Aluminum plate fixed length fast shearing device
By designing the aluminum plate fixed-size rapid shearing device with upper and lower adjacent shear disc combination structure and noise reduction cooling system, the problems of aluminum plate cutting warping and surface scratching are solved, and the rapid flattening and cutting of aluminum plates and the long life of the equipment is achieved.
Patent Information
- Application Number
- CN202410922358.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-07-10
AI Technical Summary
Existing aluminum plate cutting equipment cannot effectively solve the problem of warping at the aluminum plate shear, and the surface of the aluminum plate may be scratched after leveling through the chunks and cubes, affecting the quality.
A fast shearing device for fixed-size aluminum plates is designed, adopting a combination structure of upper and lower shearing discs. The shearing discs are driven to rotate clockwise and counterclockwise through the fixed rod to ensure that both sides of the aluminum plate are subjected to stress at the same time, avoiding warping, and passing through the Noise reduction components and cooling systems reduce noise and heat damage.
The rapid and smooth cutting of aluminum plates is achieved, which avoids warping and surface scratches, reduces noise and wear of transmission parts, and improves cutting quality and equipment life.
Smart Images

Figure CN118768629B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of aluminum plate processing, and in particular to an aluminum plate fixed-length fast shearing device. Background Art
[0002] A Chinese patent application with patent number CN117564347A discloses a shearing device for aluminum plate processing, which allows the aluminum plate to be pulled out between a pressure block and a support block, and can play a role in leveling the sheared portion of the aluminum plate, making the sheared portion of the aluminum plate more flat. The reason why the sheared portion of the aluminum plate is warped is that the existing aluminum plate shearing equipment shears the aluminum plate by moving the shear knife downward in conjunction with the workbench. The sheared portion of the aluminum plate is subjected to unilateral force, resulting in warping along the moving direction of the shear knife. The above-mentioned device cannot fundamentally solve the warping problem. After the shearing is completed, the aluminum plate is squeezed and leveled by the pressure block and the support block, which will cause scratches on the surface of the aluminum plate, affecting the quality of the aluminum plate. Summary of the invention
[0003] In order to overcome the disadvantage that the existing device cannot fundamentally solve the warping problem and the aluminum plate is squeezed and flattened by a pressing block and a supporting block after shearing, which will cause scratches on the surface of the aluminum plate and affect the quality of the aluminum plate, the present invention provides a fixed-length fast shearing device for aluminum plates.
[0004] The technical solution is: a device for cutting aluminum plates to a fixed length and quickly shearing the plates, comprising a support frame and a fixed plate; two fixed plates are arranged on the support frame; the device also comprises a mounting plate, a fixed rod, a mounting sleeve, a shearing disc, a transmission gear, a tooth plate, a driving mechanism, a limiting assembly and a noise reduction assembly; each driving mechanism is connected to a mounting plate; each fixed plate is connected to a driving mechanism, and the driving mechanism is used to drive the mounting plate to move; all the mounting plates are connected to a number of fixed rods for common rotation; each fixed rod is connected to a number of mounting sleeves; a number of convex strips are arranged on the fixed rod, and grooves matching the convex strips are arranged in the mounting sleeve; each mounting sleeve is fixedly connected to a shearing disc through a connecting block; the outer annular edges of each two adjacent shearing discs are in the same plane; a transmission gear is connected to both ends of each fixed rod; a number of limiting assemblies for limiting the aluminum plate are connected to the support frame; each fixed plate is connected to a noise reduction assembly for noise reduction; each noise reduction assembly is connected to a tooth plate; racks are arranged on the upper and lower sides of each tooth plate, and each rack cooperates with a transmission gear.
[0005] Furthermore, the limiting assembly includes a translation mechanism, a supporting frame, a limiting plate, an electric push rod 1, an electric push rod 2 and a brush rod; the supporting frame is connected to the translation mechanism, and the translation mechanism consists of an electric slide rail and two electric slides; each electric slide is fixedly connected to a supporting frame; each supporting frame is fixedly connected to two electric push rods 1; each electric push rod 1 telescopic end is fixedly connected to a limiting plate; the two mounting plates are fixedly connected to an electric push rod 2 on the opposite sides through connection; the two electric push rods 2 telescopic ends are commonly fixedly connected to a brush rod; the initial height of the two brush rods is lower than the height of the lower surface of the supporting frame.
[0006] Furthermore, the noise reduction component includes a noise reduction box, a telescopic cloth cover, a card plate and a connecting plate; the fixing plate is fixedly connected to the noise reduction box through a connecting block; a tooth plate is inserted in the noise reduction box, and a number of pins are commonly inserted in the noise reduction box and the tooth plate; a straight through groove corresponding to the fixing rod is opened on the noise reduction box; two telescopic cloth covers are arranged outside each straight through groove; all telescopic cloth covers are connected to the noise reduction box; all telescopic cloth covers close to one side of the mounting plate are connected to the mounting plate, and each of the remaining telescopic cloth covers is fixedly connected to a card plate; a connecting plate is inserted on each fixing rod; and each connecting plate is plugged into the corresponding two card plates.
[0007] Furthermore, the transmission gear is composed of a fixed sleeve and a flat gear. The fixed sleeve is detachably connected to the flat gear, and the fixed sleeve is fixedly connected to the fixed rod.
[0008] Furthermore, two arc-shaped pieces are inserted at the corresponding positions of each noise reduction box and the transmission gear, all the arc-shaped pieces and the connecting plates are made of magnetic materials, and each connecting plate is magnetically attracted to the corresponding arc-shaped piece in an initial state.
[0009] Furthermore, it also includes an adjustment component, each fixed rod is connected to an adjustment component, and the adjustment component is used to adjust the spacing of the shear disks on the fixed rod; the adjustment component is composed of a drive motor, a bidirectional screw rod, and a sliding column; the fixed rod is set as a hollow structure, and the end of the fixed rod is fixedly connected to the drive motor; the output shaft of the drive motor is fixedly connected to the bidirectional screw rod; the rotating part of the bidirectional screw rod is rotatably connected to the fixed rod; two sliding columns are screwed on the bidirectional screw rod; a straight-line groove corresponding to each sliding column is opened on the fixed rod, and all sliding columns are slidably connected to the fixed rod, and two telescopic membranes are arranged in each straight-line groove, and all telescopic membranes are connected to the corresponding sliding columns; two mounting sleeves near the end of the fixed rod are both slidably connected to the fixed rod; the mounting sleeve in the middle of the fixed rod is fixed to the fixed rod; the two mounting sleeves near the end of the fixed rod are each fixed to a sliding column.
[0010] Furthermore, the shear plate is composed of a shear ring and a mounting plate; the mounting plate is fixedly connected to the mounting sleeve; the mounting plate is sleeved with a shear ring composed of two semicircular rings, and the two semicircular rings are fixedly connected to the mounting sleeve through a connecting block.
[0011] Furthermore, it also includes an oil delivery box and a three-way pipe; each mounting plate is fixedly connected with an oil delivery box; the oil delivery box is connected with an oil inlet pipe; each mounting plate and the fixed rod are connected with an annular groove; each oil delivery box is connected with the corresponding annular groove through a conduit; the two annular grooves in the same mounting plate are connected with each other through a conduit; each annular groove below is connected with a three-way pipe; each three-way pipe is connected with two nozzles; each nozzle is directly opposite to the electric slide rail of the corresponding drive mechanism.
[0012] Furthermore, the fixing plate is configured as a hollow structure, and a plurality of through grooves distributed in a rectangular shape are opened on the fixing plate; the fixing plate is connected to an oil drain pipe.
[0013] Furthermore, it also includes a sealing cover and an oil injection pipe; a sealing cover is arranged on both sides of the bearing at the rotation connection between each mounting plate and the fixed rod; all sealing covers are rotationally connected to the corresponding fixed rod; all sealing covers are fixedly connected to the corresponding mounting plate; each sealing cover is connected to a fuel injection pipe; each fuel injection pipe is provided with a nozzle, and each nozzle is directly opposite to the gear teeth of the corresponding transmission gear; each annular groove is connected to the sealing cover close to the transmission gear side through a conduit.
[0014] The beneficial effect is as follows: when the present invention is used, the upper fixed rod drives the corresponding shearing disc to rotate clockwise, and the lower fixed rod drives the corresponding shearing disc to rotate counterclockwise, and the two upper and lower adjacent shearing discs form a group, and then the aluminum plate is cut by three groups of upper and lower shearing discs rotating in opposite directions, so that the upper and lower sides of the aluminum plate are stressed at the same time, avoiding the problem of warping of the sheared edge of the aluminum plate, and at the same time, the aluminum plate is cut into four pieces at one time, realizing fast cutting;
[0015] The noise reduction box and telescopic cloth cover are set to reduce the noise generated when the transmission gear and the tooth plate work together, thereby preventing the noise from affecting the working environment of the operator;
[0016] The cooling oil is introduced into the annular groove below through the conduit, thereby cooling the bearing at the rotating connection between the fixed rod and the mounting plate. At the same time, the cooling oil enters the bearing through the oil inlet hole on the bearing, thereby lubricating the bearing at the rotating connection between the fixed rod and the mounting plate through the cooling oil, thereby preventing the bearing from overheating due to long-term operation and affecting its service life. At the same time, the bearing wear is reduced to ensure smooth operation of the bearing, ensure the service life of the bearing, and thus ensure the cutting quality of the shear disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the aluminum plate fixed-length fast shearing device of the present invention;
[0018] Figure 2 It is a schematic diagram of a combined three-dimensional structure of a receiving frame, a limiting plate and an electric push rod of the aluminum plate fixed-length fast shearing device of the present invention;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the noise reduction box and the telescopic cloth cover combination of the aluminum plate fixed-length fast shearing device of the present invention;
[0020] Figure 4 The invention relates to an aluminum plate fixed-length fast shearing device Figure 3 A magnified image of area A;
[0021] Figure 5 It is a schematic diagram of the combined three-dimensional structure of the fixing rod, the mounting sleeve and the shearing plate of the aluminum plate fixed-length fast shearing device of the present invention;
[0022] Figure 6 It is a cross-sectional view of the mounting plate of the aluminum plate fixed-length fast shearing device of the present invention;
[0023] Figure 7 The invention relates to an aluminum plate fixed-length fast shearing device Figure 6 A magnified view of area B;
[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the cross section of the fixing rod of the aluminum plate fixed-length fast shearing device of the present invention;
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the transmission gear of the aluminum plate fixed-length fast shearing device of the present invention;
[0026] Fig.10 It is an exploded view of the shearing plate and the mounting sleeve of the aluminum plate fixed-length quick shearing device of the present invention;
[0027] Fig.11 It is a schematic diagram of the three-dimensional structure of the noise reduction box and the arc-shaped sheet combination of the aluminum plate fixed-length fast shearing device of the present invention;
[0028] Fig.12 It is a schematic diagram of the combined three-dimensional structure of the telescopic cloth cover and the clamping plate of the aluminum plate fixed-length fast shearing device of the present invention.
[0029] Parts names and serial numbers in the figure: 1-support frame, 2-driving mechanism, 3-fixed plate, 001-aluminum plate, 002-annular groove, 003-through groove, 101-translation mechanism, 102-support frame, 103-limiting plate, 104-electric push rod 1, 105-electric push rod 2, 106-brush rod, 201-mounting plate, 202-fixed rod, 203-mounting sleeve, 204-shear plate, 2 04a-shear ring, 204b-mounting plate, 205-transmission gear, 206-tooth plate, 301-drive motor, 302-bidirectional screw, 303-sliding column, 401-noise reduction box, 402-telescopic cloth cover, 402a-limit block, 403-card plate, 404-connecting plate, 405-arc sheet, 501-oil delivery box, 502-tee pipe, 601-sealing cover, 602-injection pipe. DETAILED DESCRIPTION
[0030] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.
[0031] Embodiment 1
[0032] A 001 aluminum plate fixed length fast shearing device, according to Figure 1-6 and Figure 8-12 As shown, it includes a support frame 1 and a fixing plate 3; the support frame 1 is provided with two fixing plates 3 which are symmetrical in front and back;
[0033] It also includes a mounting plate 201, a fixing rod 202, a mounting sleeve 203, a shearing disc 204, a transmission gear 205, a tooth plate 206, a driving mechanism 2, a limit assembly and a noise reduction assembly; each driving mechanism 2 is connected to a mounting plate 201; each fixing plate 3 is connected to a driving mechanism 2, and the driving mechanism 2 is composed of an electric slide rail and an electric slider; two fixing rods 202 symmetrically connected to each other in rotation; each fixing rod 202 is connected to three equidistant mounting sleeves 203; a plurality of ring-shaped arrays are arranged on the fixing rod 202. The cloth has convex strips, and the mounting sleeve 203 has grooves matching the convex strips; each mounting sleeve 203 is connected to a shear plate 204 through a connecting block bolt; the outer annular edges of two adjacent shear plates 204 are in the same plane; each fixed rod 202 has a transmission gear 205 detachably connected at both ends; two left-right symmetrical limit assemblies are connected to the support frame 1; each fixed plate 3 is connected to a noise reduction assembly; each noise reduction assembly is connected to a tooth plate 206; racks are arranged on the upper and lower sides of each tooth plate 206, and each rack cooperates with a transmission gear 205.
[0034] The limiting assembly includes a translation mechanism 101, a receiving frame 102, a limiting plate 103, an electric push rod 104, an electric push rod 2 105 and a brush rod 106; the support frame 1 is connected to the translation mechanism 101, and the translation mechanism 101 is composed of an electric slide rail and two electric sliders; each electric slider is bolted to a receiving frame 102; two left-right symmetrical electric push rods 104 are fixedly connected to the lower side of each receiving frame 102; each electric push rod 104 is fixedly connected to a limiting plate 103 at the telescopic end; the two mounting plates 201 are fixedly connected to an electric push rod 2 105 on the opposite sides through connection, and the electric push rod 2 105 is inclined at forty-five degrees; the telescopic ends of the two electric push rods 2 105 are commonly fixed to a brush rod 106; the initial height of the two brush rods 106 is lower than the height of the lower surface of the receiving frame 102.
[0035] The noise reduction assembly includes a noise reduction box 401, a telescopic cloth cover 402, a clamping plate 403 and a connecting plate 404; the fixing plate 3 is connected to the noise reduction box 401 by connecting block bolts; a tooth plate 206 is inserted in the noise reduction box 401, and two latches are inserted in the noise reduction box 401 and the tooth plate 206; a straight through groove corresponding to the fixing rod 202 is opened on the noise reduction box 401; two telescopic cloth covers 402 are arranged outside each straight through groove; all telescopic cloth covers 402 are connected to the noise reduction box 401; all telescopic cloth covers 402 close to the side of the mounting plate 201 are connected to the mounting plate 201, and each of the remaining telescopic cloth covers 402 is fixedly connected to a clamping plate 403; a connecting plate 404 is inserted on each fixing rod 202; each connecting plate 404 is plugged with the corresponding two clamping plates 403.
[0036] Each telescopic cloth cover 402 is provided with a plurality of equally spaced limiting blocks 402a, and each noise reduction box 401 is provided with a straight-line limiting groove for the limiting blocks 402a to slide.
[0037] The transmission gear 205 consists of a fixed sleeve and a flat gear. The fixed sleeve is detachably connected to the flat gear, and the fixed sleeve is fixedly connected to the fixed rod 202 .
[0038] Two arc-shaped pieces 405 are inserted at the positions corresponding to each noise reduction box 401 and the transmission gear 205 . All arc-shaped pieces 405 and the connecting plates 404 are made of magnetic materials. Each connecting plate 404 is magnetically attracted to the corresponding arc-shaped piece 405 in an initial state.
[0039] It also includes an adjustment component, each fixed rod 202 is connected to an adjustment component; the adjustment component is composed of a drive motor 301, a bidirectional screw rod 302, and a sliding column 303; the fixed rod 202 is set as a hollow structure, and the end of the fixed rod 202 is bolted to the drive motor 301; the output shaft of the drive motor 301 is fixedly connected to the bidirectional screw rod 302; the rotating part of the bidirectional screw rod 302 is rotatably connected to the fixed rod 202; two sliding columns 303 are screwed on the bidirectional screw rod 302; the fixed rod 202 is provided with a straight-line sliding groove corresponding to each sliding column 303, All sliding columns 303 are slidably connected to the fixed rod 202, and two telescopic membranes are arranged in each I-shaped slide groove, and all telescopic membranes are connected to the corresponding sliding columns 303. The I-shaped slide groove is protected by the telescopic membrane to prevent debris generated by cutting from entering the fixed rod 202; the two mounting sleeves 203 near the end of the fixed rod 202 are slidably connected to the fixed rod 202; the mounting sleeve 203 in the middle of the fixed rod 202 is fixedly connected to the fixed rod 202; the two mounting sleeves 203 near the end of the fixed rod 202 are each fixedly connected to a sliding column 303.
[0040] The shear plate 204 is composed of a shear ring 204a and a mounting plate 204b; the mounting plate 204b is fixedly connected to the mounting sleeve 203; the mounting plate 204b is sleeved with a shear ring 204a composed of two semicircular rings, and the two semicircular rings are bolted to the mounting sleeve 203 through a connecting block.
[0041] During operation, according to the size of the aluminum plate 001 to be cut, the receiving frame 102 is driven to move by starting the translation mechanism 101, and the spacing between the two receiving frames 102 in the limiting assembly is adjusted. By controlling the extension of the electric push rod 104, the spacing between the two limiting plates 103 of the receiving frame 102 is adjusted, so that the limiting assembly adapts to the size of the aluminum plate 001, thereby adapting to aluminum plates 001 of different sizes and enhancing the adaptability of the device. Then, according to the width of the cutting, the spacing of the shearing disk 204 on the fixed rod 202 is adjusted, and the driving motor 301 is started by controlling the output shaft of the driving motor 301 to drive the bidirectional screw rod 302 to rotate, so that the two sliding columns 303 on the bidirectional screw rod 302 move away from or close to each other, so that the sliding column 303 brings The movable installation sleeve 203 moves, and then the installation sleeve 203 drives the corresponding shearing disk 204 to move, and then the intervals between the three shearing disks 204 on the fixed rod 202 are adjusted. When the intervals of the shearing disks 204 are adjusted, the shearing disks 204 on the upper and lower fixed rods 202 are adjusted synchronously, and then the two aluminum plates 001 are placed on the two limiting components respectively, and the aluminum plates 001 are limited by the cooperation of the receiving frame 102 and the limiting plate 103, so that the external conveying equipment can convey and load the materials, and the non-cutting area of the aluminum plate 001 is clamped by the external clamping equipment, and the clamping position and the shearing disk 204 are spaced apart from each other, and then the driving mechanism 2 is controlled to start, and the driving mechanism 2 drives the installation plate 201, the fixed rod 202, the installation sleeve 203 and The shearing disc 204 moves to the right, and then the toothed plate 206 drives the transmission gear 205 to drive the fixed rod 202 to rotate. Based on the view from the front to the back, the upper fixed rod 202 drives the corresponding shearing disc 204 to rotate clockwise, and the lower fixed rod 202 drives the corresponding shearing disc 204 to rotate counterclockwise. The two adjacent shearing discs 204 above and below are a group, and then the aluminum plate 001 is cut by three groups of upper and lower shearing discs 204 rotating in opposite directions, so that the upper and lower sides of the aluminum plate 001 are stressed at the same time, avoiding the problem of warping of the shearing edge of the aluminum plate 001, and at the same time, the aluminum plate 001 is cut into four pieces at one time to achieve fast cutting. Before the shearing disc 204 contacts the aluminum plate 001, the right electric push rod 105 contracts to make the brush rod 106 tilted The brush rod 106 moves upward so that the bristles of the brush rod 106 support the lower side of the aluminum plate 001, so that the aluminum plate 001 is in a horizontal state near the shearing disk 204, so as to prevent the aluminum plate 001 from being dented due to its own weight and causing errors in the size after cutting. When the mounting plate 201, the fixing rod 202, the mounting sleeve 203 and the shearing disk 204 move to the right, the electric push rod 105 and the brush rod 106 move to the right synchronously, so that the position of the shearing disk 204 cutting the aluminum plate 001 always remains in a horizontal state. As the aluminum plate 001 is cut into strips, the brush rod 106 on the left is in an initial state at this time, and the height of the brush rod 106 on the left is lower than the height of the lower side of the aluminum plate 001. The aluminum sheet cut into strips is received by the brush rod 106 on the left.To prevent the aluminum strip from being scratched by the shearing disc 204 after sagging due to its own weight, the quality of the aluminum strip after cutting is ensured. After cutting, the driving mechanism 2 is controlled to move in the opposite direction and reset. Another aluminum plate 001 is cut in the same way. At the same time, the aluminum plate 001 that has been cut is taken out of the limit assembly and the next aluminum plate 001 is loaded. The aluminum plate 001 is cut repeatedly in this way to ensure cutting efficiency.
[0042] When the transmission gear 205 and the tooth plate 206 work together, noise is generated. The noise generated when the transmission gear 205 and the tooth plate 206 work together is reduced by providing a noise reduction box 401 and a telescopic cloth cover 402, thereby preventing the noise from affecting the working environment of the operator. During the process of the driving mechanism 2 driving the mounting plate 201 and the fixed rod 202 to move, the mounting plate 201 drives the corresponding telescopic cloth cover 402 to reciprocate and extend, so that the corresponding limit block 402a slides in the I-shaped limit groove on the noise reduction box 401, and the edge of the telescopic cloth cover 402 is limited by the limit block 402a, so that the edge of the telescopic cloth cover 402 remains in contact with the noise reduction box 401, thereby ensuring the noise reduction effect of the noise reduction box 401 and the telescopic cloth cover 402.
[0043] The transmission gear 205 and the tooth plate 206 are both consumable parts. When the transmission gear 205 and the tooth plate 206 need to be replaced, Figure 1 In the shown state, pull out the pins in the noise reduction box 401 and the tooth plate 206, pull the tooth plate 206 out of the noise reduction box 401, and then replace the tooth plate 206, then remove the connecting plate 404 from the clamping plate 403, and the connecting plate 404 simultaneously drives the arc piece 405 to move out of the noise reduction box 401 through the magnetic force, then unscrew the bolts of the fixed sleeve on the transmission gear 205, and take the flat gear out of the fixed sleeve from the position where the arc piece 405 on the noise reduction box 401 is moved out, and then replace the flat gear, which is convenient for the operator to disassemble and replace the transmission gear 205 and the tooth plate 206.
[0044] Second embodiment
[0045] On the basis of the first embodiment, according to Figure 5-7 As shown,
[0046] It also includes an oil delivery box 501 and a three-way pipe 502; each mounting plate 201 is fixedly connected with an oil delivery box 501; the oil delivery box 501 is connected with an oil inlet pipe; each mounting plate 201 and the fixed rod 202 are connected at a rotational connection with an annular groove 002; each oil delivery box 501 is connected with the corresponding annular groove 002 through a conduit; the two annular grooves 002 in the same mounting plate 201 are connected to each other through a conduit; each annular groove 002 below is connected with a three-way pipe 502; each three-way pipe 502 is connected with two nozzles; each nozzle is directly opposite to the electric slide rail of the corresponding drive mechanism 2.
[0047] The fixing plate 3 is configured as a hollow structure, and a plurality of through grooves 003 distributed in a rectangular shape are opened on the fixing plate 3; the fixing plate 3 is connected to an oil drain pipe.
[0048] During the cutting process, the bearing at the rotation connection between the fixed rod 202 and the mounting plate 201 is prone to heat and wear, which has an adverse effect on the rotation of the fixed rod 202, and further affects the cutting quality of the shear disk 204. By setting an oil delivery box 501, before starting work, the oil inlet pipe on the oil delivery box 501 is connected to the cooling oil delivery device through a telescopic hose. During operation, the cooling oil delivery device connected to the telescopic hose is started to deliver cooling oil to the oil delivery box 501, and the oil delivery box 501 introduces the cooling oil into the upper annular groove 002 through a conduit, and the cooling oil in the upper annular groove 002 is introduced into the lower annular groove 002 through a conduit, thereby cooling the bearing at the rotation connection between the fixed rod 202 and the mounting plate 201. At the same time, the cooling oil enters the inside of the bearing through the oil inlet hole on the bearing, and then lubricates the bearing at the rotation connection between the fixed rod 202 and the mounting plate 201 through the cooling oil, so as to avoid overheating of the bearing during long-term operation and affecting its service life, and at the same time reduce bearing wear to ensure smooth operation of the bearing, ensure the service life of the bearing, and thus ensure the cutting quality of the shear disk 204.
[0049] The cooling oil in the annular groove 002 below is sprayed onto the electric slide rail of the driving mechanism 2 through the nozzle on the three-way pipe 502, so that the electric slide rail of the driving mechanism 2 is lubricated by the cooling oil, ensuring the smooth operation of the driving mechanism 2, ensuring the smooth cutting work and reducing the loss of the driving mechanism 2. The cooling oil dripping on the electric slide rail flows into the fixed plate 3 through the through groove 003, and is discharged through the oil drain pipe on the fixed plate 3 for unified collection.
[0050] The third embodiment
[0051] On the basis of the second embodiment, according to Figure 6-7 As shown,
[0052] It also includes a sealing cover 601 and an oil injection pipe 602; a sealing cover 601 is arranged on both sides of the bearing at the rotational connection between each mounting plate 201 and the fixed rod 202; all sealing covers 601 are rotationally connected to the corresponding fixed rod 202; all sealing covers 601 are fixed to the corresponding mounting plate 201; each sealing cover 601 is connected to an oil injection pipe 602; each oil injection pipe 602 is provided with a nozzle, and each nozzle is directly opposite to the gear teeth of the corresponding transmission gear 205; each annular groove 002 is connected to the sealing cover 601 close to the side of the transmission gear 205 through a conduit.
[0053] The cooling oil enters the bearing through the oil inlet hole on the bearing for lubrication. In order to avoid the problem of cooling oil leaking from the side of the bearing to the outside, a sealing cover 601 is provided to protect both sides of the bearing, so that the leaked cooling oil is collected by the sealing cover 601, and part of the cooling oil in the annular groove 002 is introduced into the sealing cover 601 close to the side of the transmission gear 205 through a conduit, and the cooling oil is sprayed onto the gear teeth of the transmission gear 205 through the oil spray pipe 602 connected to the sealing cover 601. Therefore, during the coordinated operation of the transmission gear 205 and the tooth plate 206, the transmission gear 205 and the tooth plate 206 are lubricated by the cooling oil, thereby reducing the wear of the transmission gear 205 and the tooth plate 206, extending the service life of the transmission gear 205 and the tooth plate 206, and fundamentally reducing the noise generated during the coordinated operation of the transmission gear 205 and the tooth plate 206.
[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A device for quickly cutting aluminum plates to a fixed length, comprising a support frame (1) and a fixing plate (3); the support frame (1) is provided with two fixing plates (3); the device is characterized in that: The invention also comprises a mounting plate (201), a fixing rod (202), a mounting sleeve (203), a shearing disc (204), a transmission gear (205), a tooth plate (206), a driving mechanism (2), a limit assembly and a noise reduction assembly; each driving mechanism (2) is connected to a mounting plate (201); each fixing plate (3) is connected to a driving mechanism (2), and the driving mechanism (2) is used to drive the mounting plate (201) to move; a plurality of fixing rods (202) are connected to all the mounting plates (201) for common rotation; each fixing rod (202) is connected to three equidistant mounting sleeves (203); a plurality of convex The mounting sleeve (203) is provided with a groove matching the convex strip; each mounting sleeve (203) is fixedly connected to a shearing plate (204) through a connecting block; the outer annular edges of two upper and lower adjacent shearing plates (204) are in the same plane; each fixing rod (202) is connected to a transmission gear (205) at both ends; a plurality of limit assemblies for limiting the position of the aluminum plate (001) are connected to the support frame (1); each fixing plate (3) is connected to a noise reduction assembly for noise reduction; each noise reduction assembly is connected to a tooth plate (206); each tooth plate (206) is provided with racks on both upper and lower sides, and each rack is matched with a transmission gear (205); The limiting assembly comprises a translation mechanism (101), a receiving frame (102), a limiting plate (103), an electric push rod 1 (104), an electric push rod 2 (105) and a brush rod (106); the supporting frame (1) is connected to the translation mechanism (101), and the translation mechanism (101) is composed of an electric slide rail and two electric slide blocks; each electric slide block is fixedly connected to a receiving frame (102); each receiving frame (102) is fixedly connected to two electric push rods 1 (104); each electric push rod 1 (104) is fixedly connected to a limiting plate (103) at its telescopic end; the two mounting plates (201) are fixedly connected to an electric push rod 2 (105) on opposite sides through connection; the two electric push rods 2 (105) are fixedly connected to a brush rod (106) at their telescopic ends; the initial height of the two brush rods (106) is lower than the height of the lower surface of the receiving frame (102); The noise reduction assembly comprises a noise reduction box (401), a telescopic cloth cover (402), a card plate (403) and a connecting plate (404); the fixing plate (3) is fixedly connected to the noise reduction box (401) through a connecting block; a tooth plate (206) is inserted into the noise reduction box (401), and a plurality of latches are inserted into the noise reduction box (401) and the tooth plate (206); a straight through groove corresponding to the fixing rod (202) is opened on the noise reduction box (401); each straight through groove is provided with a Two telescopic cloth covers (402) are arranged; all the telescopic cloth covers (402) are connected to the noise reduction box (401); all the telescopic cloth covers (402) close to the mounting plate (201) are connected to the mounting plate (201), and each of the remaining telescopic cloth covers (402) is fixedly connected to a clamping plate (403); each fixing rod (202) is plugged with a connecting plate (404); each connecting plate (404) is plugged with two corresponding clamping plates (403); Two arc-shaped pieces (405) are inserted at positions corresponding to each noise reduction box (401) and the transmission gear (205), all the arc-shaped pieces (405) and the connecting plates (404) are made of magnetic materials, and each connecting plate (404) is magnetically attracted to the corresponding arc-shaped piece (405) in an initial state; The invention also includes an adjustment component, each fixed rod (202) is connected to an adjustment component, and the adjustment component is used to adjust the spacing of the shear discs (204) on the fixed rod (202); the adjustment component is composed of a drive motor (301), a bidirectional screw rod (302), and a sliding column (303); the fixed rod (202) is set as a hollow structure, and the end of the fixed rod (202) is fixedly connected to the drive motor (301); the output shaft of the drive motor (301) is fixedly connected to the bidirectional screw rod (302); the rotating part of the bidirectional screw rod (302) is rotatably connected to the fixed rod (202); two sliding columns (303) are screwed onto the bidirectional screw rod (302). 03); a straight-line sliding groove corresponding to each sliding column (303) is formed on the fixed rod (202); all the sliding columns (303) are slidably connected to the fixed rod (202); two telescopic membranes are arranged in each straight-line sliding groove; all the telescopic membranes are connected to the corresponding sliding column (303); two mounting sleeves (203) near the end of the fixed rod (202) are slidably connected to the fixed rod (202); the mounting sleeve (203) in the middle of the fixed rod (202) is fixedly connected to the fixed rod (202); the two mounting sleeves (203) near the end of the fixed rod (202) are each fixedly connected to a sliding column (303); The shear plate (204) is composed of a shear ring (204a) and a mounting plate (204b); the mounting plate (204b) is fixedly connected to the mounting sleeve (203); a shear ring (204a) composed of two semicircular rings is sleeved on the mounting plate (204b), and the two semicircular rings are fixedly connected to the mounting sleeve (203) via a connecting block; It also includes an oil delivery box (501) and a three-way pipe (502); each mounting plate (201) is fixedly connected to an oil delivery box (501); the oil delivery box (501) is connected to an oil inlet pipe; each mounting plate (201) and the fixed rod (202) are provided with an annular groove (002) at the rotation connection; each oil delivery box (501) is connected to the corresponding annular groove (002) through a conduit; two annular grooves (002) in the same mounting plate (201) are connected to each other through the conduit; each lower annular groove (002) is connected to a three-way pipe (502); each three-way pipe (502) is connected to two nozzles; each nozzle is directly opposite to the electric slide rail of the corresponding drive mechanism (2).
2. The aluminum plate fast shearing device according to claim 1 is characterized in that: The transmission gear (205) consists of a fixed sleeve and a flat gear. The fixed sleeve is detachably connected to the flat gear, and the fixed sleeve is fixedly connected to the fixed rod (202).
3. The aluminum plate fast shearing device according to claim 1 is characterized in that: The fixing plate (3) is configured as a hollow structure, and a plurality of through grooves (003) distributed in a rectangular shape are formed on the fixing plate (3); the fixing plate (3) is connected to an oil drain pipe.
4. The aluminum plate fast shearing device according to claim 3 is characterized in that: It also includes a sealing cover (601) and an oil injection pipe (602); a sealing cover (601) is provided on both sides of the bearing at the rotational connection between each mounting plate (201) and the fixed rod (202); all the sealing covers (601) are rotationally connected to the corresponding fixed rod (202); all the sealing covers (601) are fixedly connected to the corresponding mounting plate (201); each sealing cover (601) is connected to an oil injection pipe (602); each oil injection pipe (602) is provided with a nozzle, and each nozzle is directly opposite to the gear teeth of the corresponding transmission gear (205); each annular groove (002) is connected to the sealing cover (601) on one side close to the transmission gear (205) through a conduit.
Citation Information
Patent Citations
Cutting device for aluminum plate machining
CN117564347A
Hobbing type plate shearing machine
CN114309762A
Template cutting device for constructional engineering
CN214644353U
