A stamping forming device for automobile lamp components
By using the mutual cooperation of limit, fixed pressure and actuators in the stamping forming device of the automotive headlight assembly, the synchronous loading, fixing and stamping of multiple metal small brackets is achieved, and the low production efficiency and product quality in the prior art are solved. The problem of instability improves product dimensional accuracy and production efficiency.
Patent Information
- Application Number
- CN202411194852.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-08-29
AI Technical Summary
The existing stamping process of small metal brackets in automotive headlights has problems such as low production efficiency, unstable product quality and inconsistent size, which is mainly due to the limited manual operation speed and the easy displacement of small metal brackets during stamping.
A stamping forming device for automobile headlight assembly is designed, including a limiting mechanism, a fixed pressure mechanism and an actuator. Through the integrated mode of synchronizing limiting, a fixed pressure and a discharge, multiple small metal brackets are simultaneously loaded and fixed. and stamp, ensuring that each bracket receives the same punch pressure at the precise position.
It improves product dimensional accuracy and consistency, reduces equipment costs, improves production efficiency and continuity, and ensures product quality and space use efficiency.
Smart Images

Figure CN118699204B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile lamp molding, in particular to a stamping molding device for an automobile lamp assembly. Background Art
[0002] Small metal brackets are one of the commonly used metal components in car lights. Small metal brackets are usually used to support, fix or connect car light parts to ensure the stability of the car lights when in use. Therefore, small metal brackets play an important role in the assembly and fixing process of car lights. Small metal brackets are manufactured through a stamping process, which uses stamping to ensure that the shape of the small metal bracket meets the designed size.
[0003] However, the current stamping process for small metal brackets for automobile lamps still has the following disadvantages: 1. When stamping small metal brackets, it is usually necessary to manually load and stamp them one by one, and the small metal brackets need to be taken out after stamping. The manual operation speed is limited, resulting in low production efficiency, and it is difficult to ensure that the loading position is completely consistent each time, which leads to fluctuations in product quality; 2. When stamping small metal brackets, the small metal brackets are not effectively fixed, causing the small metal brackets to shift during the stamping process, resulting in the size and shape of the finished product being different from the predetermined design, thereby affecting the stamping accuracy, and since the position of the small metal bracket may change during the stamping process, there are differences between products in batch production, affecting the consistency and reliability of the product. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a stamping and forming device for an automobile lamp assembly, which is achieved by the following specific technical means: a stamping and forming device for an automobile lamp assembly, comprising a base, an L-shaped support frame and an operating panel located below the L-shaped support frame are fixedly installed on the upper end surface of the base, and a limiting mechanism for synchronously limiting a plurality of small metal brackets is provided on the operating panel; the limiting mechanism comprises a limiting portion arranged on the operating panel, a blanking portion for integrated blanking of a plurality of small metal brackets is provided on the operating panel, and a driving portion for providing power to the limiting portion and the blanking portion is also provided on the operating panel.
[0005] The L-shaped support frame is provided with a fixing and pressing mechanism for synchronously extruding and fixing a plurality of small metal brackets, and the fixing and pressing mechanism is provided with an actuator for cooperating with the fixing and pressing mechanism to synchronously stamp the plurality of small metal brackets.
[0006] The solid pressure mechanism includes a pressing part arranged on an L-shaped support frame for providing power to the solid pressure mechanism and the actuator, the pressing part is provided with an adapting part, the adapting part is provided with a matching part, and the limiting part is provided with a locking part for locking the adapting part in cooperation with the matching part; the actuator includes a transmission part arranged on the pressing part, and the transmission part is provided with an actuator.
[0007] As a preferred technical solution of the present invention, the limiting portion includes a first slide rail, a trapezoidal slide plate, a stamped square hole, a first push plate, a connecting rod and a first positioning roller. A plurality of first slide rails are provided on the operating panel in a linear array. The operating panel is also provided with stamped square holes located between adjacent first slide rails. A trapezoidal slide plate with a cavity inside is slidably mounted on the first slide rail. A connecting rod slides through the rear end surface of the trapezoidal slide plate. A rigid spring is fixedly mounted between the front end of the connecting rod and the front end inner wall of the trapezoidal slide plate. The first push plate is fixedly mounted on the rear end of the connecting rod. A first positioning roller corresponding to the stamped square holes is fixedly mounted on the front end surface of the operating panel.
[0008] As a preferred technical solution of the present invention, the driving part includes a sliding hole, an electric push rod and a connecting slider, wherein one of the first slide rails is provided with a sliding hole that passes through the lower end surface of the operating panel, a connecting slider fixedly connected to the first push plate is slidably installed in the sliding hole, and an electric push rod whose telescopic end is fixedly connected to the connecting slider is fixedly installed on the lower end surface of the operating panel.
[0009] As a preferred technical solution of the present invention, the unloading part includes a U-shaped hydraulic pipe, a piston rod and a push plate, a U-shaped frame is fixedly installed on the operating panel, a U-shaped hydraulic pipe is fixedly installed on the U-shaped frame, a piston rod fixedly connected to a connecting slider is slidably installed in the output end on the lower side of the U-shaped hydraulic pipe, a push plate located above the first push plate is slidably installed on the U-shaped frame, and the output end on the upper side of the U-shaped hydraulic pipe is fixedly connected to the push plate through a piston linkage rod.
[0010] As a preferred technical solution of the present invention, the downward pressing part includes a hydraulic cylinder, a force plate and a pressure plate. The hydraulic cylinder is fixedly installed on the front end of the L-shaped support frame, and the telescopic end of the hydraulic cylinder passes through the lower wall of the front end of the L-shaped support frame and is fixedly installed with the force plate. The rear end surface of the force plate is fixedly installed with the pressure plate through an inclined plate.
[0011] As a preferred technical solution of the present invention, the adaptation part includes a spring, an extrusion plate, a guide rod and a second positioning roller. A spring corresponding to the stamping square hole is fixedly installed on the lower end surface of the pressure plate, an extrusion plate is fixedly installed on the lower end of the spring, a number of evenly distributed guide rods are installed between the upper end surface of the extrusion plate and the pressure plate, and a second positioning roller is fixedly installed on the rear end surface of the extrusion plate.
[0012] As a preferred technical solution of the present invention, the locking part includes a lock hole, a second slide rail, an I-shaped slider and a locking plug block. The trapezoidal slider is provided with two groups of lock holes that are symmetrical on the left and right. The inner wall of the lower end of the trapezoidal slider is provided with a second slide rail. The I-shaped slider located below the connecting rod is slidably installed on the second slide rail. A sliding sleeve that is slidably connected to the connecting rod is fixedly installed on the upper end surface of the I-shaped slider. A fixed plate for pushing the sliding sleeve is fixedly installed on the connecting rod. Locking plug blocks corresponding to the lock holes one by one are fixedly installed on the I-shaped slider.
[0013] As a preferred technical solution of the present invention, the matching part includes a locking rod and a slot. The lower end surface of the extrusion plate is fixedly installed with a locking rod corresponding to two adjacent groups of lock holes on two adjacent trapezoidal slides, and the locking rod is provided with a slot that matches the locking block.
[0014] As a preferred technical solution of the present invention, the transmission part includes a bearing seat, a support shaft, a support rotating rod, a first punching rod, a second punching rod and a connecting rod. Two left-right symmetrical bearing seats are fixedly installed on the lower end surface of the operating panel. A support shaft is installed in the bearing seat through a bearing. A support rotating rod is fixedly installed on the support shaft. A first punching rod is fixedly installed between the front ends of the support rotating rods. Two left-right symmetrical connecting rods are hinged on the first punching rod. A second punching rod is fixedly installed between the rear ends of the support rotating rods. The other end of the connecting rod is hinged to the force plate.
[0015] As a preferred technical solution of the present invention, the execution part includes a first stamping roller and a second stamping roller, the first stamping rod is fixedly installed with a second stamping roller corresponding to the first positioning roller, and the second stamping rod is fixedly installed with a first stamping roller corresponding to the second stamping roller through a support frame.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the simultaneous loading and limiting fixation of multiple small metal brackets through the coordinated use of the setting limit mechanism, the fixing and pressing mechanism and the actuator, thereby reducing the loading and unloading time of a single product, and simultaneously fixes and punches multiple small metal brackets with the support of a single driving force, thereby reducing equipment costs and improving space utilization efficiency, while ensuring that each bracket receives the same punching force at a precise position, greatly improving the dimensional accuracy, consistency and quality of the product, and in addition, through the integrated loading, fixing, punching and unloading mode, the production efficiency and continuity are significantly improved, the risk of production interruption is reduced, and the overall performance and economic benefits of the production line are comprehensively improved.
[0017] 2. The present invention can load multiple small metal brackets at the same time and limit the stamping position synchronously through the coordinated use of the limiting mechanism and the actuator, so as to ensure that each bracket is stamped at the same position, thereby reducing dimensional deviation and ensuring product quality and consistency. In addition, multiple small metal brackets can be cut into integrated pieces after stamping, reducing the separation and collection time of finished products, thereby significantly improving the overall production efficiency.
[0018] 3. The present invention can extrude and fix multiple small metal brackets at the same time through the coordinated use of the limiting mechanism and the fixing mechanism, so that multiple products can be processed in one stamping cycle, which greatly improves the production efficiency. The small metal brackets are further fixed by locking the pressure plate during the stamping process to ensure the accuracy of the stamping position of the small metal bracket, thereby improving the dimensional accuracy and consistency of the product.
[0019] 4. The present invention realizes the fixing and stamping operations of multiple small metal brackets at the same time through a single drive through the coordinated use of the fixed pressing mechanism and the actuator, thereby reducing the need for multiple independent driving devices and reducing the equipment investment cost. In addition, all small metal brackets are subjected to the same stamping force, ensuring the consistency and high quality standards of the products, and improving the continuity of stamping and forming, so that the stability of the system is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention when it is working.
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure when viewed from above of the present invention.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention.
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the limiting part of the present invention.
[0024] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0025] Figure 6 It is a partial cross-sectional three-dimensional structural schematic diagram of the locking portion and the matching portion of the present invention.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of the actuator of the present invention.
[0027] Figure 8 Schematic diagram of the stamping changes of a small metal bracket.
[0028] In the figure: 1, base; 2, L-shaped support frame; 3, operating panel; 4, limiting mechanism; 41, limiting part; 411, first slide rail; 412, trapezoidal slide plate; 413, punching square hole; 414, first push plate; 415, connecting rod; 416, first positioning roller; 42, driving part; 421, slide hole; 422, electric push rod; 423, connecting slide block; 43, unloading part; 431, U-shaped hydraulic pipe; 432, piston rod; 433, push plate; 5, fixed pressing mechanism; 51, pressing part; 511, hydraulic cylinder; 512, force plate; 513, pressing plate; 52 , adapting part; 521, connecting spring; 522, extrusion plate; 523, guide rod; 524, second positioning roller; 53, locking part; 531, locking hole; 532, second slide rail; 533, I-shaped slider; 534, locking plug; 54, matching part; 541, locking rod; 542, slot; 6, actuator; 61, transmission part; 611, bearing seat; 612, support shaft; 613, support rotating rod; 614, first punching rod; 615, second punching rod; 616, connecting rod; 62, actuator; 621, first punching roller; 622, second punching roller. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] The stamping and forming device for a vehicle lamp assembly provided by the present invention is targeted at a metal small bracket having a shape such as Figure 8 shown.
[0031] See also Figure 1 , Figure 2 and Figure 8 A stamping and forming device for an automobile lamp assembly comprises a base 1, an L-shaped support frame 2 and an operating panel 3 located below the L-shaped support frame 2 are fixedly mounted on the upper end surface of the base 1, and a limiting mechanism 4 for synchronously limiting a plurality of small metal brackets is arranged on the operating panel 3; the limiting mechanism 4 comprises a limiting portion 41 arranged on the operating panel 3, a blanking portion 43 for integrated blanking of a plurality of small metal brackets is arranged on the operating panel 3, and a driving portion 42 for providing power to the limiting portion 41 and the blanking portion 43 is also arranged on the operating panel 3.
[0032] See also Figure 1 , Figure 2 and Figure 3The L-shaped support frame 2 is provided with a fixing and pressing mechanism 5 for synchronously extruding and fixing a plurality of small metal brackets, and the fixing and pressing mechanism 5 is provided with an actuator 6 for synchronously stamping a plurality of small metal brackets in cooperation therewith; the fixing and pressing mechanism 5 includes a pressing portion 51 provided on the L-shaped support frame 2 for providing power to the fixing and pressing mechanism 5 and the actuator 6, an adapting portion 52 is provided on the pressing portion 51, a matching portion 54 is provided on the adapting portion 52, and a locking portion 53 for locking the adapting portion 52 in cooperation with the matching portion 54 is provided on the limiting portion 41.
[0033] See also Figure 1 The actuator 6 includes a transmission part 61 arranged on the pressing part 51 , and an actuator 62 is arranged on the transmission part 61 .
[0034] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The limiting part 41 includes a first slide rail 411, a trapezoidal slide plate 412, a stamped square hole 413, a first push plate 414, a connecting rod 415 and a first positioning roller 416. A plurality of first slide rails 411 are provided on the operating panel 3 in a linear array. The operating panel 3 is also provided with a stamped square hole 413 located between adjacent first slide rails 411. A trapezoidal slide plate 412 with a cavity inside is slidably mounted on the first slide rail 411. A connecting rod 415 slides through the rear end surface of the trapezoidal slide plate 412. A rigid spring is fixedly mounted between the front end of the connecting rod 415 and the front end inner wall of the trapezoidal slide plate 412. The first push plate 414 is fixedly mounted on the rear end of the connecting rod 415. A first positioning roller 416 corresponding to the stamped square hole 413 is fixedly mounted on the front end surface of the operating panel 3.
[0035] See also Figure 1 , Figure 2 and Figure 4 The driving part 42 includes a sliding hole 421, an electric push rod 422 and a connecting slider 423, wherein a sliding hole 421 penetrating the lower end surface of the operating panel 3 is opened in one of the first slide rails 411, a connecting slider 423 fixedly connected to the first push plate 414 is slidably installed in the sliding hole 421, and an electric push rod 422 fixedly connected to the connecting slider 423 at the telescopic end is fixedly installed on the lower end surface of the operating panel 3.
[0036] During specific work, before the small metal bracket needs to be stamped and formed, the telescopic end of the electric push rod 422 is in the longest telescopic state, so that the trapezoidal slide 412 is at the rear end of the first slide rail 411 at this time. During stamping, the electric push rod 422 is started to make its telescopic end move forward with the connecting slider 423. During the movement of the connecting slider 423, the first push plate 414 will be pushed forward, and the first push plate 414 will push the trapezoidal slide 412 forward through the connecting rod 415 and the rigid spring, and when the trapezoidal slide 412 is pushed to the front end of the first slide rail 411, the first slide rail 411 limits the trapezoidal slide 412, and then the electric push rod 422 stops running.
[0037] At this time, the adjacent trapezoidal slides 412 will form a space on the operating panel 3 to limit the small metal brackets, and then the small metal brackets can be placed one by one in the space through an external manipulator, and the left and right side walls of the small metal brackets can be fit with the trapezoidal slides 412, thereby completing the loading and limiting of multiple small metal brackets to ensure that each small metal bracket is stamped at the same position.
[0038] See also Figure 1 , Figure 3 and Figure 7 The lower pressing part 51 includes a hydraulic cylinder 511, a force plate 512 and a pressure plate 513. The hydraulic cylinder 511 is fixedly installed at the front end of the L-shaped support frame 2. The telescopic end of the hydraulic cylinder 511 passes through the lower wall of the front end of the L-shaped support frame 2 and is fixedly installed with the force plate 512. The rear end surface of the force plate 512 is fixedly installed with the pressure plate 513 through a set inclined plate.
[0039] See also Figure 1 and Figure 6 The adapting part 52 includes a connecting spring 521, an extrusion plate 522, a guide rod 523 and a second positioning roller 524. The lower end surface of the pressing plate 513 is fixedly installed with a connecting spring 521 corresponding to the punching square hole 413 one by one. The lower end of the connecting spring 521 is fixedly installed with an extrusion plate 522. A plurality of evenly distributed guide rods 523 are installed between the upper end surface of the extrusion plate 522 and the pressing plate 513. The rear end surface of the extrusion plate 522 is fixedly installed with a second positioning roller 524.
[0040] See also Figure 1 , Figure 3 and Figure 5The locking portion 53 includes a locking hole 531, a second slide rail 532, an I-shaped slider 533 and a locking plug 534. Two groups of locking holes 531 are symmetrically opened on the trapezoidal slide 412. A second slide rail 532 is opened on the inner wall of the lower end of the trapezoidal slide 412. An I-shaped slider 533 located below the connecting rod 415 is slidably installed on the second slide rail 532. A sliding sleeve slidably connected to the connecting rod 415 is fixedly installed on the upper end surface of the I-shaped slider 533. A fixing plate for pushing the sliding sleeve is fixedly installed on the connecting rod 415. Locking plugs 534 corresponding to the locking holes 531 are fixedly installed on the I-shaped slider 533.
[0041] See also Figure 1 , Figure 3 and Figure 6 The matching portion 54 includes a locking rod 541 and a slot 542. The lower end surface of the extrusion plate 522 is fixedly mounted with a locking rod 541 corresponding to two adjacent groups of locking holes 531 on two adjacent trapezoidal slides 412. The locking rod 541 is provided with a slot 542 that matches the locking block 534.
[0042] During specific operation, after the limiting part 41 cooperates with the driving part 42 to complete the loading and limiting of multiple small metal brackets, the hydraulic cylinder 511 is started to press the pressing plate 513 downward through the force plate 512, and the pressing plate 513 will push the extrusion plate 522 downward through the connecting spring 521, so that the locking rod 541 at the lower end of the extrusion plate 522 is inserted into the corresponding locking hole 531, thereby squeezing and fixing the upper end surfaces of multiple small metal brackets at the same time.
[0043] Then, the electric push rod 422 is started in reverse so that it continues to push the connecting rod 415 forward through the first push plate 414 and compress the rigid spring. When the fixed disk on the connecting rod 415 contacts the sliding sleeve, the I-shaped slider 533 is pushed forward in the trapezoidal slide 412 through the cooperation of the two. Finally, the I-shaped slider 533 is inserted into the slot 542 of the locking rod 541 with the locking block 534, and the extrusion plate 522 is locked on the trapezoidal slide 412, thereby further fixing the small metal bracket and increasing the structural strength of the extrusion plate 522 during the stamping process.
[0044] See also Figure 1 , Figure 3 and Figure 7The transmission part 61 includes a bearing seat 611, a support shaft 612, a support rotating rod 613, a first punching rod 614, a second punching rod 615 and a connecting rod 616. Two left-right symmetrical bearing seats 611 are fixedly installed on the lower end surface of the operating panel 3. A support shaft 612 is installed in the bearing seat 611 through a bearing. A support rotating rod 613 is fixedly installed on the support shaft 612. A first punching rod 614 is fixedly installed between the front ends of the support rotating rods 613. Two left-right symmetrical connecting rods 616 are hinged on the first punching rod 614. A second punching rod 615 is fixedly installed between the rear ends of the support rotating rods 613. The other end of the connecting rod 616 is hinged to the force plate 512.
[0045] See also Figure 1 and Figure 7 The execution part 62 includes a first stamping roller 621 and a second stamping roller 622. The first stamping rod 614 is fixedly installed with the second stamping roller 622 corresponding to the first positioning roller 416. The second stamping rod 615 is fixedly installed with the first stamping roller 621 corresponding to the second stamping roller 622 through a support frame.
[0046] During specific operation, when the fixing mechanism 5 completes the pressing and fixing of multiple small metal brackets, the connecting spring 521 and the guide rod 523 provide sufficient downward pressing distance for the force plate 512, and the downward movement of the force plate 512 will press the first punching rod 614 downward through the connecting rod 616, so that the first punching rod 614 rotates the supporting rotating rods 613 on both sides with the supporting shaft 612 as the center point, and until the first punching rod 614 brings the second punching roller 622 to fit the front end upper surface of the small metal bracket at the same time, and the second punching rod 615 brings the first punching roller 621 to fit the rear end lower surface of the small metal bracket.
[0047] Then, the hydraulic cylinder 511 is started to make the force plate 512 continue to press the first punching rod 614 downward through the connecting rod 616, so that the second punching roller 622 punches the front end upper surface of the small metal bracket downward through the supporting rotating rod 613, and the first positioning roller 416 limits the punching arc of the small metal bracket. At the same time, the first punching roller 621 punches the rear end lower surface of the small metal bracket upward, and the second punching roller 622 limits the punching arc of the small metal bracket, thereby punching multiple small metal brackets at the same time, and the small metal brackets are punched from the original straight state to a tortuous state (such as Figure 8 A single hydraulic cylinder 511 is used to drive the fixing and stamping operations of multiple small metal brackets at the same time, thereby reducing the need for multiple independent driving devices and reducing the equipment investment cost.
[0048] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The unloading part 43 includes a U-shaped hydraulic tube 431, a piston rod 432 and a push plate 433. A U-shaped frame is fixedly installed on the operating panel 3, and the U-shaped frame is fixedly installed on the U-shaped hydraulic tube 431. A piston rod 432 fixedly connected to the connecting slider 423 is slidably installed in the output end of the lower side of the U-shaped hydraulic tube 431. A push plate 433 located above the first push plate 414 is slidably installed on the U-shaped frame. The output end of the upper side of the U-shaped hydraulic tube 431 is fixedly connected to the push plate 433 through a piston linkage rod.
[0049] During specific operation, after the fixing and pressing mechanism 5 cooperates with the actuator 6 to complete the stamping of multiple small metal brackets, the electric push rod 422 is started in reverse to release the lock of the extrusion plate 522 through the locking part 53, and then the electric push rod 422 is stopped first, and then the hydraulic cylinder 511 is started in reverse to reset the force plate 512, and then the electric push rod 422 is started in reverse again, so that it moves the trapezoidal slide 412 backward through the driving part 42 and the limiting part 41 to release the limit on the small metal bracket, and at the same time, the connecting slider 423 moves backward to push the lower piston rod 432 into the U-shaped hydraulic tube 431, and the upper piston rod 432 pushes the push plate 433 forward through the U-shaped hydraulic tube 431. At this time, the multiple small metal brackets will be pushed out under the push of the push plate 433, and the stamping of the multiple small metal brackets is completed.
[0050] Working principle: When it is necessary to stamp and form the small metal bracket, the electric push rod 422 is started in reverse so that the telescopic end cooperates with the driving part 42 through the limiting part 41 to push the trapezoidal slide 412 to the front end of the first slide rail 411, and then the electric push rod 422 is stopped. At this time, the adjacent trapezoidal slide 412 will limit the small metal bracket on the operating panel 3, and then the small metal brackets can be placed one by one in the space through an external manipulator.
[0051] After the small metal bracket is placed, start the hydraulic cylinder 511 to push the extrusion plate 522 downward through the pressing portion 51, so that the locking rod 541 is inserted into the locking hole 531, and then continue to reversely start the electric push rod 422 to cooperate with the locking portion 53 through the limiting portion 41 to insert the locking block 534 into the slot 542 corresponding to the locking rod 541, and lock the extrusion plate 522 on the trapezoidal slide 412, thereby further fixing the small metal bracket.
[0052] Then, the hydraulic cylinder 511 is started up again, so that the extrusion plate 522 is pressed down to punch the small metal bracket through the cooperation of the transmission part 61 and the execution part 62, thereby punching a plurality of small metal brackets at the same time.
[0053] After the stamping is completed, the electric push rod 422 is started in reverse to release the lock of the extrusion plate 522 through the locking part 53, and then the electric push rod 422 is stopped first, and then the hydraulic cylinder 511 is started in reverse to reset other parts, and the electric push rod 422 is started in reverse again, so that it can move the trapezoidal slide 412 backward through the driving part 42 and the limiting part 41 to release the limit on the small metal bracket, and push out multiple small metal brackets through the unloading part 43. At this time, the stamping of multiple small metal brackets is completed.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stamping and forming device for an automobile lamp assembly, comprising a base (1), characterized in that: An L-shaped support frame (2) and an operating panel (3) located below the L-shaped support frame (2) are fixedly mounted on the upper end surface of the base (1), and a limiting mechanism (4) for synchronously limiting a plurality of small metal brackets is provided on the operating panel (3); The limiting mechanism (4) comprises a limiting portion (41) arranged on the operating panel (3), a material discharging portion (43) for discharging a plurality of small metal brackets in an integrated manner is arranged on the operating panel (3), and a driving portion (42) for providing power to the limiting portion (41) and the material discharging portion (43) is also arranged on the operating panel (3); The L-shaped support frame (2) is provided with a fixing and pressing mechanism (5) for synchronously extruding and fixing a plurality of small metal brackets, and the fixing and pressing mechanism (5) is provided with an actuator (6) for cooperating therewith to synchronously stamp the plurality of small metal brackets; The fixing and pressing mechanism (5) comprises a pressing portion (51) arranged on the L-shaped support frame (2) and used for providing power to the fixing and pressing mechanism (5) and the actuator (6); an adapting portion (52) is arranged on the pressing portion (51); a matching portion (54) is arranged on the adapting portion (52); and a locking portion (53) is arranged on the limiting portion (41) and cooperates with the matching portion (54) to lock the adapting portion (52); The actuator (6) comprises a transmission part (61) arranged on the lower pressing part (51), and an actuator (62) is arranged on the transmission part (61); The limiting part (41) comprises a first slide rail (411), a trapezoidal slide plate (412), a punched square hole (413), a first push plate (414), a connecting rod (415) and a first positioning roller (416); a plurality of first slide rails (411) are provided on the operating panel (3) in a linear array manner; a punched square hole (413) located between adjacent first slide rails (411) is also provided on the operating panel (3); a trapezoidal slide plate (412) with a cavity inside is slidably mounted on the first slide rail (411); a connecting rod (415) is slidably penetrated through the rear end surface of the trapezoidal slide plate (412); a rigid spring is fixedly mounted between the front end of the connecting rod (415) and the front end inner wall of the trapezoidal slide plate (412); a first push plate (414) is fixedly mounted on the rear end of the connecting rod (415); and a first positioning roller (416) corresponding to the punched square hole (413) is fixedly mounted on the front end surface of the operating panel (3); The pressing portion (51) comprises a hydraulic cylinder (511), a force plate (512) and a pressure plate (513); the hydraulic cylinder (511) is fixedly mounted on the front end of the L-shaped support frame (2); the telescopic end of the hydraulic cylinder (511) passes through the lower wall of the front end of the L-shaped support frame (2) and is fixedly mounted with the force plate (512); the rear end surface of the force plate (512) is fixedly mounted with the pressure plate (513) via a provided inclined plate; The adapting part (52) comprises a connecting spring (521), a pressing plate (522), a guide rod (523) and a second positioning roller (524); a connecting spring (521) corresponding to the punching square hole (413) is fixedly mounted on the lower end surface of the pressing plate (513); a pressing plate (522) is fixedly mounted on the lower end of the connecting spring (521); a plurality of evenly distributed guide rods (523) are mounted between the upper end surface of the pressing plate (522) and the pressing plate (513); and a second positioning roller (524) is fixedly mounted on the rear end surface of the pressing plate (522); The transmission part (61) comprises a bearing seat (611), a support shaft (612), a support rotating rod (613), a first punching rod (614), a second punching rod (615) and a connecting rod (616); two left-right symmetrical bearing seats (611) are fixedly installed on the lower end surface of the operating panel (3); a support shaft (612) is installed in the bearing seat (611) via a bearing; a support rotating rod (613) is fixedly installed on the support shaft (612); a first punching rod (614) is fixedly installed between the front ends of the support rotating rods (613); two left-right symmetrical connecting rods (616) are hinged on the first punching rod (614); a second punching rod (615) is fixedly installed between the rear ends of the support rotating rods (613); and the other end of the connecting rod (616) is hinged to the force-bearing plate (512).
2. The stamping and forming device for automobile lamp components according to claim 1, characterized in that: The driving part (42) comprises a sliding hole (421), an electric push rod (422) and a connecting slider (423), wherein one of the first slide rails (411) is provided with a sliding hole (421) penetrating the lower end surface of the operating panel (3), a connecting slider (423) fixedly connected to the first push plate (414) is slidably mounted in the sliding hole (421), and an electric push rod (422) whose telescopic end is fixedly connected to the connecting slider (423) is fixedly mounted on the lower end surface of the operating panel (3).
3. The stamping and forming device for automobile lamp components according to claim 2, characterized in that: The unloading part (43) comprises a U-shaped hydraulic tube (431), a piston rod (432) and a push plate (433); a U-shaped frame is fixedly mounted on the operating panel (3); a U-shaped hydraulic tube (431) is fixedly mounted on the U-shaped frame; a piston rod (432) fixedly connected to a connecting slider (423) is slidably mounted in the output end at the lower side of the U-shaped hydraulic tube (431); a push plate (433) located above the first push plate (414) is slidably mounted on the U-shaped frame; and the output end at the upper side of the U-shaped hydraulic tube (431) is fixedly connected to the push plate (433) via a piston connecting rod.
4. The stamping and forming device for automobile lamp components according to claim 1, characterized in that: The locking portion (53) comprises a locking hole (531), a second slide rail (532), an I-shaped slider (533) and a locking plug (534); the trapezoidal slider (412) is provided with two groups of locking holes (531) symmetrically arranged on the left and right sides; the inner wall of the lower end of the trapezoidal slider (412) is provided with a second slide rail (532); an I-shaped slider (533) located below the connecting rod (415) is slidably mounted on the second slide rail (532); a sliding sleeve slidably connected to the connecting rod (415) is fixedly mounted on the upper end surface of the I-shaped slider (533); a fixing plate for pushing the sliding sleeve is fixedly mounted on the connecting rod (415); and locking plugs (534) corresponding to the locking holes (531) are fixedly mounted on the I-shaped slider (533).
5. The stamping and forming device for automobile lamp components according to claim 4, characterized in that: The matching portion (54) comprises a locking rod (541) and a slot (542); a locking rod (541) corresponding to two adjacent groups of locking holes (531) on two adjacent trapezoidal slides (412) is fixedly mounted on the lower end surface of the extrusion plate (522); and a slot (542) matching with a locking insert (534) is provided on the locking rod (541).
6. The stamping and forming device for automobile lamp components according to claim 5, characterized in that: The execution part (62) includes a first stamping roller (621) and a second stamping roller (622); the first stamping rod (614) is fixedly mounted with a second stamping roller (622) corresponding one-to-one to the first positioning roller (416); the second stamping rod (615) is fixedly mounted with a first stamping roller (621) corresponding one-to-one to the second stamping roller (622) via a support frame.