Circle soldering machine

By designing a ring soldering machine, using the cylinder and gear system to automatically connect and release the varistor ring, and combining the hoist seat and the air cooler for automatic welding, the problems of low efficiency and complex process of existing welding equipment are solved, and the process of realizing the Efficient, fast and firm welding effect.

CN118989510BActive Publication Date: 2025-02-21TAIXING MINLONG NEW MATERIALS CO LTD +2
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Patent Information

Application Number
CN202411303917.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-02-21
Estimated Expiration
2044-09-19

AI Technical Summary

Technical Problem

When welding the varistor ring on the motor rotor, existing welding equipment requires manual operation, which is inefficient and complex in welding process, resulting in slow welding speed and easy waste of tin material.

Method used

A ring soldering machine is designed to drive the rack and gears to rotate through the cylinder, drive the rotation shaft and telescopic rod to rotate, the sliding seat slides along the L-shaped cylinder limiting groove, drives the half-collar and the varistor ring to connect, and passes through the pressure. The sensor detects the socket and automatically releases the varistor ring to replace manual placement. At the same time, the lifting seat and sliding cylinder are used for positioning, and the cylinder drives the electric soldering iron down for welding, and the tin liquid is quickly solidified through the air cooler.

Benefits of technology

It improves the efficiency of motor rotor production, reduces manual operation, simplifies the welding process, improves the welding speed, and saves tin material, ensuring the firmness of the welding.

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Abstract

The present invention relates to the technical field of welding equipment, and in particular to a coil soldering machine, including a conveying mechanism, one side of which is fixedly provided with a coil feeding mechanism and a welding mechanism. In the present invention, the lifting seat is driven down by the second cylinder, so that the tin ball can slide from the sliding block to the welding part, and then the third cylinder can drive the mold frame to descend, thereby driving three electric soldering irons to descend, so that the electric soldering irons can pass through the round hole and contact the tin ball, thereby melting the tin ball, so that the connection between the varistor ring and the rotor can be soldered, and after the welding is completed, the rotor is driven to continue to descend by the second cylinder, and the grab ring can be driven to rotate by two electric rods, so that the two grab rings can grab and release the welded rotor, so that the rotor can slide from the inclined slide into the collection box, and the welding mechanism can simultaneously perform multiple welding between the rotor and the varistor ring, thereby improving the welding speed, and the use of the tin ball welding method saves tin material and ensures the firmness of the welding.
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Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to a circle soldering machine. Background Art

[0002] Motor welding coils are a process in motor production. The coils of motor armature welding coils are actually a kind of varistor, which is a voltage-limiting protection device. Using the nonlinear characteristics of the varistor, when overvoltage appears between the two poles of the varistor, the varistor can clamp the voltage to a relatively fixed voltage value, thereby protecting the subsequent circuit. When the motor is opening and closing and rotating at high speed, sparks will be generated between its commutator and brush. The generation of sparks will reduce the working life of the motor and produce serious electromagnetic interference, which is a major safety hazard for working in a flammable and explosive gas environment. In order to absorb sparks, eliminate noise interference and improve safety performance, resistor and capacitor components or varistors must be installed on the motor for protection.

[0003] Most of the welding of varistors relies on manually putting the varistor ring on the shaft of the rotor, then placing the rotor on a fixture for positioning, and then relying on an automatic soldering device to weld the varistor to the end of the motor rotor. Therefore, the varistor ring and the rotor need to be aligned and sleeved when each rotor is welded. The manual placement method has low processing efficiency for the assembly line production of the rotor, and the existing welding mechanism needs to rotate a certain angle and perform multiple welding during welding to ensure that the varistor ring and the rotor are firmly connected, which not only causes a slow welding speed, but also easily leads to a waste of tin. Summary of the invention

[0004] In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a coil soldering machine, in which the rack is pushed to move by the end of the cylinder one, so that the rack can drive the gear to rotate, thereby driving the rotating shaft two and the telescopic rod to rotate, and the end of the telescopic rod can drive the sliding seat to slide along the limiting groove of the L-shaped cylinder, and the sliding seat can drive the two half-rings and the varistor ring to be connected, so that the varistor ring can be embedded in the rubber ring on the inner wall of the half-ring, and the pressure sensor arranged in the half-ring can detect whether the half-ring is connected to the varistor ring, and then the sliding seat is driven to slide to the expansion mask at the bottom end of the L-shaped cylinder by the reverse rotation of the rotating shaft two. The position of the two half rings, when they slide into the expansion housing, can be squeezed away from each other by the squeezing spring, so that the clamped varistor ring can be released, so that the varistor ring can fall onto the shaft rod of the rotor, thereby replacing the manual placement of the ring on the rotor shaft, thereby reducing labor and improving the production efficiency of the rotor; the rotor in the conveying shell can be pushed up by the lifting seat, so that the rotor can first be connected with the sliding cylinder, and the varistor ring on the rotor can be squeezed and positioned by the three fan-shaped plates at the top of the sliding cylinder, and then the rotor and the sliding cylinder can continue to rise by the second cylinder, and the three sliding blocks can resist The corresponding baffle plate is moved up, and then the discharge port on the outer wall of the tin material shell can be connected with the docking hole on the sliding block, so that the tin ball can slide out from the discharge port, and the tin ball sliding out of the discharge port will be blocked by the inner hollow cylinder, so only a single tin ball can fall into the docking hole each time, and then the lifting seat is driven down by cylinder 2, so that the tin ball can slide from the sliding block to the welding part, and then the mold frame is driven down by cylinder 3, so that the three soldering irons can be driven down, so that the soldering irons can pass through the round hole and contact the tin ball, thereby melting the tin ball, so that the connection between the varistor ring and the rotor can be soldered, and at the same time, cold air can be supplied to the cavity ring through the cold air blower. Then, three air outlets at the bottom of the inner hollow cylinder are used to spray cold air through three air outlets. This can make the melted tin liquid solidify quickly, thereby increasing the welding speed. After welding is completed, the rotor is driven to continue to descend through cylinder 2, and then the connecting frame is driven to move through cylinder 4. The grab rings can be driven to rotate through two electric rods, so that the two grab rings can grab and release the welded rotor, so that the rotor can slide from the inclined slide into the collection box. The welding mechanism can simultaneously perform multiple welding between the rotor and the varistor ring, thereby increasing the welding speed. The use of tin ball welding saves tin and ensures the firmness of the welding.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] The coil soldering machine comprises a conveying mechanism, one side of which is fixedly provided with a coil feeding mechanism and a welding mechanism;

[0007] The welding mechanism includes cylinder 2, the top of which is fixedly connected with a lifting seat, the lifting seat is sleeved with a rotor shaft, a sliding cylinder is arranged on the top of the lifting seat, the outer sliding sleeve of the sliding cylinder is sleeved with a limiting ring, one side of the limiting ring is fixedly connected with a support column, the support column is fixedly connected with a return spring 1 fixedly connected to the outer wall of the sliding cylinder, three fan-shaped plates are fixedly connected in an annular manner at equal distances on the top of the sliding cylinder, an inner hollow cylinder is arranged on the top of the sliding cylinder, three tin shells are fixedly connected in an annular manner at equal distances on the outer wall of the inner hollow cylinder, three circular holes are opened in an annular manner at equal distances on the bottom of the inner hollow cylinder, cylinder 3 is fixedly connected in the inner hollow cylinder, the top of cylinder 3 is fixedly connected with a molding frame, and three electric soldering irons are fixedly connected in an annular manner at equal distances on the bottom end of the molding frame.

[0008] Furthermore, the conveying mechanism includes a support table, the top of the support table is fixedly connected to a conveying motor, the top of the support table is provided with a chain, both ends of the chain are meshed and sleeved with sprockets, two sprockets are fixedly sleeved with a rotating shaft 1, the bottom end of one of the rotating shaft 1 is fixedly sleeved with an output end of the conveying motor, a plurality of conveying shells are fixedly connected at equal distances to the outside of the chain, a motor rotor is slidably sleeved in the conveying shell, a collecting box is fixedly connected to the outer wall of the support table, and a slanted slide is fixedly connected to one side of the top of the collecting box, and the rotor can be supported by the slanted slide, thereby facilitating the unloading and collection of the rotor.

[0009] Furthermore, the feeding ring mechanism includes an L-shaped cylinder, the bottom end of the L-shaped cylinder is fixedly connected to an expansion housing, a limiting groove is provided on the outer wall of the L-shaped cylinder, a plug plate is slidably inserted in the L-shaped cylinder, the end of the plug plate is fixedly connected to a push-pull seat, a round rod is fixedly connected at the center position of the push-pull seat, a plurality of varistor rings are slidably sleeved on the outside of the round rod, two half-rings are slidably sleeved in the L-shaped cylinder, both ends of one of the half-rings are fixedly connected to docking posts, the docking post is plugged into the other half-ring, an extrusion spring is fixedly connected between the two ends of the two half-rings, the bottom ends of the two half-rings are slidably connected to sliding seats, the sliding seats are slidably connected to the limiting groove, rubber rings are fixedly sleeved on the inner walls of the two half-rings, a pressure sensor is fixedly arranged in the half-ring, and by arranging the pressure sensor in the half-ring, it can be detected whether the half-ring clamps the varistor ring.

[0010] Furthermore, a cylinder four is provided on one side of the sliding cylinder, and the end of the cylinder four is fixedly connected to a connecting frame, and one side of the connecting frame is symmetrically rotatably connected to two grabbing rings, and one end of an electric rod is rotatably connected to the outer walls of the two grabbing rings, and the other ends of the two electric rods are rotatably connected to the connecting frame. The electric rod can drive the grabbing ring to rotate, so that the two grabbing rings can grab the rotor after welding is completed and then unload it.

[0011] Furthermore, the three fan-shaped plates are all fixedly connected with a sliding block, the sliding block is provided with a docking hole, and the three tin material shells are fixedly connected with a lowering block inside the docking hole, the outer wall of the tin material shell is provided with a discharge port, and two limiting columns are fixedly connected to the outer wall of the tin material shell, a baffle is slidably connected between the two limiting columns, and the top of the baffle is symmetrically fixed with two return springs fixedly connected to the tin material shell, the lowering block is in contact with the bottom end of the baffle, and the fan-shaped plate is provided with a welding part corresponding to the circular hole, and the sliding block is fixed in the fan-shaped plate, and the sliding block can rise against the bottom of the baffle through the resistance, so that the tin ball can roll from the docking hole to the welding part.

[0012] Furthermore, three air outlets are equidistantly provided in a circular shape at the bottom of the inner hollow cylinder, three air outlet columns corresponding to the air outlets are equidistantly fixedly connected in a circular shape inside the inner hollow cylinder, a cavity ring is fixedly connected between the tops of the three air outlet columns, and a cold air fan connected to the interior of the cavity ring is fixedly provided on one side of the top of the cavity ring, through which air can be supplied to the cavity ring, so that cold air is sprayed from the air outlet through the three air outlet columns, thereby enabling the tin liquid to solidify quickly.

[0013] Furthermore, a plurality of raised columns are fixedly connected in an annular manner at equal distances on the inner wall of the conveying shell, and the raised columns are slidably connected to the motor rotor. The rotor can be limited by the raised columns, thereby ensuring that the welding position of each rotor and the varistor ring is the same.

[0014] Furthermore, the bottom of the sliding seat is rotatably connected to one end of the telescopic rod, the other end of the telescopic rod is fixedly connected to a second rotating shaft, the end of the second rotating shaft is fixedly sleeved with a gear, the bottom of the gear is meshingly connected with a rack, the outside of the second rotating shaft is rotatably sleeved with a positioning column, the end of the rack is fixedly connected to a cylinder 1, and the rack can be driven to move by the cylinder 1, so that the rack can mesh with the gear and drive, thereby driving the telescopic rod and the sliding seat at its end to slide through the second rotating shaft.

[0015] Beneficial effects of the present invention:

[0016] 1. The rack is pushed to move by the end of the cylinder 1, so that the rack can drive the gear to rotate, thereby driving the rotating shaft 2 and the telescopic rod to rotate, and the end of the telescopic rod can drive the sliding seat to slide along the limit groove of the L-shaped tube, and the sliding seat can drive the two half-rings and the varistor ring to be sleeved, so that the varistor ring can be embedded in the rubber ring on the inner wall of the half-ring. The pressure sensor arranged in the half-ring can detect whether the half-ring has sleeved the varistor ring, and then the rotating shaft 2 is rotated in the opposite direction to drive the sliding seat to slide to the position of the expansion housing at the bottom of the L-shaped tube. When the two half-rings slide into the expansion housing, the two half-rings can be squeezed away from each other by the squeezing spring, so that the clamped varistor ring can be released, so that the varistor ring can fall onto the shaft of the rotor, so as to replace manual work to place the ring on the rotor shaft, thereby reducing labor and improving the production efficiency of the rotor;

[0017] 2. The lifting seat can be used to push the rotor in the conveying shell up, so that the rotor can be connected with the sliding cylinder first, and the three fan-shaped plates on the top of the sliding cylinder can squeeze and position the varistor ring on the rotor, and then the rotor and the sliding cylinder can continue to be pushed up by cylinder 2, and the corresponding baffles can be pushed up by the three sliding blocks, and then the discharge port on the outer wall of the tin shell can be connected with the docking hole on the sliding block, so that the tin ball can slide out from the discharge port, so that the tin ball sliding out of the discharge port will be blocked by the inner hollow cylinder, so that only a single tin ball can fall into the docking hole each time, and then the lifting seat is driven down by cylinder 2, so that the tin ball can slide from the sliding block to the welding part, and then the shaped frame can be driven down by cylinder 3, thereby driving the three soldering irons to descend, so that the soldering irons can pass through the round holes It contacts the tin ball, thereby melting the tin ball, so that soldering can be performed on the connection between the varistor ring and the rotor. At the same time, cold air can be supplied to the cavity ring through the air cooler, and then cold air is sprayed from the three air outlets at the bottom of the inner hollow cylinder through the three air outlet columns, so that the molten tin liquid can be quickly solidified, thereby increasing the welding speed. After welding is completed, the rotor is driven to continue to descend through cylinder two, and then the connecting frame is driven to move through cylinder four, and the grab ring can be driven to rotate through two electric rods, so that the two grab rings can grab and release the welded rotor, so that the rotor can slide from the inclined slide into the collection box, and the welding mechanism can simultaneously perform multiple welding between the rotor and the varistor ring, thereby increasing the welding speed, and the use of tin ball welding saves tin material and ensures the firmness of the welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the conveying mechanism in the present invention;

[0021] Figure 3 It is a schematic diagram of the internal structure of the conveying shell in the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the feeding mechanism in the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the driving unit in the present invention;

[0024] Figure 6 It is a schematic diagram of the half-ring connection structure in the present invention;

[0025] Figure 7 It is a schematic diagram of the welding mechanism structure in the present invention;

[0026] Figure 8 It is a schematic diagram of the structure of the material unloading gripper in the present invention;

[0027] Fig. 9 This is a schematic diagram of the structure of the sliding cylinder sleeved with the rotor in the present invention;

[0028] Fig.10 It is a schematic diagram of the specific structure of the top of the sliding cylinder in the present invention;

[0029] Fig.11 It is a schematic diagram of the bottom structure of the inner hollow cylinder in the present invention;

[0030] Fig.12 It is a schematic diagram of the internal structure of the tin material shell in the present invention;

[0031] Fig.13 It is a schematic diagram of the internal structure of the inner hollow cylinder in the present invention.

[0032] In the figure: 100, conveying mechanism; 101, support platform; 102, conveying motor; 103, rotating shaft 1; 104, sprocket; 105, chain; 106, conveying shell; 107, collecting box; 108, inclined slide plate; 109, raised column; 200, feeding ring mechanism; 201, L-shaped cylinder; 202, expansion cover; 203, limit groove; 204, plug plate; 205, push-pull seat; 206, round rod; 207, varistor ring; 208, positioning column; 209, rotating shaft 2; 210, gear; 211, rack; 212, cylinder 1; 213, telescopic rod; 214, sliding seat; 215, half ring; 216, rubber ring; 217, docking column; 218, extrusion spring; 300 , welding mechanism; 301, cylinder two; 302, lifting seat; 303, sliding cylinder; 304, limiting ring; 305, supporting column; 306, reset spring one; 307, fan-shaped plate; 308, sliding block; 309, docking hole; 310, welding part; 311, inner hollow cylinder; 312, tin shell; 313, round hole; 314, air outlet; 315, unloading block; 316, discharge port; 317, limiting column; 318, baffle; 319, reset spring two; 320, cylinder three; 321, fan-shaped frame; 322, electric soldering iron; 323, air outlet column; 324, cavity ring; 325, air cooler; 326, cylinder four; 327, connecting frame; 328, electric rod; 329, grab ring. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-13 As shown, the coil soldering machine includes a conveying mechanism 100, and a coil feeding mechanism 200 and a welding mechanism 300 are fixedly arranged on one side of the conveying mechanism 100;

[0035] The welding mechanism 300 includes a second cylinder 301, a top of the second cylinder 301 is fixedly connected to a lifting seat 302, a rotor shaft is sleeved in the lifting seat 302, a sliding cylinder 303 is arranged on the top of the lifting seat 302, the outer sliding sleeve of the sliding cylinder 303 is sleeved with a limit ring 304, a support column 305 is fixedly connected to one side of the limit ring 304, a return spring 306 fixedly connected to the outer wall of the sliding cylinder 303 is fixedly connected to the support column 305, three fan-shaped plates 307 are fixedly connected to the top of the sliding cylinder 303 in an annular manner at equal distances, an inner hollow cylinder 311 is arranged on the top of the sliding cylinder 303, three tin shells 312 are fixedly connected to the outer wall of the inner hollow cylinder 311 in an annular manner at equal distances, and the bottom of the inner hollow cylinder 311 is fixedly connected to the outer wall of the inner hollow cylinder 311 in an annular manner at equal distances. The inner hollow cylinder 311 is provided with three circular holes 313 at equal intervals, a cylinder 320 is fixedly connected in the inner hollow cylinder 311, a mold frame 321 is fixedly connected to the top of the cylinder 320, and three electric soldering irons 322 are fixedly connected in an annular manner at equal intervals at the bottom end of the mold frame 321; a cylinder 4 326 is arranged on one side of the sliding cylinder 303, a connecting frame 327 is fixedly connected to the end of the cylinder 4 326, and two grab rings 329 are symmetrically rotatably connected to one side of the connecting frame 327, one end of the electric rod 328 is rotatably connected to the outer wall of the two grab rings 329, and the other ends of the two electric rods 328 are rotatably connected to the connecting frame 327, and the electric rod 328 can drive the grab ring 329 to rotate, so that the two grab rings 329 can rotate after welding is completed. The material is then unloaded after being grabbed by the child; the three fan-shaped plates 307 are fixedly connected with a sliding block 308, and a docking hole 309 is opened in the sliding block 308. The docking hole 309, the inside of the three tin shells 312 is fixedly connected with a unloading block 315, and a discharge port 316 is opened on the outer wall of the tin shell 312, and two limiting columns 317 are fixedly connected to the outer wall of the tin shell 312, and a baffle 318 is slidably connected between the two limiting columns 317, and the top of the baffle 318 is symmetrically fixedly connected with two return springs 319 fixedly connected to the tin shell 312, and the unloading block 315 conflicts with the bottom end of the baffle 318, and a welding portion 310 corresponding to the circular hole 313 is opened in the fan-shaped plate 307. A sliding block 308 is fixed in the plate 307, and the sliding block 308 can resist the bottom of the baffle 318 to rise, so that the tin ball can roll from the docking hole 309 to the welding part 310; three air outlets 314 are equidistantly arranged in a circular shape at the bottom of the inner hollow cylinder 311, and three air outlet columns 323 corresponding to the air outlets 314 are fixedly connected in a circular shape at an equal distance inside the inner hollow cylinder 311, and a cavity ring 324 is fixedly connected between the top ends of the three air outlet columns 323, and a cold air blower 325 connected to the inside of the cavity ring 324 is fixedly arranged on one side of the top of the cavity ring 324, and the cavity ring 324 can be supplied with air through the cold air blower 325, so that cold air is sprayed from the air outlet 314 through the three air outlet columns 323, so that the tin liquid can be quickly solidified.

[0036] The feeding ring mechanism 200 includes an L-shaped cylinder 201, the bottom end of the L-shaped cylinder 201 is fixedly connected with an expansion cover 202, a limiting groove 203 is provided on the outer wall of the L-shaped cylinder 201, a plug plate 204 is slidably inserted in the L-shaped cylinder 201, the end of the plug plate 204 is fixedly connected with a push-pull seat 205, a round rod 206 is fixedly connected at the center position of the push-pull seat 205, and a plurality of varistor rings 207 are slidably sleeved on the outside of the round rod 206, two half-rings 215 are slidably sleeved in the L-shaped cylinder 201, both ends of one half-ring 215 are fixedly connected with a docking column 217, the docking column 217 is plugged with the other half-ring 215, an extrusion spring 218 is fixedly connected between the two ends of the two half-rings 215, the bottom ends of the two half-rings 215 are slidably connected with a sliding seat 214, the sliding seat 214 is slidably connected to the limiting groove 203, and the two half-rings 2 15 is fixedly sleeved with a rubber ring 216, and a pressure sensor is fixedly arranged in the half ring 215. By arranging the pressure sensor in the half ring 215, it is possible to detect whether the half ring 215 has clamped the piezoresistive resistor ring 207; the bottom of the sliding seat 214 is rotatably connected to one end of the telescopic rod 213, and the other end of the telescopic rod 213 is fixedly connected to the rotating shaft 209, and the end of the rotating shaft 209 is fixedly sleeved with a gear 210, and the bottom of the gear 210 is meshingly connected with a rack 211, and the outer part of the rotating shaft 209 is rotatably sleeved with a positioning column 208, and the end of the rack 211 is fixedly connected with a cylinder 1 212, and the rack 211 can be driven to move by the cylinder 1 212, so that the rack 211 can be meshed and driven with the gear 210, thereby driving the telescopic rod 213 and the sliding seat 214 at its end to slide through the rotating shaft 209.

[0037] The conveying mechanism 100 includes a support table 101, a conveying motor 102 is fixedly connected to the top of the support table 101, a chain 105 is arranged on the top of the support table 101, sprockets 104 are meshed and sleeved at both ends of the chain 105, a rotating shaft 103 is fixedly sleeved in the two sprockets 104, the bottom end of a rotating shaft 103 is fixedly sleeved with the output end of the conveying motor 102, and a plurality of conveying shells 106 are fixedly connected to the outside of the chain 105 at equal distances, and a motor rotating shaft 106 is slidably sleeved in the conveying shell 106. A collecting box 107 is fixedly connected to the outer wall of the support platform 101, and an inclined slide 108 is fixedly connected to the top side of the collecting box 107. The rotor can be supported by the inclined slide 108, so as to facilitate the collection of the rotor; a plurality of raised columns 109 are fixedly connected to the inner wall of the conveying shell 106 at equal intervals in a ring shape, and the raised columns 109 are slidably connected to the motor rotor. The rotor can be limited by the raised columns 109, so as to ensure that the welding position of each rotor and the varistor ring 207 is the same.

[0038] Working principle: When in use, the motor rotors can be placed one by one into the conveying shell 106, and the output end of the conveying motor 102 can drive the rotating shaft 103 and the sprocket 104 to rotate, thereby driving the chain 105 to roll in a cycle, thereby driving multiple motor rotors to move. When each conveying shell 106 moves to the bottom end of the L-shaped cylinder 201, the conveying is stopped, and then the rack 211 is pushed to move through the end of the cylinder 1 212, so that the rack 211 can drive the gear 210 to rotate, thereby driving the rotating shaft 209 and the telescopic rod 213 to rotate, and the end of the telescopic rod 213 can drive the sliding seat 214 to slide along the limit groove 203 of the L-shaped cylinder 201, and the sliding seat 214 can drive the two half rings 215 and the varistor ring 2 07 are sleeved, so that the varistor ring 207 can be embedded in the rubber ring 216 on the inner wall of the half ring 215. The pressure sensor set in the half ring 215 can detect whether the half ring 215 sleeves the varistor ring 207, and then the sliding seat 214 is driven to slide to the position of the expansion housing 202 at the bottom end of the L-shaped cylinder 201 by the reverse rotation of the rotating shaft 209. When the two half rings 215 slide into the expansion housing 202, the two half rings 215 can be squeezed away from each other by the squeezing spring 218, so that the clamped varistor ring 207 can be released, so that the varistor ring 207 can fall onto the shaft of the rotor, so as to replace manual placement of the ring on the rotor shaft, thereby reducing labor and improving the production efficiency of the rotor;

[0039] The electronic rotor with the varistor ring 207 can be further transported by the conveying mechanism 100. When the conveying shell 106 moves to the position of the welding mechanism 300, the lifting seat 302 can be lifted by the second cylinder 301, so that the lifting seat 302 can push the rotor in the conveying shell 106 to rise, so that the rotor can first be connected with the sliding cylinder 303, and the three fan-shaped plates 307 at the top of the sliding cylinder 303 can squeeze and position the varistor ring 207 on the rotor, and then the rotor and the sliding cylinder 303 can be continuously pushed by the second cylinder 301. 03 continues to rise, and the three sliding blocks 308 can push the corresponding baffles 318 to rise, and then the discharge port 316 on the outer wall of the tin shell 312 can be connected with the docking hole 309 on the sliding block 308, so that the solder ball can slide out from the discharge port 316, so that the solder ball sliding out of the discharge port 316 will be blocked by the inner hollow cylinder 311, so that only a single solder ball can fall each time and be located in the docking hole 309, and then the lifting seat 302 is driven to descend by the second cylinder 301, so that the solder ball can slide from the sliding block 308 to the welding part 310, and then The cylinder 320 can drive the mold frame 321 to descend, thereby driving the three electric soldering irons 322 to descend, so that the electric soldering irons 322 can pass through the round hole 313 and contact the tin ball, thereby melting the tin ball, so that soldering can be performed on the connection between the varistor ring 207 and the rotor. At the same time, cold air can be supplied to the cavity ring 324 through the cold air fan 325, and then cold air is sprayed from the three air outlets 314 at the bottom of the inner hollow cylinder 311 through the three air outlet columns 323, so that the molten tin liquid can be quickly solidified, thereby improving the welding speed. After completion, the rotor is driven to continue to descend through the cylinder 2 301, and then the connecting frame 327 is driven to move through the cylinder 4 326, and the grab ring 329 can be driven to rotate through the two electric rods 328, so that the two grab rings 329 can grab and release the welded rotor, so that the rotor can slide from the inclined slide 108 to the collection box 107, and the welding mechanism 300 can perform multiple welding between the rotor and the varistor ring 207 at the same time, thereby improving the welding speed, and the use of tin ball welding saves tin and ensures the firmness of the welding.

[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the invention or exceed the scope defined by the claims, they shall all fall within the protection scope of the present invention.

Claims

1. Circle soldering machine, characterized in that: It includes a conveying mechanism (100), and a feeding ring mechanism (200) and a welding mechanism (300) are fixedly arranged on one side of the conveying mechanism (100); The welding mechanism (300) includes a second cylinder (301). The top end of the second cylinder (301) is fixedly connected with a jacking seat (302). A rotor shaft is sleeved in the jacking seat (302). A sliding cylinder (303) is arranged on the top of the jacking seat (302). A limiting ring (304) is slidably sleeved outside the sliding cylinder (303). A support column (305) is fixedly connected to one side of the limiting ring (304). A first return spring (306) fixedly connected to the outer wall of the sliding cylinder (303) is fixedly connected to the support column (305). Three sector plates (307) are fixedly connected to the top of the sliding cylinder (303) at equal intervals in the circumferential direction. An inner hollow cylinder (311) is arranged on the top of the sliding cylinder (303). Three solder shells (312) are fixedly connected to the outer wall of the inner hollow cylinder (311) at equal intervals in the circumferential direction. Three round holes (313) are arranged at equal intervals in the circumferential direction at the bottom of the inner hollow cylinder (311). A third cylinder (320) is fixedly connected in the inner hollow cylinder (311). The top end of the third cylinder (320) is fixedly connected with a U-shaped frame (321). Three electric soldering irons (322) are fixedly connected to the bottom end of the U-shaped frame (321) at equal intervals in the circumferential direction; The feeding ring mechanism (200) includes an L-shaped cylinder (201). The bottom end of the L-shaped cylinder (201) is fixedly connected with an expansion mask (202). A limiting groove (203) is formed in the outer wall of the L-shaped cylinder (201). A plug board (204) is slidably inserted into the L-shaped cylinder (201). A push-pull seat (205) is fixedly connected to the end of the plug board (204). A round rod (206) is fixedly connected to the center position of the push-pull seat (205). A plurality of piezoresistive resistance rings (207) are slidably sleeved outside the round rod (206). Two semi-rings (215) are slidably sleeved in the L-shaped cylinder (201). A docking column (217) is fixedly connected to both ends of one semi-ring (215). The docking column (217) is inserted into the other semi-ring (215). An extrusion spring (218) is fixedly connected between the two ends of the two semi-rings (215). A sliding seat (214) is slidably connected to the bottom ends of the two semi-rings (215). The sliding seat (214) is slidably connected to the limiting groove (203). Rubber rings (216) are fixedly sleeved on the inner walls of the two semi-rings (215). A pressure sensor is fixedly arranged in the semi-ring (215); The three fan-shaped plates (307) are all fixedly connected with a sliding block (308), and a docking hole (309) is provided in the sliding block (308). The docking hole (309) and the inside of the three tin shells (312) are fixedly connected with a lowering block (315). The outer wall of the tin shell (312) is provided with a discharge port (316). Two limiting columns (317) are fixedly connected to the outer wall of the tin shell (312), and a baffle (318) is slidably connected between the two limiting columns (317). The top of the baffle (318) is symmetrically fixedly connected with two return springs (319) fixedly connected to the tin shell (312). The lowering block (315) contacts the bottom end of the baffle (318), and a welding portion (310) corresponding to the circular hole (313) is provided in the fan-shaped plate (307); The bottom of the inner hollow cylinder (311) is provided with three air outlets (314) in an annular shape at equal intervals, and the inner hollow cylinder (311) is provided with three air outlet columns (323) corresponding to the air outlets (314) in an annular shape at equal intervals, and a cavity ring (324) is fixedly connected between the top ends of the three air outlet columns (323), and a cooling fan (325) connected to the interior of the cavity ring (324) is fixedly provided on one side of the top end of the cavity ring (324).

2. The circle soldering machine according to claim 1, characterized in that: The conveying mechanism (100) comprises a support platform (101), the top of the support platform (101) is fixedly connected to a conveying motor (102), the top of the support platform (101) is provided with a chain (105), both ends of the chain (105) are meshedly sleeved with sprockets (104), two sprockets (104) are fixedly sleeved with a rotating shaft (103), the bottom end of one rotating shaft (103) is fixedly sleeved with an output end of the conveying motor (102), a plurality of conveying shells (106) are fixedly connected to the outside of the chain (105) at equal distances, a motor rotor is slidably sleeved in the conveying shell (106), a collecting box (107) is fixedly connected to the outer wall of the support platform (101), and an inclined slide plate (108) is fixedly connected to one side of the top of the collecting box (107).

3. The circle soldering machine according to claim 1, characterized in that: A cylinder four (326) is provided on one side of the sliding cylinder (303), and a connecting frame (327) is fixedly connected to the end of the cylinder four (326). Two grab rings (329) are symmetrically rotatably connected to one side of the connecting frame (327). One end of an electric rod (328) is rotatably connected to the outer walls of the two grab rings (329), and the other ends of the two electric rods (328) are rotatably connected to the connecting frame (327).

4. The circle soldering machine according to claim 2, characterized in that: A plurality of raised columns (109) are fixedly connected in an annular manner at equal intervals on the inner wall of the conveying shell (106), and the raised columns (109) are slidably connected to the motor rotor.

5. The circle soldering machine according to claim 1, characterized in that: The bottom of the sliding seat (214) is rotatably connected to one end of a telescopic rod (213), the other end of the telescopic rod (213) is fixedly connected to a second rotating shaft (209), the end of the second rotating shaft (209) is fixedly sleeved with a gear (210), the bottom of the gear (210) is meshingly connected with a rack (211), the outside of the second rotating shaft (209) is rotatably sleeved with a positioning column (208), and the end of the rack (211) is fixedly connected to a first cylinder (212).

Citation Information

Patent Citations

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    CN105945379A

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