Modularized light sound insulation wall and forming method thereof

Through a modular light-weight sound-insulating wall structure, combined with silencer brackets, structural mesh frames, resonant silence particles and sound-insulating air layer, the problems of high weight and high construction difficulty of traditional sound-insulating walls are solved, and lightweight, efficient sound-insulating and construction convenience are achieved , suitable for prefabricated buildings.

CN119083622APending Publication Date: 2024-12-06EAST CHINA CONSTR GRP CO LTD SHANGHAI SCI & TECH DEV BRANCH
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Patent Information

Application Number
CN202411506904.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-06

AI Technical Summary

Technical Problem

Traditional sound insulation walls have problems such as high weight, high construction difficulty, and insignificant sound insulation effect in prefabricated buildings, and affect the structural strength.

Method used

The modular light-duty sound-insulating wall structure is adopted, including a silencer bracket, structural mesh frame, resonant silence particles and sound-insulating air layer. By optimizing the design of the silencer chamber and connector, a honeycomb grid structure is formed to improve sound insulation effect and structural stability.

Benefits of technology

It realizes a lightweight and sound insulation wall structure, which can effectively isolate noise in the medium and low frequency band, has good lightweight and construction convenience, and is suitable for prefabricated buildings. The honeycomb grid structure carries the surface cement mortar load to prevent The cement mortar slips down, simplifying the construction process.

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Abstract

The invention provides a modular light sound insulation wall and a forming method thereof, and belongs to the field of fabricated building wall bodies, and the modular light sound insulation wall at least comprises a silencing support, a connecting piece and an outer coating layer. Furthermore, a plurality of silencing cavities are formed in the silencing supports, resonance silencing particles are arranged in the silencing cavities, and the inner sides of the surfaces of the two silencing supports are oppositely arranged and form a sound insulation air layer. The connecting piece is located on the sound insulation air layer and connected with the two silencing supports, and the outer covering layer is formed on the outer sides of the surfaces of the silencing supports. The silencing support is arranged, and the resonance silencing particles and the sound insulation air layer are combined, so that the purposes of light weight and good sound insulation effect are achieved.
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Description

Technical Field

[0001] The invention belongs to the field of assembled building walls, and in particular relates to a modular lightweight sound insulation wall and a forming method thereof. Background Art

[0002] Traditional soundproof walls achieve sound insulation through sound-absorbing cotton and other means, but the sound insulation effect is not significant, especially when used in prefabricated walls, which causes a lot of construction inconvenience and affects the structural strength.

[0003] At the same time, due to the structure of the traditional sound insulation wall superimposed with the sound insulation layer, the wall structure has problems such as heavy weight and high construction difficulty. With the development of the construction industry, higher requirements are also put forward for the lightweight and construction efficiency of wall materials.

[0004] Therefore, the present invention urgently needs to propose a wall structure that is lightweight and has better sound insulation effect.

[0005] It should be noted that the information disclosed in the background technology section of the invention is only intended to deepen the understanding of the general background technology of the invention, and should not be regarded as an admission or suggestion in any form that the information constitutes prior art already known to those skilled in the art. Summary of the invention

[0006] One purpose of the present invention is to provide a lightweight wall structure with good sound insulation effect; The second purpose of the present invention is to construct and install a light wall structure with good sound insulation effect.

[0007] In order to solve one of the above purposes, the present invention first provides a modular lightweight sound insulation wall, which is characterized by comprising: A second silencer bracket, wherein the silencer bracket is formed with a plurality of silencer chambers, wherein the silencer chambers are provided with resonance silencer particles, and the inner sides of the two silencer brackets are arranged opposite to each other and form a sound-insulating air layer; A connecting piece, the connecting piece is located in the sound insulation air layer and connects the two sound absorbing brackets; An outer covering layer is formed on the outer side of the sound-absorbing bracket.

[0008] Preferably, it also includes a structural grid, which is arranged on the outside of the surface of the silencer bracket, and the outer covering layer is formed on the structural grid.

[0009] Preferably, the silencer bracket is a grid plane bracket having a plurality of grid holes, the grid holes are provided with a top seal and a bottom seal, and the silencer chamber is formed between the top seal and the bottom seal.

[0010] Preferably, a mounting tube is provided at the grid node convergence point of the grid holes on the grid plane bracket, and some of the plurality of mounting tubes are implemented to assist in the installation of the structural grid, and some are implemented to assist in the connection of the connecting parts.

[0011] Preferably, two ends of the connecting member are connected to and installed on the mounting pipes which are located opposite to each other on the two grid plane brackets.

[0012] Preferably, the connecting member includes a positioning pad and a mounting rod, the positioning pad has a through hole, the mounting rod is inserted into the through hole, the positioning pad is arranged between the two silencer brackets, and both ends of the mounting rod extend and are inserted into the mounting tubes of the two silencer brackets.

[0013] Preferably, it also includes a buckle, which is inserted into the mounting tube and fixes the structural grid to be mounted on the silencer bracket.

[0014] Preferably, an embedding groove is formed in the mesh hole, and the outer covering layer is molded and embedded in the embedding groove to connect with the silencer bracket.

[0015] The technical effects produced by the above technical solution of the present invention come from one or more of the following combinations: The present invention achieves the purpose of light weight and good sound insulation effect by setting up a silencer bracket and a structural grid, combining resonant silencer particles and a sound insulation air layer. Specifically, the wall has a reasonable structure and is easy to install, can effectively isolate noise in the medium and low frequency bands, and has good light weight and construction convenience, and is suitable for prefabricated buildings.

[0016] By optimizing the design of the silencer chamber and connectors, the sound insulation effect and overall structural stability of the wall are further improved, ensuring the convenience of the wall during construction and the excellent performance of the final product.

[0017] The honeycomb grid structure of the silencer bracket has a large structural bearing capacity while maintaining a lightweight system, and can withstand the load of the surface cement mortar (outer covering).

[0018] Resonance sound insulation has a greater sound insulation effect, which subverts the traditional theory of sound insulation relying on material density, and can achieve greater sound insulation in thinner walls.

[0019] The presence of the sound-isolating air layer further enhances the sound insulation effect.

[0020] The existence of the structural grid ensures that the cement mortar outer covering of the wall is not prone to cracking.

[0021] An embedded groove is formed outside the honeycomb-shaped silencer chamber to store the cement mortar outer covering layer, thereby preventing the cement mortar from sliding and increasing the convenience of construction.

[0022] In order to solve the above two purposes, the present invention provides a method for forming a modular lightweight sound insulation wall, which is characterized by comprising the following steps: In the prefabrication stage, a silencing chamber is formed on the silencing bracket, resonant silencing particles are arranged in the silencing chamber, and a structural grid is arranged on the outer side of the surface of the silencing bracket to form a prefabricated part; During the installation phase, at least two prefabricated parts are arranged side by side, and the inner sides of the two silencer brackets are opposite to each other to form a sound insulation air layer, a connecting piece is arranged in the sound insulation air layer to position and connect the two silencer brackets, and an outer covering layer is formed on the outer side of the silencer bracket to at least cover the structural grid.

[0023] Preferably, the resonance sound-absorbing particles include a plurality of particles having different vibration frequencies.

[0024] The technical effects produced by the above technical solution of the present invention come from one or more of the following combinations: The present invention achieves the purpose of light weight and good sound insulation effect by setting up a silencer bracket and a structural grid, combining resonant silencer particles and a sound insulation air layer. Specifically, the wall has a reasonable structure and is easy to install, can effectively isolate noise in the medium and low frequency bands, and has good light weight and construction convenience, and is suitable for prefabricated buildings.

[0025] By optimizing the design of the silencer chamber and connectors, the sound insulation effect and overall structural stability of the wall are further improved, ensuring the convenience of the wall during construction and the excellent performance of the final product.

[0026] The honeycomb grid structure of the silencer bracket has a large structural bearing capacity while maintaining a lightweight system, and can withstand the load of the surface cement mortar (outer covering).

[0027] Resonance sound insulation has a greater sound insulation effect, which subverts the traditional theory of sound insulation relying on material density, and can achieve greater sound insulation in thinner walls.

[0028] The presence of the sound-isolating air layer further enhances the sound insulation effect.

[0029] The existence of the structural grid ensures that the cement mortar outer covering of the wall is not prone to cracking.

[0030] An embedded groove is formed outside the honeycomb-shaped silencer chamber to store the cement mortar outer covering layer, thereby preventing the cement mortar from sliding and increasing the convenience of construction.

[0031] Modular assembly simplifies the production and construction process. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 The schematic diagram of the structure of the modular lightweight sound insulation wall in the present invention is expressed.

[0033] Figure 2 A top view of a modular lightweight sound insulation wall according to the present invention is shown.

[0034] Figure 3 The assembly diagram of the modular lightweight sound insulation wall of the present invention is expressed.

[0035] Figure 4 The assembly drawing of the prefabricated part of the modular lightweight sound insulation wall in the present invention is expressed.

[0036] Figure 5 A schematic diagram of the structure of the silencer bracket in the present invention is expressed.

[0037] Figure 6 The schematic diagram of the assembly of the silencer bracket and the structural grid in the present invention is expressed.

[0038] Figure 7 The schematic diagram of the structure of the buckle and the mounting tube in the present invention is expressed.

[0039] Figure 8 A partial display diagram of the silencer chamber showing the grid holes in the present invention. DETAILED DESCRIPTION

[0040] The following description is given to enable those skilled in the art to implement and use the invention and incorporate it into a specific application context. Various modifications, as well as various uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Thus, the present invention is not limited to the embodiments given herein, but should be granted the broadest scope consistent with the principles and novel features disclosed herein.

[0041] In the following detailed description, many specific details are set forth to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the practice of the present invention need not be limited to these specific details. In other words, known structures and devices are shown in block diagram form without detailed display to avoid obscuring the present invention.

[0042] The reader is reminded of all documents and literature filed simultaneously with this specification and open to public inspection, and the contents of all such documents and literature are incorporated herein by reference. Unless otherwise directly stated, all features disclosed in this specification (including any attached claims, abstracts and drawings) can be replaced by alternative features for achieving the same, equivalent or similar purposes. Therefore, unless otherwise explicitly stated, each feature disclosed is only an example of a group of equivalent or similar features.

[0043] Note that, where used, the symbols left, right, front, back, top, bottom, forward, reverse, clockwise and counterclockwise are used only for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and / or direction between the various parts of the object. In addition, the terms "first" and "second" are used only for descriptive purposes and should not be understood as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Note that, in the case of use, further, preferably, further and more preferably are simple beginnings for explaining another embodiment based on the previous embodiment, and the content of the further, preferably, further or more preferably followed by the above embodiment is combined with the previous embodiment as a complete composition of another embodiment. Several further, preferably, further or more preferably settings followed by the same embodiment can be arbitrarily combined to form another embodiment.

[0046] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. Note that the aspects described below in conjunction with the accompanying drawings and specific embodiments are only exemplary and should not be construed as limiting the scope of protection of the present invention in any way.

[0047] Embodiment 1: See also Figure 1 to Figure 8 The present embodiment provides a modular lightweight soundproof wall, the structure of which at least includes a soundproof bracket 1, a connector 3 and an outer covering layer 4. Further, the soundproof bracket 1 is formed with a plurality of soundproof chambers 100, and the soundproof chambers 100 are provided with resonant soundproof particles 103. The inner sides of the two groups of soundproof brackets 1 are arranged opposite to each other and form a soundproof air layer 10; the connector 3 is located in the soundproof air layer 10 and connects the two groups of soundproof brackets 1, and the outer covering layer 4 is formed on the outer side of the surface of the soundproof bracket 1.

[0048] See also Figure 4 , Figure 6 Combined with Figure 7 The present embodiment includes a structural grid 2, the number of which preferably corresponds to the number of the muffler brackets 1. In the present embodiment, two groups of structural grids 2 are respectively arranged on the outer sides of the two groups of muffler brackets 1. In the present embodiment, the material of the structural grid 2 is not limited, and is preferably a steel wire mesh; further preferably, a flat steel wire mesh or a corrugated steel wire mesh can be used.

[0049] See also Figure 5~Figure 8 The purpose of the silencer bracket 1 is to provide a silencer chamber 100 and can provide auxiliary structural support for the wall. Therefore, the silencer bracket 1 is not limited to a specific structure. For the structural adaptation of the wall, in a preferred embodiment of the present embodiment, the silencer bracket 1 is a grid plane bracket, and the honeycomb grid plane bracket has a plurality of grid holes, and the grid holes are provided with a top seal 102 and a bottom seal 101, and the silencer chamber 100 is formed between the top seal 102 and the bottom seal 101.

[0050] Furthermore, the mesh holes are not limited to the form. In this embodiment, hexagonal mesh holes are preferred, and quadrilateral mesh holes can also be used. The material can be a polymer material, such as FRP material, etc., and the silencer bracket 1 is integrally formed by injection molding. The top seal 102 and the bottom seal 101 are made of polymer insulation material. Furthermore, the bottom seal 101 is preferably made of the same material as the silencer bracket 1, and the top seal 102 is preferably made of a film material.

[0051] In order to facilitate the subsequent molding of the outer covering layer 4, the top seal 102 is preferably set at the half-height position 105 or 1 / 3 of the hole depth in the mesh hole, and an embedding groove 104 of half height or 2 / 3 groove depth is formed between the top seal 102 and the inner wall of the mesh hole, so as to facilitate the outer covering layer 4 to be connected with the silencer bracket 1 to form a whole when molding. Furthermore, bolts, bolt hooks and other bolting parts can be set on the inner wall of the mesh hole to strengthen the bolting effect with the outer covering layer 4.

[0052] The outer covering layer 4 in this embodiment is a structural smoothing layer of the wall, preferably cement mortar; the outer covering layer 4 covers the structural grid 2 to prevent cracking, on the one hand serving as the concrete structure of the wall, and on the other hand facilitating subsequent putty coating.

[0053] Further, please combine Figure 6 and Figure 7 , a mounting tube 11 is provided at the grid node convergence of the grid holes on the grid plane bracket, and some of the multiple mounting tubes 11 are implemented to assist the installation of the structural grid 2, and some are implemented to assist the connection of the connecting piece 3. This is a preferred implementation of this embodiment, and the position of the mounting tube 11 is not necessarily at the grid node convergence of the grid holes. When the structure of the silencer bracket 1 is a waffle structure, the position of the mounting tube 11 can also be at any position of the silencer bracket 1.

[0054] In this embodiment, there are multiple installation tubes 11 , which are respectively located at the grid nodes of the grid holes. The structure thereof can be integrally injection-molded by the silencer bracket 1 .

[0055] In this embodiment, there are multiple installation tubes 11 , which are mainly used to assist in the installation of the structural grid 2 and the connection and bearing of the connecting members 3 .

[0056] For details, please combine Figure 3 , Figure 4 and Figure 6 The two ends of the connector 3 are connected and installed on the mounting tubes 11 of the two sets of grid plane brackets at opposite positions. Further, the connector 3 includes a positioning pad 31 and a mounting plug rod 32. The positioning pad 31 has a through hole, and the mounting plug rod 32 is inserted through the through hole. The positioning pad 31 is padded between the two sets of silencer brackets 1 for positioning, and the two ends of the mounting plug rod 32 extend and are inserted and installed in the mounting tubes 11 of the two sets of silencer brackets 1. The mounting plug rod 32 and the mounting tube 11 are installed by friction or can be further assisted by gluing.

[0057] See also Figure 7 and Figure 8 The present embodiment further includes a buckle 5, which is inserted into the mounting tube 11 and presses the mounting structure grid 2 onto the silencer bracket 1. Preferably, the buckle 5 is a double-ended buckle, with both ends inserted into the two mounting tubes 11, and the middle portion presses the mounting structure grid 2 onto the silencer bracket 1.

[0058] Since the installation rod 32 and the buckle 5 are inserted into the installation tube 11 in opposite directions, the installation tube 11 for the installation rod 32 can be a through tube, or at least the opening faces the installation rod 32; while the installation tube 11 for the buckle 5 has an opening facing the buckle 5 and the other end is a closed end.

[0059] Noise in life is generally low- to medium-frequency noise. As a preferred implementation in this embodiment, the resonance silencing particles 103 are preferably particles with different vibration frequencies. The resonance frequencies of particles of various sizes cover the low- to medium-frequency bands, so as to play a better role in resonance damping and silencing. Furthermore, the resonance silencing particles 103 are mainly resin particles with thermal insulation properties. It should be noted that the resonance silencing particles 103 in the silencing chamber 100 in this embodiment should not fill the chamber, and should ensure that vibration can be formed. A concave and convex echo wall surface can also be formed on the inner wall of the silencing chamber 100, thereby further reducing the energy of the sound and thus better silencing.

[0060] It should be noted that when the energy of sound passes through the wall, it is consumed by the resonance of the resonant sound-absorbing particles 103, thereby forming a sound-absorbing effect. After the sound is converted and transmitted through different media, it is further consumed and isolated in the air layer, further improving the sound-absorbing effect. It also makes the sound transmitted relatively from the two groups of sound-absorbing brackets 1 of the wall be mostly eliminated in the air layer and will not be transmitted to each other.

[0061] Beneficial effects of this embodiment: The present invention achieves the purpose of light weight and good sound insulation effect by setting up a silencer bracket and a structural grid, combining resonant silencer particles and a sound insulation air layer. Specifically, the wall has a reasonable structure and is easy to install, can effectively isolate noise in the medium and low frequency bands, and has good light weight and construction convenience, and is suitable for prefabricated buildings.

[0062] By optimizing the design of the silencer chamber and connectors, the sound insulation effect and overall structural stability of the wall are further improved, ensuring the convenience of the wall during construction and the excellent performance of the final product.

[0063] The honeycomb grid structure of the silencer bracket has a large structural bearing capacity while maintaining a lightweight system, and can withstand the load of the surface cement mortar (outer covering).

[0064] Resonance sound insulation has a greater sound insulation effect, which subverts the traditional theory of sound insulation relying on material density, and can achieve greater sound insulation in thinner walls.

[0065] The presence of a soundproof air layer (air layer) further enhances the sound insulation effect.

[0066] The existence of the structural grid ensures that the cement mortar outer covering of the wall is not prone to cracking.

[0067] An embedded groove is formed outside the honeycomb-shaped silencer chamber to store the cement mortar outer covering layer, thereby preventing the cement mortar from sliding and increasing the convenience of construction.

[0068] Embodiment 2: Please refer to the figure Figure 1 to Figure 8 This embodiment provides a method for forming a modular lightweight sound insulation wall, which mainly includes two steps, namely S1: prefabrication stage, that is, completing the prefabrication of components in a factory to form a prefabricated part, and S2: installation stage, that is, installing and constructing the prefabricated part on site to form a wall.

[0069] The S1 prefabrication phase includes: S101 : forming a noise-absorbing chamber 100 on the noise-absorbing bracket 1 .

[0070] For details, please refer to Figure 5~Figure 8 The purpose of the silencer bracket 1 is to provide a silencer chamber 100 and can provide auxiliary structural support for the wall. Therefore, the silencer bracket 1 is not limited to a specific structure. For the structural adaptation of the wall, in a preferred embodiment of the present embodiment, the silencer bracket 1 is a grid plane bracket, and the honeycomb grid plane bracket has a plurality of grid holes, and the grid holes are provided with a top seal 102 and a bottom seal 101, and the silencer chamber 100 is formed between the top seal 102 and the bottom seal 101.

[0071] Furthermore, the mesh holes are not limited to the form. In this embodiment, hexagonal mesh holes are preferred, and quadrilateral mesh holes can also be used. The material can be a polymer material, such as FRP material, etc., and the silencer bracket 1 is integrally formed by injection molding. The top seal 102 and the bottom seal 101 are made of polymer insulation material. Furthermore, the bottom seal 101 is preferably made of the same material as the silencer bracket 1, and the top seal 102 is preferably made of a film material.

[0072] In order to facilitate the subsequent molding of the outer covering layer 4, the top seal 102 is preferably set at the half-height position 105 or 1 / 3 of the hole depth in the mesh hole, and an embedding groove 104 of half height or 2 / 3 groove depth is formed between the top seal 102 and the inner wall of the mesh hole, so as to facilitate the outer covering layer 4 to be connected with the silencer bracket 1 to form a whole when molding. Furthermore, bolts, bolt hooks and other bolting parts can be set on the inner wall of the mesh hole to strengthen the bolting effect with the outer covering layer 4.

[0073] Furthermore, a mounting tube 11 is provided at the grid node convergence of the grid holes on the grid plane bracket, and some of the multiple mounting tubes 11 are implemented to assist the installation of the structural grid 2, and some are implemented to assist the connection of the connecting piece 3. This is a preferred implementation of this embodiment, and the position of the mounting tube 11 is not necessarily at the grid node convergence of the grid holes. When the structure of the silencer bracket 1 is a waffle structure, the position of the mounting tube 11 can also be at any position of the silencer bracket 1.

[0074] In this embodiment, there are multiple installation tubes 11 , which are respectively located at the grid nodes of the grid holes. The structure thereof can be integrally injection-molded by the silencer bracket 1 .

[0075] In this embodiment, there are multiple installation tubes 11 , which are mainly used to assist in the installation of the structural grid 2 and the connection and bearing of the connecting members 3 .

[0076] S102 : Disposing resonance silencing particles 103 in the silencing chamber 100 .

[0077] Specifically, the noise in life is generally low- to medium-frequency noise. As a preferred implementation in this embodiment, the resonance silencing particles 103 are preferably particles with different vibration frequencies. The resonance frequencies of particles with various particle sizes cover the low- to medium-frequency bands, thereby achieving a better resonance silencing effect. Furthermore, the resonance silencing particles 103 are mainly resin particles with heat-insulating properties.

[0078] It should be noted that the resonant silencing particles 103 in the silencing chamber 100 in this embodiment should not fill the chamber, but should ensure that vibration can be formed. A concave and convex echo wall surface can also be formed on the inner wall of the silencing chamber 100 to further reduce the energy of the sound and thus better muffle the sound.

[0079] S100: Arranging a structural grid 2 on the outer side of the surface of the silencer bracket 1 to form a prefabricated part.

[0080] In the present embodiment, the material of the structural grid 2 is not limited, and is preferably a steel wire mesh; further preferably, it can be a flat steel wire mesh or a corrugated steel wire mesh.

[0081] See also Figure 7 and Figure 8 The present embodiment further includes a buckle 5, which is inserted into the mounting tube 11 and presses the mounting structure grid 2 onto the silencer bracket 1. Preferably, the buckle 5 is a double-ended buckle, with both ends inserted into the two mounting tubes 11, and the middle portion presses the mounting structure grid 2 onto the silencer bracket 1.

[0082] Since the installation rod 32 and the buckle 5 are inserted into the installation tube 11 in opposite directions, the installation tube 11 for the installation rod 32 can be a through tube, or at least the opening faces the installation rod 32; while the installation tube 11 for the buckle 5 has an opening facing the buckle 5 and the other end is a closed end.

[0083] S2 installation phase: S201: at least two prefabricated parts are arranged side by side, and the inner sides of the two silencer brackets 1 are opposite to each other to form a sound insulation air layer 10, and a connecting piece 3 is arranged in the sound insulation air layer 10 to position and connect the two silencer brackets 1.

[0084] For details, please combine Figure 3 , Figure 4 and Figure 6 The two ends of the connector 3 are connected and installed on the mounting tubes 11 of the two sets of grid plane brackets at opposite positions. Further, the connector 3 includes a positioning pad 31 and a mounting plug rod 32. The positioning pad 31 has a through hole, and the mounting plug rod 32 is inserted through the through hole. The positioning pad 31 is padded between the two sets of silencer brackets 1, and the two ends of the mounting plug rod 32 extend and are inserted and installed in the mounting tubes 11 of the two sets of silencer brackets 1. The mounting plug rod 32 and the mounting tube 11 are installed by friction or can be further assisted by gluing.

[0085] S202: forming an outer covering layer 4 on the outer side of the surface of the noise reduction bracket 1 and covering at least the structural grid 2.

[0086] Specifically, the outer covering layer 4 in this embodiment is a structural smoothing layer of the wall, preferably cement mortar; the outer covering layer 4 covers the structural grid 2, on the one hand serving as the concrete structure of the wall, and on the other hand facilitating subsequent putty coating.

[0087] Beneficial effects of this embodiment: The present invention achieves the purpose of light weight and good sound insulation effect by setting up a silencer bracket and a structural grid, combining resonant silencer particles and a sound insulation air layer. Specifically, the wall has a reasonable structure and is easy to install, can effectively isolate noise in the medium and low frequency bands, and has good light weight and construction convenience, and is suitable for prefabricated buildings.

[0088] By optimizing the design of the silencer chamber and connectors, the sound insulation effect and overall structural stability of the wall are further improved, ensuring the convenience of the wall during construction and the excellent performance of the final product.

[0089] The honeycomb grid structure of the silencer bracket has a large structural bearing capacity while maintaining a lightweight system, and can withstand the load of the surface cement mortar (outer covering).

[0090] Resonance sound insulation has a greater sound insulation effect, which subverts the traditional theory of sound insulation relying on material density, and can achieve greater sound insulation in thinner walls.

[0091] The presence of a soundproof air layer (air layer) further enhances the sound insulation effect.

[0092] The existence of the structural grid ensures that the cement mortar outer covering of the wall is not prone to cracking.

[0093] An embedded groove is formed outside the honeycomb-shaped silencer chamber to store the cement mortar outer covering layer, thereby preventing the cement mortar from sliding and increasing the convenience of construction.

[0094] Modular assembly simplifies the production and construction process.

[0095] Furthermore, the present invention is described in detail above in conjunction with the embodiments of the accompanying drawings, and a person skilled in the art can make various variations of the present invention according to the above description. Therefore, certain details in the embodiments should not constitute a limitation of the present invention, and the present invention shall be protected by the scope defined by the attached claims.

Claims

1. Modular lightweight sound insulation wall, characterized by: At least: A second silencer bracket, wherein the silencer bracket is formed with a plurality of silencer chambers, wherein the silencer chambers are provided with resonance silencer particles, and the inner sides of the two silencer brackets are arranged opposite to each other and form a sound-insulating air layer; A connecting piece, the connecting piece is located in the sound insulation air layer and connects the two sound absorbing brackets; An outer covering layer is formed on the outer side of the sound-absorbing bracket.

2. The modular lightweight sound insulation wall according to claim 1, characterized in that: It also includes a structural grid, which is arranged on the outside of the surface of the noise reduction bracket, and the outer covering layer is formed on the structural grid.

3. The modular lightweight sound insulation wall according to claim 2, characterized in that: The silencer bracket is a grid plane bracket having a plurality of grid holes, the grid holes are provided with a top seal and a bottom seal, and the silencer chamber is formed between the top seal and the bottom seal.

4. The modular lightweight sound insulation wall according to claim 3, characterized in that: Installation tubes are provided at the grid nodes where the grid holes on the grid plane bracket converge, and some of the multiple installation tubes are implemented to assist in the installation of the structural grid, and some are implemented to assist in the connection of the connecting parts.

5. The modular lightweight sound insulation wall according to claim 4, characterized in that: The two ends of the connecting member are connected to the mounting pipes which are mounted on the two grid plane brackets at opposite positions.

6. The modular lightweight sound insulation wall according to claim 5, characterized in that: The connecting member includes a positioning pad and a mounting rod, the positioning pad has a through hole, the mounting rod is inserted into the through hole, the positioning pad is padded between the two silencer brackets, and both ends of the mounting rod extend and are inserted and installed in the mounting tubes of the two silencer brackets.

7. The modular lightweight sound insulation wall according to claim 4, characterized in that: It also includes a buckle, which is inserted into the mounting tube and fixes the structural grid on the silencer bracket.

8. The modular lightweight sound insulation wall according to claim 3, characterized in that: An embedding groove is also formed in the mesh hole, and the outer covering layer is molded and embedded in the embedding groove to be connected with the silencer bracket.

9. The method for forming a modular lightweight sound insulation wall according to any one of claims 2 to 8, characterized in that: The following steps are involved: In the prefabrication stage, a silencing chamber is formed on the silencing bracket, resonant silencing particles are arranged in the silencing chamber, and a structural grid is arranged on the outer side of the surface of the silencing bracket to form a prefabricated part; During the installation phase, at least two prefabricated parts are arranged side by side, and the inner sides of the two silencer brackets are opposite to each other to form a sound insulation air layer, a connecting piece is arranged in the sound insulation air layer to position and connect the two silencer brackets, and an outer covering layer is formed on the outer side of the silencer bracket to at least cover the structural grid.

10. The molding method according to claim 9, characterized in that: The resonance sound-absorbing particles include a plurality of particles having different vibration frequencies.

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