Intelligent production equipment and method for compression pouring concrete member

Abstract

The invention belongs to the technical field of intelligent production of concrete members, and provides intelligent production equipment and method for compression pouring of concrete members. A first conveying mechanism is arranged below a first hopper, a second conveying mechanism is arranged at an outlet of the first conveying mechanism, and a second hopper is arranged on the second conveying mechanism; a stirring mechanism is arranged at an outlet of the second conveying mechanism, the stirring equipment is connected with a third conveying mechanism, and a pressing mechanism is arranged at an outlet of the third conveying mechanism, so that full-intelligent production of the concrete compression and pouring equipment is realized; the splicing of the first mold body and the second mold body is judged and controlled according to the detected moisture content information and weight information, and the pouring of concrete is judged and controlled according to the gap information, so that the problem of advanced or lagged mold control is avoided on the basis of ensuring the quality of a concrete stirring finished product, and the production efficiency is improved. And through the first telescopic power source, the second telescopic power source and the third telescopic power source, the complexity degree of mold assembling and disassembling is reduced, and the quality and the efficiency can be both considered.

Description

Technical Field

[0001] The present invention belongs to the technical field of intelligent production of concrete components, and in particular relates to intelligent production equipment and method for compression casting concrete components. Background Art

[0002] Although the prefabrication technology of concrete components is relatively mature nowadays, some appearance defects often occur in the production of prefabricated concrete components due to improper operation, resulting in quality problems such as honeycombs and rough surfaces, which consumes a large amount of concrete raw materials. If the maintenance does not meet the regulations, the rigidity of the components will deteriorate, seriously affecting the quality of the components. In addition, the transportation of components in the prefabricated concrete component factory mostly requires manual transportation, which not only increases the production cost, but also the life safety of the workers cannot be guaranteed when there are many components to be transported.

[0003] The inventors have found that the compression casting concrete technology is a casting technology that applies a certain pressure during the concrete casting process to quickly cast and shape the components, which can significantly improve the mechanical properties and durability of concrete components. Although the compression casting concrete has a short molding time during the casting process; however, the current compression casting concrete equipment can only achieve semi-intelligent production and is still in the production of a single or a few concrete components, and cannot be applied to the production process of large-scale prefabricated concrete components; it does not consider the balance between quality and efficiency in important links of the intelligent production process. For example, in the concrete mixing product and product molding links, the influence of the quality of the concrete mixing product on the control of the mold in the product molding link is not considered, resulting in the control of the mold in the product molding link being advanced or lagging; the advanced mold control not only causes the early operation of related equipment and wastes energy, but also causes problems such as mold control gaps that do not meet the requirements and require frequent adjustments, increasing the control amount; the lag in mold control will affect the entire intelligent production efficiency; at the same time, the mold assembly and disassembly process in the current compression casting concrete equipment is complicated and labor-intensive, resulting in low component production efficiency. Summary of the invention

[0004] In order to solve the above problems, the present invention proposes an intelligent production equipment and method for compression casting concrete components, wherein a first transport mechanism is arranged below a first hopper, a second transport mechanism is arranged at the outlet of the first transport mechanism, a second hopper is arranged on the second transport mechanism, a mixing mechanism is arranged at the outlet of the second transport mechanism, the mixing equipment is connected to a third transport mechanism, and a pressing mechanism is arranged at the outlet of the third transport mechanism, thereby realizing the fully intelligent production of compression casting concrete equipment, which can be applicable to the production process of large-scale precast concrete components; at the same time, the assembly of the first mold body and the second mold body is judged and controlled according to the detected moisture content information and weight information, and the pouring of concrete is judged and controlled according to the gap information, so as to ensure the quality of the concrete mixing product and avoid the problem of advance or lag in mold control, and reduce the complexity of mold assembly and disassembly through the first telescopic power source, the second telescopic power source and the third telescopic power source, so as to take into account both the quality and efficiency of concrete component production.

[0005] In order to achieve the above-mentioned purpose, in a first aspect, the present invention provides an intelligent production equipment for compression casting concrete components, which adopts the following technical solutions:

[0006] An intelligent production equipment for compression casting concrete components, including concrete raw material supply equipment, mixing equipment, concrete compression product compression equipment and a master control system;

[0007] The concrete raw material supply device includes a first hopper and a first transport mechanism arranged below the first hopper; the mixing device includes a second transport mechanism arranged at the outlet of the first transport mechanism, a second hopper arranged on the second transport mechanism, and a mixing mechanism arranged at the outlet of the second hopper; the concrete pressed product pressing device includes a third transport mechanism connected to the mixing device, a pressing mechanism arranged at the outlet of the third transport mechanism, the pressing mechanism includes a first mold body, a second mold body and a pressing block, and the first mold body, the second mold body and the pressing block are respectively arranged on a first telescopic power source, a second telescopic power source and a third telescopic power source;

[0008] A first weighing sensor is provided at the first hopper; a second monitoring mechanism is provided at the pressing mechanism; the second monitoring mechanism includes a moisture content detector, a second weighing sensor, and a joint meter for detecting the gap between the first mold body and the second mold body; the first weighing sensor and the second monitoring mechanism are both connected to the master control system; the master control system is used to judge and control the assembly of the first mold body and the second mold body according to the detected moisture content information and weight information, and to judge and control the pouring of concrete according to the gap information.

[0009] Furthermore, a plurality of the first hoppers for containing concrete raw materials are arranged above the first transport mechanism, and each of the first hoppers is provided with a first weighing sensor.

[0010] Furthermore, a first monitoring mechanism is provided at the stirring mechanism, and the first monitoring mechanism is connected to the master control system.

[0011] Furthermore, the telescopic path of the first telescopic power source is on the same straight line as the telescopic path of the second telescopic power source; and the telescopic path of the third telescopic power source is perpendicular to the telescopic path of the first telescopic power source.

[0012] Furthermore, a plurality of drainage holes are provided on the first mold body and the second mold body.

[0013] Furthermore, the concrete pressed product pressing equipment is provided with a discharge port; a support plate is provided at the discharge port; and a third weighing sensor is provided on the support plate.

[0014] Furthermore, a transport device is provided at the concrete pressed product pressing equipment, and the third weighing sensor and the transport device are both connected to the master control system; after the master control system determines that the weight of the concrete component on the pallet reaches a preset weight, the transport device is controlled to transport the concrete component to a preset placement area.

[0015] Furthermore, the pressing mechanism includes a third hopper, and the moisture content detector and the second weighing sensor are arranged at the third hopper; the master control system determines the moisture content and weight of the concrete aggregate in the third hopper. When the moisture content of the concrete aggregate is within a set range and the weight is maintained at a constant value, the master control system controls the first telescopic power source and the second telescopic power source to assemble the mold.

[0016] Furthermore, the master control system detects the gap between the first mold body and the second mold body through the gap measuring instrument, and when the gap width is within a threshold value, compression pouring of concrete is performed.

[0017] In order to achieve the above-mentioned purpose, in a second aspect, the present invention also provides an intelligent production method for compression casting concrete components, which adopts the following technical scheme:

[0018] A method for intelligently producing a compression cast concrete component, using the intelligent production equipment for compression cast concrete components as described in the first aspect, comprising:

[0019] After the first weighing sensor determines that the concrete in the first hopper originally meets the preset weight requirement, the concrete raw materials in the first hopper are discharged to the first transport mechanism, and after the concrete raw materials are sent to the second hopper by the first transport mechanism, the concrete raw materials are sent to the mixing device by the second transport mechanism;

[0020] The mixed concrete aggregate is transported to the third hopper through the third transport mechanism; the master control system determines the moisture content and weight of the concrete aggregate in the third hopper, and when the moisture content of the concrete aggregate is within the set range and the weight is maintained at a constant value, the master control system controls the first telescopic power source and the second telescopic power source to assemble the mold; at the same time, the master control system detects the gap between the first mold body and the second mold body through the gap measuring instrument, and when the gap width is within a threshold value, compression pouring of concrete is performed.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The present invention arranges a first transport mechanism below the first hopper, a second transport mechanism at the outlet of the first transport mechanism, a second hopper on the second transport mechanism, a mixing mechanism at the outlet of the second transport mechanism, the mixing device is connected to a third transport mechanism, and a pressing mechanism is arranged at the outlet of the third transport mechanism, so as to realize the fully intelligent production of compression casting concrete equipment, and can be applicable to the production process of large-scale precast concrete components; at the same time, the pressing mechanism comprises a first mold body, a second mold body and a pressing block, and the first mold body, the second mold body and the pressing block are respectively arranged on a first telescopic power source, a second telescopic power source and a third telescopic power source, and the master control system judges and controls the assembly of the first mold body and the second mold body according to the detected moisture content information and weight information, and judges and controls the pouring of concrete according to the gap information, so as to ensure the quality of the concrete mixing product, avoid the problem of advance or lag in mold control, and reduce the complexity of mold assembly and disassembly through the first telescopic power source, the second telescopic power source and the third telescopic power source, so as to take into account the quality and efficiency of concrete component production.

[0023] The present invention significantly improves the mechanical properties and durability of precast concrete components through a pressurizing device, reduces the amount of raw materials used, and reduces production costs; the proposed compression casting concrete preparation method solves the complicated operations in the past during mold assembly, greatly saving manpower and time costs.

[0024] The present invention performs weight detection in both the supply of concrete raw materials and the concrete pressed products, and performs moisture content and gap detection in the concrete pressed products and mold splicing links, thereby improving the protection of the entire intelligent production process and ensuring the final quality of the concrete components. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings in the specification that constitute a part of this embodiment are used to provide a further understanding of this embodiment. The schematic embodiments of this embodiment and their descriptions are used to explain this embodiment and do not constitute improper limitations on this embodiment.

[0026] Figure 1 This is an overall schematic diagram of equipment according to Embodiment 1 of the present invention;

[0027] Figure 2 Schematic diagram of the pressing mechanism of Example 1 of the present invention;

[0028] Figure 3 This is a schematic diagram of a mold according to Example 1 of the present invention;

[0029] Figure 4 This is a schematic diagram of a second monitoring mechanism according to Embodiment 1 of the present invention;

[0030] Figure 5 This is a state diagram of the seam measuring instrument according to Embodiment 1 of the present invention;

[0031] Figure 6 This is a production flow chart of Example 1 of the present invention;

[0032] Figure 7 Schematic diagram of the pressing mechanism of Example 2 of the present invention;

[0033] Figure 8 This is a schematic diagram of a mold according to Embodiment 2 of the present invention;

[0034] Among them, 100, general control system; 200, concrete raw material supply equipment; 201, first hopper; 202, first weighing sensor; 203, first transportation mechanism; 300, mixing equipment; 301, second hopper; 302, second transportation mechanism; 303, mixing mechanism; 304, first monitoring mechanism; 400, concrete pressing product pressing equipment; 401, third transportation mechanism; 402, third hopper; 403, pressing mechanism; 4031, first mold body; 4032, second mold body; 40 33. First telescopic power source; 4034. Second telescopic power source; 4035. Third telescopic power source; 4036. Press block; 4037. Connector; 4038. Drain hole; 404. Second monitoring mechanism; 4041. Moisture content detector; 4042. Second weighing sensor; 4043. Seam measuring instrument; 405. Discharge port; 500. Transport device; 501. Guide rail; 502. Moving block; 503. Manipulator; 600. Pallet; 700. Third weighing sensor; 800. Concrete member. DETAILED DESCRIPTION

[0035] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0036] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0037] Embodiment 1:

[0038] Concrete structure is the main form of construction engineering. Concrete precast parts are widely used in construction, transportation, water conservancy and other fields, playing an important role in the economy. At present, most small and medium-sized components are made by prefabrication. This method can not only improve work efficiency, but also reduce time costs, speed up installation speed and construction progress. It is an indispensable concrete preparation technology in the field of modern civil engineering.

[0039] Although the prefabrication technology of concrete components is relatively mature nowadays, some appearance defects often occur in the production of prefabricated concrete components due to improper operation, resulting in quality problems such as honeycombs and rough surfaces, which consumes a large amount of concrete raw materials. If the maintenance does not meet the regulations, the rigidity of the components will deteriorate, seriously affecting the quality of the components. In addition, the transportation of components in the prefabricated concrete component factory mostly requires manual transportation, which not only increases the production cost, but also the life safety of the workers cannot be guaranteed when there are many components to be transported.

[0040] Compression casting concrete technology is a casting technology that applies a certain pressure during the concrete casting process to quickly cast and shape the components. It can significantly improve the mechanical properties and durability of concrete components. Although the molding time of compression casting concrete is short during the casting process; however, the current compression casting concrete equipment can only achieve semi-intelligent production and is still in the production of a single or a few concrete components, and cannot be applied to the production process of large-scale precast concrete components; it does not consider the balance between quality and efficiency in the important links of the intelligent production process. For example, in the concrete mixing product and product molding links, the control effect of the quality of the concrete mixing product on the mold in the product molding link is not considered, resulting in the control of the mold in the product molding link being advanced or lagging; the advance of mold control not only causes the early operation of related equipment and wastes energy, but also causes mold control gaps and other problems that do not meet the requirements and require frequent adjustments, increasing the control amount; the lag in mold control will affect the entire intelligent production efficiency; at the same time, the mold assembly and disassembly process in the current compression casting concrete equipment is complicated and labor-intensive, resulting in low component production efficiency.

[0041] In response to the above problems, Figure 1As shown, this embodiment provides an intelligent production equipment for compression casting concrete components, including a master control system 100, a concrete raw material supply device 200, a mixing device 300, a concrete compression product compression device 400 and a transportation device 500;

[0042] like Figure 1 , Figure 2 and Figure 4 As shown, the concrete raw material supplying device 200 includes a first hopper 201, and a first transport mechanism 203 arranged below the first hopper 201; the mixing device 300 includes a second transport mechanism 302 arranged at the outlet of the first transport mechanism 203, a second hopper 301 arranged on the second transport mechanism 302, and a mixing mechanism 303 arranged at the outlet of the second hopper 301; the concrete pressed product pressing device 400 includes a third transport mechanism 401 connected to the mixing device 300, and a pressing mechanism 403 arranged at the outlet of the third transport mechanism 401, the pressing mechanism 403 includes a first mold body 4031, a second mold body 4032 and a pressing block 4036, and the first mold body 4031, the second mold body 4032 and the pressing block 4036 are respectively arranged on a first telescopic power source 4033, a second telescopic power source 4034 and a third telescopic power source 4035;

[0043] A first weighing sensor 202 is provided at the first hopper 201; a second monitoring mechanism 404 is provided at the pressing mechanism 403; the second monitoring mechanism 404 includes a moisture content detector 4041, a second weighing sensor 4042, and a gap detector 4043 for detecting the gap between the first mold body 4031 and the second mold body 4032; the first weighing sensor 202 and the second monitoring mechanism 404 are connected to the master control system 100; the master control system 100 is used to judge and control the assembly of the first mold body 4031 and the second mold body 4032 according to the detected moisture content information and weight information, and to judge and control the pouring of concrete according to the gap information.

[0044] Specifically, the first transport mechanism 203 is arranged below the first hopper 201, the second transport mechanism 302 is arranged at the outlet of the first transport mechanism 203, the second hopper 301 is arranged on the second transport mechanism 302, the mixing mechanism 303 is arranged at the outlet of the second transport mechanism 302, the mixing mechanism 303 is connected to the third transport mechanism 401, and the pressing mechanism 403 is arranged at the outlet of the third transport mechanism 401, so as to realize the fully intelligent production of the compression casting concrete equipment, which can be applicable to the production process of large-scale precast concrete components; at the same time, the pressing mechanism 403 includes a first mold body 4031, a second mold body 4032 and a pressing block 4036, the first mold body 4031 , the second mold body 4032 and the pressing block 4036 are respectively arranged on the first telescopic power source 4033, the second telescopic power source 4034 and the third telescopic power source 4035; the master control system 100 judges and controls the assembly of the first mold body 4031 and the second mold body 4032 according to the detected moisture content information and weight information, and judges and controls the pouring of concrete according to the gap information, so as to ensure the quality of the concrete mixing product while avoiding the problem of advance or lag in mold control. The complexity of mold assembly and disassembly is reduced by the first telescopic power source 4033, the second telescopic power source 4034 and the third telescopic power source 4035, so as to take into account both the quality and efficiency of concrete component production.

[0045] In some embodiments, the master control system 100 may optionally use a control system such as a PLC. The first hopper 201 may be a hopper with a door at the bottom, and the power part of the door is connected to the master control system 100; the first weighing sensor 202 may be a load sensor, which can detect the weight of the concrete raw material put into the first hopper 201; the first transportation mechanism 203 may be a conveyor belt or other structure, which will not be described in detail here.

[0046] It can be understood that when the master control system 100 determines that the weight of the concrete raw material in the first hopper 201 meets the set requirement, it controls the switch door below the first hopper 201 to open and deliver the concrete raw material to the first transportation mechanism 203.

[0047] In some embodiments, optionally, the second hopper 301 can adopt a structure such as a tipping bucket, which can deliver concrete raw materials to the mixing mechanism 303; the second transportation mechanism 302 can adopt a conveyor belt or other transportation structures; the mixing mechanism 303 includes water injection equipment, mixing blades driven by a motor and other structures, and the water injection equipment can be provided with monitoring components such as a flow meter and a control valve, and the motor, flow meter and control valve are connected to the first monitoring mechanism 304.

[0048] In some embodiments, optionally, the third transport mechanism 401 can adopt a conveying pipe or other motion mechanism, and the third hopper 402 is a material distribution box, which can adopt a material distribution box with a switch door at the bottom, and the power part of the switch door is connected to the master control system 100.

[0049] In some embodiments, optionally, the first telescopic power source 4033, the second telescopic power source 4034 and the third telescopic power source 4035 can be hydraulic telescopic mechanisms, pneumatic telescopic mechanisms or electric telescopic mechanisms, etc.; the pressing block 4036 can be a metal block. The telescopic path of the first telescopic power source 4033 is in the same straight line as the telescopic path of the second telescopic power source 4034; the telescopic path of the third telescopic power source 4035 is perpendicular to the telescopic path of the first telescopic power source 4033.

[0050] In some embodiments, optionally, a connecting piece 4037 is provided on the first mold body 4031 and the second mold body 4032, and is connected to the first telescopic power source 4033 and the second telescopic power source 4034 by means of a coupling, welding or bolt connection; a drainage hole 4038 is provided on the first mold body 4031 and the second mold body 4032, and optionally, the drainage hole 4038 is a 2 mm through hole, the purpose of which is to discharge moisture when pressurized to accelerate the forming of concrete components.

[0051] In some embodiments, optionally, Figure 3 As shown, the first mold body 4031 and the second mold body 4032 form a rectangular mold cavity; the corresponding pressing block 4036 is a rectangular block.

[0052] In some embodiments, optionally, the second weighing sensor 4042 is a load sensor; Figure 5 As shown, the seam meter 4043 is an image sensor or a laser seam meter, etc., which can determine the size of the gap through the collected graphics or laser data.

[0053] In some embodiments, optionally, a discharge port 405 is provided below the pressing mechanism 403 , and when the mold completes the pressing work and the first mold body 4031 and the second mold body 4032 are separated, the formed concrete component 800 reaches the support plate 600 through the discharge port 405 .

[0054] In some embodiments, optionally, a third weighing sensor 700 is provided under the pallet 600. When the concrete component 800 on the pallet 600 meets the preset requirements, the concrete pressed product pressing equipment 400 is removed, and the concrete component 800 on the pallet 600 is transported to a preset area by the transportation device 500. Traveling wheels can be provided under the concrete pressed product pressing equipment 400. The third weighing sensor 700 can be a load sensor or other equipment.

[0055] In some embodiments, the transport device 500 includes a guide rail 501, a moving block 502 arranged on the guide rail 501, and a manipulator 503 arranged on the moving block 502; the guide rail 501 is configured as a moving mechanism that can drive the moving block 502 to move left and right, such as a conveyor belt or other mechanisms; the manipulator 503 can adopt a multi-axis manipulator or other mechanical gripper, which can grab the pallet 600.

[0056] The concrete pressed product pressing equipment 400 is provided with a transport device 500, and the third weighing sensor 700 and the transport device 500 are both connected to the master control system 100; after the master control system 100 determines that the weight of the concrete component on the pallet 600 reaches a preset weight, it controls the transport device 500 to transport the concrete component to a preset placement area.

[0057] like Figure 6 As shown, one of the working principles or processes of this embodiment is:

[0058] The concrete pressed product pressing equipment 400 includes a third hopper 402, and the moisture content detector 4041 and the second weighing sensor 4042 are arranged at the third hopper 402; the master control system 100 determines the moisture content and weight of the concrete aggregate in the third hopper 402. When the moisture content of the concrete aggregate is within the set range and the weight is maintained at a constant value, the master control system 100 controls the first telescopic power source 4033 and the second telescopic power source 4034 to assemble the mold.

[0059] The master control system 100 detects the gap between the first mold body 4031 and the second mold body 4032 through the gap measuring instrument 4043. When the gap width is within the threshold, the concrete is compressed and poured. Specifically, after the gap reaches the standard, the mixed concrete aggregate is poured into the material distribution box, and the concrete is poured. The amount of concrete poured is controlled by the master control system 100. After the pouring is completed, the master control system 100 applies a set pressure to the concrete, and the pouring is completed after 4-5 minutes, and then the mold is removed and the formed concrete component is placed.

[0060] Optionally, a laser seam meter is used to detect the image of the mold gap. When the gap width is within a threshold, a command for concrete pouring is fed back to the control system to perform the automatic compression pouring process of concrete. This simplifies the tedious operations of splicing compressed concrete molds, saves manpower and time costs, and greatly improves the production efficiency of compressed concrete components.

[0061] Embodiment 2:

[0062] This embodiment provides an intelligent production preparation for compression casting concrete components. Different from the first embodiment, in this embodiment, Figure 7 and Figure 8 As shown optionally, the first mold body 4031 and the second mold body 4032 form a cylindrical mold cavity; the corresponding pressing block 4036 is a circular block.

[0063] Embodiment 3:

[0064] This embodiment provides an intelligent production method for compression casting concrete components, which uses the intelligent production equipment for compression casting concrete components as described in Embodiment 1, including:

[0065] After the first weighing sensor 202 determines that the concrete in the first hopper 201 originally meets the preset weight requirement, the concrete raw materials in the first hopper 201 are discharged to the first transport mechanism 203, and after the first transport mechanism 203 sends the concrete raw materials to the second hopper 301, the second transport mechanism 302 sends the concrete raw materials to the mixing device 300;

[0066] The mixed concrete aggregate is transported to the third hopper 402 through the third transport mechanism 401; the master control system 100 determines the moisture content and weight of the concrete aggregate in the third hopper 402. When the moisture content of the concrete aggregate is within the set range and the weight is maintained at a constant value, the master control system 100 controls the first telescopic power source 4033 and the second telescopic power source 4034 to assemble the mold; at the same time, the master control system 100 detects the gap between the first mold body 4031 and the second mold body 4032 through the gap measuring instrument 4043. When the gap width is within the threshold, compression pouring of concrete is performed.

[0067] An optional step is:

[0068] S1. Start the device before pouring concrete, put the mixed concrete aggregate into the third hopper 402 on the concrete pressed product pressing equipment 400, determine the moisture content and weight of the concrete aggregate to decide whether to assemble the mold, and feed the information back to the master control system 100; when the moisture content of the concrete aggregate is within the set range and the weight is kept at a constant value, feed back the command for mold assembly to the master control system 100; the master control system 100 controls the first telescopic power source 4033 and the second telescopic power source 4034 to assemble the first mold body 4031 and the second mold body 4032.

[0069] S2. After the merging is completed, the seam measuring instrument 4043 is controlled to perform gap detection: when the gap width is outside the threshold, foreign objects on the mold contact surface are cleaned and the above steps are repeated; when the gap width is within the threshold, a command for concrete pouring is fed back to the master control system 100.

[0070] S3. After the gap width reaches the standard, pour the mixed concrete aggregate into the third hopper 402 and pour the concrete. The amount of concrete poured is controlled by the master control system 100. After the pouring is completed, the master control system 100 applies a set pressure to the concrete. After 4-5 minutes, the pouring is completed, and then the mold is removed and the formed concrete component is placed.

[0071] The above description is only a preferred embodiment of the present embodiment and is not intended to limit the present embodiment. For those skilled in the art, the present embodiment may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present embodiment shall be included in the protection scope of the present embodiment.

Claims

1. An intelligent production equipment for compression casting concrete components, characterized in that: Including concrete raw material supply equipment, mixing equipment, concrete pressing product pressing equipment and master control system; The concrete raw material supply device includes a first hopper and a first transport mechanism arranged below the first hopper; the mixing device includes a second transport mechanism arranged at the outlet of the first transport mechanism, a second hopper arranged on the second transport mechanism, and a mixing mechanism arranged at the outlet of the second hopper; the concrete pressed product pressing device includes a third transport mechanism connected to the mixing device, a pressing mechanism arranged at the outlet of the third transport mechanism, the pressing mechanism includes a first mold body, a second mold body and a pressing block, and the first mold body, the second mold body and the pressing block are respectively arranged on a first telescopic power source, a second telescopic power source and a third telescopic power source; A first weighing sensor is provided at the first hopper; a second monitoring mechanism is provided at the pressing mechanism; the second monitoring mechanism includes a moisture content detector, a second weighing sensor, and a joint meter for detecting the gap between the first mold body and the second mold body; the first weighing sensor and the second monitoring mechanism are both connected to the master control system; the master control system is used to judge and control the assembly of the first mold body and the second mold body according to the detected moisture content information and weight information, and to judge and control the pouring of concrete according to the gap information.

2. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: A plurality of the first hoppers for containing concrete raw materials are arranged above the first transport mechanism, and a first weighing sensor is arranged on each of the first hoppers.

3. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: The stirring mechanism is provided with a first monitoring mechanism, and the first monitoring mechanism is connected to the master control system.

4. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: The telescopic path of the first telescopic power source is on the same straight line as the telescopic path of the second telescopic power source; the telescopic path of the third telescopic power source is perpendicular to the telescopic path of the first telescopic power source.

5. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: A plurality of drainage holes are disposed on the first mold body and the second mold body.

6. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: The concrete pressed product pressing equipment is provided with a discharge port; a support plate is provided at the discharge port; and a third weighing sensor is provided on the support plate.

7. The intelligent production equipment for compression casting concrete components according to claim 6, characterized in that: A transport device is provided at the concrete pressed product pressing equipment, and the third weighing sensor and the transport device are both connected to the master control system; after the master control system determines that the weight of the concrete component on the pallet reaches a preset weight, the transport device is controlled to transport the concrete component to a preset placement area.

8. The intelligent production equipment for compression casting concrete components according to claim 1, characterized in that: The pressing mechanism includes a third hopper, and the moisture content detector and the second weighing sensor are arranged at the third hopper; the master control system determines the moisture content and weight of the concrete aggregate in the third hopper. When the moisture content of the concrete aggregate is within a set range and the weight is maintained at a constant value, the master control system controls the first telescopic power source and the second telescopic power source to assemble the mold.

9. The intelligent production equipment for compression casting concrete components according to claim 8, characterized in that: The master control system detects the gap between the first mold body and the second mold body through the gap measuring instrument, and when the gap width is within a threshold value, compression pouring of concrete is performed.

10. An intelligent production method for compression casting concrete components, characterized in that: The intelligent production equipment for compression casting concrete components according to any one of claims 1 to 9 is adopted, comprising: After the first weighing sensor determines that the concrete in the first hopper originally meets the preset weight requirement, the concrete raw materials in the first hopper are discharged to the first transport mechanism, and after the concrete raw materials are sent to the second hopper by the first transport mechanism, the concrete raw materials are sent to the mixing device by the second transport mechanism; The mixed concrete aggregate is transported to the third hopper through the third transport mechanism; the master control system determines the moisture content and weight of the concrete aggregate in the third hopper, and when the moisture content of the concrete aggregate is within the set range and the weight is maintained at a constant value, the master control system controls the first telescopic power source and the second telescopic power source to assemble the mold; at the same time, the master control system detects the gap between the first mold body and the second mold body through the gap measuring instrument, and when the gap width is within a threshold value, compression pouring of concrete is performed.

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