A production device for shrimp farming fermented feed
By designing a multi-tank equipment for shrimp feed fermentation, the precise regulation of oxygen concentration and temperature is achieved, the problem of inaccurate regulation in the existing technology is solved, and the shrimp feed is improved through exhaust gas combustion heating and optimization of microbial inoculation process. quality and environmental performance.
Patent Information
- Application Number
- CN202410219963.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-02-28
AI Technical Summary
The prior art is difficult to accurately regulate the oxygen concentration and temperature during the fermentation of shrimp feed, and there is room for improvement in waste gas recycling and microbial inoculation processes, which affects the efficiency, quality and environmental protection performance of shrimp feed in agricultural waste resource-based production.
A fermentation equipment including the upper inner tank body and the lower inner tank body is designed. The mixing shaft and the adjustment shaft are used to achieve full mixing and crushing of materials, and is equipped with a high-pressure oxygen supply system and an intelligent temperature control system to ensure oxygen concentration and temperature. Accurate regulation. At the same time, energy recovery is carried out using exhaust gas combustion heating system and the microbial inoculation process is optimized.
It has achieved accurate regulation of oxygen concentration and temperature during agricultural waste fermentation, improved microbial activity and organic matter decomposition efficiency, enhanced waste gas resource utilization, and improved the quality and environmental protection performance of shrimp feed.
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Figure CN118028099B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to production equipment and technology for shrimp culture fermented feed, in particular to production equipment for shrimp culture fermented feed applied in the technical field of agricultural waste resource utilization. Background Art
[0002] Producing shrimp feed from agricultural waste, by converting nutrient-rich agricultural waste into high-quality shrimp feed, can not only effectively reduce the pollution of agricultural waste to the environment and turn waste into treasure, but also reduce feed costs, improve economic benefits, and enhance the nutritional value of shrimp feed through fermentation technology. At the same time, this conversion process ensures the safety of the feed, meets food safety standards, helps promote the healthy development of fisheries and the maintenance of ecological balance, and effectively promotes the transformation of the aquaculture industry towards a green and sustainable direction.
[0003] The specification of Chinese invention patent CN112674238 discloses a crayfish feed and a preparation method. The process parameters of the crayfish feed with fermented cow dung as the main component are determined. By controlling the important variables in the fermentation process, the process parameters are optimized to guide the actual production. The present invention performs a two-stage combined fermentation: the first step is mixed fermentation in a microbial ectopic fermentation bed, and the second step is anaerobic fermentation including selecting Lactobacillus casei, Lactobacillus plantarum, and Lactobacillus acidophilus as fermentation strains. The present invention uses agricultural waste cow dung and other ingredients for fermentation to obtain crayfish fermented feed, which not only solves the problem of cow dung pollution, but also provides rich nutrition to crayfish, reduces the cost of breeding input, and has high economic benefits. At the same time, a systematic study is conducted on the process of crayfish fermented feed with fermented cow dung as the main component to determine the fermentation process and production stability to ensure the product effect.
[0004] The above design utilizes agricultural waste cow dung and other ingredients for fermentation to produce fermented crayfish feed, which not only solves the problem of cow dung pollution, but also provides crayfish with rich nutrition, reduces the cost of breeding input, and has high economic benefits. However, there are still certain limitations in practical applications. For example, the system still has room for improvement in terms of the accuracy of microbial inoculation, fine control of fermentation conditions (such as oxygen concentration, temperature control), and energy recovery and utilization. Summary of the invention
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is how to more accurately control the oxygen concentration and temperature in the fermentation process, effectively realize the waste gas recovery and utilization, primary fermentation and secondary fermentation in the fermentation process of agricultural waste, and further optimize the microbial inoculation process, thereby improving the efficiency, quality and environmental protection performance of the method and equipment for the resource production of shrimp feed from agricultural waste.
[0006] In order to solve the above problems, the present invention provides a production device for shrimp breeding fermented feed, comprising a base, an upper inner tank body is fixedly connected in the base, a lower inner tank body is fixedly connected to the bottom end of the upper inner tank body, a same stirring shaft is rotatably connected in the upper inner tank body and the lower inner tank body, an adjusting shaft is slidably connected to the stirring shaft, a plurality of symmetrically arranged adjusting forks are fixedly connected to the outer end of the stirring shaft, a plurality of symmetrically arranged adjusting dials are arranged on both sides of the symmetrically arranged adjusting forks, an adjusting lever is fixedly connected to one end of the symmetrically arranged adjusting dials close to the adjusting forks, the adjusting lever is slidably connected to one of the symmetrically arranged adjusting forks, and the plurality of adjusting dials are fixedly connected to one end away from the adjusting shaft The stirring shaft is penetrated and extended to the outside of the stirring shaft, and the extension part is located in the upper inner tank body and the lower inner tank body. The part is fixedly connected with an adjustable stirring knife, the top end of the upper inner tank body, the bottom end of the lower inner tank body, and the upper inner tank body and the lower inner tank body are fixedly connected with fixed cutting knives, the top end of the fixed cutting knife on the upper inner tank body is rotatably connected with a first cutting knife, the top end of the fixed cutting knife between the upper inner tank body and the lower inner tank body is rotatably connected with a second cutting knife, and the top end of the fixed cutting knife on the lower inner tank body is rotatably connected with a third cutting knife. The first cutting knife, the second cutting knife and the third cutting knife are all fixedly connected to the outer end of the stirring shaft, and the bottom end of the stirring shaft is fixedly connected with a power device. The base can be placed vertically or horizontally.
[0007] The following steps are also included;
[0008] S1. Material collection and preliminary screening;
[0009] S2, water and carbon source adjustment;
[0010] S3, primary fermentation;
[0011] S4, high pressure oxygen supply;
[0012] S5, temperature adjustment;
[0013] S6. Waste gas recycling;
[0014] S7, material transfer;
[0015] S8, microbial addition;
[0016] S9, secondary fermentation;
[0017] S10, drying and dehydration.
[0018] As a further improvement of the present application, a first switch, a second switch and a third switch are respectively provided at one end of the multiple fixed cutters away from the first cutter, the second cutter and the third cutter, and the lower ends of the first switch, the second switch and the third switch are fixedly connected to a fixed plate.
[0019] As a further improvement of the present application, the outer ends of the first switch, the second switch and the third switch are respectively fixedly connected to the upper inner tank body, the junction between the upper inner tank body and the lower inner tank body, and the lower inner tank body, and the first switch, the second switch and the third switch all include a movable plate that is arranged to contact the top of the fixed plate.
[0020] As a further improvement of the present application, the inner wall of the movable plate is slidably connected to the outer end of the stirring shaft, a sleeve is fixedly connected to the top of the movable plate, a return spring is provided on the inside of the sleeve, a baffle is slidably connected to the inner wall of the sleeve, the baffle is fixedly connected to the outer end of the stirring shaft, and the top and bottom ends of the return spring are respectively against the baffle and the movable plate.
[0021] As another improvement of the present application, the outer ends of the upper inner tank body and the lower inner tank body are respectively fixedly connected to the upper outer tank body and the lower outer tank body, an upper heat exchange chamber and a lower heat exchange chamber are respectively opened between the upper inner tank body and the upper outer tank body and between the lower inner tank body and the lower outer tank body, and a feed hopper is fixedly connected to the top of the upper inner tank body.
[0022] As another improved supplement to the present application, a plurality of external pipes are fixedly connected to the outer ends of the upper inner tank body and the lower inner tank body, and the ends of the plurality of external pipes at the outer end of the upper inner tank body away from each other all penetrate the upper outer tank body and extend to the outside of the upper outer tank body, and the ends of the plurality of external pipes at the outer end of the lower inner tank body away from each other all penetrate the lower outer tank body and extend to the outside of the lower outer tank body. The plurality of external pipes can be selectively connected to external equipment according to the configuration, and each of the upper inner tank body and the lower inner tank body has an external pipe connected to external high-pressure oxygen equipment.
[0023] As another improved supplement of the present application, the outer ends of the upper outer tank body and the lower outer tank body are fixedly connected with heating pipes, the heating pipe at the outer end of the upper outer tank body passes through the upper outer tank body, and the passing part is connected to the upper heat exchange chamber, and the heating pipe at the outer end of the lower outer tank body passes through the lower outer tank body, and the passing part is connected to the lower heat exchange chamber.
[0024] As another improvement of the present application, the heating pipes on the upper outer tank body and the lower outer tank body are fixedly connected to the same combustion chamber at one end away from the upper outer tank body and the lower outer tank body, and an air intake pipe is fixedly connected to the combustion chamber. The air intake pipe is fixedly connected to the upper outer tank body and the lower outer tank body at one end away from the combustion chamber, and the air intake pipe passes through the upper inner tank body and the lower inner tank body respectively and is connected to the inside of the upper inner tank body and the lower inner tank body.
[0025] In summary, this application has the following beneficial effects:
[0026] Beneficial effects of this patent:
[0027] 1. The pretreatment efficiency of agricultural waste is high; the fresh agricultural waste is efficiently screened through the fine screen device to remove impurities and large particles, ensuring that the agricultural waste entering the fermentation tank has a uniform texture and no obvious debris, thereby improving the quality and efficiency of the subsequent fermentation process.
[0028] 2. Precise control of moisture and carbon source: A power device is used to drive the stirring system to achieve full mixing and crushing of agricultural waste in the upper inner tank, and the humidity is accurately adjusted to 60%-70% according to the composting fermentation requirements. At the same time, the C / N ratio is optimized, and by adding carbon-rich auxiliary materials such as straw and wheat bran, a suitable growth environment is provided for microorganisms to promote the effective decomposition of organic matter.
[0029] 3. Efficient primary fermentation process: Through intelligent filling and microbial inoculation technology, it ensures the full mixing of agricultural waste, carbon source auxiliary materials and primary fermentation bacteria. It is equipped with a high-pressure oxygen supply system to monitor and adjust the oxygen content in the tank in real time. Combined with the intelligent temperature control system, it maintains the optimal fermentation temperature range (55-65°C), which improves the microbial activity and the decomposition efficiency of organic matter.
[0030] 4. Resource utilization of waste gas; gases such as methane generated during the primary fermentation process are effectively recovered and converted into heat energy by connecting to external combustion equipment, achieving the goals of energy recovery and environmental protection and energy saving.
[0031] 5. Intelligent material transfer and secondary fermentation: The adjusting shaft and its linkage components can flexibly control the transfer of materials from the upper inner tank to the lower part, and realize secondary crushing during the transfer process, ensuring the uniformity of the materials in the lower inner tank and good fermentation conditions. At the same time, specific functional microbial preparations are added in the secondary fermentation stage to further enrich the nutritional content and functionality of the feed.
[0032] 6. Fine cutting: A cutting system consisting of a fixed cutter, a first cutter, a second cutter and a third cutter is used to finely crush the fermentation product, which facilitates more efficient drying and dehydration operations, and ultimately produces high-quality feed particles suitable for fish consumption.
[0033] 7. Energy recycling and temperature control: Through the design of the upper heat exchange chamber and the lower heat exchange chamber, the heat generated by the combustion of the combustible gas produced during the fermentation process is recovered and transferred to the inside of the fermentation tank, achieving precise control of the fermentation temperature and energy recycling, reducing energy consumption costs and improving the sustainability and economic benefits of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is the overall structure diagram of this application;
[0035] Figure 2 This is the front view of the application;
[0036] Figure 3 It is the AA cross-sectional view of this application;
[0037] Figure 4 It is the BB cross-sectional view of this application;
[0038] Figure 5 It is the CC section view of this application;
[0039] Figure 6 It is the DD cross-sectional view of this application;
[0040] Figure 7 EE cross-sectional view of this application;
[0041] Figure 8 It is an enlarged view of point F of this application;
[0042] Fig. 9 The local structure of this application Figure 1 ;
[0043] Fig.10 The local structure of this application Figure 2 ;
[0044] Fig.11 The local structure of this application Figure 3 ;
[0045] Fig.12 The local structure of this application Figure 4 ;
[0046] Fig.13 The local structure of this application Figure 5 ;
[0047] Fig.14 It is an enlarged view of location G of this application;
[0048] Fig.15 This is an enlarged view of H in this application;
[0049] Fig.16 It is an enlarged view of J in this application;
[0050] Fig.17 This is a horizontal placement diagram for this application;
[0051] Fig.18 This is the appearance structure diagram of this application.
[0052] Description of the numbers in the figure:
[0053] 1. Base; 2. Upper inner tank body; 3. Lower inner tank body; 4. Stirring shaft; 5. Adjusting shaft; 6. Adjusting fork; 7. Adjusting dial; 8. Adjusting lever; 9. Adjusting stirring knife; 10. Fixed cutting knife; 11. First cutting knife; 12. Second cutting knife; 13. Third cutting knife; 14. First switch; 15. Second switch; 16. Third switch; 17. Fixed plate; 18. Movable plate; 19. Sleeve; 20. Return spring; 21. Baffle; 22. Switch lever; 23. Upper outer tank body; 24. Lower outer tank body; 25. Upper heat exchange chamber; 26. Lower heat exchange chamber; 27. Feed hopper; 28. External pipeline; 29. Heating pipeline; 30. Combustion chamber; 31. Intake pipeline. DETAILED DESCRIPTION
[0054] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0055] The first implementation method:
[0056] Figure 1-16 The invention discloses a production device for fermented shrimp feed, comprising a base 1, an upper inner tank body 2 is fixedly connected to the base 1, a lower inner tank body 3 is fixedly connected to the bottom end of the upper inner tank body 2, a same stirring shaft 4 is rotatably connected to the upper inner tank body 2 and the lower inner tank body 3, an adjusting shaft 5 is slidably connected to the stirring shaft 4, a plurality of symmetrically arranged adjusting forks 6 are fixedly connected to the outer end of the stirring shaft 4, a plurality of symmetrically arranged adjusting dials 7 are arranged on both sides of the symmetrically arranged adjusting forks 6, an adjusting lever 8 is fixedly connected to one end of the symmetrically arranged adjusting dials 7 close to the adjusting forks 6, the adjusting lever 8 is slidably connected to one of the symmetrically arranged adjusting forks 6, and the ends of the plurality of adjusting dials 7 away from the adjusting shaft 5 all penetrate the stirring shaft 4 and extend to the stirring shaft 4. The outer side of the shaft 4 and the extended part located in the upper inner tank body 2 and the lower inner tank body 3 are fixedly connected with an adjustable stirring knife 9, the top end of the upper inner tank body 2, the bottom end of the lower inner tank body 3 and between the upper inner tank body 2 and the lower inner tank body 3 are all fixedly connected with a fixed cutter 10, the top end of the fixed cutter 10 on the upper inner tank body 2 is rotatably connected with a first cutter 11, the top end of the fixed cutter 10 between the upper inner tank body 2 and the lower inner tank body 3 is rotatably connected with a second cutter 12, and the top end of the fixed cutter 10 on the lower inner tank body 3 is rotatably connected with a third cutter 13, the first cutter 11, the second cutter 12 and the third cutter 13 are all fixedly connected to the outer end of the stirring shaft 4, the bottom end of the stirring shaft 4 is fixedly connected with a power device, and the base can be placed vertically or horizontally;
[0057] The following steps are also included;
[0058] S1. Material collection and preliminary screening;
[0059] S2, water and carbon source adjustment;
[0060] S3, primary fermentation;
[0061] S4, high pressure oxygen supply;
[0062] S5, temperature adjustment;
[0063] S6, exhaust gas combustion heating;
[0064] S7, material transfer;
[0065] S8, microbial addition;
[0066] S9, secondary fermentation;
[0067] S10, drying and dehydration.
[0068] S1. Material collection and preliminary screening: The fresh agricultural waste in the chicken house is collected outside the equipment, and large particles and foreign matter are removed through a preset fine screen device to ensure that the agricultural waste entering the fermentation tank is uniform in texture and free of obvious debris.
[0069] S2, moisture and carbon source adjustment; start the power device, the power device drives the stirring shaft 4 to rotate, and when the stirring shaft 4 rotates, it also drives the adjusting shaft 5, the adjusting fork 6, the adjusting dial 7, the adjusting stirring knife 9, the first cutting knife 11, the second cutting knife 12 and the third cutting knife 13 to rotate together, and the material is put into the upper inner tank body 2 from the top. At this time, the first cutting knife 11 performs the first crushing of the material through the shearing effect with the fixed cutting knife 10, and the crushed material enters the upper inner tank body 2. At this time, the adjusting stirring knife 9 stirs the material after the first crushing during the rotation process, and sends the screened material into the upper inner tank body 2. At this stage, according to the requirements of composting fermentation, straw, wheat bran and other carbon source-rich auxiliary materials are added to the material in proportion to adjust the humidity of the material to the ideal range of 60%-70%, and optimize the C / N ratio to meet the needs of microorganisms for efficient decomposition of organic matter.
[0070] S3, primary fermentation; material filling and microbial inoculation, the pretreated mixed material is sent into the upper inner tank 2, and the functional bacteria required for primary fermentation are added at the initial start-up, and the power device is started to drive the stirring shaft 4 and the adjusting fork 6, adjusting dial 7 and adjusting stirring knife 9 thereon to rotate, so that the material and the carbon source auxiliary material are fully mixed and uniformly mixed, and at the same time, functional bacteria for primary fermentation are added in this process to promote the initial biodegradation of organic matter in the material.
[0071] S4, high-pressure oxygen supply; connect the high-pressure oxygen supply equipment to continuously supply sufficient oxygen. The oxygen concentration sensor monitors and regulates the oxygen content in the tank in real time to ensure aerobic fermentation conditions, thereby improving microbial activity and organic matter decomposition efficiency.
[0072] S5. Temperature regulation: The built-in intelligent temperature control system monitors and accurately adjusts the temperature in the upper inner tank 2 in real time to ensure that it is maintained in the optimal fermentation temperature range of about 55-65°C. At the same time, various environmental parameters such as pH value, moisture content, etc. are regularly checked and recorded to provide ideal living conditions for microbial activities.
[0073] S6. Waste gas combustion heating: Gases such as methane produced during the primary fermentation process are discharged through specially designed exhaust channels and connected to external combustion equipment for energy recovery, which is both environmentally friendly and energy-saving.
[0074] S7, material transfer; when the material inside the upper inner tank body 2 completes the primary fermentation, reaches the predetermined high temperature stage and maintains it for a certain period of time, the fermentation maturity is confirmed by detecting indicators, and the adjusting shaft 5 is pushed to move along its axial direction. When the adjusting shaft 5 moves, it drives the adjusting fork 6 to move, and the adjusting fork 6 drives the adjusting lever 8 to move. The adjusting lever 8 drives the adjusting dial 7 to rotate, and the adjusting dial 7 drives the adjusting stirring knife 9 to rotate to change the angle of the adjusting stirring knife 9. The primary fermentation product in the upper inner tank body 2 is transferred to the lower inner tank body 3 by using the adjusting stirring knife 9. In this process, the second cutting knife 12 and the fixed cutting knife 10 perform secondary crushing on the material to improve the subsequent fermentation efficiency, and prepare for secondary fermentation.
[0075] S8, adding microorganisms; before or after the lower inner tank 3 receives the primary fermentation product, microbial preparations for amino acid production, probiotic metabolism and other functions are added again according to a specific formula to further enrich the nutritional components and functionality of the fermentation product.
[0076] S9, secondary fermentation: In the lower inner tank body 3, microbial preparations with functions such as amino acid production and probiotic metabolism are added according to a specific formula to carry out secondary fermentation. The secondary fermentation conditions are regulated to continue to maintain a suitable aerobic fermentation environment. Through the refined management of parameters such as oxygen, temperature, and humidity, the secondary fermentation process is ensured to proceed smoothly and energy is recycled. The lower inner tank body 3 is also equipped with a heat exchange system to export the heat generated by the fermentation to provide a heat source for the combustion equipment.
[0077] S10, drying and dehydration; after the secondary fermentation is completed, the fermentation product is finely crushed by a cutting system composed of a fixed cutter 10, a first cutter 11, a second cutter 12 and a third cutter 13, so that the subsequent drying step can more effectively remove excess water. The final dry material is further processed and converted into high-quality feed particles suitable for fish ingestion.
[0078] The second implementation method:
[0079] Figure 1-18As shown, a first switch 14, a second switch 15 and a third switch 16 are respectively provided at one end of the plurality of fixed cutters 10 away from the first cutter 11, the second cutter 12 and the third cutter 13, and a fixing plate 17 is fixedly connected to the lower end of the first switch 14, the second switch 15 and the third switch 16.
[0080] The outer ends of the first switch 14 , the second switch 15 and the third switch 16 are fixedly connected to the upper inner tank body 2 , the junction between the upper inner tank body 2 and the lower inner tank body 3 , and the lower inner tank body 3 , respectively. The first switch 14 , the second switch 15 and the third switch 16 all include a movable plate 18 that is arranged in contact with the top of the fixed plate 17 .
[0081] The inner wall of the movable plate 18 is slidably connected to the outer end of the stirring shaft 4, a sleeve 19 is fixedly connected to the top of the movable plate 18, a return spring 20 is provided inside the sleeve 19, a baffle 21 is slidably connected to the inner wall of the sleeve 19, the baffle 21 is fixedly connected to the outer end of the stirring shaft 4, and the top and bottom ends of the return spring 20 are respectively against the baffle 21 and the movable plate 18.
[0082] The adjusting dial 7 located inside the fixed plate 17 passes through one end of the stirring shaft 4 and is fixedly connected to a switch lever 22 . The surface of the switch lever 22 perpendicular to the axis of the stirring shaft 4 is close to one end of the movable plate 18 and abuts against the movable plate 18 .
[0083] The outer ends of the upper inner tank body 2 and the lower inner tank body 3 are fixedly connected to the upper outer tank body 23 and the lower outer tank body 24 respectively, and an upper heat exchange chamber 25 and a lower heat exchange chamber 26 are respectively opened between the upper inner tank body 2 and the upper outer tank body 23 and between the lower inner tank body 3 and the lower outer tank body 24, and a feed hopper 27 is fixedly connected to the top of the upper inner tank body 2.
[0084] A plurality of external pipes 28 are fixedly connected to the outer ends of the upper inner tank body 2 and the lower inner tank body 3. The ends of the plurality of external pipes 28 at the outer end of the upper inner tank body 2 that are away from each other all penetrate the upper outer tank body 23 and extend to the outside of the upper outer tank body 23. The ends of the plurality of external pipes 28 at the outer end of the lower inner tank body 3 that are away from each other all penetrate the lower outer tank body 24 and extend to the outside of the lower outer tank body 24. The plurality of external pipes 28 can be selectively connected to external equipment according to the configuration. Each of the upper inner tank body 2 and the lower inner tank body 3 has an external pipe 28 connected to external high-pressure oxygen equipment.
[0085] The outer ends of the upper outer tank body 23 and the lower outer tank body 24 are fixedly connected with a heating pipe 29. The heating pipe 29 at the outer end of the upper outer tank body 23 passes through the upper outer tank body 23, and the passing part is connected to the upper heat exchange chamber 25. The heating pipe 29 at the outer end of the lower outer tank body 24 passes through the lower outer tank body 24, and the passing part is connected to the lower heat exchange chamber 26.
[0086] The heating pipes 29 on the upper outer tank body 23 and the lower outer tank body 24 are fixedly connected to the same combustion chamber 30 at one end away from the upper outer tank body 23 and the lower outer tank body 24, and an air intake pipe 31 is fixedly connected to the combustion chamber 30. The air intake pipe 31 is fixedly connected to the upper outer tank body 23 and the lower outer tank body 24 at one end away from the combustion chamber 30, and the air intake pipe 31 passes through the upper inner tank body 2 and the lower inner tank body 3 respectively and is connected to the inside of the upper inner tank body 2 and the lower inner tank body 3.
[0087] When the adjusting shaft 5 is pushed to move to transfer materials, the adjusting dial drives the switch lever 22 connected thereto to rotate, and the switch lever 22 pushes the movable plate 18 and the sleeve 19 to move away from the fixed plate 17. At this time, the movable plate 18 is separated from the fixed plate 17, and the material passes through the fixed plate 17. At the same time, the reset spring 20 is compressed. When the material transfer is completed, the adjusting shaft 5 is pushed to move in the opposite direction, and the movable plate 18 is again fitted with the top of the fixed plate 17 to form a sealed isolation to block the material transfer.
[0088] When combustible gas is produced by fermentation in the upper inner tank body 2 and the lower inner tank body 3, the combustible gas enters the combustion chamber 30 through the air intake pipe 31 and burns. The combusted gas enters the upper heat exchange chamber 25 and the lower heat exchange chamber 26 through the heating pipe 29 to heat the upper inner tank body 2 and the lower inner tank body 3.
[0089] When the primary fermentation product in the upper inner tank body 2 needs to be transferred to the lower inner tank body 3, the adjusting shaft 5 is pushed to move. The movement of the adjusting shaft 5 will drive the adjusting dial 7 connected thereto to rotate. The switch lever 22 on the adjusting dial 7 contacts the movable plate 18, pushing the movable plate 18 to slide outward along the stirring shaft 4, so that the movable plate 18 is separated from the fixed plate 17, forming a passage, allowing the material to pass smoothly.
[0090] When the material transfer is completed, the adjusting shaft 5 is moved in the reverse direction, and the return spring 20 releases its elastic force, pushing the baffle plate 21 and the movable plate 18 to return to their original positions, and fit with the fixed plate 17 again to form a sealed isolation to prevent further material transfer.
[0091] For heat energy recycling and temperature control, an upper outer tank body 23 and a lower outer tank body 24 are respectively disposed outside the upper inner tank body 2 and the lower inner tank body 3, and an upper heat exchange chamber 25 and a lower heat exchange chamber 26 are formed therebetween. A plurality of external pipes 28 are connected to the outside of the upper inner tank body 2 and the lower inner tank body 3, one of which is connected to a high-pressure oxygen device to provide sufficient oxygen for fermentation.
[0092] The combustible gas generated during the fermentation process enters the combustion chamber 30 through the air intake pipe 31 and burns to generate heat, which is transferred to the upper heat exchange chamber 25 and the lower heat exchange chamber 26 through the heating pipe 29 to heat the interior of the upper inner tank body 2 and the lower inner tank body 3, thereby maintaining a suitable fermentation temperature.
[0093] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A production equipment for shrimp farming fermented feed, characterized by: The invention comprises a base (1), wherein an upper inner tank body (2) is fixedly connected to the base (1), a lower inner tank body (3) is fixedly connected to the bottom end of the upper inner tank body (2), a same stirring shaft (4) is rotatably connected to the upper inner tank body (2) and the lower inner tank body (3), an adjusting shaft (5) is slidably connected to the stirring shaft (4), a plurality of symmetrically arranged adjusting forks (6) are fixedly connected to the outer end of the stirring shaft (4), a plurality of symmetrically arranged adjusting dials (7) are arranged on both sides of the symmetrically arranged adjusting forks (6), the ends of the plurality of symmetrically arranged adjusting dials (7) close to the adjusting forks (6) are fixedly connected to adjusting levers (8), the adjusting levers (8) are slidably connected to one of the symmetrically arranged adjusting forks (6), the ends of the plurality of adjusting dials (7) away from the adjusting shaft (5) all penetrate the stirring shaft (4) and extend to the outside of the stirring shaft (4), and the extension portion The parts located in the upper inner tank body (2) and the lower inner tank body (3) are fixedly connected with an adjustable stirring knife (9); the top end of the upper inner tank body (2), the bottom end of the lower inner tank body (3) and between the upper inner tank body (2) and the lower inner tank body (3) are all fixedly connected with a fixed cutter (10); the top end of the fixed cutter (10) on the upper inner tank body (2) is rotatably connected with a first cutter (11); the top end of the fixed cutter (10) between the upper inner tank body (2) and the lower inner tank body (3) is rotatably connected with a second cutter (12); the top end of the fixed cutter (10) on the lower inner tank body (3) is rotatably connected with a third cutter (13); the first cutter (11), the second cutter (12) and the third cutter (13) are all fixedly connected to the outer end of the stirring shaft (4); the bottom end of the stirring shaft (4) is fixedly connected with a power device; the base (1) can be placed vertically or horizontally; A first switch (14), a second switch (15) and a third switch (16) are respectively provided at one end of the plurality of fixed cutters (10) away from the first cutter (11), the second cutter (12) and the third cutter (13); and the lower ends of the first switch (14), the second switch (15) and the third switch (16) are all fixedly connected to a fixing plate (17); The outer ends of the first switch (14), the second switch (15) and the third switch (16) are respectively fixedly connected to the upper inner tank body (2), the junction between the upper inner tank body (2) and the lower inner tank body (3), and the lower inner tank body (3); the first switch (14), the second switch (15) and the third switch (16) all include a movable plate (18) arranged to contact the top end of the fixed plate (17); The inner wall of the movable plate (18) is slidably connected to the outer end of the stirring shaft (4); a sleeve (19) is fixedly connected to the top of the movable plate (18); a return spring (20) is provided inside the sleeve (19); a baffle (21) is slidably connected to the inner wall of the sleeve (19); the baffle (21) is fixedly connected to the outer end of the stirring shaft (4); the top and bottom ends of the return spring (20) are respectively against the baffle (21) and the movable plate (18); The outer ends of the upper inner tank body (2) and the lower inner tank body (3) are respectively fixedly connected to an upper outer tank body (23) and a lower outer tank body (24); an upper heat exchange chamber (25) and a lower heat exchange chamber (26) are respectively provided between the upper inner tank body (2) and the upper outer tank body (23) and between the lower inner tank body (3) and the lower outer tank body (24); and a feed hopper (27) is fixedly connected to the top end of the upper inner tank body (2); The outer ends of the upper inner tank body (2) and the lower inner tank body (3) are fixedly connected with a plurality of external pipes (28); the ends of the plurality of external pipes (28) at the outer end of the upper inner tank body (2) that are away from each other all penetrate the upper outer tank body (23) and extend to the outside of the upper outer tank body (23); the ends of the plurality of external pipes (28) at the outer end of the lower inner tank body (3) that are away from each other all penetrate the lower outer tank body (24) and extend to the outside of the lower outer tank body (24); the plurality of external pipes (28) are selectively connected to external equipment according to the display; each of the upper inner tank body (2) and the lower inner tank body (3) has an external pipe (28) connected to an external high-pressure oxygen equipment; The outer ends of the upper outer tank body (23) and the lower outer tank body (24) are both fixedly connected with a heating pipe (29); the heating pipe (29) at the outer end of the upper outer tank body (23) passes through the upper outer tank body (23), and the passing portion is connected to the upper heat exchange chamber (25); the heating pipe (29) at the outer end of the lower outer tank body (24) passes through the lower outer tank body (24), and the passing portion is connected to the lower heat exchange chamber (26); The heating pipes (29) on the upper outer tank body (23) and the lower outer tank body (24) are fixedly connected to the same combustion chamber (30) at one end away from the upper outer tank body (23) and the lower outer tank body (24); an air intake pipe (31) is fixedly connected to the combustion chamber (30); the air intake pipe (31) is fixedly connected to the upper outer tank body (23) and the lower outer tank body (24) at one end away from the combustion chamber (30); and the air intake pipe (31) passes through the upper inner tank body (2) and the lower inner tank body (3) respectively and is connected inside the upper inner tank body (2) and the lower inner tank body (3); The following steps are also included; S1. Material collection and preliminary screening; S2, water and carbon source adjustment; S3, primary fermentation; S4, high pressure oxygen supply; S5, temperature adjustment; S6. Waste gas recycling; S7, material transfer; S8, microbial addition; S9, secondary fermentation; S10, drying and dehydration.
2. The production equipment for shrimp farming fermented feed according to claim 1, characterized in that: The adjusting dial (7) located on the inner side of the fixed plate (17) penetrates through the through portion of one end of the stirring shaft (4) and is fixedly connected to a switch lever (22); a surface of the switch lever (22) perpendicular to the axis of the stirring shaft (4) is close to one end of the movable plate (18) and abuts against the movable plate (18).
Citation Information
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