Manufacturing device for fireproof photovoltaic cable core for photovoltaic power station and fireproof photovoltaic cable

Abstract

The present invention relates to the field of cable manufacturing, and specifically discloses a manufacturing device for a fireproof photovoltaic cable core for a photovoltaic power station and a fireproof photovoltaic cable, comprising a bearing plate, a support frame 1 and a support frame 2 are arranged on the bearing plate, a bearing on the support frame 1 is connected to a rotating mechanism, a clamping assembly for installing a secondary conductor monofilament is arranged on the rotating mechanism, a rotating guide plate is connected to a bearing on the support frame 2, a wire hole is provided on the rotating guide plate; a connecting assembly is arranged between the rotating mechanism and the rotating guide plate. When the present invention rotates and twists the secondary conductor monofilament, it can automatically respond to the phenomenon of centrifugal bending of the secondary conductor monofilament caused by excessive speed, and achieve the effect of automatic correction of the secondary conductor monofilament, forcing the secondary conductor monofilament to be adjusted to an S-shaped bend outwardly centrifugally, which is beneficial to the twisting of the secondary conductor monofilament by the device, reduces the derailment of the secondary conductor monofilament, reduces the phenomenon of wear and breakage, and is beneficial to the manufacturing and processing of the fireproof photovoltaic cable.

Description

Technical Field

[0001] The present invention relates to the technical field of cable manufacturing, and in particular to a manufacturing device for a fireproof photovoltaic cable core for a photovoltaic power station and a fireproof photovoltaic cable. Background Art

[0002] Cable is an important material used for power transmission and information transfer. Fireproof photovoltaic cables are fireproof cables that have added fireproof properties to ordinary photovoltaic cables, which allows them to maintain normal operation for a certain period of time when a fire occurs and will not easily burn or spread flames, thereby improving fire resistance and allowing the cables to work at high temperatures. The manufacture of cables is usually a complex process involving multiple steps to ensure the quality and performance of the final product.

[0003] In the existing patent CN104821195A, it includes a cable core and a sheath. The cable core is formed by twisting a number of insulating wire cores. The insulating wire core is composed of a conductor and a fireproof insulating layer. It is characterized in that the fireproof insulating layer is a composite double-layer insulation structure. A polymer composite ceramic polyolefin material is extruded outside the cable core as a fireproof protective layer, and the sheath is placed outside the fireproof protective layer. The constituent materials of the present invention are all halogen-free and environmentally friendly materials, which are pollution-free to the environment and meet the needs of modern people for environmental awareness. The new material "polymer composite ceramic polyolefin" is used as the fireproof layer of the cable. Under the condition of ensuring that the cable has the same fireproof properties, the outer diameter of the cable, the manufacturing cost and the production cycle are reduced, and the production efficiency is improved. At the same time, the fireproof layer structure can form a hard shell after high-temperature combustion, which can protect the line from stress damage, so that the cable can still have the ability to work normally for a long time under the action of the flame.

[0004] In the above structure, the cable can achieve a fire-proof function, but during the cable core twisting process, that is, when the conductor is generated, the cable core needs to be rotationally twisted. When the speed is too fast, the cable core will be forced to produce centrifugal force, thereby causing the cable core to bend, and the automatic correction effect of the cable core cannot be achieved. This is not conducive to the twisting of the cable core by the device, and derailment may easily occur, and the cable core may even be worn and broken, reducing the stability of the device, which is not conducive to the manufacturing and processing of fire-proof photovoltaic cables.

[0005] Therefore, how to provide a manufacturing device for a fireproof photovoltaic cable core and a fireproof photovoltaic cable for a photovoltaic power station is an urgent problem to be solved by those skilled in the art. Summary of the invention

[0006] One object of the present invention is to provide a manufacturing device for a fireproof photovoltaic cable core for a photovoltaic power station and a fireproof photovoltaic cable. The manufacturing device for a fireproof photovoltaic cable core for a photovoltaic power station described in the present invention comprises a bearing plate, a support frame 1 and a support frame 2 are arranged on the bearing plate, a rotating mechanism is connected to a bearing on the support frame 1, a clamping assembly for installing a secondary conductor monofilament is arranged on the rotating mechanism, a rotating guide plate is connected to a bearing on the support frame 2, and a wire hole is opened on the rotating guide plate;

[0007] A connecting assembly is provided between the rotating mechanism and the rotating guide plate, and a guiding assembly adapted to the wire hole is provided on the rotating guide plate;

[0008] The connecting assembly is provided with two adjusting assemblies for adjusting the curvature of the secondary conductor monofilament, a transmission assembly is provided between the two adjusting assemblies, and a driven assembly is provided between the transmission assembly and the guide assembly;

[0009] The carrier plate is provided with a line-joining assembly, and all the conductor monofilaments pass through the connecting assembly and the guiding assembly and are joined to the line-joining assembly to form a conductor.

[0010] Preferably, the rotating mechanism includes a motor mounted on the supporting plate, the output shaft of the motor is connected to a driving gear, a bearing on the support frame is connected to a rotating disk, a fixed sleeve on the rotating disk is provided with a driven gear meshing with the driving gear, and the clamping assembly is mounted on the rotating disk.

[0011] Preferably, the clamping assembly includes a plurality of clamping rods connected to the rotating disk by bearings, a pay-off reel for installing the secondary conductor monofilament is inserted on the clamping rod, a clamping screw is connected to the end of the clamping rod, and a clamping nut matching the clamping screw is threadedly connected to the clamping screw.

[0012] Preferably, the connecting assembly includes a connecting tube arranged on the rotating disk, the connecting tube is connected to the rotating guide plate, the connecting tube passes through the rotating disk and the rotating guide plate, the main conductor monofilament passes through the connecting tube, the outer ring of the connecting tube is connected to a support rod, a guide ring is arranged on the support rod, a guide support ring is arranged on the connecting tube, and the secondary conductor monofilaments all pass around the guide ring and the guide support ring.

[0013] Preferably, the guide assembly includes a sliding block slidably arranged on the rotating guide plate, the sliding block corresponds one-to-one to the wire holes, the upper bearing of the sliding block is connected to an upper guide roller and a lower guide roller, the secondary conductor monofilament passes between the upper guide roller and the lower guide roller, and a guide spring is arranged between the sliding block and the inner wall of the rotating guide plate.

[0014] Preferably, the parallel wire assembly includes a support plate arranged on the supporting plate, a parallel wire mold is arranged on the support plate, a bushing is arranged in the parallel wire mold, a parallel wire opening is opened in the bushing, the secondary conductor monofilament and the main conductor monofilament both pass through the parallel wire opening and are pulled out by the traction machine to continuously form the conductor of the cable.

[0015] Preferably, the adjustment assembly includes a fixed plate arranged on the guide support ring, a fixed block is arranged on the fixed plate, a shaft is connected to the bearing on the fixed block, a rotating block is arranged on the fixed sleeve on the shaft, an adjusting roller is connected to the bearing on the rotating block, one of the adjusting rollers is located at the bending position of the secondary conductor monofilament, and the other adjusting roller is located at the guide support ring, an adjusting outer rod is hinged on the fixed plate, an adjusting inner rod matched with the adjusting outer rod is hinged on the rotating block, and an adjusting spring is arranged on the outer ring sleeves of the adjusting outer rod and the adjusting inner rod.

[0016] Preferably, the transmission assembly includes a transmission gear 1 fixedly sleeved on the shaft rod, a mounting plate is provided on the fixed plate, a rotating rod is connected to the mounting plate with a bearing, and a transmission gear 2 fixedly sleeved on the rotating rod is meshed with the two transmission gears 1.

[0017] Preferably, the driven assembly includes a driven rod connected to the fixed plate by a bearing, the rotating rod and the fixed sleeve on the driven rod are provided with pulleys, a belt is connected for transmission between the two pulleys, the fixed sleeve on the driven rod is provided with a rotating gear, the sliding block is provided with a connecting rod, and the connecting rod is provided with a spur rack meshing with the rotating gear.

[0018] A fireproof photovoltaic cable is also proposed. A manufacturing device for fireproof photovoltaic cable cores for photovoltaic power stations is used to twist the secondary conductor monofilaments with the main conductor monofilaments to form a conductor. A traction machine continuously pulls out the conductor, and the conductor is pulled onto an extruder, and an insulating material is introduced to form an insulating layer. A filling layer is arranged between the insulating layer and the conductor, and then the conductor and the insulating layer are pulled onto the next extruder, and a fireproof material is introduced to form a fireproof layer. Finally, the conductor, the insulating layer and the fireproof layer are pulled onto the next extruder, and a sheath material is introduced to form a sheath layer, thereby forming a fireproof photovoltaic cable.

[0019] The beneficial effects of the present invention are as follows:

[0020] When preparing the cable, the present invention firstly utilizes all the conductor monofilaments to twist together to form the conductor, then the traction machine continuously pulls out the conductor, pulls the conductor to different extruders, and introduces different required materials to sequentially form the fireproof photovoltaic cable; before forming the conductor, preparatory work is performed, the secondary conductor monofilament is installed on the rotating mechanism by using the clamping assembly, the head of the secondary conductor monofilament is pulled out and sequentially passed through the connecting assembly, the adjusting assembly, the wire hole and the guiding assembly, so as to force the secondary conductor monofilament and the main conductor monofilament to be introduced into the paralleling assembly, and the connecting assembly, the guiding assembly and the rotating guide plate are rotated by using the rotating mechanism to rotate, so as to force the secondary conductor monofilament to rotate. It is twisted with the main conductor monofilament, and after twisting, it is pulled by a traction machine to continuously form a conductor; when the rotation speed is too fast, the secondary conductor monofilament will be centrifugally bent, which will cause the secondary conductor monofilament to easily derail or even wear and break. At this time, the outward movement of the secondary conductor monofilament forces the adjustment component to move, causing the transmission component to move, and the transmission component drives another adjustment component to move inward. At the same time, the transmission component drives the driven component to move, forcing the guide component to move outward, so that the guide component drives the secondary conductor monofilament to move outward, and the length of this section of the secondary conductor monofilament entering the wire hole is increased. , thereby reducing the degree of outward bending of the secondary conductor monofilament at the centrifugal position. At the same time, another adjusting component moves inward so that the secondary conductor monofilament is in an inward bending state before entering the wire hole, avoiding the contact between the secondary conductor monofilament and the connecting component and the rotating guide plate, reducing the wear of the secondary conductor monofilament, and finally forcing the secondary conductor monofilament to bend outward to form an S-shaped bend, thereby reducing the degree of bending at the centrifugal position and achieving the effect of automatic correction of the secondary conductor monofilament. When the staff finds it, they slowly reduce the rotation speed until the secondary conductor monofilament is in a horizontal state. At this time, the adjusting component, the transmission component and the guide component automatically return to their original positions to complete the operation. Regulation effect on the secondary conductor monofilament; In summary, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power stations and the fireproof photovoltaic cable of the present application, during the preparation process of the conductor, when the secondary conductor monofilament is rotated and twisted, it can automatically respond to the centrifugal bending of the secondary conductor monofilament caused by excessive speed, and achieve the effect of automatic correction of the secondary conductor monofilament, forcing the secondary conductor monofilament to be centrifugally bent outward to be adjusted to an S-shaped bend, which is beneficial to the twisting operation of the device on the secondary conductor monofilament, reduces the derailment of the secondary conductor monofilament, reduces the wear and breakage of the secondary conductor monofilament, improves the stability of the device, and is beneficial to the manufacturing and processing of fireproof photovoltaic cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a three-dimensional structure entity diagram of the present invention;

[0023] Figure 2It is a front view of the present invention;

[0024] Figure 3 It is a structural entity diagram of the rotating mechanism of the present invention;

[0025] Figure 4 It is a structural entity diagram of the clamping assembly of the present invention;

[0026] Figure 5 It is a structural entity diagram of the connection assembly of the present invention;

[0027] Figure 6 It is a partial structural entity diagram of the present invention;

[0028] Figure 7 A front view of the adjustment assembly of the present invention;

[0029] Figure 8 It is a structural entity diagram of the transmission assembly of the present invention;

[0030] Fig. 9 It is a structural entity diagram of the parallel line assembly of the present invention;

[0031] Fig.10 It is a schematic structural diagram of the fireproof photovoltaic cable of the present invention.

[0032] In the figure: 1, bearing plate; 2, support frame 1; 3, support frame 2; 4, rotating mechanism; 401, motor; 402, driving gear; 403, rotating disk; 404, driven gear; 5, clamping assembly; 501, clamping rod; 502, wire drum; 503, clamping screw; 504, clamping nut; 6, rotating guide plate; 7, wire hole; 8, connecting assembly; 801, connecting cylinder; 802, supporting rod; 803, guide ring; 804, guide support ring; 9, guiding assembly; 901, sliding block; 902, upper guide roller; 903, lower guide roller; 904, guide spring; 10, adjusting assembly; 1001, fixing plate; 1002, fixing block; 1003 , shaft; 1004, rotating block; 1005, adjusting roller; 1006, adjusting outer rod; 1007, adjusting inner rod; 1008, adjusting spring; 11, transmission assembly; 1101, transmission gear one; 1102, mounting plate; 1103, rotating rod; 1104, transmission gear two; 12, driven assembly; 1201, driven rod; 1202, pulley; 1203, belt; 1204, rotating gear; 1205, connecting rod; 1206, spur rack; 13, paralleling assembly; 1301, support plate; 1302, paralleling mold; 1303, bushing; 1304, paralleling port; 14, insulation layer; 15, filling layer; 16, fireproof layer; 17, sheath layer. DETAILED DESCRIPTION

[0033] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0034] Embodiment 1:

[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention comprises a bearing plate 1, a support frame 1 2 and a support frame 2 3 are arranged on the bearing plate 1, a rotating mechanism 4 is connected to the bearing on the support frame 1 2, a clamping assembly 5 for installing the secondary conductor monofilament is arranged on the rotating mechanism 4, a rotating guide plate 6 is connected to the bearing on the support frame 2 3, and a wire hole 7 is opened on the rotating guide plate 6;

[0036] A connecting assembly 8 is provided between the rotating mechanism 4 and the rotating guide plate 6, and a guiding assembly 9 adapted to the wire hole 7 is provided on the rotating guide plate 6;

[0037] The connecting component 8 is provided with two adjusting components 10 for adjusting the curvature of the secondary conductor monofilament, a transmission component 11 is provided between the two adjusting components 10, and a driven component 12 is provided between the transmission component 11 and the guide component 9;

[0038] A line-joining assembly 13 is disposed on the carrier plate 1 , and all conductor monofilaments pass through the connecting assembly 8 and the guiding assembly 9 and are joined to the line-joining assembly 13 to form a conductor.

[0039] Working principle: When preparing the cable, first use all the conductor monofilaments to twist to form a conductor, then the traction machine continuously pulls out the conductor, pulls the conductor to different extruders, and introduces different required materials to form a fire-proof photovoltaic cable in sequence; before forming the conductor, preparatory work is carried out, the secondary conductor monofilament is installed on the rotating mechanism 4 using the clamping component 5, and the head of the secondary conductor monofilament is pulled out and passed through the connecting component 8, the adjusting component 10, the wire hole 7 and the guiding component 9 in sequence, forcing the secondary conductor monofilament and the main conductor monofilament to be introduced into the paralleling component 13, and the connecting component 8, the guiding component 9 and the rotating guide plate 6 are rotated by the rotating mechanism 4 to force The secondary conductor monofilament is twisted with the main conductor monofilament, and after twisting, it is pulled by a traction machine to continuously form a conductor; when the rotation speed is too fast, the secondary conductor monofilament will be centrifugally bent, causing the secondary conductor monofilament to easily derail or even wear and break. At this time, the outward movement of the secondary conductor monofilament forces the adjustment component 10 to move, causing the transmission component 11 to move, and the transmission component 11 drives another adjustment component 10 to move inward. At the same time, the transmission component 11 drives the driven component 12 to move, forcing the guide component 9 to move outward, so that the guide component 9 drives the secondary conductor monofilament to move outward, and this increases the pressure when entering the wire hole 7. The length of the secondary conductor monofilament of the segment is adjusted, thereby reducing the degree of outward bending of the secondary conductor monofilament at the centrifugal position. At the same time, another adjusting component 10 moves inward so that the secondary conductor monofilament is in an inward bending state before entering the wire hole 7, avoiding the contact between the secondary conductor monofilament and the connecting component 8 and the rotating guide plate 6, reducing the wear of the secondary conductor monofilament, and finally forcing the secondary conductor monofilament to bend outward to form an S-shaped bend, thereby reducing the degree of bending at the centrifugal position and achieving the effect of automatic correction of the secondary conductor monofilament. When the staff finds it, they slowly reduce the rotation speed until the secondary conductor monofilament is in a horizontal state. At this time, the adjusting component 10, the transmission component 11 and the guide component 9 It automatically restores its original position and completes the adjustment of the secondary conductor monofilament. In summary, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power stations and the fireproof photovoltaic cable of the present application can automatically respond to the centrifugal bending of the secondary conductor monofilament caused by excessive speed when the secondary conductor monofilament is rotated and twisted during the conductor preparation process, thereby achieving the effect of automatic correction of the secondary conductor monofilament, forcing the secondary conductor monofilament to be centrifugally bent outward to be adjusted to an S-shaped bend, which is beneficial to the twisting operation of the secondary conductor monofilament by the device, reduces the derailment of the secondary conductor monofilament, reduces the wear and breakage of the secondary conductor monofilament, improves the stability of the device, and is beneficial to the manufacturing and processing of fireproof photovoltaic cables.

[0040] Embodiment 2:

[0041] like Figure 1 , Figure 2 and Figure 3As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the rotating mechanism 4 includes a motor 401 installed on the bearing plate 1, the output shaft of the motor 401 is connected with a driving gear 402, the bearing on the support frame 2 is connected with a rotating disk 403, the rotating disk 403 is fixedly sleeved with a driven gear 404 meshing with the driving gear 402, and the clamping assembly 5 is installed on the rotating disk 403.

[0042] like Figure 1 , Figure 2 and Figure 4 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the clamping assembly 5 includes a clamping rod 501 connected to a rotating disk 403 with multiple bearings, a pay-off reel 502 for installing the secondary conductor monofilament is inserted on the clamping rod 501, and a clamping screw 503 is connected to the end of the clamping rod 501, and a clamping nut 504 compatible with the clamping screw 503 is threadedly connected to the clamping screw 503.

[0043] like Figure 1 , Figure 2 and Figure 5 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the connecting component 8 includes a connecting tube 801 arranged on the rotating disk 403, the connecting tube 801 is connected to the rotating guide plate 6, the connecting tube 801 passes through the rotating disk 403 and the rotating guide plate 6, the main conductor monofilament passes through the connecting tube 801, the outer ring of the connecting tube 801 is connected to the support rod 802, the support rod 802 is provided with a guide ring 803, the connecting tube 801 is provided with a guide support ring 804, and the secondary conductor monofilaments all pass around the guide ring 803 and the guide support ring 804.

[0044] like Figure 1 and Figure 6 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the guide component 9 includes a sliding block 901 slidably set on the rotating guide plate 6, the sliding block 901 corresponds to the wire hole 7 one by one, the upper bearing of the sliding block 901 is connected to the upper guide roller 902 and the lower guide roller 903, the secondary conductor monofilament passes through the upper guide roller 902 and the lower guide roller 903, and a guide spring 904 is arranged between the sliding block 901 and the inner wall of the rotating guide plate 6.

[0045] like Figure 1 , Figure 2 and Fig. 9As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the line paralleling component 13 includes a support plate 1301 arranged on the supporting plate 1, and a line paralleling mold 1302 is arranged on the support plate 1301. A bushing 1303 is arranged in the line paralleling mold 1302, and a line paralleling port 1304 is opened in the bushing 1303. The secondary conductor monofilament and the main conductor monofilament pass through the line paralleling port 1304 and are pulled out by the traction machine to continuously form the conductor of the cable.

[0046] like Figure 2 , Figure 6 , Figure 7 and Figure 8 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the adjustment component 10 includes a fixed plate 1001 arranged on the guide support ring 804, a fixed block 1002 is arranged on the fixed plate 1001, a shaft 1003 is connected to the bearing on the fixed block 1002, a rotating block 1004 is fixedly sleeved on the shaft 1003, an adjusting roller 1005 is connected to the bearing on the rotating block 1004, one of the adjusting rollers 1005 is located at the bending position of the secondary conductor monofilament, and the other adjusting roller 1005 is located at the guide support ring 804, an adjusting outer rod 1006 is hinged on the fixed plate 1001, an adjusting inner rod 1007 matched with the adjusting outer rod 1006 is hinged on the rotating block 1004, and an adjusting spring 1008 is provided on the outer ring sleeves of the adjusting outer rod 1006 and the adjusting inner rod 1007.

[0047] like Figure 2 , Figure 6 and Figure 8 As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the transmission component 11 includes a transmission gear 1101 fixedly sleeved on the shaft 1003, a mounting plate 1102 is arranged on the fixed plate 1001, a rotating rod 1103 is connected to the bearing on the mounting plate 1102, and a transmission gear 2 1104 meshing with the two transmission gears 1 1101 is fixedly sleeved on the rotating rod 1103. The number of rotating gears 12042 can be increased according to the distance between the centrifugal position of the secondary conductor monofilament and the guide support ring 804, so that when the secondary conductor monofilament deviates centrifugally, the secondary conductor monofilament at the guide support ring 804 just contacts with the adjusting roller 1005.

[0048] like Figure 2 , Figure 6 and Figure 8As shown, the manufacturing device of the fireproof photovoltaic cable core for photovoltaic power station of the present invention, the driven component 12 includes a driven rod 1201 connected to the fixed plate 1001 by a bearing, a pulley 1202 is fixedly provided on the rotating rod 1103 and the driven rod 1201, a belt 1203 is connected for transmission between the two pulleys 1202, a rotating gear 1204 is fixedly provided on the driven rod 1201, a connecting rod 1205 is provided on the sliding block 901, and a spur rack 1206 meshing with the rotating gear 1204 is provided on the connecting rod 1205.

[0049] Working principle: When preparing the cable, first use all the conductor monofilaments to twist to form a conductor, then the traction machine continuously pulls out the conductor, pulls the conductor to different extruders, and introduces different required materials to form a fireproof photovoltaic cable in turn;

[0050] Before twisting to form the conductor, preparatory work is performed. The pay-off reel 502 with the secondary conductor monofilament installed is passed through the clamping rod 501 until the pay-off reel 502 is aligned with the clamping rod 501, and the clamping nut 504 is rotated so that the clamping nut 504 is rotated to a reasonable position on the clamping screw 503, so that the clamping nut 504 installs the pay-off reel 502 on the clamping rod 501, so that the pay-off reel 502 and the clamping rod 501 are integrated, and the installation of multiple pay-off reels 502 is completed in sequence according to the steps, and the head of the secondary conductor monofilament on the pay-off reel 502 is pulled out and passed through the guide ring 803, the guide support ring 804, the two adjustment rollers 1005, the wire hole 7, the upper guide roller 902 and the lower guide roller 903 in sequence, until the multiple secondary conductor monofilaments and the main conductor monofilaments are introduced into the bushing 1303 of the paralleling mold 1302, so that the formed conductor passes through the paralleling port 1304 and is wound on the traction machine;

[0051] When the secondary conductor monofilament is twisted with the main conductor monofilament, the motor 401 is started, the output shaft of the motor 401 rotates to drive the driving gear 402 to rotate, the driving gear 402 drives the driven gear 404 to rotate, the driven gear 404 drives the rotating disk 403 to rotate, the rotating disk 403 drives the connecting cylinder 801 and the clamping rod 501 to rotate, the connecting cylinder 801 drives the support rod 802, the guide ring 803 and the guide support ring 804 to rotate synchronously, forcing the secondary conductor monofilament to move synchronously with the guide ring 803 and the guide support ring 804, the connecting cylinder 801 drives the rotating guide plate 6 to rotate synchronously, the rotating guide plate 6 drives the wire hole 7 to move, forcing the sliding block 901, the upper guide roller 902 and the lower guide roller 903 to rotate synchronously, forcing the secondary conductor monofilament to come out of the corresponding wire hole 7, and the main conductor monofilament is led out of the connecting cylinder 801, forcing a plurality of secondary conductor monofilaments to be wound around the main conductor monofilament to form a twist, and at the same time the traction machine pulls out the conductor, so that the formed conductor is continuously pulled out and introduced into the next processing step;

[0052] When the rotation speed is too fast, the secondary conductor monofilament will be centrifugally bent, which will cause the secondary conductor monofilament to derail easily or even wear and break. At this time, the secondary conductor monofilament bends and moves outward. Since the adjusting roller 1005 is in contact with the secondary conductor monofilament, the adjusting roller 1005 is forced to generate a force, so that the adjusting roller 1005 moves clockwise outward. The adjusting roller 1005 drives the rotating block 1004 to rotate, and the rotating block 1004 drives the shaft 1003 to rotate clockwise. Since the adjusting outer rod 1006 is hinged on the fixed plate 1001 and the adjusting inner rod 1007 is hinged on the rotating block 1004, the adjusting spring 1008 is forced to be compressed, and the adjusting inner rod 1007 slides in the adjusting outer rod 1006 to a reasonable position, that is, a force balance is formed under the action of the secondary conductor monofilament and the reverse action of the adjusting spring 1008.

[0053] The shaft 1003 rotates clockwise to drive the transmission gear 1 1101 to rotate, forcing the transmission gear 2 1104 to rotate counterclockwise, and the other transmission gear 1 1101 rotates clockwise. The rotation of the other transmission gear 1 1101 drives another shaft 1003 to rotate clockwise, driving another rotating block 1004 to rotate clockwise, forcing another adjusting roller 1005 to rotate clockwise, so that the other adjusting roller 1005 drives the secondary conductor monofilament to move inward;

[0054] The transmission gear 1104 rotates counterclockwise to drive the rotating rod 1103 to rotate counterclockwise, and the rotating rod 1103 drives the pulley 1202 to rotate counterclockwise. Under the action of the belt 1203, the other pulley 1202 is forced to rotate counterclockwise, and the rotating gear 1204 is forced to rotate counterclockwise, and the spur rack 1206 is forced to move outward. The spur rack 1206 drives the connecting rod 1205 to move, and the connecting rod 1205 drives the sliding block 901 to move outward, forcing the upper guide roller 902 and the lower guide roller 903 to drive the secondary conductor monofilament to move outward. At this time, the length of the secondary conductor monofilament in this section from the guide support ring 804 to the wire hole 7 is increased, thereby reducing the degree of outward bending of the secondary conductor monofilament at the eccentric position. At the same time, because another adjusting roller 1005 drives the secondary The conductor monofilament moves inward, and the upper guide roller 902 and the lower guide roller 903 drive the secondary conductor monofilament to move outward, so that the secondary conductor monofilament is bent inward before entering the wire hole 7 and the guide support ring 804, avoiding the contact between the secondary conductor monofilament and the guide support ring 804 and the rotating guide plate 6, reducing the wear of the secondary conductor monofilament, and finally forcing the secondary conductor monofilament to bend outward to form an S-shaped bend, thereby reducing the degree of bending at the centrifugal position and achieving the effect of automatic correction of the secondary conductor monofilament. When the staff finds it, they slowly reduce the rotation speed until the secondary conductor monofilament is horizontal. At this time, the adjustment component 10, the transmission component 11 and the guide component 9 automatically return to their original positions, thereby completing the automatic adjustment of the secondary conductor monofilament while continuously forming the conductor.

[0055] Embodiment three:

[0056] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, the present invention proposes a fireproof photovoltaic cable, which adopts a manufacturing device for fireproof photovoltaic cable core for photovoltaic power station to twist the secondary conductor monofilament with the main conductor monofilament to form a conductor, and a traction machine continuously pulls out the conductor, and pulls the conductor to an extruder, and introduces an insulating material to form an insulating layer 14; a filling layer 15 is arranged between the insulating layer 14 and the conductor, and then the conductor and the insulating layer 14 are pulled to the next extruder, and a fireproof material is introduced to form a fireproof layer 16; finally, the conductor, the insulating layer 14 and the fireproof layer 16 are pulled to the next extruder, and a sheath material is introduced to form a sheath layer 17, thereby forming a fireproof photovoltaic cable.

[0057] Working principle: the secondary conductor monofilament is twisted with the main conductor monofilament to form a conductor, and the traction machine continuously pulls out the conductor, and pulls the conductor to the extruder, and introduces insulating material to form an insulating layer 14. The insulating material of the insulating layer 14 adopts radiation cross-linked polyolefin, which has the characteristics of good weather resistance and a wide temperature resistance range; the filling layer 15 material is set to mica tape, which has the characteristics of excellent electrical insulation, high temperature resistance, chemical stability and mechanical strength; then the conductor and the insulating layer 14 are pulled to the next extruder, and fireproof material is introduced to form a fireproof layer 16. The fireproof material of the fireproof layer 16 adopts ceramic polyolefin, which has the characteristics of high temperature resistance and improves the fireproof performance; finally, the conductor, the insulating layer 14 and the fireproof layer 16 are pulled to the next extruder, and the sheath material is introduced to form the sheath layer 17. The sheath layer 17 also adopts ceramic polyolefin to further improve the fire prevention and protection functions, thereby forming a fireproof photovoltaic cable, and a cable consisting of a conductor, a filling layer 15, an insulating layer 14, a fireproof layer 16 and a sheath layer 17 is formed from the inside to the outside.

[0058] The setting of the rotating mechanism 4 can provide a rotational force, so that the secondary conductor monofilament, the clamping assembly 5, the connecting assembly 8, and the guiding assembly 9 rotate accordingly, thereby realizing the twisting effect of the secondary conductor monofilament and the main conductor monofilament, and realizing the relative static state between the various components, which is beneficial to the twisting of the secondary conductor monofilament, and can adjust the rotation speed to avoid the centrifugal bending of the secondary conductor monofilament, thereby achieving the speed control effect; the setting of the clamping assembly 5 can realize the clamping effect of the secondary conductor monofilament, realize the release of the secondary conductor monofilament, facilitate the installation and disassembly of the secondary conductor monofilament, improve the flexibility of the device, facilitate the operation of the staff, and improve the rationality of the device; the setting of the connecting assembly 8 can realize the guiding effect of the secondary conductor monofilament, so that the secondary conductor monofilament Along the horizontal movement, the setting of the connecting tube 801 connects the rotating guide plate 6 with the guide support ring 804 and the rotating disk 403, so that when the rotating disk 403 rotates, the guide support ring 804 and the rotating guide plate 6 can be rotated synchronously. The setting of the guide support ring 804 can provide support and guidance at the same time; the setting of the guide component 9 can provide guidance for the secondary conductor monofilament, so that the direction of the secondary conductor monofilament changes, which is beneficial to the twisting of the secondary conductor monofilament with the main conductor monofilament. At the same time, the movement of the sliding block 901 can drive the secondary conductor monofilament to move outward, realize the adjustment of the secondary conductor monofilament, and work together with the adjustment component 10 to realize the S-shaped adjustment of the secondary conductor monofilament, thereby achieving the effect of automatic correction; The setting of the parallel wire component 13 can guide and twist the secondary conductor monofilament with the primary conductor monofilament, and combined with the traction machine, realize the effect of continuous conductor formation. The setting of the bushing 1303 can reduce the friction between the secondary conductor monofilament and the inner wall of the parallel wire mold 1302, and improve the service life of the parallel wire mold 1302; the setting of the adjustment component 10 can cleverly utilize the force of the centrifugal bending point to produce mechanical action, and realize the adjustment effect of another adjustment component 10, and continue to adjust the guide component 9, so as to realize the bending adjustment of the secondary conductor monofilament outward to form an S-shaped bend, thereby reducing the bending degree of the centrifugal position and realizing the effect of automatic correction of the secondary conductor monofilament. The setting of the adjustment spring 1008 can realize the support of the rotating block 1004. The supporting effect improves the stability of the rotating block 1004; the setting of the transmission component 11 can transmit the rotational force, on the one hand, the force is transmitted to the other shaft 1003, and on the other hand, the force is transmitted to the pulley 1202, so as to achieve transmission effects in multiple directions, thereby realizing the synchronous action of the guide component 9 and the other adjustment component 10, and realizing the effect of automatic correction of the secondary conductor monofilament; the setting of the driven component 12 can transmit the force, so that the rotating gear 1204 rotates counterclockwise, so that the spur rack 1206 moves outward, so that the sliding block 901 moves outward, and the secondary conductor monofilament is bent outward to form an S-shaped bend, thereby reducing the bending degree of the centrifugal position and improving the transmission capacity of the device.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A manufacturing device for fireproof photovoltaic cable cores for photovoltaic power stations, characterized in that: The invention comprises a bearing plate (1), a support frame 1 (2) and a support frame 2 (3) being arranged on the bearing plate (1), a rotating mechanism (4) being connected to a bearing on the support frame 1 (2), a clamping assembly (5) for mounting a secondary conductor monofilament being arranged on the rotating mechanism (4), a rotating guide plate (6) being connected to a bearing on the support frame 2 (3), and a wire hole (7) being provided on the rotating guide plate (6); A connecting component (8) is provided between the rotating mechanism (4) and the rotating guide plate (6), and a guiding component (9) adapted to the wire hole (7) is provided on the rotating guide plate (6); The connecting assembly (8) is provided with two adjusting assemblies (10) for adjusting the curvature of the secondary conductor monofilament, a transmission assembly (11) is provided between the two adjusting assemblies (10), and a driven assembly (12) is provided between the transmission assembly (11) and the guide assembly (9); A parallel wire assembly (13) is provided on the carrier plate (1), and all conductor monofilaments pass through the connection assembly (8) and the guide assembly (9) and are merged into the parallel wire assembly (13) to form a conductor.

2. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 1, characterized in that: The rotating mechanism (4) comprises a motor (401) mounted on the bearing plate (1); the output shaft of the motor (401) is connected to a driving gear (402); a bearing on the first support frame (2) is connected to a rotating disk (403); a driven gear (404) meshing with the driving gear (402) is fixedly sleeved on the rotating disk (403); and the clamping assembly (5) is mounted on the rotating disk (403).

3. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 2, characterized in that: The clamping assembly (5) comprises a plurality of clamping rods (501) connected to the rotating disk (403) by bearings, a pay-off reel (502) for mounting a secondary conductor monofilament inserted into the clamping rod (501), a clamping screw (503) connected to the end of the clamping rod (501), and a clamping nut (504) matched with the clamping screw (503) threadedly connected to the clamping screw (503).

4. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 3, characterized in that: The connecting assembly (8) comprises a connecting tube (801) arranged on the rotating disk (403), the connecting tube (801) being connected to the rotating guide plate (6), the connecting tube (801) penetrating the rotating disk (403) and the rotating guide plate (6), the main conductor monofilament passing through the connecting tube (801), the outer ring of the connecting tube (801) being connected to a support rod (802), the support rod (802) being provided with a guide ring (803), the connecting tube (801) being provided with a guide support ring (804), and the secondary conductor monofilaments all passing around the guide ring (803) and the guide support ring (804).

5. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 4, characterized in that: The guide assembly (9) comprises a sliding block (901) slidably arranged on the rotating guide plate (6), the sliding block (901) corresponding to the wire hole (7) one by one, an upper bearing on the sliding block (901) connected to an upper guide roller (902) and a lower guide roller (903), the secondary conductor monofilament passes between the upper guide roller (902) and the lower guide roller (903), and a guide spring (904) is arranged between the sliding block (901) and the inner wall of the rotating guide plate (6).

6. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 5, characterized in that: The paralleling assembly (13) comprises a support plate (1301) arranged on the support plate (1), a paralleling die (1302) being arranged on the support plate (1301), a bushing (1303) being arranged inside the paralleling die (1302), a paralleling opening (1304) being provided inside the bushing (1303), and both the secondary conductor monofilament and the primary conductor monofilament passing through the paralleling opening (1304) are pulled out by a pulling machine, thereby continuously forming the conductor of the cable.

7. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 6, characterized in that: The adjustment component (10) comprises a fixed plate (1001) arranged on the guide support ring (804), a fixed block (1002) being arranged on the fixed plate (1001), a shaft (1003) being connected to the fixed block (1002) by a bearing, a rotating block (1004) being arranged on the fixed sleeve of the shaft (1003), an adjustment roller (1005) being connected to the rotating block (1004) by a bearing, one of the adjustment rollers (1005) being located at a bending position of the secondary conductor monofilament, and the other adjustment roller (1005) being located at the guide support ring (804), an adjustment outer rod (1006) being hinged on the fixed plate (1001), an adjustment inner rod (1007) being hinged on the rotating block (1004) being matched with the adjustment outer rod (1006), and an adjustment spring (1008) being arranged on the outer sleeves of the adjustment outer rod (1006) and the adjustment inner rod (1007).

8. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 7, characterized in that: The transmission assembly (11) comprises a transmission gear 1 (1101) fixedly sleeved on the shaft (1003); a mounting plate (1102) is provided on the fixed plate (1001); a rotating rod (1103) is connected to the mounting plate (1102) by a bearing; and a transmission gear 2 (1104) is fixedly sleeved on the rotating rod (1103) and meshes with the two transmission gears 1 (1101).

9. The manufacturing device for fireproof photovoltaic cable core for photovoltaic power station according to claim 8, characterized in that: The driven assembly (12) comprises a driven rod (1201) connected to the fixed plate (1001) by a bearing, a pulley (1202) is provided on the rotating rod (1103) and a fixed sleeve on the driven rod (1201), a belt (1203) is connected between the two pulleys (1202), a rotating gear (1204) is provided on the fixed sleeve on the driven rod (1201), a connecting rod (1205) is provided on the sliding block (901), and a spur rack (1206) meshing with the rotating gear (1204) is provided on the connecting rod (1205).

10. A fireproof photovoltaic cable, characterized in that: The manufacturing device for the fireproof photovoltaic cable core for a photovoltaic power station as claimed in claim 9 is used to twist the secondary conductor monofilament with the main conductor monofilament to form a conductor, and the traction machine continuously pulls out the conductor, and the conductor is pulled onto an extruder, and an insulating material is introduced to form an insulating layer (14); a filling layer (15) is arranged between the insulating layer (14) and the conductor, and then the conductor and the insulating layer (14) are pulled onto the next extruder, and a fireproof material is introduced to form a fireproof layer (16); finally, the conductor, the insulating layer (14) and the fireproof layer (16) are pulled onto the next extruder, and a sheath material is introduced to form a sheath layer (17), thereby forming a fireproof photovoltaic cable.

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