A textile rubber roller cleaning device

By designing a textile rubber roller cleaning device that automatically detects and adjusts friction, the problem of textile rubber roller electrostatic adsorbing of floating hair and dust is solved, automatic wetting and removal of floating hair is achieved, extending the service life of rubber rollers, and improving textile production is improved quality.

CN118907929BActive Publication Date: 2024-12-13LINQING LUYUAN FIBER TEXTILE CO LTD
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Patent Information

Application Number
CN202411392816.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2024-12-13
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

During the long-term use of the textile rubber roller, due to the electrostatic effect, absorbs floating wool and dust on the surface of the textile fabric, resulting in increased friction, damages the appearance of the textile fabric and reduces the production quality.

Method used

A textile rubber roller cleaning device is designed, including automatic detection and adjustment of friction, increasing the spray volume of spray pipes through centrifugal mechanism and speed-growing mechanism, wetting the textile surface, reducing friction, and passing through wheel brushes and fans Removes floss and dust.

Benefits of technology

It realizes automatic detection of the friction between the hollow rubber roller and the textile, automatically adjusts the friction, reduces floating hair adsorption, extends the service life of the rubber roller, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a textile rubber roller cleaning device, and relates to the technical field of textile rubber roller detection. The invention comprises a main power box fixedly mounted on a support plate, and also comprises a detection part and a friction reduction part. The advantages are: the invention uses the friction between the hollow rubber roller and the friction roller as the driving source of the friction roller, and can detect the magnitude of the friction on the surface of the hollow rubber roller by observing whether the friction roller rotates. When the friction roller starts to rotate, the surface of the hollow rubber roller can be wetted by the automatically wetted textile through the cooperation of the centrifugal mechanism and the speed increasing mechanism, and its surface friction can be reduced, so that the effect of automatically adjusting the friction between the hollow rubber roller and the textile can be achieved. At the same time, through the cooperation of the transmission mechanism and the dust collecting component, the speed of the pulley brush removing the floating hair on the surface of the textile can be accelerated, and the floating hair on the surface of the textile can be reduced from floating around and adhering to the surface of the hollow rubber roller.
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Description

Technical Field

[0001] The invention relates to the technical field of textile rubber roller detection, in particular to a textile rubber roller cleaning device. Background Art

[0002] Textile rubber rollers are widely used in the textile industry. Their main function is to transmit, tension, guide and adjust the movement trajectory of fabrics in textile machinery and equipment to ensure the smooth production process of textiles.

[0003] When the textile rubber roller rotates for a long time to convey textiles, the electrostatic effect generated between it and the textile can easily cause the textile rubber roller to absorb floating hair and dust on the surface of the textile. When the floating hair and dust on the textile rubber roller gradually increase, the smoothness of the surface of the textile rubber roller will be reduced, and the friction between the textile rubber roller and the textile will be increased. As the friction between the two gradually increases, when the textile rubber roller rotates to convey the textile, it is easy to cause wear on the surface of the textile, damage the appearance of the textile, and reduce the production quality. Therefore, it is urgent to design a textile rubber roller cleaning device to solve the above problems. Summary of the invention

[0004] The invention is a textile rubber roller cleaning device proposed to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the present invention is implemented by the following technical scheme: comprising a main power box fixedly mounted on a support plate, and also comprising a detection part, the detection part comprising a hollow rubber roller rotatably mounted on the support plate and the main power box, a support block is fixedly mounted in the main power box, a motor is fixedly mounted on the support block, a rotating shaft is fixedly mounted on the driving end of the motor, a driving component is installed between the rotating shaft and the hollow rubber roller, a round rod is rotatably mounted on the support plate, and a friction roller is fixedly mounted on the round rod;

[0006] The friction reduction part includes a rack installed in the main power box through a centrifugal mechanism, a water inlet pipe and a spray pipe are sealed and rotatably installed on the hollow rubber roller, and the spray pipe is sealed and fixedly installed on the support plate, a spiral rod is sealed and rotatably installed on the water inlet pipe, and a speed increasing mechanism is installed between the spiral rod and the rotating shaft;

[0007] A fixing plate 2 is fixedly mounted on the support plate, a gear rod is rotatably mounted on the fixing plate 2, a transmission mechanism is mounted between the gear rod and the support plate, a plurality of shifting teeth 1 are fixedly mounted on the gear rod, a plurality of shifting teeth 2 are mounted on the support plate via a supporting component, a pulley brush is mounted between the plurality of shifting teeth 1 and the plurality of shifting teeth 2, and a fan is mounted on the support plate via a dust collecting component.

[0008] Preferably, the driving component comprises a rotating gear 1 fixedly mounted on the rotating shaft, and a rotating gear 2 meshing with the rotating gear 1 is fixedly mounted on the hollow rubber roller.

[0009] Preferably, the centrifugal mechanism includes a centrifugal shaft rotatably mounted on a support plate, a rotating component is installed between the centrifugal shaft and the round rod, a rotating box is fixedly mounted on the centrifugal shaft, a spring is fixedly mounted in the rotating box, a sliding disk is fixedly mounted on the spring, and the sliding disk is slidably mounted in the rotating box, a plurality of weight-increasing balls are fixedly mounted on the sliding disk, a hollow column is fixedly mounted on the sliding disk, and the hollow column is slidably mounted on the main power box, and the rack is fixedly mounted on the hollow column.

[0010] Preferably, the rotating component comprises a driving wheel fixedly mounted on the round rod, a driven wheel is fixedly mounted on the centrifugal shaft, and a conveyor belt is sleeved and mounted between the driving wheel and the driven wheel.

[0011] Preferably, the speed increasing mechanism comprises a fixed plate fixedly mounted on the support block, a cross rod rotatably mounted on the fixed plate, a spur gear meshing with the rack is fixedly mounted on the cross rod, a fixed plate is fixedly mounted on the rotating shaft and the spiral rod, a speed changing plate is slidably mounted on the rotating shaft and the spiral rod, a trapezoidal pulley is jointly sleeved and mounted between the two fixed plates and the two speed changing plates, a sleeve disc is rotatably mounted on the two speed changing plates, and a pushing component is installed between the two sleeve discs and the cross rod.

[0012] Preferably, the pushing component comprises two rod bodies 1 fixedly mounted on the cross rod, two rod bodies 2 are fixedly mounted on the two sleeve discs 1, and a groove sleeve is rotatably mounted between the two rod bodies 1 and the corresponding rod bodies 2.

[0013] Preferably, the transmission mechanism includes a rotating shaft rotatably mounted on a support plate, a gear 1 meshing with a gear rod being fixedly mounted on the rotating shaft, a fixed plate 2 being fixedly mounted on both the hollow rubber roller and the rotating shaft, a speed change plate 2 being slidably mounted through both the hollow rubber roller and the rotating shaft, a trapezoidal pulley 2 being jointly sleeved and mounted between the two fixed plates 2 and the two speed change plates 2, a sleeve plate 2 being rotatably mounted on both the two speed change plates 2, and a push-pull component being installed between the two sleeve plates 2 and the support plate.

[0014] Preferably, the push-pull component includes a locking plate fixedly mounted on the hollow column, a T-rod fixedly mounted on the locking plate, a cylindrical rod fixedly mounted on the sleeve disc two on one side, and the T-rod is fixedly connected to the cylindrical rod, an axle rod is rotatably mounted on the support plate, a rotating frame is fixedly mounted on the axle rod, and the rotating frame is rotatably connected to the T-rod, and a sleeve plate is rotatably mounted between the rotating frame and the sleeve disc two on the other side.

[0015] Preferably, the support component comprises a fixing plate three fixedly mounted on the support plate, a rotating rod one is penetrated through and rotatably mounted on the fixing plate three, and a plurality of shifting teeth two are all fixedly mounted on the rotating rod one.

[0016] Preferably, the dust suction component includes a rotating rod 2 rotatably mounted on the support plate, and the fan is fixedly mounted on the rotating rod 2, a gear 3 is fixedly mounted on the rotating rod 2, a gear 2 meshing with the gear 3 is fixedly mounted on the rotating rod 1, a hollow tube is fixedly mounted on the support plate, and one end of the hollow tube passes through and is fixedly mounted on the main power box.

[0017] The present invention provides a textile rubber roller cleaning device, which has the following beneficial effects:

[0018] 1. The present invention has the advantage of automatically detecting the size of the friction between the hollow rubber roller and the textile. When the hollow rubber roller is rotated under force, the floating hair and dust on the surface of the textile are adsorbed, and the unevenness of the surface of the hollow rubber roller is increased, the friction between the hollow rubber roller and the friction roller will also increase accordingly. When the friction between the two is large enough, the friction roller can be rotated. Therefore, the size of the friction between the surface of the hollow rubber roller and the textile can be judged by observing whether the friction roller is rotating.

[0019] 2. The present invention has the advantage of automatically adjusting the friction between the hollow rubber roller and the textile. When the friction between the hollow rubber roller and the friction roller increases and the friction roller is driven to rotate, the spray volume of the spray tube can be effectively increased through the cooperation of the centrifugal mechanism and the speed increasing mechanism, so as to realize the wetting of the surface of the textile. The wetted textile can wet the surface of the hollow rubber roller, which can effectively reduce the friction between the hollow rubber roller and the textile, and effectively improve the use effect of the hollow rubber roller after long-term use.

[0020] 3. The present invention has the advantages of reducing floating hair on the surface of textiles and reducing the adsorption rate of floating hair on the surface of textiles caused by static electricity generated by the rotation of the hollow rubber roller. When the friction roller is rotated under force, the centrifugal mechanism and the transmission mechanism cooperate to enable the pulley brush to rotate quickly to remove the floating hair on the surface of the textile, which effectively reduces the static electricity generated by the rotation of the hollow rubber roller to adsorb the floating hair on the surface of the textile. At the same time, the transmission mechanism and the dust collection component cooperate to enable the fan to rotate quickly to blow the floating hair cleaned by the pulley brush and the dust on the surface of the textile into the main power box, effectively reducing the risk of floating hair scattering and polluting the textile production environment, and the risk of floating hair and dust adhering to the surface of the hollow rubber roller.

[0021] In summary, the present invention uses the friction force between the hollow rubber roller and the friction roller as the driving source of the friction roller, so as to detect the size of the friction force on the surface of the hollow rubber roller by observing whether the friction roller is rotating. When the friction roller starts to rotate, the surface of the hollow rubber roller can be wetted by the automatically wetted textile through the cooperation of the centrifugal mechanism and the speed increasing mechanism to reduce its surface friction, thereby achieving the effect of automatically adjusting the friction force between the hollow rubber roller and the textile. At the same time, through the cooperation of the transmission mechanism and the dust suction component, the speed of the pulley brush to remove the floating hair on the surface of the textile can be accelerated, thereby reducing the situation where the floating hair on the surface of the textile floats around and adheres to the surface of the hollow rubber roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:

[0023] Figure 1 The present invention is a schematic structural diagram of a textile rubber roller cleaning device proposed by the present invention.

[0024] Figure 2 for Figure 1 Schematic diagram of the structure after rotation at a certain angle.

[0025] Figure 3 for Figure 2 Schematic diagram of the structure of part A.

[0026] Figure 4 for Figure 2 Schematic diagram of the local structure after rotation at a certain angle.

[0027] Figure 5 for Figure 2 Schematic diagram of a partial cross-section of the main power box.

[0028] Figure 6 for Figure 5 Schematic diagram of the structure of part B.

[0029] Figure 7 for Figure 5 Schematic diagram of the structure of the speed increasing mechanism.

[0030] Figure 8 for Figure 2 Schematic diagram of the partial structure of the middle friction reduction part.

[0031] Fig. 9 for Figure 5 Schematic diagram of the local structure after rotation at a certain angle.

[0032] Fig.10 for Fig. 9 Schematic diagram of the structure after rotation at a certain angle.

[0033] Fig.11 for Figure 4 Schematic diagram of the partial structure of the middle friction reduction part.

[0034] Fig.12 for Fig.11 Schematic diagram of the connection structure between the middle fixed plate three and the gear two.

[0035] Fig.13 for Fig.11 Schematic diagram of the connection structure after the middle gear 1 and the gear rod rotate a certain angle.

[0036] Fig.14 for Fig.13 Schematic diagram of the structure of part C.

[0037] In the figure: 1, weaving mechanism; 101, support plate; 102, main power box; 103, motor; 104, rotating gear 1; 105, hollow rubber roller;

[0038] 2. Detection transmission mechanism; 201. Friction roller; 202. Centrifugal shaft; 203. Conveyor belt; 204. Rotating box; 205. Sliding plate; 206. Spring; 207. Hollow column; 208. Rack;

[0039] 3. Humidification adjustment mechanism; 301. Water inlet pipe; 302. Spray pipe; 303. Screw rod; 304. Fixed plate 1; 305. Speed ​​change plate 1; 306. Sleeve plate 1; 307. Fixed plate 1; 308. Cross rod; 309. Groove sleeve; 310. Trapezoidal pulley 1;

[0040] 4. Dust removal and friction reduction mechanism; 401. Locking plate; 402. T-bar; 403. Rotating frame; 404. Sleeve plate; 405. Fixed plate 2; 406. Variable speed plate 2; 407. Sleeve plate 2; 408. Trapezoidal pulley 2; 409. Gear 1; 410. Fixed plate 2; 411. Gear rod; 412. Fixed plate 3; 413. Gear 2; 414. Gear 3; 415. Fan; 416. Pulley brush; 417. Hollow tube. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0042] Reference Figure 1-Figure 3A textile rubber roller cleaning device includes a support plate 101, a main power box 102 is fixedly mounted on the support plate 101, a hollow rubber roller 105 is rotatably mounted between the support plate 101 and the main power box 102, a hollow tube 417 is fixedly mounted on the support plate 101, and one end of the hollow tube 417 is rotatably mounted on the main power box 102, and a round rod (drawn in the figure but not marked, from Figure 3 It can be seen in the figure, but is blocked by the hollow rubber roller 105. Figure 3 Only part of the round rod can be seen), a friction roller 201 is fixedly mounted on the round rod (the friction roller 201 is in contact with the hollow rubber roller 105).

[0043] from Figure 1 as well as Figure 2 It can be seen from the combination that a plurality of rollers are installed on the support plate 101. When the device is needed, one end of the textile is first passed through the hollow tube 417, and then passed through the hollow rubber roller 105 and the plurality of rollers in sequence according to the moving route of the textile. When the textile, the hollow rubber roller 105 and the surfaces of the plurality of rollers are all in contact (the textile is not in contact with the surface of the friction roller 201), and the textile is in a straightened state, one end of the textile is wound around and installed on the roller at the bottom (such as Figure 2 In the direction shown), so as to facilitate the subsequent cooperation with the existing conveying equipment and driving equipment to reel up the textile.

[0044] Reference Figure 2 , Figure 3 , Fig. 9 , Fig.10 A support block (not shown in the figure but not marked) is fixedly installed in the main power box 102. Fig.10 As can be seen in the figure, a motor 103 is fixedly mounted on the support block, and a rotating shaft (drawn but not marked in the figure, from Fig.10 As can be seen in the figure, a rotating gear 104 is fixedly mounted on the rotating shaft, and a rotating gear 2 (drawn but not marked in the figure, from which the rotating gear 104 is meshed) is fixedly mounted on the hollow rubber roller 105. Fig.10 As can be seen in FIG. 1 , when the existing conveying device cooperates with the driving device to start transmitting the textile (such as Figure 2 In the direction shown, the textile runs from left to right, and in order to better show the device components at the lower end of the textile, Figure 2 A part of the textile in the hollow rubber roller 105 is cut off), and the motor 103 is started. After the motor 103 starts to move, the hollow rubber roller 105 is driven to start rotating through the cooperation between the rotating shaft and the rotating gear 104 and the rotating gear 2.

[0045] When the hollow rubber roller 105 contacts and rubs against the textile, charge transfer will occur between the two. Due to the different materials of the two, the contact and separation of the two will cause the transfer of electrons, thereby generating static charge, namely the electrostatic effect. The generated static electricity will attract the floating hair on the surface of the textile and the dust in the air, and some of the floating hair and dust will adhere to the surface of the hollow rubber roller 105, making the surface of the hollow rubber roller 105 uneven. At this time, when the textile slides on the hollow rubber roller 105, the friction between the two will increase accordingly, and at the same time, the friction between the hollow rubber roller 105 and the friction roller 201 will gradually increase.

[0046] When the floating hair and dust on the hollow rubber roller 105 gradually increase and the friction force between the hollow rubber roller 105 and the friction roller 201 becomes large enough, the friction roller 201 starts to rotate driven by the friction force.

[0047] Reference Figure 3-Figure 6 , Fig. 9 , Fig.10 A centrifugal shaft 202 is rotatably installed on the support plate 101, a driving wheel is fixedly installed on the round rod, a driven wheel is fixedly installed on the centrifugal shaft 202, and a conveyor belt 203 is installed between the driving wheel and the driven wheel. When the friction roller 201 starts to rotate, the centrifugal shaft 202 starts to rotate through the cooperation of the driving wheel, the driven wheel and the conveyor belt 203.

[0048] Reference Figure 3-Figure 6 , Fig. 9 , Fig.10 A rotating box 204 is fixedly mounted on the centrifugal shaft 202, a spring 206 is fixedly mounted in the rotating box 204, a sliding plate 205 is fixedly mounted on the spring 206, and the sliding plate 205 is slidably mounted in the rotating box 204, and a plurality of weighted balls (drawn but not marked in the figure, from Figure 6 As can be seen in the figure, a hollow column 207 is fixedly mounted on the sliding plate 205, and the hollow column 207 is slidably mounted on the main power box 102, and a rack 208 is fixedly mounted on the hollow column 207.

[0049] When the centrifugal shaft 202 rotates and drives the rotating box 204 to rotate together, the sliding plate 205 will drive the hollow column 207 and the rack 208 to move to the left side (as shown in FIG. Fig.10 At this time, the spring 206 cooperates with the rotating box 204 to limit the movement of the sliding plate 205, ensuring that it always moves in the horizontal direction. At the same time, when the sliding plate 205 moves under the action of inertia, the cooperation of multiple weighted balls can ensure that the sliding plate 205 can move to the right rear side of the rotating box 204.

[0050] Reference Figure 1 , Figure 2 , Figure 7-Figure 10 A fixing plate 307 is fixedly mounted on the support block, a cross bar 308 is rotatably mounted on the fixing plate 307, and a spur gear (not shown in the figure but not marked, from Figure 7 As can be seen in the figure, a water inlet pipe 301 is sealed and penetrated and rotatably installed at one end of the hollow rubber roller 105 (the end located inside the main power box 102), and a spiral rod 303 is sealed and penetrated and rotatably installed on the water inlet pipe 301, and most of the spiral rod 303 is located in the hollow rubber roller 105, and a spray pipe 302 is sealed and penetrated and rotatably installed at the other end of the hollow rubber roller 105, and the spray pipe 302 penetrates and is fixedly installed on the support plate 101.

[0051] Reference Figure 7 , Figure 9-10 A fixed plate 304 is fixedly installed on the rotating shaft and the screw rod 303, a speed change plate 305 is slidably installed on the rotating shaft and the screw rod 303, a trapezoidal pulley 310 is installed between the two fixed plates 304 and the two speed change plates 305, and a sleeve plate 306 is rotatably installed on the two speed change plates 305.

[0052] When the rotating shaft starts to rotate, the screw rod 303 can rotate together through the cooperation of the two fixed plates 304 and the trapezoidal pulley 310, but is affected by the two speed change plates 305 (in the initial state, the contact area between the speed change plate 305 located on the rotating shaft and the trapezoidal pulley 310 is smaller than the contact area between the speed change plate 305 located on the screw rod 303 and the trapezoidal pulley 310, and the rotation speed of the screw rod 303 is lower than the rotation speed of the rotating shaft). At this time, the rotation speed of the screw rod 303 is relatively low.

[0053] When the textile starts to move, water can be supplied to the water inlet pipe 301 through the existing water supply equipment (the water supply volume is small), and the water in the water inlet pipe 301 will enter the spray pipe 302 along the hollow rubber roller 105. However, since the rotation speed of the spiral rod 303 is relatively low at this time, most of the water will gather in the hollow rubber roller 105, that is, the speed at which the spiral rod 303 rotates to push the water in the hollow rubber roller 105 into the spray pipe 302 is relatively slow, and at this time the spray pipe 302 cannot spray or the spray volume is relatively small.

[0054] Reference Figure 4 , Figure 7 , Figure 8 A rod body 1 is fixedly installed on the cross rod 308, and a rod body 2 is fixedly installed on each of the two sleeve discs 1 306. A groove sleeve 309 is rotatably installed between the two rod bodies 1 and the corresponding rod body 2.

[0055] When the rack 208 is forced to move to the right (such as Figure 7 In the direction shown), the spur gear will be driven by the force to drive the cross rod 308 to rotate counterclockwise (such as Figure 7 As shown in the direction, during the rotation of the spur gear, the cross rod 308, the two rod bodies 1 and the two groove sleeves 309, the two rod bodies 2 cooperate to push the sleeve disc 1 306 on the rotating shaft to move to the left, and pull the sleeve disc 1 306 on the spiral rod 303 to move to the right (as shown in the direction ... Figure 7 In the direction shown), when the cross rod 308 stops rotating, the contact area between the speed change disc 305 and the trapezoidal pulley 310 on the rotating shaft is larger than the contact area between the speed change disc 305 and the trapezoidal pulley 310 on the screw rod 303, so the rotation of the screw rod 303 can be effectively accelerated (this part is mainly based on the principle of "stepless speed change". When the rotating shaft speed is constant, the speed of the screw rod 303 can be adjusted by adjusting the contact area between the two speed change discs 305 and the trapezoidal pulley 310). At this time, the rotation speed of the screw rod 303 is greater than the rotation speed of the rotating shaft.

[0056] When the rotation speed of the spiral rod 303 is accelerated, the spiral rod 303 will accelerate the pushing of water inside the hollow rubber roller 105 into the spray pipe 302, which can effectively increase the spray volume of the spray pipe 302, so as to achieve the effect of wetting the surface of the textile and reducing the floating hair on the surface of the textile. At the same time, when the moistened textile moves to the top of the hollow rubber roller 105, the hollow rubber roller 105 can be wetted, which can effectively reduce the friction between the hollow rubber roller 105 and the textile (when the friction between the hollow rubber roller 105 and the textile gradually increases, it is easy to cause damage to the surface of the textile and reduce the quality of the textile. In addition, the friction will also act on the surface of the hollow rubber roller 105, which will reduce the smoothness of the surface of the hollow rubber roller 105 and shorten its service life in the long run), as well as the friction between the hollow rubber roller 105 and the friction roller 201.

[0057] Reference Figure 5 , Fig.13 , Fig.14 A rotating shaft (not shown in the figure but not marked) is rotatably installed on the support plate 101. Fig.14 As can be seen in the figure, a second fixed plate 405 is fixedly installed on the hollow rubber roller 105 and the rotating shaft, a second speed change plate 406 is slidably installed on the hollow rubber roller 105 and the rotating shaft, a trapezoidal pulley 408 is installed between the two speed change plates 406 and the two fixed plates 405, and a sleeve plate 407 is rotatably installed on the two speed change plates 406.

[0058] When the hollow rubber roller 105 starts to rotate, the two fixed plates 405 cooperate with the two speed change plates 406 to make the rotating shaft rotate together. However, since the contact area between the speed change plate 406 and the trapezoidal pulley 408 on the hollow rubber roller 105 is smaller than the contact area between the speed change plate 406 and the trapezoidal pulley 408 on the rotating shaft, the rotation speed of the rotating shaft is lower than the rotation speed of the hollow rubber roller 105, and the rotation of the rotating shaft is relatively slow.

[0059] Reference Figure 4 , Figure 5 , Figure 11-Figure 14 , a gear 1 409 is fixedly mounted on the rotating shaft, a fixed plate 2 410 is fixedly mounted on the support plate 101, a gear rod 411 is rotatably mounted on the fixed plate 2 410, and the gear 1 409 is meshed with the gear rod 411, and a plurality of shifting teeth 1 (drawn in the figure but not marked, from Fig.11 As can be seen in the figure, a fixing plate 3 412 is fixedly mounted on the support plate 101, and a rotating rod 1 (drawn in the figure but not marked, from Fig.11 As can be seen in the figure, a plurality of shifting teeth 2 (drawn but not marked in the figure, from Fig.11 As can be seen in the figure, a pulley brush 416 is installed between the multiple teeth one and the multiple teeth two (the pulley brush 416 is located inside the hollow tube 417, and in the initial state, the textile passes through the pulley brush 416, and the multiple wheel bodies above the pulley brush 416 and the multiple wheel bodies below the pulley brush 416 are respectively in contact with the upper and lower surfaces of the textile).

[0060] The gear rod 411 is composed of conical teeth and a circular roller. The circular roller is rotatably mounted on the fixed plate 2 410. A plurality of shifting teeth 1 are fixedly mounted on the circular roller. The conical teeth are fixedly mounted on the circular roller, and the gear 1 409 is meshed with the conical teeth.

[0061] When the rotating shaft is subjected to force and starts to rotate, the cooperation between gear 1 409 and gear rod 411 can make multiple teeth 1 rotate, and the multiple teeth 1 will generate thrust on the wheel body on the pulley brush 416 during the rotation process, so that the pulley brush 416 rotates, and when the pulley brush 416 rotates, the multiple wheel bodies on it will cooperate to generate thrust on multiple teeth 2, so that the multiple teeth 2 drive the rotating rod 1 to rotate, at this time, through the cooperation between multiple teeth 1 and multiple teeth 2, the pulley brush 416 can start to rotate like a belt (the spacing between the teeth of multiple teeth 1 and multiple teeth 2 is equal to the spacing between two adjacent wheel bodies on the pulley brush 416), when the pulley brush 416 rotates, the floating hair on the surface of the textile can be removed, but because the rotating shaft rotates relatively slowly in the initial state, the efficiency of the pulley brush 416 in removing the floating hair on the textile surface is low at this time.

[0062] Reference Figure 3-Figure 5 , Figure 9-11 , Fig.13 , Fig.14 A locking plate 401 is fixedly mounted on the hollow column 207, a T-shaped rod 402 is fixedly mounted on the locking plate 401, and a cylindrical rod (drawn but not marked in the figure, from Fig.10 As can be seen in the figure, the T-bar 402 is fixedly connected to the cylindrical rod, and a shaft (drawn in the figure but not marked, from Figure 5 As can be seen in the figure, a rotating frame 403 is fixedly mounted on the shaft, and the rotating frame 403 is rotatably connected to the T-bar 402, and a sleeve plate 404 is rotatably mounted between the rotating frame 403 and the second sleeve disc 407 on the other side (the second sleeve disc 407 located above the rotating shaft).

[0063] When the hollow column 207 is forced to move to the right (such as Fig.10 In the direction shown), the locking plate 401 cooperates with the T-bar 402 to generate a thrust on the sleeve disc 407 located on the hollow rubber roller 105, so that the sleeve disc 407 pushes the corresponding speed change disc 406 to move to the right (as shown in FIG. Fig.10 The contact area between the second speed change disc 406 on the hollow rubber roller 105 and the second trapezoidal pulley 408 is gradually increased. At the same time, during the movement of the T-bar 402, the cooperation between the rotating frame 403 and the sleeve plate 404 can generate a pulling force on the sleeve disc 407 located on the rotating shaft, so that the sleeve disc 407 at this location drives the corresponding speed change disc 406 to move toward the side of the gear 1 409 (as shown in FIG. Figure 5 As shown in the direction, the speed change disc 2 406 on the rotating shaft gradually moves away from the trapezoidal pulley 2 408. When the two sleeve discs 407 stop moving, the contact area between the speed change disc 2 406 on the hollow rubber roller 105 and the trapezoidal pulley 2 408 is larger than the contact area between the speed change disc 2 406 on the rotating shaft and the trapezoidal pulley 2 408. This means that the rotation speed of the rotating shaft is greater than the rotation speed of the hollow rubber roller 105, thereby accelerating the rotation speed of the rotating shaft.

[0064] Reference Figure 1-Figure 14 A rotating rod 2 (not shown in the figure but not marked) is rotatably mounted on the support plate 101. Fig.12 As can be seen in the figure, a fan 415 is fixedly mounted on the rotating rod 2, a gear 3 414 is fixedly mounted on the rotating rod 2, and a gear 2 413 meshing with the gear 3 414 is fixedly mounted on the rotating rod 1. When the rotating rod 1 is rotated under force, the rotating rod 2 can drive the fan 415 to rotate through the cooperation between the gear 2 413 and the gear 3 414.

[0065] When the shaft rotates at a faster speed, the rotation speed of the pulley brush 416 can be accelerated through the cooperation of the gear rod 411 with multiple teeth one, multiple teeth two and the rotating rod one. When the rotation speed of the pulley brush 416 is accelerated, the speed of removing the floating hair on the surface of the textile can be effectively improved, and the amount of floating hair on the surface of the textile generated by static electricity adsorbed by the hollow rubber roller 105 during the subsequent rotation of the hollow rubber roller 105 can be effectively reduced, thereby effectively reducing the friction force generated between the textile and the surface of the hollow rubber roller 105 during continuous rotation. The floating hair removed by the pulley brush 416 is blocked by the hollow tube 417, causing most of the floating hair to gather inside the hollow tube 417.

[0066] At the same time, when the shaft accelerates, the speed of the rotating rod 1 also becomes faster. At this time, the cooperation between the rotating rod 1 and the rotating rod 2 can accelerate the rotation of the fan 415, and the wind force generated by the rotation of the fan 415 can blow the floating hair collected inside the hollow tube 417 and the dust on the surface of the textile into the main power box 102 (in the initial state, due to the relatively slow rotation speed of the shaft, the rotating rod 1 rotates relatively slowly. Therefore, the wind force generated by the rotation of the fan 415 at this time has a certain blowing effect on the floating hair and the dust on the surface of the textile, but the blowing effect is poor), realizing the collection of the floating hair and dust, which is convenient for the subsequent staff to collect and clean the floating hair in a centralized manner.

[0067] A partition (not shown) is fixedly installed in the main power box 102. When the fan 415 rotates to blow the floating hair and dust from the outside into the main power box 102, the partition can intercept the floating hair and dust to prevent the floating hair and dust from adhering to the motor 103, the components on the motor 103, and the components on the right side of the motor 103 (such as Figure 5 As shown in the direction, the operation of the components inside the main power box 102 is hindered.

[0068] A door body (not shown in the figure) is rotatably mounted on the main power box 102, and a handle (not shown in the figure) is fixedly mounted on the door body. The rotatable door body on the main power box 102 can be used to facilitate the collection and cleaning of floating hair and dust collected inside the main power box 102 by the staff, and can also facilitate the regular maintenance of the various components inside the main power box 102.

[0069] When the friction between the hollow rubber roller 105 and the friction roller 201 decreases and the friction roller 201 stops rotating, the elastic force of the spring 206 will cause the sliding plate 205 to drive the hollow column 207 and the rack 208 to move and reset quickly. When the rack 208 moves and resets, the spur gear will drive the cross rod 308 to rotate clockwise and reset (such as Figure 7In this case, the rotation of the cross rod 308 will cause the contact area between the speed change disc 1 305 and the trapezoidal pulley 1 310 on the rotating shaft to gradually become smaller than the contact area between the speed change disc 1 305 and the trapezoidal pulley 1 310 on the spiral rod 303, until the spiral rod 303 returns to the rotation speed of the initial state, at which time the amount of spray from the spray tube 302 will decrease or stop spraying.

[0070] At the same time, when the hollow column 207 moves to reset (i.e., the hollow column 207 moves to the left, Fig.10 In the direction shown), through the cooperation of the locking plate 401, the T-bar 402, the rotating frame 403 and the sleeve plate 404, the contact area between the speed change disc 2 406 and the trapezoidal pulley 2 408 on the hollow rubber roller 105 can be gradually smaller than the contact area between the speed change disc 2 406 and the trapezoidal pulley 2 408 on the rotating shaft, until the rotating shaft returns to the initial speed. At this time, the efficiency of the pulley brush 416 in cleaning the floating hair on the surface of the textile is reduced, and the efficiency of the fan 415 in blowing the floating hair and dust on the textile to make them gather inside the hollow tube 417 when the fan 415 rotates will also be reduced.

[0071] By reducing the fluff on the surface of the textile, the friction between the textile and the hollow rubber roller 105 can be reduced. When the friction of the hollow rubber roller 105 is reduced (when the wet textile wets the surface of the hollow rubber roller 105, its friction is reduced, and when the floating hair on the surface of the textile is reduced, the amount of floating hair adhering to the surface of the hollow rubber roller 105 is reduced, the speed at which the friction on the surface of the hollow rubber roller 105 increases will be slowed down to a certain extent), the power generated by the friction roller 201 will also be reduced. The friction generated by the hollow rubber roller 105 detected by the friction roller 201 can be The rotation speed of the friction roller 201 can be adjusted, and the rotational force generated by the friction roller 201 can synchronously increase or decrease the rotation speeds of the spiral rod 303 and the pulley brush 416, thereby achieving the purpose of automatically adjusting the speed of the friction roller 201 through the friction between the hollow rubber roller 105 and the friction roller 201, and reducing the friction of the hollow rubber roller 105 at an appropriate operating speed. At the same time, it can also effectively prevent the problem of excessive cleaning force causing damage to the hollow rubber roller 105 or insufficient cleaning force reducing the cleaning effect in the process of reducing the floating hair on the surface of the hollow rubber roller 105.

[0072] The specific working principle of the present invention is as follows:

[0073] In the process of making textiles (the driving equipment and the conveying equipment used in making textiles are all prior art, not shown in the figure, and Figure 2In the direction shown, the running direction of the textile during the operation of the device is from left to right), the motor 103 is started. After the motor 103 starts to run, the hollow rubber roller 105 is rotated through the cooperation of the rotating shaft, the rotating gear 104 and the rotating gear 2. During the high-speed rotation of the hollow rubber roller 105, the fluff and dust on the surface of the textile are easy to fall off (during the high-speed rotation of the hollow rubber roller 105, an electrostatic effect is generated between the hollow rubber roller 105 and the textile, and the electrostatic effect easily causes the floating hair on the surface of the textile to be attracted by static electricity, making the floating hair easy to fall off), and some of the dust and floating hair will adhere to the surface of the hollow rubber roller 105, thereby increasing the friction between the hollow rubber roller 105 and the friction roller 201.

[0074] When the friction between the hollow rubber roller 105 and the friction roller 201 is large enough, the hollow rubber roller 105 will drive the friction roller 201 to rotate together when it rotates. During the rotation of the friction roller 201, the rotary box 204 will start to rotate through the cooperation of the round rod, the centrifugal shaft 202 and the conveyor belt 203. The centrifugal force generated when the rotary box 204 rotates will make the sliding plate 205 approach one side of the main power box 102. When the sliding plate 205 moves, it will drive the rack 208 to move together through the hollow column 207. At this time, the movement of the rack 208 will be The cooperation between the rod 308 and the two grooved sleeves 309 enables the speed change disc 305 on the rotating shaft to move toward the side close to the trapezoidal pulley 310, and the speed change disc 305 on the spiral rod 303 to move toward the side away from the trapezoidal pulley 310, so that the contact area between the speed change disc 305 on the rotating shaft and the trapezoidal pulley 310 gradually becomes larger than the contact area between the speed change disc 305 on the spiral rod 303 and the trapezoidal pulley 310, thereby achieving the effect of accelerating the rotation speed of the spiral rod 303 (in the initial state, the rotation speed of the spiral rod 303 is slow).

[0075] When the speed of the screw rod 303 increases, the speed at which the water inside the hollow rubber roller 105 is pushed into the spray pipe 302 is increased (when the device starts to operate, water can be delivered to the inside of the hollow rubber roller 105 through the water inlet pipe 301 through the existing water delivery equipment), and sprayed out from the spray pipe 302 to wet the surface of the textile. As the textile continues to move to the right (such as Figure 2 The wetted textile will wet the hollow rubber roller 105, which can effectively reduce the friction between the hollow rubber roller 105 and the friction roller 201, and the friction between the hollow rubber roller 105 and the surface of the textile, and can effectively increase the service life of the hollow rubber roller 105, as well as its conduction effect on the textile after being used for a long time.

[0076] At the same time, during the movement of the hollow column 207, through the cooperation of the locking plate 401 and the T-bar 402, the speed change disc 2 406 located on the hollow rubber roller 105 can be moved toward the side close to the trapezoidal pulley 2 408. At the same time, through the cooperation of the T-bar 402, the rotating frame 403 and the sleeve plate 404, the speed change disc 2 406 located on the rotating shaft can be moved toward the side away from the trapezoidal pulley 2 408, so that the contact area between the speed change disc 2 406 and the trapezoidal pulley 2 408 on the hollow rubber roller 105 can gradually become larger than the contact area between the speed change disc 2 406 and the trapezoidal pulley 2 408 on the rotating shaft, thereby accelerating the rotation speed of the rotating shaft (in the initial state, the rotating shaft speed is relatively slow).

[0077] When the rotation speed of the rotating shaft increases, through the cooperation of gear 1 409, gear rod 411, multiple gear 1s and multiple gear 2s, and rotating rod 1, the rotation speed of the pulley brush 416 can be accelerated, and the effect of accelerating the removal of floating hair on the surface of the textile can be achieved, that is, the amount of floating hair on the surface of the textile generated by static electricity during the rotation of the subsequent hollow rubber roller 105 is effectively reduced, that is, the amount of floating hair attached to the surface of the hollow rubber roller 105 when it continues to rotate is reduced, and the floating hair removed by the pulley brush 416 is blocked by the hollow tube 417, and most of it will be gathered inside the hollow tube 417.

[0078] At the same time, when the rotating rod 1 accelerates, the rotation speed of the fan 415 can be accelerated through the cooperation of the rotating rod 1 and the rotating rod 2, the gear 2 413 and the gear 3 414. At the same time, the wind force generated by the rotation of the fan 415 will blow the floating hair collected inside the hollow tube 417 and the dust on the surface of the textile into the main power box 102, so as to collect the floating hair and dust, which is convenient for the staff to clean them up later.

[0079] When the friction between the hollow rubber roller 105 and the friction roller 201 decreases, the friction roller 201 stops rotating, and the sliding plate 205 will quickly move and reset under the elastic force of the spring 206, that is, the screw rod 303 is restored to the initial speed through the cooperation of the rack 208, the cross rod 308 and the two groove sleeves 309 (at this time, the spray pipe 302 stops spraying or the spray volume is small), and at the same time, the sliding plate 205, the hollow column 207, the rotating frame 403 and the rotating shaft are cooperated to make the pulley brush 416 and the fan 415 return to the initial speed (when the pulley brush 416 rotates initially, the effect of removing the floating hair on the surface of the textile is poor, and the fan 415 rotates slowly at the initial time, and the effect of blowing the floating hair gathered inside the hollow tube 417 is poor).

[0080] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A textile rubber roller cleaning device, comprising a main power box (102) fixedly mounted on a support plate (101), characterized in that: It also comprises a detection unit, the detection unit comprising a hollow rubber roller (105) rotatably mounted on a support plate (101) and a main power box (102), a support block fixedly mounted in the main power box (102), a motor (103) fixedly mounted on the support block, a rotating shaft fixedly mounted on the driving end of the motor (103), a driving component mounted between the rotating shaft and the hollow rubber roller (105), a round rod rotatably mounted on the support plate (101), and a friction roller (201) fixedly mounted on the round rod; A friction reduction unit, the friction reduction unit comprising a rack (208) installed in a main power box (102) via a centrifugal mechanism, a water inlet pipe (301) and a spray pipe (302) being sealed and penetrated and rotatably installed on the hollow rubber roller (105), and the spray pipe (302) being penetrated and fixedly installed on the support plate (101), a spiral rod (303) being sealed and penetrated and rotatably installed on the water inlet pipe (301), and a speed increasing mechanism being installed between the spiral rod (303) and the rotating shaft; A second fixing plate (410) is fixedly mounted on the support plate (101), a gear rod (411) is rotatably mounted on the second fixing plate (410), a transmission mechanism is mounted between the gear rod (411) and the support plate (101), a plurality of first shifting teeth are fixedly mounted on the gear rod (411), a plurality of second shifting teeth are mounted on the support plate (101) via a supporting component, a pulley brush (416) is mounted between the plurality of first shifting teeth and the plurality of second shifting teeth, and a fan (415) is mounted on the support plate (101) via a dust collecting component; The centrifugal mechanism comprises a centrifugal shaft (202) rotatably mounted on a support plate (101), a rotating component being mounted between the centrifugal shaft (202) and a round rod, a rotating box (204) being fixedly mounted on the centrifugal shaft (202), a spring (206) being fixedly mounted inside the rotating box (204), a sliding disk (205) being fixedly mounted on the spring (206), and the sliding disk (205) being slidably mounted inside the rotating box (204), a plurality of weight-increasing balls being fixedly mounted on the sliding disk (205), a hollow column (207) being fixedly mounted on the sliding disk (205), and the hollow column (207) being slidably mounted through the active power box (102), and a rack (208) being fixedly mounted on the hollow column (207).

2. A textile rubber roller cleaning device according to claim 1, characterized in that: The driving component comprises a rotating gear 1 (104) fixedly mounted on the rotating shaft, and a rotating gear 2 meshing with the rotating gear 1 (104) is fixedly mounted on the hollow rubber roller (105).

3. A textile rubber roller cleaning device according to claim 1, characterized in that: The rotating component comprises a driving wheel fixedly mounted on the round rod, a driven wheel fixedly mounted on the centrifugal shaft (202), and a conveyor belt (203) is sleeved and mounted between the driving wheel and the driven wheel.

4. A textile rubber roller cleaning device according to claim 1, characterized in that: The speed increasing mechanism comprises a fixed plate (307) fixedly mounted on a support block, a cross rod (308) rotatably mounted on the fixed plate (307), a spur gear meshing with a rack (208) fixedly mounted on the cross rod (308), a fixed plate (304) fixedly mounted on both the rotating shaft and the screw rod (303), a speed change plate (305) slidably mounted on both the rotating shaft and the screw rod (303), a trapezoidal pulley (310) sleeved between the two fixed plates (304) and the two speed change plates (305), a sleeve plate (306) rotatably mounted on the two speed change plates (305), and a push component mounted between the two sleeve plates (306) and the cross rod (308).

5. A textile rubber roller cleaning device according to claim 4, characterized in that: The push component comprises two rod bodies 1 fixedly mounted on a cross rod (308), two sleeve discs 1 (306) are each fixedly mounted with a rod body 2, and a groove sleeve (309) is rotatably mounted between the two rod bodies 1 and the corresponding rod body 2.

6. A textile rubber roller cleaning device according to claim 1, characterized in that: The transmission mechanism comprises a rotating shaft rotatably mounted on a support plate (101), a gear 1 (409) meshing with a gear rod (411) being fixedly mounted on the rotating shaft, a fixed plate 2 (405) being fixedly mounted on both the hollow rubber roller (105) and the rotating shaft, a speed change plate 2 (406) being slidably mounted through both the hollow rubber roller (105) and the rotating shaft, a trapezoidal pulley 2 (408) being sleeved and mounted between the two fixed plates 2 (405) and the two speed change plates 2 (406), a sleeve plate 2 (407) being rotatably mounted on the two speed change plates 2 (406), and a push-pull component being mounted between the two sleeve plates 2 (407) and the support plate (101).

7. A textile rubber roller cleaning device according to claim 6, characterized in that: The push-pull component comprises a locking plate (401) fixedly mounted on a hollow column (207), a T-bar (402) fixedly mounted on the locking plate (401), a cylindrical bar fixedly mounted on the sleeve disc (407) on one side, and the T-bar (402) is fixedly connected to the cylindrical bar, a shaft rod is rotatably mounted on the support plate (101), a rotating frame (403) is fixedly mounted on the shaft rod, and the rotating frame (403) is rotatably connected to the T-bar (402), and a sleeve plate (404) is rotatably mounted between the rotating frame (403) and the sleeve disc (407) on the other side.

8. A textile rubber roller cleaning device according to claim 1, characterized in that: The support component comprises a fixing plate three (412) fixedly mounted on the support plate (101), a rotating rod one passing through and rotatably mounted on the fixing plate three (412), and a plurality of shifting teeth two are fixedly mounted on the rotating rod one.

9. A textile rubber roller cleaning device according to claim 8, characterized in that: The dust collecting component comprises a rotating rod 2 rotatably mounted on the support plate (101), and a fan (415) is fixedly mounted on the rotating rod 2, a gear 3 (414) is fixedly mounted on the rotating rod 2, a gear 2 (413) meshing with the gear 3 (414) is fixedly mounted on the rotating rod 1, a hollow tube (417) is fixedly mounted on the support plate (101), and one end of the hollow tube (417) passes through and is fixedly mounted on the main power box (102).

Citation Information

Cited By

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