A non-destructive testing device for round bars and round tubes of metal materials

By designing a non-destructive testing equipment for round rods and round tube metal materials including synchronous belt transmission and threaded sleeve rods, the problem of difficult to adapt to existing equipment is solved, and a comprehensive non-destructive testing of the inner and outer surfaces of metal circular tubes and metal circular rods is achieved, and the applicability and accuracy of the inspection are improved.

CN118641724BActive Publication Date: 2025-03-04YICHANG JOSN SEIKO TECH CO LTD
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Patent Information

Application Number
CN202410905575.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-03-04
Estimated Expiration
2044-07-08

AI Technical Summary

Technical Problem

The existing non-destructive testing equipment for round rods and round tube metal materials is difficult to adapt to the material diameter, resulting in a small detection range and it is difficult to simultaneously detect the detection of the inner and outer surfaces of the metal round tube and the metal round rod.

Method used

A non-destructive testing equipment for round rods and round tube metal materials including base, detection box, output shaft, transmission shaft, detection table, fixing frame and internal detection module is designed. By synchronizing the design of belt transmission and threaded sleeve rods, the inner and outer walls of the metal circular tube are detected, and through the coordination of the clamp and the transmission sleeve, metal circular rods of different diameters can be adapted to be detected.

Benefits of technology

The non-destructive inspection of the inner and outer surfaces of the metal circular tube and the metal circular rod is realized, which improves the applicability and accuracy of the inspection equipment, and ensures the comprehensiveness and accuracy of the inspection.

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Abstract

The invention relates to the technical field of metal material detection, and discloses a nondestructive detection device for round bar and round tube metal materials, comprising a base, an upper surface of the base is fixedly connected with a detection box, an output shaft is arranged above the base, a transmission shaft is connected above the output shaft through a synchronous belt transmission, a detection platform is fixedly connected with the upper surface of the base, a threaded sleeve moves into the detection box and extends into the metal round tube, an internal detection module detects the inner wall of the metal round tube, so that damage to the inner wall of the metal round tube can be detected, a clamping block is retracted into the connecting shaft, at this time the connecting shaft cannot be connected to the transmission sleeve through the clamping block, and cannot rotate with the transmission shaft, so that the threaded sleeve and the internal detection module cannot move into the detection box, the inner and outer surfaces of the metal round tube can be detected, and the detection of the metal round tube will not be affected, thereby improving the applicability of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of metal material detection, in particular to a nondestructive detection device for round bar and round tube metal materials. Background Art

[0002] Nondestructive testing refers to a method of inspecting and testing the structure, properties, state and type, nature, quantity, shape, position, size, distribution and changes of defects inside and on the surface of the test piece by using physical or chemical methods, with the help of modern technology and equipment, without damaging or affecting the performance of the tested object or the internal organization of the tested object. In the process of nondestructive testing of round bar and round tube metal materials, the material needs to be clamped to ensure the stability of the material and the accuracy of the test. However, the existing testing equipment cannot clamp the material to adapt to the diameter of the material, and the detection range is small.

[0003] Patent No. CN201711435418.5 discloses a non-destructive testing device for round rods and round tubes of metal materials. The patent is set on the control machine after connecting the power supply. The material is transported and tested by the material conveyor, and the damaged material is clamped and transferred by the transfer mechanism. When the material is transported to the specified position, it is detected whether there is damaged material. If so, the rotation of the lifting and rotating shaft is realized through the induction setting. After the lifting and rotating shaft rotates, it drives the swing of the driving shaft rod to make the driving block slide downward on the slide frame. When the slide frame moves, it drives the rotation of the threaded ring frame. After the threaded ring frame rotates, it drives the threaded push rod body threadedly connected to it to push, and the threaded push rod body pushes After that, the motor switch is triggered to start the motor running; the threaded push rod body pushes the fixed rotating shaft to rotate, which drives the linked rotating frame to rotate the reverse driving wheel, and the rotation of the reverse driving wheel drives the rotation of the I-beam shaft rod. When the I-beam shaft rod rotates, the rotating rod also rotates, driving the clamping robot to rotate; the threaded ring frame rotates and drives the two pullers to pull at the same time, which is used to clamp the damaged material. After the two pullers pull the connecting cover, the connecting cover is buckled at both ends of the slide frame. This patent makes it difficult to detect the inner and outer surfaces of the metal round tube, and it will also affect the detection of the metal round bar. Therefore, a non-destructive testing equipment for round bar and round tube metal materials is proposed to solve the above-mentioned problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a non-destructive testing device for round bar and round tube metal materials in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a non-destructive testing equipment for round bar and round tube metal materials, comprising a base, an upper surface of the base is fixedly connected with a testing box, an output shaft is arranged above the base, a transmission shaft is connected to the output shaft through a synchronous belt transmission, an inspection table is fixedly connected to the upper surface of the base, a fixing frame is fixedly connected to the upper surface of the inspection table, a surface detector is fixedly connected to the top surface of the inner wall of the inspection box, an end of the transmission shaft close to the inspection box is fixedly connected to a connecting shaft, an end of the connecting shaft close to the inspection box is fixedly connected to a screw, the outer surface of the screw is threadedly connected to a threaded sleeve rod, and the The end of the threaded sleeve rod close to the detection box is fixedly connected to the internal detection module, the two ends of the upper surface of the base are fixedly connected to the support plates, the side of the support plate close to the detection box is fixedly connected to the sliding column, the outer surface of the sliding column is slidably connected to the sliding plate, the outer surface of the transmission shaft is movably connected to the transmission sleeve, the inner surface of the transmission sleeve is fixedly connected to the slider, the inner surface of the connecting shaft is slidably connected to the clamping block, the bottom surface of the clamping block is fixedly connected to the clamping shaft, a positioning device for clamping materials is arranged inside the detection box, a stepping feeding device for uniform feeding is arranged inside the detection box, and the output shaft is installed at one end close to the detection box There is a motor, and the motor and the support plate are fixedly connected on one side near the detection box, the connecting shaft rotates and passes through the top of the support plate, the threaded sleeve rod slides and passes through both sides of the detection box, the sliding column and the two sides of the detection box are fixedly connected, the sliding plate and the outer surface of the threaded sleeve rod are fixedly connected at one end away from the detection box, the transmission sleeve and the outer surface of the connecting shaft are movably connected, a slide groove 1 is penetrated through the inner side of the transmission shaft, and the slider is slidably connected to the inner surface of the slide groove 1, the card shaft and the inner surface of the connecting shaft are slidably connected, a spring is arranged between the card block and the inner surface of the connecting shaft, an arc groove is arranged on the front side of the inner surface of the transmission sleeve, the motor is started, the motor drives the output shaft to rotate, and the output The output shaft drives the transmission shaft, the connecting shaft and the screw to rotate. At this time, the metal round tube is placed on the fixed frame. The rotation of the screw drives the threaded sleeve to move into the detection box and extend into the metal round tube. The internal detection module detects the inner wall of the metal round tube. When a batch of metal round bars need to be inspected, the transmission sleeve is slid to the side away from the detection box. The arc groove in the transmission sleeve squeezes the block downward through the guiding force of the arc surface, so that the block is retracted into the connecting shaft. At this time, the connecting shaft cannot be connected to the transmission sleeve through the block, nor can it rotate with the transmission shaft, so that the threaded sleeve and the internal detection module cannot move into the detection box. At this time, the metal round bars can be inspected.

[0006] The transmission gear of the present invention is connected with the transmission gear of the first end through the linking rod and the transmission gear of the second end through the linking rod, and the transmission gear of the second end through the linking rod is connected with the transmission gear of the first end through the linking rod. The cam is provided with a third sliding groove at two sides, and the transmission connecting rod is slidably connected with the inner surface of the third sliding groove, the sliding bar is slidably connected with the inner surface of the first sliding frame, and the fourth sliding groove is provided at the front and rear sides of the first sliding frame, and the pushing inclined block is slidably connected with the inner surface of the fourth sliding groove. When the metal material is placed on the fixed frame, the top ends of the clamping jaws are close to each other, so that the material can be clamped, and the clamping jaws contact with the outer surface of the material through the first pulley, so that the clamping force between the material and the clamping jaws is maintained while the friction force is reduced. The transmission shaft rotates to drive the eccentric wheel to rotate, and the eccentric wheel drives the driving shaft to rotate circumferentially. When the driving shaft rotates circumferentially, the slide groove transmission frame is driven up and down reciprocatingly by the slide groove transmission frame, and the transmission connecting rod and the sliding bar are driven up and down reciprocatingly. When the sliding bar drives the inclined block to move up, the pushing inclined block pushes the bottom end of the clamping jaw to move forward and backward, so that the top ends of the clamping jaws are close to each other, and the rising distance of the pushing inclined block is different, so that the distance between the top ends of the clamping jaws is different.

[0007] The transmission frame is fixedly connected to the slide groove, and the transmission rod is fixedly connected to the side of the transmission frame at the rear end thereof. The slide groove is fixedly connected to the inner surface of the second sliding frame, and the pushing inclined plate is fixedly connected to the top of the slide groove. The step feeding device also includes a clamping plate, a lifting rod, a lifting shaft, and a lifting baffle. The clamping plate is fixedly connected to the top of the inner wall of the detection box, the lifting rod is fixedly connected to the outer surface of the transmission rod, the lifting baffle is slidably connected to the inner surface of the clamping plate, the lifting shaft is fixedly connected to both sides of the lifting baffle, the transmission frame and the rear side surface of the transmission connecting rod are fixedly connected, a slide groove five is provided on the top of the second sliding frame, and the transmission rod is slidably connected to the inner surface of the slide groove five, slide grooves six are provided on both sides of the detection box, and the lifting shaft The lowering shaft is slidably connected with the inner surface of the slide groove, the lifting rod is fixedly connected with the lifting shaft on the side away from the detection box, the lifting baffle slides through the top of the detection box, the top surface of the detection box is provided with a feeding trough, the unloading inclined plate is fixedly connected with the rear side of the fixed frame, when the transmission connecting rod rises, it drives the transmission frame to rise, the transmission frame drives the transmission rod to rise, the transmission rod drives the slide plate to slide and rise in the second sliding frame, and the slide plate drives the pusher inclined plate to rise, the pusher inclined plate lifts the round tube and round bar materials stuck in the placement frame, at this time, the round tube and round bar materials are The tube and round bar materials roll forward onto the unloading inclined plate through the inclined surface of the pusher inclined plate, and then roll onto the fixed frame through the inclined surface of the unloading inclined plate. When the pusher inclined plate moves downward, the tube and round bar materials that fall onto the placement frame through the feed chute are stuck in the placement frame because of their own arc surface. When the transmission rod rises, the lifting rod, lifting shaft and lifting baffle are lifted up, so that the lifting baffle cannot block the tube and round bar materials. When the transmission rod descends, it drives the lifting rod, lifting shaft and lifting baffle to descend, so that the lifting baffle blocks the front side of the tube and round bar materials.

[0008] The present invention adopts the above technical solution to bring the following beneficial effects:

[0009] 1. The nondestructive testing equipment for round rods and round tubes of metal materials, the threaded sleeve moves into the detection box and extends into the metal round tube, the internal detection module detects the inner wall of the metal round tube, so as to detect the damage of the inner wall of the metal round tube, the clamping block is retracted into the connecting shaft, at this time the connecting shaft cannot be connected to the transmission sleeve through the clamping block, and cannot rotate with the transmission shaft, so that the threaded sleeve and the internal detection module cannot move into the detection box, which can detect the inner and outer surfaces of the metal round tube without affecting the detection of the metal round rod, thereby improving the applicability of the device.

[0010] 2. In the non-destructive testing equipment for round bars and round tubes of metal materials, the top ends of the jaws are close to each other and can clamp the material, so that the material remains stable during testing and the detection accuracy is improved. The jaws contact the outer surface of the material through the first pulley, so that the material and the jaws maintain a clamping force while reducing friction, thereby avoiding wear of the material during clamping. The rising distance of the pushing inclined block is different, so that the distances at which the top ends of the jaws are close to each other are different, so that the jaws can clamp materials of different diameters, thereby improving the clamping range and positioning effect, and further promoting the applicability of the device.

[0011] 3. For the non-destructive testing equipment for round bars and round tubes, when the pusher inclined plate moves downward, the round tubes and round rods that fall onto the placement frame through the feed chute are stuck in the placement frame due to their own arc surface, and thus cannot be moved to the fixed frame, thereby achieving uniform feeding and facilitating testing. The lifting baffle blocks the front side of the round tubes and round rods, further preventing the materials from falling in advance, improving the use effect of the device, making the testing time uniform and controllable, and improving the testing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional overall structure of the present invention;

[0013] Figure 2 It is a schematic diagram of the front side cross-sectional three-dimensional structure of the present invention;

[0014] Figure 3 It is a schematic diagram of the front side stereoscopic structure of a part of the structure of the present invention;

[0015] Figure 4 It is a schematic diagram of the front side cross-section of the detection structure of the present invention;

[0016] Figure 5 For the present invention Figure 4 A is a schematic diagram of the enlarged structure of the middle part;

[0017] Figure 6 It is a schematic diagram of the front side stereoscopic structure of the positioning device of the present invention;

[0018] Figure 7 For the present invention Figure 5 A schematic diagram of the enlarged structure of B;

[0019] Figure 8 It is a schematic diagram of the front side cross-sectional three-dimensional structure of the stepping feeding device of the present invention;

[0020] Fig. 9 It is a schematic diagram of the front side cross-sectional three-dimensional structure of a partial structure of the stepping feeding device of the present invention.

[0021] In the figure: 1, base; 2, detection box; 3, output shaft; 4, transmission shaft; 7, detection table; 8, fixed frame; 9, surface detector; 41, connecting shaft; 42, screw; 43, threaded sleeve; 44, internal detection module; 45, support plate; 46, sliding column; 47, sliding plate; 48, transmission sleeve; 49, slider; 410, clamping block; 411, clamping shaft; 5, positioning device; 51, clamping claw; 52, first pulley; 53, second pulley; 54. Eccentric wheel; 55. Pushing shaft; 56. Slide transmission frame; 57. Transmission connecting rod; 58. Sliding bar; 59. Third pulley; 510. First sliding frame; 511. Pushing inclined block; 6. Stepping feeding device; 61. Placement frame; 62. Unloading inclined plate; 63. Second sliding frame; 64. Transmission frame; 65. Transmission rod; 66. Slide plate; 67. Pushing inclined plate; 68. Clamp; 69. Lifting rod; 610. Lifting shaft; 611. Lifting baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-9An embodiment of the present invention is: a nondestructive testing device for round rod and round tube metal materials, comprising a base 1, a test box 2 is fixedly connected to the upper surface of the base 1, an output shaft 3 is arranged above the base 1, a transmission shaft 4 is connected to the upper side of the output shaft 3 through a synchronous belt drive, a test table 7 is fixedly connected to the upper surface of the base 1, a fixing frame 8 is fixedly connected to the upper surface of the test table 7, a surface detector 9 is fixedly connected to the top surface of the inner wall of the test box 2, a connecting shaft 41 is fixedly connected to one end of the transmission shaft 4 close to the test box 2, a screw 42 is fixedly connected to one end of the connecting shaft 41 close to the test box 2, a threaded sleeve 43 is threadedly connected to the outer surface of the screw 42, and the screw The end of the threaded sleeve rod 43 close to the detection box 2 is fixedly connected to the internal detection module 44, the two ends of the upper surface of the base 1 are fixedly connected to the support plate 45, the side of the support plate 45 close to the detection box 2 is fixedly connected to the sliding column 46, the outer surface of the sliding column 46 is slidably connected to the sliding plate 47, the outer surface of the transmission shaft 4 is movably connected to the transmission sleeve 48, the inner surface of the transmission sleeve 48 is fixedly connected to the slider 49, the inner surface of the connecting shaft 41 is slidably connected to the clamping block 410, the bottom surface of the clamping block 410 is fixedly connected to the clamping shaft 411, the threaded sleeve rod 43 moves toward the inside of the detection box 2 and extends into the metal round tube, and the internal detection module 44 detects the inner wall of the metal round tube. The detection box 2 is provided with a positioning device 5 for clamping the material, and the detection box 2 is provided with a stepping feeding device 6 for uniform feeding. The output shaft 3 is provided with a motor at one end close to the detection box 2, and the motor is fixedly connected to the side of the support plate 45 close to the detection box 2. The connecting shaft 41 rotates and passes through the top of the support plate 45. The threaded sleeve 43 slides and passes through both sides of the detection box 2. The sliding column 46 is fixedly connected to both sides of the detection box 2. The sliding plate 47 is fixedly connected to the end of the outer surface of the threaded sleeve 43 away from the detection box 2. The transmission sleeve 48 is movably connected to the outer surface of the connecting shaft 41. A slide groove 1 is provided on the inner side of the transmission shaft 4, and the slider 49 is slidably connected to the inner surface of the slide groove 1, the clamping shaft 411 is slidably connected to the inner surface of the connecting shaft 41, a spring is arranged between the clamping block 410 and the inner surface of the connecting shaft 41, an arc groove is provided on the front side of the inner surface of the transmission sleeve 48, and the clamping block 410 is retracted into the connecting shaft 41. At this time, the connecting shaft 41 cannot be connected to the transmission sleeve 48 through the clamping block 410, nor can it rotate with the transmission shaft 4, so that the threaded sleeve 43 and the internal detection module 44 cannot move into the detection box 2, which can detect the inner and outer surfaces of the metal round tube without affecting the detection of the metal round bar, thereby improving the applicability of the device.

[0024] Working principle: Start the motor, the motor drives the output shaft 3 to rotate, the output shaft 3 drives the transmission shaft 4, the connecting shaft 41 and the screw 42 to rotate, at this time, the metal round tube is placed on the fixed frame 8, the screw 42 rotates to drive the threaded sleeve 43 to move into the detection box 2 and extend into the metal round tube, the internal detection module 44 detects the inner wall of the metal round tube, so as to detect the damage of the inner wall of the metal round tube, when a batch of metal round bars need to be tested, the transmission sleeve 48 is slid to the side away from the detection box 2, and the transmission sleeve The arc groove opened in 48 squeezes the block 410 downward through the guiding force of the arc surface, so that the block 410 retracts into the connecting shaft 41. At this time, the connecting shaft 41 cannot be connected to the transmission sleeve 48 through the block 410, nor can it rotate with the transmission shaft 4, so that the threaded sleeve 43 and the internal detection module 44 cannot move into the detection box 2. At this time, the metal round bar can be detected, so that the device can detect the inner and outer surfaces of the metal round tube without affecting the detection of the metal round bar, thereby improving the applicability of the device.

[0025] See also Figure 1-9On the basis of the above embodiment, in another embodiment of the present invention, the positioning device 5 includes a clamping jaw 51, a first pulley 52, and a second pulley 53. The clamping jaw 51 is hinged on both sides of the inner wall of the detection box 2, the first pulley 52 is hinged on the top of the clamping jaw 51, and the second pulley 53 is hinged on the bottom of the clamping jaw 51. The top ends of the clamping jaws 51 are close to each other, and the material can be clamped, so that the material remains stable during detection, thereby improving the detection accuracy, and the clamping jaw 51 contacts the outer surface of the material through the first pulley 52, so that the material and The clamping force between the clamping jaws 51 is maintained while reducing the friction force, thereby preventing the material from being worn during clamping. The positioning device 5 also includes an eccentric wheel 54, a driving shaft 55, a slide groove transmission frame 56, a driving connecting rod 57, a sliding bar 58, a third pulley 59, a first sliding frame 510, and a driving inclined block 511. The eccentric wheel 54 is fixedly connected to the end of the transmission shaft 4 away from the support plate 45, the driving shaft 55 is fixedly connected to the side of the eccentric wheel 54 away from the transmission shaft 4, and the slide groove transmission frame 56 is movably connected to the driving shaft 55. The outer surface, the transmission connecting rod 57 is fixedly connected to the bottom surface of the slide groove transmission frame 56, the sliding bar 58 is fixedly connected to the upper surface of the transmission connecting rod 57, the third pulley 59 is hinged at the top of the sliding bar 58, the first sliding frame 510 is fixedly connected to both sides of the inner wall of the detection box 2, the pushing inclined block 511 is fixedly connected to the front and rear sides of the sliding bar 58, the second pulley 53 and the upper inclined surface of the pushing inclined block 511 are slidably connected, the bottom of the support plate 45 is provided with a second slide groove, and the transmission connecting rod 57 is slidably connected to the inner surface of the second slide groove, and the bottom of the detection box 2 is A slide groove three is provided, and the transmission connecting rod 57 is slidably connected to the inner surface of the slide groove three, the sliding bar 58 is slidably connected to the inner surface of the first sliding frame 510, and a fourth slide groove is provided on the front and rear sides of the first sliding frame 510, and the pushing inclined block 511 is slidably connected to the inner surface of the fourth slide groove. The rising distance of the pushing inclined block 511 is different, so that the distances at which the top ends of the clamps 51 are close to each other are different, so that the clamps 51 can clamp materials of different diameters, thereby improving the clamping range and positioning effect, and further promoting the applicability of the device.

[0026] Working principle: When the metal material is placed on the fixed frame 8, the top ends of the clamping jaws 51 are close to each other, which can clamp the material, so that the material remains stable during detection, improving the detection accuracy, and the clamping jaws 51 are in contact with the outer surface of the material through the first pulley 52, so that the material and the clamping jaws 51 maintain a clamping force while reducing the friction force, avoiding the wear of the material during clamping, the transmission shaft 4 rotates to drive the eccentric wheel 54 to rotate, the eccentric wheel 54 drives the driving shaft 55 to rotate in a circle, and the driving shaft 55 drives the slideway transmission frame when the circle rotates 56 moves back and forth up and down, and the slide transmission frame 56 drives the transmission connecting rod 57 and the sliding bar 58 to move back and forth up and down. When the sliding bar 58 drives the pushing inclined block 511 to move upward, the pushing inclined block 511 pushes the bottom end of the clamping jaw 51 to move forward and backward, so that the top ends of the clamping jaws 51 are close to each other, and the rising distances of the pushing inclined block 511 are different, so that the distances at which the top ends of the clamping jaws 51 are close to each other are different, so that the clamping jaws 51 can clamp materials of different diameters, thereby improving the clamping range and positioning effect, and further promoting the applicability of the device.

[0027] See also Figure 1-9On the basis of the above embodiment, in another embodiment of the present invention, the step feeding device 6 includes a placement frame 61, a material unloading inclined plate 62, a second sliding frame 63, a transmission frame 64, a transmission rod 65, a slide plate 66, and a material pushing inclined plate 67. The placement frame 61 is fixedly connected to the rear side of the inner wall of the detection box 2, the material unloading inclined plate 62 is fixedly connected to the front end of the placement frame 61, the second sliding frame 63 is fixedly connected to the upper surface of the base 1, the transmission frame 64 is fixedly connected to the rear end of the slide transmission frame 56, the transmission rod 65 is fixedly connected to the side of the transmission frame 64 close to the detection box 2, the slide plate 66 is slidably connected to the inner surface of the second sliding frame 63, and the material pushing inclined plate 67 is fixedly connected to the top of the slide plate 66. When the material pushing inclined plate 67 moves downward, the round tube and round rod materials that fall onto the placement frame 61 through the feeding trough are stuck in the placement frame 61 because of their own arc surface, and thus cannot be moved to the fixed frame 8, thereby realizing uniform feeding, which is convenient for detection. The step feeding device 6 also includes a clamping plate 68, a lifting rod 69, a lifting rod The lowering shaft 610, the lifting baffle 611, and the clamping plate 68 are fixedly connected to the top of the inner wall of the detection box 2, the lifting rod 69 is fixedly connected to the outer surface of the transmission rod 65, the lifting baffle 611 is slidably connected to the inner surface of the clamping plate 68, the lifting shaft 610 is fixedly connected to both sides of the lifting baffle 611, the transmission frame 64 and the rear side of the transmission connecting rod 57 are fixedly connected, a slide groove five is provided on the top of the second sliding frame 63, and the transmission rod 65 is slidably connected to the inner surface of the slide groove five, slide grooves six are provided on both sides of the detection box 2, and the lifting shaft 610 is slidably connected to the inner surface of the slide groove six, the lifting rod 69 is fixedly connected to the side of the lifting shaft 610 away from the detection box 2, the lifting baffle 611 slides through the top of the detection box 2, and a feeding trough is provided on the top surface of the detection box 2. The unloading inclined plate 62 is fixedly connected to the rear side of the fixed frame 8, and the lifting baffle 611 blocks the front side of the round tube and round rod material, further avoiding the premature falling of the material, improving the use effect of the device, making the detection time uniform and controllable, and improving the detection effect.

[0028] Working principle: When the transmission connecting rod 57 rises, it drives the transmission frame 64 to rise, the transmission frame 64 drives the transmission rod 65 to rise, the transmission rod 65 drives the slide plate 66 to slide and rise in the second sliding frame 63, and the slide plate 66 drives the pusher inclined plate 67 to rise, and the pusher inclined plate 67 lifts up the round tube and round bar materials stuck in the placement frame 61. At this time, the round tube and round bar materials roll forward to the unloading inclined plate 62 through the inclined surface of the pusher inclined plate 67, and then roll to the fixed frame 8 through the inclined surface of the unloading inclined plate 62. When the pusher inclined plate 67 moves downward, the round tube and round bar materials fall onto the placement frame 61 through the feed chute The material cannot be moved to the fixed frame 8 because of its own arc surface stuck in the placement frame 61, thereby achieving uniform feeding and facilitating detection. When the transmission rod 65 rises, it lifts up the lifting rod 69, the lifting shaft 610 and the lifting baffle 611, so that the lifting baffle 611 cannot block the round tube and round bar materials. When the transmission rod 65 descends, it drives the lifting rod 69, the lifting shaft 610 and the lifting baffle 611 to descend, so that the lifting baffle 611 blocks the front side of the round tube and round bar materials, further avoiding the material from falling prematurely, improving the use effect of the device, making the detection time uniform and controllable, and improving the detection effect.

[0029] The present invention provides a nondestructive testing device for round bar and round tube metal materials. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A non-destructive testing device for round rods and round tubes of metal materials, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a test box (2); an output shaft (3) is arranged above the base (1); a transmission shaft (4) is connected to the upper side of the output shaft (3) via a synchronous belt transmission; a test bench (7) is fixedly connected to the upper surface of the base (1); a fixing frame (8) is fixedly connected to the upper surface of the test bench (7); a surface detector (9) is fixedly connected to the top surface of the inner wall of the test box (2); a connecting shaft (41) is arranged at one end of the transmission shaft (4) close to the test box (2); a screw rod (42) is fixedly connected to one end of the connecting shaft (41) close to the test box (2); a threaded sleeve rod (42) is threadedly connected to the outer surface of the screw rod (42) 43), one end of the threaded sleeve (43) close to the detection box (2) is fixedly connected to an internal detection module (44), both ends of the upper surface of the base (1) are fixedly connected to support plates (45), one side of the support plate (45) close to the detection box (2) is fixedly connected to a sliding column (46), the outer surface of the sliding column (46) is slidably connected to a sliding plate (47), the outer surface of the transmission shaft (4) is movably connected to a transmission sleeve (48), the inner surface of the transmission sleeve (48) is fixedly connected to a slider (49), the inner surface of the connecting shaft (41) is slidably connected to a clamping block (410), and the bottom surface of the clamping block (410) is fixedly connected to a clamping shaft (411); The interior of the detection box (2) is provided with a positioning device (5) for clamping the material, and the interior of the detection box (2) is provided with a stepping feeding device (6) for feeding the material at a uniform speed; The positioning device (5) comprises a clamping jaw (51), a first pulley (52), and a second pulley (53); the clamping jaw (51) is hinged on both sides of the inner wall of the detection box (2); the first pulley (52) is hinged on the top end of the clamping jaw (51); and the second pulley (53) is hinged on the bottom end of the clamping jaw (51); The positioning device (5) also includes an eccentric wheel (54), a driving shaft (55), a slide groove transmission frame (56), a transmission connecting rod (57), a sliding bar (58), a third pulley (59), a first sliding frame (510), and a driving inclined block (511). The eccentric wheel (54) is fixedly connected to one end of the transmission shaft (4) away from the support plate (45), the driving shaft (55) is fixedly connected to the side of the eccentric wheel (54) away from the transmission shaft (4), the slide groove transmission frame (56) is movably connected to the outer surface of the driving shaft (55), the transmission connecting rod (57) is fixedly connected to the bottom surface of the slide groove transmission frame (56), the sliding bar (58) is fixedly connected to the upper surface of the transmission connecting rod (57), the third pulley (59) is hinged to the top of the sliding bar (58), the first sliding frame (510) is fixedly connected to both sides of the inner wall of the detection box (2), and the driving inclined block (511) is fixedly connected to the front and rear sides of the sliding bar (58); The step-by-step feeding device (6) comprises a placement frame (61), a material unloading inclined plate (62), a second sliding frame (63), a transmission frame (64), a transmission rod (65), a slide plate (66), and a material pushing inclined plate (67); the placement frame (61) is fixedly connected to the rear side of the inner wall of the detection box (2); the material unloading inclined plate (62) is fixedly connected to the front end of the placement frame (61); the second sliding frame (63) is fixedly connected to the upper surface of the base (1); the transmission frame (64) is fixedly connected to the rear end of the slide groove transmission frame (56); the transmission rod (65) is fixedly connected to the side of the transmission frame (64) close to the detection box (2); the slide plate (66) is slidably connected to the inner surface of the second sliding frame (63); and the material pushing inclined plate (67) is fixedly connected to the top of the slide plate (66); The step feeding device (6) also includes a clamping plate (68), a lifting rod (69), a lifting shaft (610), and a lifting baffle (611); the clamping plate (68) is fixedly connected to the top of the inner wall of the detection box (2); the lifting rod (69) is fixedly connected to the outer surface of the transmission rod (65); the lifting baffle (611) is slidably connected to the inner surface of the clamping plate (68); and the lifting shaft (610) is fixedly connected to both sides of the lifting baffle (611).

2. The nondestructive testing equipment for round bar and round tube metal materials according to claim 1, characterized in that: A motor is installed at one end of the output shaft (3) close to the detection box (2), and the motor is fixedly connected to one side of the support plate (45) close to the detection box (2); the connecting shaft (41) rotates and passes through the top of the support plate (45); the threaded sleeve (43) slides and passes through both sides of the detection box (2); the sliding column (46) is fixedly connected to both sides of the detection box (2); the sliding plate (47) is fixedly connected to the end of the outer surface of the threaded sleeve (43) away from the detection box (2); the transmission sleeve (48) is movably connected to the outer surface of the connecting shaft (41); a slide groove 1 is penetrated through the inner side of the transmission shaft (4), and the slider (49) is slidably connected to the inner surface of the slide groove 1; the clamping shaft (411) is slidably connected to the inner surface of the connecting shaft (41); a spring is arranged between the clamping block (410) and the inner surface of the connecting shaft (41); and an arc groove is arranged on the front side of the inner surface of the transmission sleeve (48).

3. The nondestructive testing equipment for round bar and round tube metal materials according to claim 2, characterized in that: The second pulley (53) is slidably connected to the inclined surface of the push inclined block (511), a second slide groove is provided at the bottom of the support plate (45), and the transmission connecting rod (57) is slidably connected to the inner surface of the second slide groove, slide grooves are provided on both sides of the bottom of the detection box (2), and the transmission connecting rod (57) is slidably connected to the inner surface of the third slide groove, the sliding bar (58) is slidably connected to the inner surface of the first sliding frame (510), and a fourth slide groove is provided on the front and rear sides of the first sliding frame (510), and the push inclined block (511) is slidably connected to the inner surface of the fourth slide groove.

4. The nondestructive testing equipment for round bar and round tube metal materials according to claim 3, characterized in that: The transmission frame (64) is fixedly connected to the rear side of the transmission connecting rod (57); a slide groove five is provided on the top of the second sliding frame (63); and the transmission rod (65) is slidably connected to the inner surface of the slide groove five; slide grooves six are provided on both sides of the detection box (2); and the lifting shaft (610) is slidably connected to the inner surface of the slide groove six; the lifting rod (69) is fixedly connected to the side of the lifting shaft (610) away from the detection box (2); the lifting baffle (611) slides through the top of the detection box (2); a feed trough is provided on the top surface of the detection box (2); and the unloading inclined plate (62) is fixedly connected to the rear side of the fixed frame (8).

Citation Information

Patent Citations

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