Full-automatic forming processing equipment for string-shaped food
By designing fully automatic forming and processing equipment, the automatic piecing, cutting and unfolding of string foods is realized, which solves the problems of inefficiency and instability caused by manual operation in the prior art, and improves production efficiency and molding quality.
Patent Information
- Application Number
- CN202410178630.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-09
- Publication Date
- 2024-12-13
AI Technical Summary
The existing miscut method of string food requires manual operation, resulting in low production efficiency, unstable molding quality, and lack of automated molding equipment.
A fully automatic forming and processing equipment is designed, including a sign delivery mechanism, a signing and straightening mechanism, a feeding mechanism, a bar material clamping mechanism, a bar material transfer mechanism, a pre-exhibition feeding and a cutting and display integrated mechanism to realize automatic labeling Push, straighten, wear, cut and unfold, and ensure accurate control and efficient processing through the testing mechanism.
It realizes the automatic stamping, cutting and unfolding of the label, improves production efficiency, ensures the stability and consistency of molding quality, saves power parts, and is suitable for various variable diameter rod materials.
Smart Images

Figure CN119111819A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing, and in particular relates to a fully automatic forming and processing device for string-shaped food. Background Art
[0002] Gluten skewers, ham sausages, etc. are common skewered barbecue snacks on the market. Before grilling, these skewered snacks generally need to be peeled or cut in half to increase the roasting permeability. The cutting method is: staggered cuts are formed on both sides of the skewered food. The existing staggered cutting method of skewered food is: first, the stick-shaped food is placed on a simple cutting device and cut one by one, and the center of the cut food is manually put on a skewer. During the cutting process, it is generally necessary to manually put the stick-shaped food one by one, and operate the cutting knives on both sides of the cutting device. After cutting, the stick-shaped food after the cut is removed before the next cutting operation can be carried out; after the stick-shaped food is cut in half, the stick-shaped food is manually spread out to a certain length along the skewer.
[0003] The above-mentioned forming and processing method for stick-shaped food has the problems of large manpower occupation, low production efficiency and unstable forming quality. Therefore, it is necessary to design an integrated automatic forming equipment that can realize sticking, bisection and unfolding of stick-shaped food. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a fully automatic forming and processing equipment for skewered food that can realize the integrated processing of skewering, bisecting and unfolding of skewered food, thereby improving production efficiency and ensuring forming quality.
[0005] The above-mentioned object of the present invention is achieved by the following technical solutions:
[0006] A fully automatic forming and processing equipment for skewered food, characterized in that it comprises a frame and a skewer feeding mechanism, a skewer straightening mechanism, a feeding mechanism, a bar material clamping mechanism, a bar material transfer mechanism, a pre-cutting and unfolding feeding mechanism, a cutting and unfolding integrated mechanism, a skewer feeding distance detection mechanism and a bar material length detection mechanism which are centrally installed on the frame;
[0007] The stick feeding mechanism, stick straightening mechanism, bar material clamping mechanism and cutting and unfolding integrated mechanism are arranged in a front-to-back manner;
[0008] The stick feeding mechanism includes a stick bin and a stick pushing mechanism, which is used to push the sticks output from the lower end of the stick bin to the center of the clamping part of the bar material clamping mechanism, and to correct the deviation through the straightening channel of the stick straightening mechanism before sending them to the center of the bar material clamping mechanism, so that the center of the stick is aligned with the center of the bar material. The stick feeding mechanism cooperates with the bar material clamping mechanism to realize the stick threading operation;
[0009] The stick delivery detection mechanism is used to control the front end position of the stick to ensure the distance between the front end of the stick and the front end of the bar material.
[0010] The feeding mechanism is arranged on the left side of the bar material clamping mechanism, and is used to continuously convey the bar material to the clamping position of the bar material clamping mechanism;
[0011] The bar material clamping mechanism comprises an upper clamping assembly, a lower clamping assembly, a clamping drive mechanism and a clamping base; the clamping drive mechanism is driven and cooperated with the upper and lower clamping assemblies simultaneously, so that the upper and lower clamping assemblies can be slidably mounted on the clamping base in a manner that the V-shaped clamping openings are opposite to each other;
[0012] The bar material transfer mechanism adopts a rotating drum mechanism, which clamps the exposed rear end part of the skewer after being threaded by two front and rear elastic clamping blocks fixed to the rear part of the rotating drum. When the bar material clamping mechanism is in the open state, it rotates 180° counterclockwise to remove the skewered bar from the bar material clamping mechanism and transport it to the bar material length detection position, and the bar material length is detected by the bar material length detection mechanism; then it rotates 180° in the same direction. During the rotation process, the skewered bar is unloaded from the bar material transfer mechanism through the pre-expansion and cutting feeding mechanism, and the skewered bar is aligned with the feed port of the cutting and unfolding integrated mechanism.
[0013] The material receiving and feeding mechanism before cutting and spreading includes a material receiving part and a material feeding part, which is used to unload the threaded bars on the bar transfer mechanism and convey the bars forward to the cutting position of the cutting and spreading integrated mechanism;
[0014] The integrated cutting and spreading mechanism comprises a cutting part and a spreading part, which are used to realize the cutting of the bar material and the spreading after the cutting, and finally realize the output of the formed bar material.
[0015] Moreover, the stick bin is integrally supported and fixed on the upper end of the material table support plate, and is composed of a material storage section located at the upper part and a vertical feeding channel located at the lower part, and a feeding port for only one stick to pass through is arranged at the bottom of the vertical feeding channel; a stick releasing mechanism is arranged on the left side of the vertical feeding channel near the upper position, and the stick releasing mechanism adopts two stick releasing wheels arranged coaxially, and teeth are arranged on the outer circumferential surface of the stick releasing wheels; the stick releasing wheels are driven by a stick releasing motor and a chain transmission mechanism, and the two stick releasing wheels are driven to rotate counterclockwise, and an upward sending force is applied to the sticks in the positioning position through the teeth to loosen the sticks; an auxiliary stick lowering mechanism is arranged on the right side of the vertical feeding channel near the lower position, and the auxiliary stick lowering mechanism adopts multiple stick feeding wheels arranged coaxially, and the stick feeding wheels and the stick releasing wheels adopt the same set of driving mechanisms, and the multiple stick feeding wheels are driven to rotate counterclockwise by the driving mechanism, so as to apply a downward pushing force to the sticks near the feeding port.
[0016] Moreover, the sign pushing mechanism adopts a gear rack transmission mechanism; it includes a sign pushing rack, a rack guide support frame, and a sign pushing gear; the sign pushing gear is arranged below the sign pushing rack, and the sign pushing gear is driven by a sign pushing motor, and the upper part of the sign pushing gear is meshed with the teeth arranged below the sign pushing rack; the rack guide support frame is fixed on the hopper support plate in the front and rear direction at a position below the hopper discharge port; a concave surface is arranged at the front end of the upper end of the sign pushing rack, and the sign pushed forward is supported by the concave surface, and the previous push force is applied to the sign through the rear side surface of the concave surface, so that the sign and the sign pushing rack move forward synchronously.
[0017] Moreover, the clamping base is composed of a right outer connecting frame, a front side plate, a rear side edge, a top plate, and a plurality of partitions arranged in parallel between the front and rear side plates at a set interval;
[0018] The upper clamping assembly is composed of a plurality of upper clamping members arranged in parallel in front and back; each upper clamping member is composed of an upper clamping arm and an upper clamping head connected to the lower end of the upper clamping arm; the upper clamping arms of the plurality of upper clamping members are straight arms, and the plurality of upper clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided at the lower part of the upper clamping head;
[0019] The lower clamping assembly is composed of a plurality of lower clamping members arranged in parallel in front and back; each lower clamping member is composed of a lower clamping arm and a lower clamping head; the lower clamping arms of the plurality of lower clamping members are L-shaped bent arms, and the lower clamping heads are connected to the lower horizontal end of the L-shaped bent arms; the plurality of lower clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided on the upper part of the lower clamping head;
[0020] Each upper clamping piece corresponds to a lower clamping piece, and the upper clamping head and the lower clamping head correspond to each other up and down, the V-shaped clamping opening on the upper clamping head and the V-shaped clamping opening on the lower clamping part are arranged relatively to each other up and down, and when the upper clamping piece and the lower clamping piece move relative to each other to a closed position, the centering clamping of the bar material is achieved through the upper and lower V-shaped clamping openings.
[0021] Moreover, the clamping drive assembly adopts a gear rack meshing mechanism driven by a cylinder, including a clamping drive cylinder, a push plate, a rod guide plate and multiple groups of clamping drive units; each group of clamping drive units corresponds to a group of matching upper clamping parts and lower clamping parts; each group of clamping drive units includes a first rack, a second rack, two transmission gears, a connecting block, a vertical guide rod and a compression spring; the first rack and the second rack are respectively arranged on the inner side of the upper clamping arm and the inner side of the lower clamping arm, and the two transmission gears are arranged between the two racks according to the upper and lower directions, and both form tooth meshing with the two racks; the connecting block is fixedly connected to the lower clamping arm in the horizontal direction, and a vertical through hole is provided on the connecting block on the right side of the lower clamping arm, and the vertical guide rod is limited upward and is installed in the vertical through hole in a clearance fit manner; the compression spring is sleeved on the vertical guide rod, and a spring limiting portion is provided at the upper and middle position of the vertical guide rod, which contacts the upper end of the compression spring to achieve the limitation of the upper end of the compression spring;
[0022] A cylinder bracket is fixed on the right upper end of the clamping base, and the clamping drive cylinder is vertically fixed on the cylinder bracket with the cylinder rod facing downward; the lower cylinder rod end of the clamping drive cylinder is fixedly connected to the upper end of the push plate, and a plurality of rod through holes are provided on the lower cross plate portion of the cylinder push plate along the front-to-back direction, and the cylinder push plate is respectively connected with the vertical guide rods of the plurality of clamping drive units through the plurality of rod through holes, and the lower cross plate portion of the cylinder push plate is provided between the bottom of the compression spring and the top of the plurality of connecting blocks, and contacts with the lower end of the compression spring to limit the lower end of the compression spring; the rod guide plate is fixedly connected to the right side outer connecting frame of the clamping base, and a guide hole is provided on the rod guide plate along the front-to-back direction, and a guiding match is formed with the upper part of the vertical guide rods of the plurality of clamping drive units through the plurality of guide holes.
[0023] Moreover, the bar material transfer mechanism includes a rotating drum, an elastic clamping block, and a rotating drum driving mechanism; the front end of the rotating drum is rotatably supported on the front supporting plate of the rotating drum, and the rear end of the rotating drum is rotatably supported on the rear supporting plate of the rotating drum; the rotating drum driving mechanism is arranged on the rear side of the rear supporting plate of the rotating drum, and adopts a meshing transmission mechanism of a small gear and a large gear driven by a servo motor, the small gear is driven by a servo motor, and the servo motor is fixedly installed on the motor mounting plate on the rear side of the rear supporting plate of the rotating drum, and the large gear is coaxially fixedly connected with the rear end of the rotating drum; front and rear support plates are coaxially fixed on the rotating drum at the front side of the rear supporting plate of the rotating drum, and the front and rear support plates are 180° close to the edge. Two elastic clamping blocks are fixedly extended radially at the two positions, and the two elastic clamping blocks on the front support plate correspond one to one with the two elastic clamping blocks on the rear support plate in the front-to-back direction, and each corresponding two elastic clamping blocks constitute a group of clamping components; the elastic clamping blocks are radially processed with an S-shaped elastic arm portion and a hook-shaped fixed arm portion, and an elastic clamping groove with a hole opened on one side is formed between the outer end of the elastic clamping arm and the hook fixed arm; when a group of clamping components is rotated to the upper position, the two clamping blocks are respectively located at the front and rear positions of the upper and lower straightening blocks with a set gap, and the clamping grooves of the two clamping blocks are aligned with the straightening channels on the straightener.
[0024] Moreover, the feeding mechanism before cutting and spreading includes a material receiving bent plate, a material receiving bent plate swinging driving mechanism, a clamping block at the rear end of the skewer, a feeding rack, a feeding gear, a feeding driving motor, a material unloading cam, and a material unloading swing arm; the material receiving bent plate, the material receiving bent plate swinging driving mechanism, the clamping block at the rear end of the skewer, the material unloading cam, and the material unloading swing arm constitute the material receiving part; the feeding rack, the feeding gear, and the feeding driving motor constitute the material feeding part;
[0025] The driving mechanism of the present invention comprises a driving rod, a transmission chain, a first transmission sprocket, a second transmission sprocket, a driving swing arm and a driving cam; the front end of the driving rod is fixedly connected with the upper part of the material receiving bending plate, and the rear end of the driving rod is fixedly connected with the rear support plate at the rear of the rotating drum and is located on the right side of the large gear at the rear of the rotating drum; the first transmission sprocket is fixedly installed at the rear end of the driving rod, and the second transmission sprocket is installed on the rear side of the rear support plate; the driving cam is coaxially installed with the large gear, the upper end portion of the driving swing arm is hingedly connected to the rear side of the rear support plate, and the right side of the driving swing arm contacts the outer surface of the driving cam; the middle portion of the transmission chain is wound and meshed with the second transmission sprocket, one end of the transmission chain is wound and meshed with the first transmission sprocket, and the end head of the transmission body is fixedly connected to the corresponding part of the first transmission chain by welding or the like, and the other end of the transmission chain is connected with the lower end of the driving arm.
[0026] The rear end clamping block of the skewer is composed of a clamping block body and two clamping pieces embedded in the front end of the clamping block body and are symmetrical on the left and right. The two clamping pieces are arranged in an eight-shaped shape with the large opening facing backwards. A clamping groove is formed between the two clamping pieces. An eight-shaped guide opening is arranged at the lower part of the clamping groove to guide the rear end of the skewer into the upper clamping groove. The upper end part of the rear end clamping block of the skewer is fixedly connected to the front end of the feed rack. The feed rack passes through the rear support plate and meshes with the lower part of the feed gear. The feed gear is driven by a feed drive motor.
[0027] The unloading cam is fixedly mounted on the rotating drum and is located on the front side of the rear support plate. The upper end of the unloading swing arm is connected to the bottom of the straightening block bracket through an elastic hinge. The left side of the unloading swing arm is in contact with the outer surface of the unloading cam. A unloading stop convex is provided on the right side of the unloading swing arm. The unloading stop convex applies a downward force to the rear end of the skewer close to the rod material, so that the rod material can fall smoothly after being threaded through the skewer.
[0028] Moreover, the signature delivery distance detection mechanism includes a first guide long rod, a detection rod, a first sensor fixing frame, a first magnetic block, a first sensor, a first detected member and a transmission rack for detection; the first guide long rod is guided and supported along the front-to-back direction on a vertical plate below the front end of the material table support plate and on a first guide rod bracket fixed at the upper end of the frame, an upward support plate is fixed to the front end of the first guide long rod, a detection rod extending backward is fixed to the upper end of the support plate along the front-to-back direction, and the rear end of the detection rod is a detection contact end; the first sensor fixing frame is fixedly installed at the rear end of the first guide long rod, and the first sensor is fixed to the lower part of the first sensor fixing frame along the front-to-back direction; the first magnetic block is fixedly installed at The side of the detection transmission rack is arranged opposite to the upper part of the first sensor fixing frame; the detection transmission rack is slidably installed on the rack guide rail along the front-to-back direction, and the rack guide rail is fixedly installed on the support frame below the material table support plate along the front-to-back direction; the upper part of the detection transmission rack is provided with meshing teeth, which mesh with the lower part of the sign pushing gear through the meshing teeth; the first detected part is fixedly installed below the first magnetic block, and is aligned with the detection head of the first sensor front and back; in the starting state of pushing the sign, the entire sign delivery distance detection mechanism is in the front end position, the first magnetic block is attracted to the first sensor fixing frame, and the distance between the first sensor and the first detected part is within the distance detection range of the first sensor;
[0029] Moreover, the bar length detection mechanism includes a second guide rod, a second sensor fixing frame, a second magnetic block, a second sensor, a second detection member, a detection transmission rack, a front baffle and a rear baffle; the detection transmission rack and the detection transmission rack of the above-mentioned signature delivery distance detection mechanism use the same rack.
[0030] The second guide rod is guided and supported along the front-to-back direction on the vertical plate below the front end of the material platform support plate and the second guide rod bracket fixed on the upper end of the frame; the second guide rod is vertically fixedly installed with the front baffle and the rear baffle at the set distance in front and back respectively on the second guide rod; the rear end of the second guide rod is fixedly installed with the second sensor fixing frame, the second sensor fixing frame adopts a metal frame, the second sensor is fixed along the front-to-back direction at the lower part of the second sensor fixing frame, the second magnetic block is fixedly installed on the side of the transmission rack for detection, and is arranged front and back opposite to the upper part of the second sensor fixing frame. The second detected part is fixedly installed below the second magnetic block, and is aligned with the detection head of the second sensor in front and back; in the initial state, the entire bar length detection mechanism is in the front end position, at this time, the second magnetic block is attracted to the second sensor fixing frame, and the distance between the second sensor and the second detected part is within the distance detection range of the second sensor.
[0031] Moreover, the cutting and spreading integrated mechanism comprises a cutting and spreading part support frame, a left cutter assembly, a right cutter assembly, a cutter closing drive mechanism, and a cutter spreading mechanism;
[0032] The cutting and spreading part support frame is composed of a front side plate, a rear side plate, and a bottom plate; the left cutter assembly and the right cutter assembly adopt a symmetrical arrangement structure; the left cutter assembly and the right cutter assembly are both composed of a cutter bracket, a cutter shaft, and a plurality of cutter units; the cutter shaft is fixedly supported on the front and rear side plates; the cutter bracket is provided with a shaft mounting hole along the front and rear directions, and the cutter bracket is rotatably connected with the cutter shaft through the shaft mounting hole; the cutter bracket is composed of a plurality of knife arm bracket blocks arranged front and back, and each knife arm bracket block corresponds to a set of The cutter unit is provided with a cutter arm slot on each cutter arm support block; each set of cutter units includes a cutter arm, a cutter seat and a cutter body, and a V-shaped cutter body is provided with the cutter body; the upper end of the cutter arm is plugged into and assembled with the cutter arm slot of the corresponding cutter arm support block to form a fixed connection; the lower end of the cutter arm cooperates with the cutter seat in a manner that it can move up and down and rotate, and the cutter body is fixedly installed on the inner side of the cutter seat; the multiple cutter units on the left cutter assembly and the multiple cutter units on the right cutter assembly are arranged one by one in a manner that the V-shaped cuts are opposite to each other;
[0033] The knife closing drive mechanism includes two left and right groups of horizontal drive units; each group of horizontal drive units includes a knife closing drive cylinder and a knife closing push plate; the knife closing push plate is arranged on the outside of the cutting knife seat, and the knife closing drive cylinder is arranged on the outside of the knife closing push plate, and the cylinder rod end of the knife closing drive cylinder is connected to the outer side of the knife closing push plate for driving.
[0034] Moreover, the knife spreading mechanism is used to realize the synchronous opening of the left and right cutting knife units in sequence from the front end to the rear end, and includes a cam group, a cam group driving mechanism, a slider group, and a slider guide support frame; the cam group is composed of a plurality of spreading action cams arranged coaxially in sequence in the front and rear directions, and the plurality of spreading action cams are arranged in a manner that the cam high points are staggered in sequence along the circumferential direction, and the plurality of spreading action cams are fixed on the same cam shaft; the cam shaft is rotatably supported on the front side plate and the rear side plate of the cutting and spreading part support frame through bearings, and is driven to rotate by the cam group driving mechanism; the cam group driving mechanism is composed of a cam driving motor and a transmission gear; the cam driving motor is fixed to the front side plate or the rear side plate, and the output end of the cam driving motor is fixed A transmission gear is installed, and another transmission gear is fixedly installed at one end of the camshaft, and the two transmission gears are meshed; the slider group is arranged directly below the cam group, and the slider group is composed of a plurality of sliders arranged front and back, and each slider corresponds to an unfolding cam; the slider guide support plate frame is fixed between the front side plate and the rear side plate of the cutting and unfolding part support frame, and is located below the cam group, and is composed of an upper guide bracket and a lower guide bracket, and slider guide grooves are arranged on the upper guide bracket and the lower guide bracket in an upward and relative manner, and the upper and lower ends of the plurality of sliders are respectively inserted into the slider guide grooves in a sliding manner, so as to play a guiding and supporting role for the sliders; the plurality of sliders are arranged one by one in the left and right directions with the knife arm support blocks on both sides. Meshing teeth are arranged on the left and right sides of each slider, and meshing teeth are arranged on the inner side of the knife arm support blocks on the left and right sides, and the meshing teeth on both sides of the slider are respectively meshed with the meshing teeth on the knife arm support blocks on both sides of the corresponding position.
[0035] The advantages and positive effects of the present invention are:
[0036] 1. The present invention can realize the pushing and straightening of the skewer through the skewer feeding mechanism, the skewer straightening mechanism, the feeding mechanism, the bar clamping mechanism, the bar transport mechanism, the feeding mechanism before cutting and unfolding, and the integrated cutting and unfolding mechanism, and can insert the skewer into the center position of the clamped bar after straightening, and realize the precise control of the skewer feeding distance through the skewer feeding distance detection mechanism in the process of skewer threading, thereby ensuring the distance between the front end of the skewer and the front end of the bar, and realizing accurate skewer threading. After skewer threading, the bar transport mechanism rotates and moves the threaded bar to the bar length detection position below, and the bar length detection mechanism is used to detect the bar length. After the bar length is detected, in the process of carrying the threaded bar to rotate, the feeding mechanism before cutting and unfolding is used to receive the material and push the threaded bar to the cutting and unfolding center position, and the integrated cutting and unfolding mechanism successively completes the bisection and gradual unfolding of the bar from front to back, thereby realizing the integrated processing of skewer threading, bisection and unfolding, and achieving better processing quality and higher processing efficiency.
[0037] 2. The overall structure of the present invention is compact. The push-stick and two sets of detection mechanisms use the same power source, and the feeding mechanism before cutting and the removal mechanism of the cut and expanded products use the same power source. On the one hand, it saves power parts, and on the other hand, it is easy to ensure the consistency of the previous and next actions.
[0038] 3. The bar clamping mechanism of the present invention adopts upper and lower matching V-shaped clamping openings for clamping, and is composed of multiple groups of independent clamping units along the length direction of the bar. Each group of clamping units is controlled separately and adopts an elastic clamping structure. On the one hand, it realizes the centering clamping of the bar, and on the other hand, it can meet the clamping of various variable diameter bars, achieving good applicability.
[0039] 4. The integrated cutting and unfolding mechanism of the present invention cooperates with the feeding mechanism before cutting and unfolding, so that after the bar material is sent to the center position after being threaded through the skewers, the bar material is first cut in half by the cutter assemblies on the left and right sides, and then the corresponding slider is gradually pressed down from front to back as the cam moves forward, so that the bar material is gradually unfolded and extended from front to back, achieving a better unfolding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a front view schematic diagram of the overall structure of the present invention (the frame and the feeding structure are not shown, the same below);
[0041] Figure 2 It is a three-dimensional diagram of the overall structure of the present invention from a front view angle;
[0042] Figure 3 It is a three-dimensional diagram of the overall structure of the present invention from a rear view angle;
[0043] Figure 4 4a is a structural diagram of the signature delivery mechanism of the present invention, 4b is a three-dimensional structural diagram from a first angle (with some structures removed);
[0044] Figure 5 It is a structural schematic diagram of the sign straightening mechanism of the present invention;
[0045] Figure 6 It is a structural schematic diagram of the feeding mechanism of the present invention;
[0046] Figure 7 7a is a structural schematic diagram of the bar material clamping mechanism of the present invention; 7b is an overall three-dimensional diagram; 7c is a three-dimensional diagram of the main part of the bar material clamping mechanism;
[0047] Figure 8 8a is a structural diagram of the bar material transfer mechanism of the present invention; 8b is a stereoscopic diagram at a first angle; 8c is a structural diagram of the second angle without the motor mounting plate; 8d is a structural diagram of the elastic clamping block
[0048] Fig. 9 9a is a perspective view of the first angle, 9b is a perspective view of the second angle, and 9c is a perspective view of the third angle; 9d is a schematic diagram of the structure of the clamping block at the rear end of the sign;
[0049] Fig.10 It is a structural schematic diagram of the integrated cutting and expanding mechanism of the present invention, 10a is a plan schematic diagram from the material output end to the input end, 10b is a top view in the direction of 10a, 10c is an overall three-dimensional diagram, 10d is a structural schematic diagram of the main part of the integrated cutting and expanding mechanism; 10e is a coordination diagram of a left and right set of cutter bodies. DETAILED DESCRIPTION
[0050] The structure of the present invention is further described below with reference to the accompanying drawings and by way of examples. It should be noted that the present examples are descriptive rather than restrictive.
[0051] A fully automatic forming and processing equipment for string-shaped food, see Figure 1-Figure 10 The invention point is: it includes a frame, a sign feeding mechanism 5, a sign straightening mechanism 4, a loading mechanism 10, a bar clamping mechanism 3, a bar transfer mechanism 8, a pre-cutting and unfolding material receiving and feeding mechanism 11, a cutting and unfolding integrated mechanism 2, a sign feeding distance detection mechanism 6 and a bar length detection mechanism 7.
[0052] The frame is the basic component of the processing equipment, and its specific structural form is not limited. The upper end of the frame forms a mounting platform for realizing the centralized installation of the above-mentioned functional mechanisms. The frame is not shown in the accompanying drawings.
[0053] The stick feeding mechanism, the stick straightening mechanism, the bar material clamping mechanism and the cutting and unfolding integrated mechanism are arranged in a front-to-back manner.
[0054] The stick delivery mechanism is used to push the stick to the center position of the clamping part of the bar clamping mechanism, and to correct the stick through the stick straightening mechanism before sending it to the center position of the bar clamping mechanism to ensure that the center of the stick is aligned with the center of the bar. The stick delivery mechanism cooperates with the bar clamping mechanism to realize the stick threading operation.
[0055] The stick delivery detection mechanism is used to control the front end position of the stick to ensure the distance between the front end of the stick and the front end of the bar material.
[0056] The feeding mechanism is used to continuously convey the bar materials to the clamping position of the bar material clamping mechanism, and is arranged on the left side of the bar material clamping mechanism.
[0057] The bar material transfer mechanism is used to clamp the exposed rear end part of the skewer after being threaded, and remove the threaded bar from the bar material clamping mechanism by rotating 180° counterclockwise (the bar material clamping mechanism is in an open state at this time), and the bar material length is detected at this position by the bar material length detection mechanism; then the rod material is rotated 180° in the same direction to convey the rod material to a position aligned with the feed port of the integrated cutting and unfolding mechanism, and the threaded bar is unloaded from the bar material transfer mechanism through the pre-expanding and cutting feeding mechanism.
[0058] The pre-cutting and spreading material receiving and feeding mechanism is used to unload the threaded bars on the bar transfer mechanism and convey the bars to the cutting position of the cutting and spreading integrated mechanism.
[0059] The integrated cutting and spreading mechanism is used to realize the bisection of the bar material 9 and the spreading after bisection, and finally realize the output of the formed bar material.
[0060] The above functional mechanisms can specifically adopt the following structural forms:
[0061] The visa agency
[0062] The sign delivery mechanism mainly includes a sign bin and a sign pushing mechanism. The sign bin 5.3 is used to store signs. The sign bin is supported and fixed to the upper end of the support plate 5.1 of the material platform as a whole. It is mainly composed of a storage section located at the upper part and a vertical feeding channel located at the lower part. The storage section can be composed of, but not limited to, a shell with an open left end and two vertical baffles vertically and parallelly fixed to the left opening position of the shell as shown in the attached figure. The vertical feeding channel can be a flat vertical channel composed of four sides, namely, the front, rear, left and right sides, as shown in the attached figure. A feeding port is provided at the bottom of the vertical feeding channel. The width of the feeding port is slightly larger than the diameter of the sign, ensuring that only one sign can pass through at a time. Since there are a large number of signs in the sign bin, an accumulation is formed in the sign bin, in order to ensure that the signs are smoothly discharged from the feeding port according to the set production efficiency. A stick loosening mechanism is provided on the left side of the vertical feeding channel near the upper position to prevent the upper sticks from exerting too much squeezing force on the lower sticks and preventing the sticks from falling smoothly. At the same time, an auxiliary stick lowering mechanism is provided on the right side of the vertical feeding channel near the lower position to exert downward force on the sticks near the lower part. The cooperation between the stick loosening mechanism and the auxiliary stick lowering mechanism ensures the smooth feeding of the sticks.
[0063] The above-mentioned stick release mechanism adopts two coaxially arranged stick release wheels 5.2, and teeth are arranged on the outer circumferential surface of the stick release wheels. The stick release wheels are driven by a stick release motor 5.7 and a chain transmission mechanism to drive the two stick release wheels to rotate counterclockwise, and the teeth exert an upward pushing force on the sticks in the aligned position to loosen the sticks.
[0064] The auxiliary stick-feeding mechanism uses a plurality of coaxial stick-feeding wheels 5.6. The stick-feeding wheels and the stick-releasing wheels can use the same set of driving mechanisms, and the driving mechanisms drive the plurality of stick-feeding wheels to rotate counterclockwise, exerting a downward pushing force on the sticks near the feeding port.
[0065] The stick pushing mechanism is used to receive the sticks that fall from the discharge port of the vertical discharge channel, and push the sticks forward, so that the sticks are straightened by the stick straightening mechanism, and then enter the center position of the clamping part of the bar material clamping mechanism and stop at the set position. The stick pushing mechanism adopts a gear rack transmission mechanism, including a stick pushing rack 5.5, a rack guide support frame, and a stick pushing gear 5.4. The stick pushing gear is arranged below the stick pushing rack, and the stick pushing gear is driven by a stick pushing motor. The upper part of the stick pushing gear is meshed with the teeth arranged at the lower part of the stick pushing rack. The stick pushing rack is driven to move forward and backward by the rotation of the stick pushing gear. The stick pushing rack is slidably supported on the rack guide support frame in the front-to-back direction. Specifically, the rack guide support frame can adopt a square support frame with a slot in the middle of the upper end. The rack guide support frame is fixed on the silo support plate in the front-to-back direction at a position below the silo discharge port. The rack for pushing the sign is embedded in the inner cavity of the rack guide support in a manner that the upper end thereof extends out from the slot at the upper end of the rack guide support frame. Several groups of guide rollers arranged front and back are vertically installed on the left and right sides of the rack for pushing the sign. The guide rollers cooperate with the inner cavity of the rack guide support frame to form a guide support along the front-back direction, which realizes the supporting function of the rack for pushing the sign on the one hand and the front-back guiding function of the rack for pushing the sign on the other hand. A lower concave surface is arranged at the front end of the upper end of the rack for pushing the sign, and the sign pushed forward is supported by the lower concave surface, and the previous pushing force is applied to the sign by the rear side surface of the lower concave surface (in the present invention, the rear side surface is preferably an inclined surface), so that the sign and the rack for pushing the sign move forward synchronously.
[0066] The signing correction mechanism
[0067] It is used to straighten the skewer before it is pushed toward the bar clamping mechanism to ensure that the skewer is inserted into the center of the bar. The skewer straightening mechanism comprises an upper straightening block and a lower straightening block which are arranged relatively to each other. The lower straightening block is fixed to a straightening block bracket 4.1. The upper straightening block 4.3 and the lower straightening block 4.4 are positioned by concave-convex cooperation. A clamping cylinder 4.2 is arranged above the upper straightening block to clamp the upper and lower straightening blocks. The clamping cylinder is vertically connected to the cylinder support frame. A straightening channel 4.5 is formed between the upper straightening block and the lower straightening block for the skewer to pass straight through in the forward direction to achieve straightening. In addition, some accommodating grooves can be arranged below the straightening channel to reduce weight on the one hand and provide chip space on the other.
[0068] The feeding mechanism
[0069] It is used to continuously convey the bar-shaped food to the bar-shaped clamping mechanism at set intervals. The feeding mechanism can adopt the inclined belt conveyor feeding structure shown in the attached figure, and a storage bin 10.1 is set at the lower end of the conveyor belt. A supporting plate 10.2 is installed at a certain distance on the conveyor belt. When the supporting plate runs to the upper end position, a bar-shaped food is output to the bar clamping mechanism.
[0070] The bar clamping mechanism
[0071] It is used to realize the centering clamping of stick-shaped food, and cooperate with the movement of the stick feeding mechanism to complete the centering threading of stick-shaped food. It mainly includes an upper clamping component 3.2, a lower clamping component 3.3, a clamping drive mechanism 3.4 and a clamping base 3.1. The clamping base is used to realize the centralized assembly of the upper clamping component, the lower clamping component and the clamping drive mechanism according to the designed position, and to realize the installation of the entire bar material clamping mechanism on the frame. The clamping base is composed of a right outer connecting frame, a front side plate, a rear side edge, a top plate, and a plurality of partitions 3.1.1 arranged in parallel between the front and rear side plates at a set interval. Specifically, a plurality of partitions and the front and rear side plates are connected by a plurality of connecting rods of a full-length design, and a spacing sleeve is provided on the connecting rod between the partitions, between the frontmost partition and the front side wall, and between the rearmost partition and the rear side plate.
[0072] The upper clamping assembly is composed of a plurality of upper clamping members arranged in parallel in front and back. Each upper clamping member is composed of an upper clamping arm 3.2.1 and an upper clamping head 3.2.2 connected to the lower end of the upper clamping arm. The upper clamping arms of the plurality of upper clamping members are straight arms, and the plurality of upper clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided at the lower part of the upper clamping head.
[0073] The lower clamping assembly is composed of a plurality of lower clamping members arranged in parallel in front and back. Each lower clamping member is composed of a lower clamping arm 3.3.1 and a lower clamping head 3.3.2. The lower clamping arms of the plurality of lower clamping members are L-shaped curved arms, and the lower clamping heads are connected to the lower horizontal end of the L-shaped curved arms. The plurality of lower clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided on the upper part of the lower clamping head.
[0074] Each upper clamping member corresponds to a lower clamping member, and the upper clamping head and the lower clamping head correspond to each other up and down. The V-shaped clamping opening on the upper clamping head and the V-shaped clamping opening on the lower clamping part are arranged in an upward and downward manner. When the upper clamping member and the lower clamping member move relative to each other to a closed position, the centering clamping of the bar material is achieved through the upper and lower V-shaped clamping openings. The clamping length of the upper clamping assembly and the lower clamping assembly for the bar material should reach the length covering the entire bar material. In addition, in order to achieve a larger clamping area for the bar material, the upper clamping head and the lower clamping head both adopt a combined structure. Specifically, they both include an intermediate clamping head piece integrally formed with the corresponding clamping arm and one or more front clamping pieces connected to the front side by bolts and one or more rear clamping pieces connected to the rear side. The multiple clamping heads at the lower end of each clamping arm are arranged in the opposite direction of the V-shaped clamping opening. The V-shaped clamping openings of the multiple clamping pieces on the upper clamping member and the V-shaped clamping openings of the multiple clamping pieces on the corresponding lower clamping member are arranged in an opposite direction one by one.
[0075] The clamping drive mechanism is used to drive the upper clamping assembly and the lower clamping assembly to move in opposite directions to achieve clamping of the bar. The clamping drive assembly adopts a gear rack meshing mechanism driven by a cylinder, and mainly includes a clamping drive cylinder 3.4.1, a push plate 3.4.5, a rod guide plate 3.4.2 and multiple groups of clamping drive units. Each group of clamping drive units mainly includes a first rack
[0076] 3.4.8, a second rack 3.4.7, two transmission gears 3.4.9, a connecting block 3.4.6, a vertical guide rod 3.4.3 and a compression spring 3.4.4. The first rack and the second rack are respectively arranged on the inner side of the upper clamping arm and the inner side of the lower clamping arm, and can be formed in an integral structure with the corresponding clamping arm, or a split fixed combination structure. The two transmission gears are arranged between the two racks in an upper and lower manner, and both form tooth meshing with the two racks. The connecting block is fixedly connected to the lower clamping arm in the horizontal direction, and a vertical through hole is arranged on the right side of the lower clamping arm on the connecting block, and the vertical guide rod is limited upward and is installed in the vertical through hole in a clearance fit manner. The compression spring is sleeved on the vertical guide rod, and a spring limiting portion is arranged in the upper middle position of the vertical guide rod, which contacts the upper end of the compression spring to limit the upper end of the compression spring.
[0077] A cylinder bracket 3.1.2 is fixed to the right upper end of the clamping base, and the clamping drive cylinder is vertically fixed on the cylinder bracket with the cylinder rod facing downward. The lower cylinder rod end of the clamping drive cylinder is fixedly connected to the upper end of the push plate, which is used to drive the push plate to move up and down. A plurality of rod holes are arranged on the lower horizontal plate portion of the cylinder push plate along the front-to-back direction, and the cylinder push plate is respectively connected with the vertical guide rods of multiple groups of clamping drive units through the plurality of rod holes, and the lower horizontal plate portion of the cylinder push plate is arranged between the bottom of the compression spring and the top of the plurality of connecting blocks, and contacts with the lower end of the compression spring to limit the lower end of the compression spring. The rod guide plate is fixedly connected to the right outer connecting frame of the clamping base, and a guide hole is arranged on the rod guide plate along the front-to-back direction, and a guide fit is formed with the upper part of the vertical guide rods of multiple groups of clamping drive units through the plurality of guide holes.
[0078] When the rod of the clamping drive cylinder is extended, the connecting block is pressed down by the push plate, and the connecting block transmits power to the lower clamping part, and the lower clamping part moves downward. Through the meshing of the second rack-gear-first rack, the power is transmitted to the upper clamping part at the same time, and the upper clamping part is synchronously driven upward to realize the opening of the bar clamping mechanism. In the open state, the loading mechanism can be used to load the material. When the rod of the clamping drive cylinder is retracted, the pressure of the spring drives the lower clamping part upward and the upper clamping part downward. In this way, according to the cross-sectional dimensions of different parts of the bar, the upper clamping parts and the lower clamping parts at various locations can realize the shape-conforming centering clamping, which can meet the clamping of bars of the same diameter and bars of different diameters at various parts, and can achieve a better clamping effect.
[0079] The bar material transfer mechanism
[0080] It is used to rotate the stick-shaped food on the skewer counterclockwise 180° from the clamping position to the rod length detection mechanism position to detect the length of the rod. It mainly includes a rotating drum 8.1, an elastic clamping block 8.4, and a rotating drum driving mechanism. The front end of the rotating drum is rotatably supported on the front supporting plate of the rotating drum, and the rear end of the rotating drum is rotatably supported on the rear supporting plate 8.5 of the rotating drum. The rotating drum driving mechanism is arranged on the rear side of the rear supporting plate of the rotating drum. The rotating drum driving mechanism can adopt a meshing transmission mechanism of a small gear 8.8 and a large gear 8.7 driven by a servo motor 8.6. The small gear is driven by a servo motor, and the servo motor is fixedly installed on the motor mounting plate on the rear side of the rear supporting plate of the rotating drum. The large gear is coaxially fixedly connected to the rear end of the rotating drum. Two front and rear support plates are coaxially fixed on the drum at the front side of the rear support plate of the drum, which are marked as 8.2 and 8.3 in the attached drawings respectively. Two elastic clamping blocks are fixed radially outward at two positions set at 180° near the edge of the front and rear support plates, and the two elastic clamping blocks on the front support plate correspond to the two elastic clamping blocks on the rear support plate one by one along the front-to-back direction, and each corresponding two elastic clamping blocks constitute a group of clamping components. The elastic clamping blocks are radially processed with an S-shaped bending elastic arm part 8.4.1 and a hook-shaped fixed arm part 8.4.2, and an elastic clamping groove 8.4.3 with a hole opening to one side is formed between the outer end of the elastic clamping arm and the hook fixed arm. When a group of clamping components rotates to the top position, the two clamping blocks are respectively located at the front and rear positions of the upper and lower straightening blocks with a set gap, and the clamping grooves of the two clamping blocks are aligned with the straightening channels on the straightener. When the stick feeding mechanism pushes the stick forward, the stick passes through the clamping groove through the front part. When the stick is pushed forward and in place, the back part of the stick is clamped by the clamping grooves of the two clamping blocks. As the drum rotates, the stick and the bar material on the stick are transferred from the stick insertion position to the bar length detection position in sequence. The bar length detection mechanism detects the bar length, and then rotates 180°. During the rotation, the material is unloaded.
[0081] The feeding mechanism before cutting and spreading mainly includes a material receiving bent plate 11.1, a material receiving bent plate swinging drive mechanism, a rear end clamping block 11.3, a feeding rack 11.4, a feeding gear 11.9, a feeding drive motor 11.5, a material unloading cam 11.8, a material unloading swing arm 11.7, etc.
[0082] The material receiving bent plate is used to hold the bar material at the front end of the feeding port of the integrated expansion and cutting mechanism, and is driven to swing at a certain angle by the material receiving bent plate swing driving mechanism, and the material receiving bent plate driving mechanism includes a driving rod 11.2, a transmission chain 11.12, a first transmission sprocket 11.10, a second transmission sprocket 11.11, a driving swing arm 11.13 and a driving cam 11.14. The front end of the driving rod is fixedly connected with the upper part of the material receiving bent plate, and the rear part of the driving rod is installed on the rear support plate at the rear of the drum and is located on the right side of the large gear at the rear of the drum. The first transmission sprocket is fixedly installed at the rear end of the driving rod, and the second transmission sprocket is installed on the rear side of the rear support plate. The driving cam is coaxially installed with the large gear, and the upper end of the driving swing arm is hinged to the rear side of the rear support plate, and the right side of the driving swing arm contacts the outer surface of the driving cam. The middle part of the transmission chain is wound and meshed with the second transmission sprocket, one end of the transmission chain is wound and meshed with the first transmission sprocket, and the end of the transmission body is fixedly connected to the corresponding part of the first transmission chain by welding or the like, and the other end of the transmission chain is connected to the lower end of the driving arm.
[0083] The rear end clamping block 11.3 of the skewer is composed of a clamping block body 11.3.1 and two clamping pieces 11.3.2 embedded in the front end of the clamping block body and symmetrically arranged on the left and right. The two clamping pieces are arranged in an eight-shaped shape with the wide mouth facing backwards. A clamping groove 11.3.4 is formed between the two clamping pieces, an upper stopper 11.3.3 is arranged at the upper part of the clamping groove, and an eight-shaped guide opening is arranged at the lower part of the clamping groove to guide the rear end of the skewer into the upper clamping groove. The clamping block structure ensures that the rod material for the skewer can only be transported to the front end. The upper end of the rear end clamping block of the skewer is fixedly connected to the front end of the feed rack, and the feed rack passes through the rear support plate and meshes with the lower part of the feed gear, and the feed gear is driven by the feed drive motor.
[0084] The unloading cam is fixedly installed on the rotating drum and is located on the front side of the rear support plate. The upper end of the unloading swing arm is connected to the bottom of the straightening block bracket through an elastic hinge 11.6. The left side of the unloading swing arm is in contact with the outer surface of the unloading cam. A unloading stop convex is provided on the right side of the unloading swing arm. The unloading stop convex applies a downward force to the rear end of the skewer close to the rod material, so that the rod material can fall smoothly after being threaded through the skewer.
[0085] When the rod material is passed through the skewer, the upper end of the skewer is guided into the clamping groove by the action of the upper end stop block in the clamping groove, and the rear end of the skewer falls off from the opening position of the elastic clamping groove on the rear elastic clamping block under the action of the unloading swing arm, and the position of the skewer close to the rod material falls off from the opening position of the elastic clamping groove on the front elastic clamping block, so that the skewer rod material is unloaded from the rod material transfer mechanism as a whole, and the unloaded rod material is received by the rod material receiving bent plate; then, as the feeding rack moves forward, the skewer rod material is pushed to the center position of the cutting material.
[0086] The delivery distance detection mechanism:
[0087] Used to control the distance that the pick is pushed forward, see the figure, mainly including the first guide rod 6.6, the detection rod 6.8, the first sensor fixing frame 6.5, the first magnetic block 6.2, the first sensor 6.4, the first detected part 6.3 and the detection transmission rack 6.1. The first guide rod is guided and supported on the vertical plate below the front end of the material table support plate and the first guide rod bracket fixed on the upper end of the frame in the front-to-back direction. The front end of the first guide rod is fixed with an upward support plate 6.7, and a detection rod extending backward is fixed at the upper end of the support plate in the front-to-back direction. The rear end of the detection rod is the detection contact end. The rear end of the first guide rod is fixedly installed with the first sensor fixing frame. The first sensor fixing frame adopts a metal frame. The first sensor is fixed at the lower part of the first sensor fixing frame in the front-to-back direction. The detection distance of the first sensor is 1-2mm. The first magnetic block is fixedly installed on the side of the detection transmission rack and is arranged opposite to the front and back of the upper part of the first sensor fixing frame. The detection transmission rack is slidably mounted on the rack guide rail in the front-to-back direction, and the rack guide rail is fixedly mounted on the support frame below the material table support plate in the front-to-back direction. The detection transmission rack is provided with meshing teeth on the upper part, which mesh with the lower part of the push-sign gear through the meshing teeth. The first detected part is fixedly mounted below the first magnetic block and aligned with the detection head of the first sensor in the front-to-back direction.
[0088] In the initial state of pushing the stick, the entire stick distance detection mechanism is in the front end position. At this time, the first magnetic block and the first sensor fixing frame are attracted, and the distance between the first sensor and the first detected part is within the distance detection range of the first sensor. In the process of pushing the stick, in the front stage of pushing the stick, the detection transmission rack drives other structural parts to move backward under the action of the stick pushing gear. When the rear end of the detection rod contacts the front end of the bar material, it is subjected to the resistance of the bar material and overcomes the suction between the first sensor fixing frame and the first magnetic block. The first guide long rod, the detection rod, the first sensor fixing frame and the first sensor stop moving backward, while the first magnetic block and the first detected part continue to move backward under the drive of the detection transmission rack, resulting in the disappearance of the detection signal of the first sensor. The control system of the processing equipment calculates the distance between the front end of the stick and the front end of the bar material from the moment when the signal of the first sensor disappears, and controls the number of revolutions of the stick pushing motor through the distance to realize the detection of the stick distance. When the front end of the bamboo stick reaches the front end of the bar material, the bar material clamping mechanism is released, and the stick is pushed forward continuously until the stick is completely out of the bin.
[0089] The bar length detection mechanism:
[0090] It is used to detect the length of the bar material, and mainly includes a second guide rod 7.1, a second sensor fixing frame 7.4, a second magnetic block 7.6, a second sensor 7.5, a second detection member 7.7, a detection transmission rack, a front baffle 7.2 and a rear baffle 7.3. The detection transmission rack is the same as the detection transmission rack of the above-mentioned delivery distance detection mechanism.
[0091] The second long guide rod is guided and supported along the front-to-back direction on the vertical plate below the front end of the material table support plate and on the second guide rod bracket fixed at the upper end of the frame. On the second long guide rod, an upward front baffle and a rear baffle are vertically fixedly installed at a set distance in front and back. The rear end of the second long guide rod is fixedly installed with the second sensor fixing frame. The second sensor fixing frame adopts a metal frame. The second sensor is fixed along the front-to-back direction at the lower part of the second sensor fixing frame. The detection distance of the second sensor is 1-2mm. The second magnetic block is fixedly installed on the side of the transmission rack for detection, and is arranged front and back opposite to the upper part of the second sensor fixing frame. The second detected part is fixedly installed below the second magnetic block, and is aligned front and back with the detection head of the second sensor.
[0092] In the initial state, the entire bar length detection mechanism is at the front end position. At this time, the second magnetic block is attracted to the second sensor fixing frame, and the distance between the second sensor and the second detected part is within the distance detection range of the second sensor. At this time, the front end of the bar that has been pierced with the sign and rotates to the bottom with the drum is located behind the front baffle, and the rear end of the sign contacts the front end surface of the rear baffle; as the sign feeding mechanism enters the sign pushing process, driven by the detection transmission rack, the entire bar length detection mechanism moves backward. Under the action of the front baffle, the pierced bar moves backward as a whole. When the rear end of the bar contacts the front end of the elastic clamping block on the front side of the corresponding position, the bar is limited, causing the second guide rod, the second sensor fixing frame, the second sensor, the front baffle and the rear baffle to stop moving backward, while the second magnetic block and the second detected part continue to move backward under the drive of the detection transmission rack. Subsequently, in the process of the push rack moving backward and resetting, the detection transmission rack moves forward in the opposite direction, pushing the rear end of the sign through the rear baffle, so that the bar at the rod length detection position moves forward and resets.
[0093] The detected value of the bar length is used by the control system to control the cutting position of the bar and the movement process of the unfolding after calculation.
[0094] The cutting and unfolding integrated mechanism:
[0095] It mainly includes a cutting and spreading part support frame 2.1, a left cutter assembly 2.3, a right cutter assembly 2.2, a cutter closing drive mechanism 2.4, and a cutter spreading mechanism 2.5.
[0096] The cutting and spreading support frame is mainly composed of a front side plate 2.1.1, a rear side plate 2.1.2, and a bottom plate 2.1.3. The left cutter assembly and the right cutter assembly adopt a symmetrical arrangement structure. Both the left cutter assembly and the right cutter assembly are composed of a cutter bracket 2.3.2, a cutter shaft 2.3.1, and multiple groups of cutter units. The cutter shaft is fixedly supported on the front and rear side plates. The cutter bracket is provided with a shaft mounting hole along the front and rear direction, and the cutter bracket is rotatably connected with the cutter shaft through the shaft mounting hole. The cutter bracket is composed of a plurality of knife arm bracket blocks arranged front and back, each knife arm bracket block corresponds to a group of cutter units, and a knife arm slot is provided on each knife arm bracket block. Each group of cutter units includes a cutter arm 2.3.3, a cutter seat 2.3.4 and a cutter body 2.3.5, and a V-shaped incision is provided on the cutter body. The upper end of the cutter arm is plugged into the knife arm slot of the corresponding knife arm bracket block to form a fixed connection. The lower end of the cutter arm cooperates with the cutter seat in a manner that it can move and rotate up and down. Specifically, the lower end of the cutter arm can adopt a round head, and a vertical slot is provided on the cutter seat. The width of the vertical slot matches the diameter of the round head of the cutter arm, and the round head of the cutter arm is inserted into the vertical slot in a manner that it can move and rotate up and down. The cutter body is fixedly installed on the inner side of the cutter seat. The multiple cutter units on the left cutter assembly and the multiple cutter units on the right cutter assembly are arranged one by one in a manner that the V-shaped incisions are opposite. The front and rear sides of the cutter seat of the left and right cutter units are provided with guide vertical plates 2.4.1 to guide the cutter seat.
[0097] The knife closing drive mechanism is used to drive the multiple groups of cutter units on the left side to rotate synchronously in the counterclockwise direction around the corresponding cutter rotating shaft and the multiple groups of cutter units on the right side to rotate synchronously in the clockwise direction around the corresponding cutter rotating shaft. The V-shaped cuts on both sides cross to achieve knife closing. During the knife closing process, the bar material placed in the middle position is cut in half. The knife closing drive mechanism includes two groups of left and right horizontal drive units; each group of horizontal drive units includes a knife closing drive cylinder 2.4.3 and a knife closing push plate 2.4.2. The knife closing push plate is arranged on the outside of the cutter seat, and the knife closing drive cylinder is arranged on the outside of the knife closing push plate. The cylinder rod end of the knife closing drive cylinder is connected to the outside of the knife closing push plate. The cylinder rods of the knife closing drive cylinders on both sides extend to push the corresponding knife closing push plate inward, and the knife closing push plate pushes the cutter seat inward, and finally the cutter body is pushed inward to achieve the double cutting of the bar material.
[0098] The knife spreading mechanism is used to realize the synchronous opening of the left and right cutting knife units in sequence from the front end to the rear end. During the opening process, the feeding rack of the feeding mechanism before cutting and spreading is cooperated to move forward, and the pick in the center of the bar material is pushed forward to realize the sequential unfolding of the cut bar material from front to back. The knife spreading mechanism mainly includes a cam group 2.5.4, a cam group driving mechanism, a slider group 2.5.7, and a slider guide support frame. The cam group is composed of a plurality of unfolding action cams arranged in sequence in the front and rear coaxial directions. The plurality of unfolding action cams are arranged in a manner that the cam high points are staggered in sequence along the circumferential direction, and the plurality of unfolding action cams are fixed on the same camshaft. The camshaft is rotatably supported on the front side plate and the rear side plate of the cutting and spreading support frame through bearings, and is driven to rotate by the cam group driving mechanism. The cam group driving mechanism is composed of a cam driving motor 2.5.1 and a transmission gear. The cam driving motor is fixed on the front side plate or the rear side plate, and a transmission gear 2.5.2 is fixedly installed at the output end of the cam driving motor, and another transmission gear 2.5.3 is fixedly installed at one end of the camshaft, and the two transmission gears are meshed. The slider group is arranged directly below the cam group, and the slider group is composed of a plurality of sliders arranged front and back, and each slider corresponds to an unfolding cam. The slider guide support plate frame is fixed between the front side plate and the rear side plate of the cutting and unfolding part support frame and is located below the cam group. It is composed of an upper guide bracket 2.5.5 and a lower guide bracket 2.5.6. The upper guide bracket and the lower guide bracket are provided with slider guide grooves in an upward and opposite manner. The upper ends and lower ends of the plurality of sliders are respectively inserted into the slider guide grooves in a manner of being slidable up and down, so as to play a guiding and supporting role for the sliders.
[0099] A plurality of sliders are arranged in a one-to-one correspondence with the knife arm support blocks on both sides along the left-right direction. Meshing teeth are arranged on the left and right sides of each slider, and meshing teeth are arranged on the inner sides of the knife arm support blocks on the left and right sides. The meshing teeth on both sides of the slider mesh with the meshing teeth on the knife arm support blocks on both sides at corresponding positions.
[0100] The above-mentioned left cutter body and right cutter body are both supported on the bottom plate of the cutting and spreading part support frame. In order to avoid the cutter body from swinging and displacing during the movement, so as to ensure the cutting quality, a blade upper limit vertical plate 2.7 and a blade lower limit vertical plate 2.8 are also provided. The upper end of the blade upper limit vertical plate is fixed on the transverse fixing plate 2.6 provided below the lower guide bracket, and the transverse fixing plate is fixed between the front side plate and the rear side plate of the cutting and spreading part support frame in the horizontal direction. The lower end of the blade upper limit vertical plate is provided with a limit comb tooth, which is inserted into the gap between the left and right sides of the cutter body, so as to limit the upper part of the cutter body and eliminate the gap between the cutter bodies. The lower end of the blade lower limit vertical plate is vertically fixedly connected to the bottom plate of the cutting and spreading part support frame, and the upper end of the blade lower limit vertical plate is provided with a limit comb tooth, which is inserted into the gap between the left and right sides of the cutter body, so as to limit the lower part of the cutter body and eliminate the gap between the cutter bodies.
[0101] During the cutting and spreading process, the rods after being threaded with skewers are transported to the center position of the cut one by one through the front-cutting and spreading feeding mechanism, and the cylinder rods of the knife driving cylinders on both sides are extended at the same time, driving the left and right cutting units to rotate inward (close to the center position of the cut) around the corresponding rotating shaft to cut the rods. When the bar cutting is completed, the feeding mechanism pushes the rear part of the skewers forward, and the cam driving motor is started at the same time to drive the cam group to rotate. From front to back, the high points of the cams contact with the corresponding sliders below in turn, pushing the sliders downward, and the sliders are engaged with the teeth to transmit power to the cutting units on both sides, so that the cutting units on both sides swing outward at the same time to achieve opening. As the cutting unit opens, the skewers drive the opened part of the rods to move forward, thereby achieving the spreading of the rods.
[0102] In order to realize the removal of the products after cutting and forming, the present invention is also provided with a finished product removal mechanism 1. The finished product removal mechanism includes a pneumatic clamping claw 1.1 and an output rod 1.2. The pneumatic clamping claw adopts a two-claw structure, which is fixed to the front end of the output rod in a way that the two claws are opened downward, the rear part of the output rod is guided on the rear support vertical plate behind the rotating drum, and the front part of the output rod is guided on the guide frame, and the guide frame is fixed on the horizontal fixing plate below the lower guide bracket to realize the front and rear guide support of the output rod. Meshing teeth are provided at the lower end of the output rod, and the meshing teeth form a tooth mesh with the upper part of the above-mentioned feeding gear, so that the output rod and the feeding rack can move synchronously in opposite directions through the feeding gear.
[0103] In addition to the above-mentioned technical features, structural parts such as sensors for detecting whether the signature feeding rack has moved back into position and the material feeding rack has moved back into position are also provided.
[0104] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
Claims
1. A fully automatic forming and processing equipment for string-shaped food, characterized in that: It includes a frame and a stick feeding mechanism, a stick straightening mechanism, a feeding mechanism, a bar clamping mechanism, a bar transfer mechanism, a pre-cutting and spreading feeding mechanism, a cutting and spreading integrated mechanism, a stick feeding distance detection mechanism and a bar length detection mechanism which are centrally installed on the frame; The stick feeding mechanism, stick straightening mechanism, bar clamping machine and cutting and unfolding integrated mechanism are arranged in a front-to-back manner; The stick feeding mechanism includes a stick bin and a stick pushing mechanism, which is used to push the sticks output from the lower end of the stick bin to the center of the clamping part of the bar material clamping mechanism, and to correct the deviation through the straightening channel of the stick straightening mechanism before sending them to the center of the bar material clamping mechanism, so that the center of the stick is aligned with the center of the bar material. The stick feeding mechanism cooperates with the bar material clamping mechanism to realize the stick threading operation; The stick delivery detection mechanism is used to control the front end position of the stick to ensure the distance between the front end of the stick and the front end of the bar material. The feeding mechanism is arranged on the left side of the bar material clamping mechanism, and is used to continuously convey the bar material to the clamping position of the bar material clamping mechanism; The bar material clamping mechanism comprises an upper clamping assembly, a lower clamping assembly, a clamping drive mechanism and a clamping base; the clamping drive mechanism is driven and cooperated with the upper and lower clamping assemblies simultaneously, so that the upper and lower clamping assemblies can be slidably mounted on the clamping base in a manner that the V-shaped clamping openings are opposite to each other; The bar material transfer mechanism adopts a rotating drum mechanism, which clamps the exposed rear end part of the skewer after being threaded by two front and rear elastic clamping blocks fixed to the rear part of the rotating drum. When the bar material clamping mechanism is in the open state, it rotates 180° counterclockwise to remove the skewered bar from the bar material clamping mechanism and transport it to the bar material length detection position, and the bar material length is detected by the bar material length detection mechanism; then it rotates 180° in the same direction. During the rotation process, the skewered bar is unloaded from the bar material transfer mechanism through the pre-expansion and cutting feeding mechanism, and the skewered bar is aligned with the feed port of the cutting and unfolding integrated mechanism. The material receiving and feeding mechanism before cutting and spreading includes a material receiving part and a material feeding part, which is used to unload the threaded bars on the bar transfer mechanism and convey the bars forward to the cutting position of the cutting and spreading integrated mechanism; The integrated cutting and spreading mechanism comprises a cutting part and a spreading part, which are used to realize the cutting of the bar material and the gradual spreading from front to back after the cutting, and finally realize the output of the formed bar material.
2. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The stick bin is integrally supported and fixed on the upper end of the material table support plate, and is composed of a material storage section located at the upper part and a vertical feeding channel located at the lower part, and a feeding port for only one stick to pass through is arranged at the bottom of the vertical feeding channel; a stick releasing mechanism is arranged on the left side of the vertical feeding channel near the upper position, and the stick releasing mechanism adopts two stick releasing wheels arranged coaxially, and teeth are arranged on the outer circumferential surface of the stick releasing wheels; the stick releasing wheels are driven by a stick releasing motor and a chain transmission mechanism, and the two stick releasing wheels are driven to rotate counterclockwise, and an upward sending force is applied to the sticks in the corresponding position through the teeth to loosen the sticks; an auxiliary stick lowering mechanism is arranged on the right side of the vertical feeding channel near the lower position, and the auxiliary stick lowering mechanism adopts multiple stick feeding wheels arranged coaxially, and the stick feeding wheels and the stick releasing wheels adopt the same set of driving mechanisms, and the multiple stick feeding wheels are driven to rotate counterclockwise by the driving mechanism, so as to apply a downward pushing force to the sticks near the feeding port.
3. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The sign pushing mechanism adopts a gear rack transmission mechanism; It includes a stick pushing rack, a rack guide support frame, and a stick pushing gear; the stick pushing gear is arranged below the stick pushing rack, the stick pushing gear is driven by a stick pushing motor, and the upper part of the stick pushing gear is meshed with the teeth arranged at the lower part of the stick pushing rack; The rack guide support frame is fixed on the hopper support plate in the front-to-back direction at a position below the hopper discharge port; a concave surface is provided at the front upper end of the skewers pushing rack, the skewers pushed forward are supported by the concave surface, and the previous pushing force is applied to the skewers through the rear side surface of the concave surface, so that the skewers and the skewers pushing rack can move forward synchronously.
4. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The clamping base is composed of a right outer connecting frame, a front side plate, a rear side edge, a top plate, and a plurality of partitions arranged in parallel between the front and rear side plates at a set interval; The upper clamping assembly is composed of a plurality of upper clamping members arranged in parallel in front and back; each upper clamping member is composed of an upper clamping arm and an upper clamping head connected to the lower end of the upper clamping arm; the upper clamping arms of the plurality of upper clamping members are straight arms, and the plurality of upper clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided at the lower part of the upper clamping head; The lower clamping assembly is composed of a plurality of lower clamping members arranged in parallel in front and back; each lower clamping member is composed of a lower clamping arm and a lower clamping head; the lower clamping arms of the plurality of lower clamping members are L-shaped bent arms, and the lower clamping heads are connected to the lower horizontal end of the L-shaped bent arms; the plurality of lower clamping arms are respectively connected to the same side of the plurality of partitions in a manner of being guided and matched up and down, and a V-shaped clamping opening is provided on the upper part of the lower clamping head; Each upper clamping piece corresponds to a lower clamping piece, and the upper clamping head and the lower clamping head correspond to each other up and down, the V-shaped clamping opening on the upper clamping head and the V-shaped clamping opening on the lower clamping part are arranged relatively to each other up and down, and when the upper clamping piece and the lower clamping piece move relative to each other to a closed position, the centering clamping of the bar material is achieved through the upper and lower V-shaped clamping openings.
5. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The clamping drive assembly adopts a gear rack meshing mechanism driven by a cylinder, including a clamping drive cylinder, a push plate, a rod guide plate and multiple groups of clamping drive units; each group of clamping drive units corresponds to a group of matching upper clamping parts and lower clamping parts; each group of clamping drive units includes a first rack, a second rack, two transmission gears, a connecting block, a vertical guide rod and a compression spring; the first rack and the second rack are respectively arranged on the inner side of the upper clamping arm and the inner side of the lower clamping arm, and the two transmission gears are arranged between the two racks according to the upper and lower directions, and both form tooth meshing with the two racks; the connecting block is fixedly connected to the lower clamping arm in the horizontal direction, and a vertical through hole is provided on the connecting block on the right side of the lower clamping arm, and the vertical guide rod is limited upward and is installed in the vertical through hole in a clearance fit manner; the compression spring is sleeved on the vertical guide rod, and a spring limiting portion is provided at the upper and middle position of the vertical guide rod, which contacts the upper end of the compression spring to achieve the limitation of the upper end of the compression spring; A cylinder bracket is fixed on the right upper end of the clamping base, and the clamping drive cylinder is vertically fixed on the cylinder bracket with the cylinder rod facing downward; the lower cylinder rod end of the clamping drive cylinder is fixedly connected to the upper end of the push plate, and a plurality of rod through holes are provided on the lower cross plate portion of the cylinder push plate along the front-to-back direction, and the cylinder push plate is respectively connected with the vertical guide rods of the plurality of clamping drive units through the plurality of rod through holes, and the lower cross plate portion of the cylinder push plate is provided between the bottom of the compression spring and the top of the plurality of connecting blocks, and contacts with the lower end of the compression spring to limit the lower end of the compression spring; the rod guide plate is fixedly connected to the right side outer connecting frame of the clamping base, and a guide hole is provided on the rod guide plate along the front-to-back direction, and a guiding match is formed with the upper part of the vertical guide rods of the plurality of clamping drive units through the plurality of guide holes.
6. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The bar material transfer mechanism includes a rotating drum, an elastic clamping block, and a rotating drum driving mechanism; the front end of the rotating drum is rotatably supported on the front supporting vertical plate of the rotating drum, and the rear end of the rotating drum is rotatably supported on the rear supporting vertical plate of the rotating drum; the rotating drum driving mechanism is arranged on the rear side of the rear supporting vertical plate of the rotating drum, and adopts a meshing transmission mechanism of a small gear and a large gear driven by a servo motor, the small gear is driven by a servo motor, and the servo motor is fixedly installed on the motor mounting plate on the rear side of the rear supporting vertical plate of the rotating drum, and the large gear is coaxially fixedly connected with the rear end of the rotating drum; two front and rear support plates are coaxially fixed on the rotating drum at the front side of the rear supporting vertical plate of the rotating drum, and the front and rear support plates are 180 degrees near the edge. °Two elastic clamping blocks are fixedly extended radially at the two positions set, and the two elastic clamping blocks on the front support plate correspond one to one with the two elastic clamping blocks on the rear support plate along the front-to-back direction, and each corresponding two elastic clamping blocks constitute a group of clamping components; the elastic clamping blocks are radially processed with an S-shaped elastic arm portion and a hook-shaped fixed arm portion, and an elastic clamping groove with an opening toward one side is formed between the outer end of the elastic clamping arm and the hook fixed arm; when a group of clamping components rotates to the top position, the two clamping blocks are respectively located at the front and rear positions of the straightening mechanism with a set gap, and the clamping grooves of the two clamping blocks are aligned with the straightening channel.
7. The fully automatic forming and processing equipment for skewered food according to claim 6, characterized in that: The feeding mechanism before cutting and spreading includes a material receiving bent plate, a material receiving bent plate swinging driving mechanism, a clamping block at the rear end of the skewer, a feeding rack, a feeding gear, a feeding driving motor, a material unloading cam, and a material unloading swing arm; the material receiving bent plate, the material receiving bent plate swinging driving mechanism, the clamping block at the rear end of the skewer, the material unloading cam, and the material unloading swing arm constitute the material receiving part; the feeding rack, the feeding gear, and the feeding driving motor constitute the material feeding part; The driving mechanism of the present invention comprises a driving rod, a transmission chain, a first transmission sprocket, a second transmission sprocket, a driving swing arm and a driving cam; the front end of the driving rod is fixedly connected with the upper part of the material receiving bending plate, and the rear end of the driving rod is fixedly connected with the rear supporting plate at the rear of the rotating drum and is located on the right side of the large gear at the rear of the rotating drum; the first transmission sprocket is fixedly installed at the rear end of the driving rod, and the second transmission sprocket is installed on the rear side of the rear supporting plate; the driving cam is coaxially installed with the large gear, the upper end portion of the driving swing arm is hingedly connected to the rear side of the rear supporting plate, and the right side of the driving swing arm contacts the outer surface of the driving cam; the middle part of the transmission chain is meshed with the second transmission sprocket, one end of the transmission chain is meshed with the first transmission sprocket, and the end of the transmission chain is fixedly connected to the corresponding part of the first transmission chain by welding or the like, and the other end of the transmission chain is connected with the lower end of the driving arm. The rear end clamping block of the skewer is composed of a clamping block body and two clamping pieces embedded in the front end of the clamping block body and are symmetrical on the left and right. The two clamping pieces are arranged in an eight-shaped shape with the large opening facing backwards. A clamping groove is formed between the two clamping pieces. An eight-shaped guide opening is arranged at the lower part of the clamping groove to guide the rear end of the skewer into the upper clamping groove. The upper end part of the rear end clamping block of the skewer is fixedly connected to the front end of the feed rack. The feed rack passes through the rear support plate and meshes with the lower part of the feed gear. The feed gear is driven by a feed drive motor. The unloading cam is fixedly mounted on the rotating drum and is located on the front side of the rear support plate. The upper end of the unloading swing arm is connected to the bottom of the straightening block bracket through an elastic hinge. The left side of the unloading swing arm is in contact with the outer surface of the unloading cam. A unloading stop convex is provided on the right side of the unloading swing arm. The unloading stop convex applies a downward force to the rear end of the skewer close to the rod material, so that the rod material can fall smoothly after being threaded through the skewer.
8. The fully automatic forming and processing equipment for skewered food according to claim 3, characterized in that: The signature delivery distance detection mechanism includes a first guide long rod, a detection rod, a first sensor fixing frame, a first magnetic block, a first sensor, a first detected member and a transmission rack for detection; the first guide long rod is guided and supported along the front-to-back direction on a vertical plate below the front end of the material table support plate and on a first guide rod bracket fixed at the upper end of the frame; an upward support plate is fixed to the front end of the first guide long rod, and a detection rod extending backward is fixed to the upper end of the support plate along the front-to-back direction, and the rear end of the detection rod is a detection contact end; the first sensor fixing frame is fixedly installed at the rear end of the first guide long rod, and the first sensor is fixed to the lower part of the first sensor fixing frame along the front-to-back direction; the first magnetic block is fixedly installed at the detection The side of the transmission rack is used, and is arranged front to back opposite to the upper part of the first sensor fixing frame; the detection transmission rack is slidably installed on the rack guide rail along the front and back direction, and the rack guide rail is fixedly installed on the support frame below the material table support plate along the front and back direction; the upper part of the detection transmission rack is provided with meshing teeth, which mesh with the lower part of the sign pushing gear through the meshing teeth; the first detected part is fixedly installed below the first magnetic block, and is aligned front to back with the detection head of the first sensor; in the starting state of pushing the sign, the entire sign delivery distance detection mechanism is in the front end position, the first magnetic block is attracted to the first sensor fixing frame, and the distance between the first sensor and the first detected part is within the distance detection range of the first sensor; The bar length detection mechanism includes a second guide long rod, a second sensor fixing frame, a second magnetic block, a second sensor, a second detection member, a detection transmission rack, a front baffle and a rear baffle; the detection transmission rack and the detection transmission rack of the above-mentioned signature delivery distance detection mechanism use the same rack; the second guide long rod is guided and supported along the front-to-back direction on a vertical plate below the front end of the material table support plate and on a second guide rod bracket fixed at the upper end of the frame; the second guide long rod is vertically fixedly installed with an upward front baffle and a rear baffle at a set distance front and back on the second guide long rod; the second sensor fixing frame is fixedly installed at the rear end of the second guide long rod, and the second sensor fixing frame adopts a metal frame, and the second sensor is fixed along the front-to-back direction on the lower part of the second sensor fixing frame, and the second magnetic block is fixedly installed on the side of the detection transmission rack, and is arranged opposite to the upper part of the second sensor fixing frame. The second detected part is fixedly installed under the second magnetic block and is aligned front and back with the detection head of the second sensor; in the initial state, the entire bar length detection mechanism is in the front end position, at this time, the second magnetic block and the second sensor fixing frame are attracted, and the distance between the second sensor and the second detected part is within the distance detection range of the second sensor.
9. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The integrated cutting and spreading mechanism comprises a cutting and spreading part support frame, a left cutter assembly, a right cutter assembly, a cutter closing drive mechanism, and a cutter spreading mechanism; The cutting and spreading part support frame is composed of a front side plate, a rear side plate, and a bottom plate; the left cutter assembly and the right cutter assembly adopt a symmetrical arrangement structure; the left cutter assembly and the right cutter assembly are both composed of a cutter bracket, a cutter shaft, and a plurality of cutter units; the cutter shaft is fixedly supported on the front and rear side plates; the cutter bracket is provided with a shaft mounting hole along the front and rear directions, and the cutter bracket is rotatably connected with the cutter shaft through the shaft mounting hole; the cutter bracket is composed of a plurality of knife arm bracket blocks arranged front and back, and each knife arm bracket block corresponds to a set of The cutter unit is provided with a cutter arm slot on each cutter arm support block; each set of cutter units includes a cutter arm, a cutter seat and a cutter body, and a V-shaped cutter body is provided with the cutter body; the upper end of the cutter arm is plugged into and assembled with the cutter arm slot of the corresponding cutter arm support block to form a fixed connection; the lower end of the cutter arm cooperates with the cutter seat in a manner that it can move up and down and rotate, and the cutter body is fixedly installed on the inner side of the cutter seat; the multiple cutter units on the left cutter assembly and the multiple cutter units on the right cutter assembly are arranged one by one in a manner that the V-shaped cuts are opposite to each other; The knife closing drive mechanism includes two left and right groups of horizontal drive units; each group of horizontal drive units includes a knife closing drive cylinder and a knife closing push plate; the knife closing push plate is arranged on the outside of the cutting knife seat, and the knife closing drive cylinder is arranged on the outside of the knife closing push plate, and the cylinder rod end of the knife closing drive cylinder is connected to the outer side of the knife closing push plate for driving.
10. The fully automatic forming and processing equipment for skewered food according to claim 1, characterized in that: The knife spreading mechanism is used to realize the synchronous opening of the left and right cutting knife units in sequence from the front end to the rear end, and includes a cam group, a cam group driving mechanism, a slider group, and a slider guide support frame; the cam group is composed of a plurality of spreading action cams arranged coaxially in sequence in the front and rear directions, and the plurality of spreading action cams are arranged in a manner that the cam high points are staggered in sequence along the circumferential direction, and the plurality of spreading action cams are fixed on the same cam shaft; the cam shaft is rotatably supported on the front side plate and the rear side plate of the cutting and spreading part support frame through bearings, and is driven to rotate by the cam group driving mechanism; the cam group driving mechanism is composed of a cam driving motor and a transmission gear; the cam driving motor is fixed on the front side plate or the rear side plate, and the output end of the cam driving motor is fixedly installed A transmission gear is installed, and another transmission gear is fixedly installed at one end of the camshaft, and the two transmission gears are meshed; the slider group is arranged directly below the cam group, and the slider group is composed of a plurality of sliders arranged front and back, and each slider corresponds to an unfolding cam; the slider guide support plate frame is fixed between the front side plate and the rear side plate of the cutting and unfolding part support frame and is located below the cam group, and is composed of an upper guide bracket and a lower guide bracket, and slider guide grooves are arranged on the upper guide bracket and the lower guide bracket in an upward and relative manner, and the upper and lower ends of the plurality of sliders are respectively inserted into the slider guide grooves in a sliding manner, so as to play a guiding and supporting role for the sliders; the plurality of sliders are arranged one by one in the left and right directions with the knife arm support blocks on both sides. Meshing teeth are arranged on the left and right sides of each slider, and meshing teeth are arranged on the inner side of the knife arm support blocks on the left and right sides, and the meshing teeth on both sides of the slider are respectively meshed with the meshing teeth on the knife arm support blocks on both sides of the corresponding position.
Citation Information
Patent Citations
Full-automatic gluten skewer processing machine
CN210841541U
Pipe clamping mechanism
CN218533562U
Z-shaped pattern skewering and garland all-in-one machine for gluten skewers
CN219877419U
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