting the screwing depth of the screw rod 7 in the threaded cavity 24, then turn on an external power supply, then place the steel structure between the clamping plates 12, and use the electric push rod 11 to push the clamping plates 12 to move toward each other, so that the clamping plates 12 quickly fix the steel structure, and then energize the electromagnet 16 to adsorb the steel structure. During the adsorption process, the steel structure will drive the slider 13 to slide in the slide groove 10 and approach the electromagnet 16. At the same time, the dynamometer 25 is stretched and displays the corresponding tension value, and then the value of the dynamometer 25 of the non-rusted steel structure under the same conditions is compared to obtain the steel structure. The rust degree of the structure is determined, and during the movement of the slider 13, since the specifications of the through cavity 20 are smaller than the specifications of the slide 10, the iron filings spilled in the slide 10 can fall into the collection box 1 through the through cavity 20, and the iron filings are automatically cleaned, and the collection box 1 is removed through the guide rail 21 and the protrusion 22 to clean the collected iron filings. During the detection process, the lighting lamp 4 can illuminate the detection environment of the device. When the detection is completed, the electromagnet 16 is powered off, and the electric slide rail 17 drives the sealing cover 18 to seal the electromagnet 16 for dustproof, and the sealing strip 19 can seal the connection of the sealing cover 18 to prevent the electromagnet 16 from being exposed to the air all the time and being corroded by moisture in the air.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An electromagnetic detection device for detecting corrosion damage of steel structures, characterized in that: The invention comprises a detection platform (3), a support leg (2), a screw rod (7) and a threaded cavity (24), wherein the support leg (2) is fixed at the four corners of the bottom end of the detection platform (3), the threaded cavity (24) is arranged inside the bottom end of the support leg (2), the screw rod (7) is installed in the threaded cavity (24), a pad (8) is arranged at the bottom end of the screw rod (7), and a slide groove (10) is arranged on both sides of the upper end of the detection platform (3), a slider (13) is installed in the slide groove (10), a fixed plate (14) is installed on one side of the upper end of the slider (13), and a side wall of the fixed plate (14) is provided. An electric push rod (11) is provided, a clamping plate (12) is provided at one end of the electric push rod (11), a tension gauge (25) is installed between a side wall of the slider (13) and the inner wall of the slide groove (10), a side plate (6) is fixed to one side of the upper end of the detection platform (3), a concave cavity (15) is provided on one side wall of the side plate (6), an electromagnet (16) is installed in the concave cavity (15), a sealing cover (18) is provided on one side of the electromagnet (16), electric slide rails (17) are installed on both sides of the sealing cover (18), and a sealing strip (18) is provided on one side wall of the sealing cover (18). 9), a bracket (5) is fixed to the upper end of the side plate (6), a lighting lamp (4) is arranged on the upper end of the bracket (5), a through cavity (20) is arranged at the bottom end of the slide groove (10), guide rails (21) are arranged on both sides of the bottom end of the detection platform (3), a collection box (1) is installed in the guide rail (21), protrusions (22) are installed on both side walls of the collection box (1), a pull handle (23) is fixed on one side wall of the collection box (1), an operation panel (9) is installed on one side wall of the detection platform (3), the support leg (2) is welded to the detection platform (3), and the threaded cavity (24) is provided with a plurality of holes. ) is formed on the supporting leg (2), the screw (7) is connected to the threaded cavity (24) by threads, the pad (8) is rotatably connected to the screw (7), the through cavity (20) is formed on the detection platform (3), the through cavity (20) and the slide groove (10) form a structure with a wide top and a narrow bottom, the guide rail (21) is connected to the detection platform (3) by screws, the protrusion (22) is connected to the collection box (1) by screws, the protrusion (22) is slidably connected to the guide rail (21), and the pull handle (23) is connected to the collection box (1) by screws.

2. The electromagnetic detection device for detecting corrosion damage of steel structures according to claim 1, characterized in that: The slide groove (10) is formed on the detection table (3), the slider (13) is slidably connected to the slide groove (10), the fixed plate (14) is connected to the slider (13) by screws, the electric push rod (11) is connected to the fixed plate (14) by screws, and the clamping plate (12) is connected to the electric push rod (11) by screws.

3. The electromagnetic detection device for detecting corrosion damage of a steel structure according to claim 1, characterized in that: The dynamometer (25) is connected to the slider (13) and the slide groove (10) via screws.

4. The electromagnetic detection device for detecting corrosion damage of a steel structure according to claim 1, characterized in that: The side plate (6) is connected to the detection platform (3) via screws, the concave cavity (15) is formed on the side plate (6), and the electromagnet (16) is connected to the concave cavity (15) via screws.

5. The electromagnetic detection device for detecting corrosion damage of steel structures according to claim 1, characterized in that: The electric slide rail (17) is connected to the side plate (6) via screws, the sealing cover (18) is slidably connected to the electric slide rail (17), and the sealing strip (19) is connected to the sealing cover (18) via a slot.

6. The electromagnetic detection device for detecting corrosion damage of a steel structure according to claim 1, characterized in that: The bracket (5) is connected to the side plate (6) via screws, and the lighting lamp (4) is connected to the bracket (5) via screws.

7. The electromagnetic detection device for detecting corrosion damage of steel structures according to claim 1, characterized in that: The operating panel (9) is electrically connected to the electric push rod (11), the electromagnet (16), the electric slide rail (17) and the lighting lamp (4).

8. A method for using an electromagnetic detection device for detecting corrosion damage of a steel structure, applied to an electromagnetic detection device for detecting corrosion damage of a steel structure as claimed in any one of claims 1 to 7, characterized in that: First, the device is placed in the working position and leveled by adjusting the screwing depth of the screw rod (7) in the threaded cavity (24). Then, the external power supply is turned on. Next, the steel structure is placed between the clamping plates (12) and the clamping plates (12) are pushed toward each other by the electric push rod (11), so that the clamping plates (12) quickly fix the steel structure. Then, the electromagnet (16) is energized to adsorb the steel structure. During the adsorption process, the steel structure drives the slider (13) to slide in the slide groove (10) and approach the electromagnet (16). At the same time, the tensile gauge (25) is stretched and displays the corresponding tensile value. Then, the degree of corrosion of the steel structure is obtained by comparing the value of the tensile gauge (25) of the rust-free steel structure under the same condition. 3) During the movement, since the specifications of the through cavity (20) are smaller than those of the slide groove (10), the iron filings spilled from the slide groove (10) can fall into the collection box (1) through the through cavity (20), and the iron filings are automatically cleaned. The collection box (1) is removed through the guide rail (21) and the protrusion (22) to clean the collected iron filings. During the detection process, the lighting lamp (4) can illuminate the detection environment of the device. When the detection is completed, the electromagnet (16) is powered off, and the electric slide rail (17) drives the sealing cover (18) to seal the electromagnet (16) to prevent dust, and the sealing strip (19) can seal the connection of the sealing cover (18) to prevent the electromagnet (16) from being exposed to the air and being corroded by moisture in the air.

Citation Information

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