Waste collection and treatment device for waste steel crushing line

By designing magnetic separator and related mechanisms, the problem of low waste collection and treatment efficiency of scrap steel crushing lines is solved, and more efficient adsorption and separation of magnetic substances is achieved, ensuring smooth production flow and stable equipment operation, improving the economic benefits of scrap steel recycling and Environmental benefits.

CN119114280AActive Publication Date: 2024-12-13NANTONG COTTON MACHINERY
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Patent Information

Application Number
CN202411185677.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2024-12-13
Estimated Expiration
2044-08-27

AI Technical Summary

Technical Problem

The scrap steel crushing line is inefficient in collecting and processing waste generated during operation, resulting in problems such as equipment blockage, interruption of production processes, uneven product quality and waste of recyclable resources.

Method used

A scrap steel crushing line waste collection and treatment device including a magnetic separator, a displacement material pushing mechanism, a dead corner cleaning mechanism and a magnetic separating surface enhancement mechanism are designed to absorb magnetic substances through a magnetic roller and ensure that the displacement material pushing mechanism and a dead corner cleaning mechanism are used to ensure that The material is evenly distributed and the cleaning of dead corner areas increases the surface area of ​​the magnetic roller to improve the adsorption and separation of magnetic substances.

Benefits of technology

It improves the adsorption and separation efficiency of magnetic substances, prevents material accumulation, ensures smooth production flow, improves processing efficiency and product purity, extends the service life of the equipment and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a scrap steel crushing line waste collecting and processing device, and relates to the technical field of steelmaking, the scrap steel crushing line waste collecting and processing device comprises a magnetic separator of a rectangular frame structure, and the inner wall of the upper end of the magnetic separator is rotationally connected with a magnetic roller which is used for adsorbing magnetic substances to the surface and is brought out of a magnetic separation area along with rotation; the bottom end of the outer wall of the side, close to the magnetic roller, of the magnetic separator is fixedly connected with a discharging hopper used for guiding materials subjected to magnetic separation treatment to a designated collecting area, a displacement pushing mechanism is arranged at the lower end of the center of the side, close to the feeding hopper, of the magnetic separator, and dead corner cleaning mechanisms are arranged on the outer walls of the two sides, close to the magnetic roller, of the magnetic separator. A magnetic separation area increasing mechanism is arranged on the outer wall of the center of the side, close to the magnetic roller, of the magnetic separator, and materials can more dispersedly and evenly pass through a magnetic separation area through mutual cooperation of a transverse rake plate and a longitudinal rake plate and transverse and longitudinal cross reciprocating motion of a displacement material pushing mechanism. And each material is ensured to have sufficient opportunities to be in contact with the magnetic field.
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Description

Technical Field

[0001] The invention relates to the technical field of steelmaking, and in particular to a waste material collecting and processing device for a scrap steel crushing line. Background Art

[0002] In modern industrial production, the recycling and reuse of scrap steel has become an important link. As the key equipment for processing scrap steel, the scrap steel crushing line plays an important role in improving the efficiency and quality of scrap steel recycling. With the rapid development of the steel industry, the demand for scrap steel is increasing. Traditional scrap steel processing methods are often inefficient and cannot meet the needs of large-scale production. The emergence of scrap steel crushing lines effectively solves this problem by crushing and sorting scrap steel to convert it into raw materials that can be directly used. However, during the operation of the scrap steel crushing line, the collection and treatment of waste materials faces many challenges. On the one hand, there are many types of waste materials generated during the crushing process, including metal debris, non-metallic impurities, dust, etc. The physical and chemical properties of these waste materials are different, which brings difficulties to collection and treatment. For example, metal debris has irregular shapes and is easy to scatter; non-metallic impurities are mixed with metal debris and are difficult to separate. On the other hand, the amount of waste materials generated is large. If they cannot be collected and treated in a timely and effective manner, they will not only take up a lot of space, but also may pollute the environment. For example, the flying of dust will affect the air quality, and the discharge of wastewater may cause water pollution. In order to solve these problems, relevant technologies are constantly developing. For example, advanced dust collection equipment is used to collect dust, and magnetic separation technology is used to separate metal and non-metallic impurities. However, the current technology still has some shortcomings, such as high equipment cost, unsatisfactory treatment effect, and complex operation and maintenance. Therefore, further research and improvement of waste collection and treatment technology of scrap steel crushing line has important practical significance, which is helpful to improve the economic and environmental benefits of scrap steel recycling; There are still the following defects in specific use: 1. The accumulation and agglomeration of materials can easily lead to internal blockage of the equipment, hindering the normal flow of materials, thereby interrupting or slowing down the production process and reducing the overall production efficiency. At the same time, uneven material distribution and agglomeration may lead to insufficient mixing, affecting the uniformity of product ingredients, resulting in uneven quality of the final product. The accumulated and agglomerated materials may produce uneven pressure and friction on the inner wall of the equipment, stirring device and other parts, accelerating the wear and damage of the equipment and shortening the service life of the equipment.

[0003] 2. In addition, if the magnetic particles are not effectively selected, it means that recyclable resources are wasted. Furthermore, if the magnetic particles are missed, additional cleaning or separation steps may be required, thereby increasing production costs. At the same time, if the magnetic particles are not effectively separated, it may affect the quality of the final product, especially in industries with high purity requirements.

[0004] In view of this, the present invention proposes a waste collection and processing device for a scrap steel crushing line to make up for and improve the deficiencies of the prior art. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a waste collection and processing device for a scrap steel crushing line to solve the technical problems raised in the above background technology.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a waste material collection and processing device for a scrap steel crushing line, comprising a magnetic separator with a rectangular frame structure, wherein the inner wall of the upper end of the magnetic separator is rotatably connected to a magnetic drum for adsorbing magnetic materials on the surface and being taken out of the magnetic separation area as it rotates, the bottom end of the outer wall of one side of the magnetic separator close to the magnetic drum is fixedly connected to a discharge hopper for guiding the material after magnetic separation to a designated collection area, the top of one side of the magnetic separator is fixedly connected to a feed hopper for guiding the material to be processed into the magnetic separation area, the outer wall of the bottom end of one side of the magnetic separator close to the magnetic drum is fixedly connected to a distribution hopper for collecting non-magnetic materials separated by the magnetic drum, the outer walls of both sides of the magnetic separator close to the magnetic drum are fixedly connected to a motor for driving the magnetic drum to rotate, the lower center end of one side of the magnetic separator close to the feed hopper is provided with a displacement pushing mechanism, the outer walls of both sides of the magnetic separator close to the magnetic drum are provided with a dead corner cleaning mechanism, and the outer wall of the center of one side of the magnetic separator close to the magnetic drum is provided with a magnetic separation surface increasing mechanism; The displacement pushing mechanism is used to evenly distribute the materials in the magnetic separation area; The dead corner cleaning mechanism is used to effectively capture and separate magnetic substances in corners that are not easily adsorbed by the magnetic separator; The magnetic separation surface increasing mechanism is used to increase the surface area of ​​the magnetic roller by friction and to capture the magnetic substances more comprehensively.

[0007] Furthermore, the displacement pushing mechanism includes a support frame fixedly connected to the outer wall of the side of the magnetic separator away from the feed hopper, the top inner wall of the support frame on the side away from the magnetic separator is slidably connected with a slide plate, the outer walls on both sides of the slide plate away from the support frame are fixedly connected with transverse rake plates, the middle ends of the outer walls on both sides of the support frame close to the slide plate are fixedly connected with symmetrical plates, the outer walls of the side of the symmetrical plates away from the slide plate are slidably connected with a movable plate, the lower end of the slide plate close to the support frame is fixedly connected with a snap plate, the outer walls on both sides of the snap plate away from the support frame are fixedly connected with longitudinal rake plates, the inner part of the snap plate is slidably connected with a card shaft, the end of the card shaft away from the snap plate is rotatably connected with a rotating rod, and the end of the rotating rod away from the card shaft is fixedly connected with a driving shaft.

[0008] Furthermore, a slide rail groove is arranged inside the top end of the support frame away from the magnetic separator, the slide plate is slidably connected to the inside of the slide rail groove, multiple teeth are arranged on both sides of the outer walls of the two transverse rake plates, and the longitudinal rake plates and the transverse rake plates are both in the same vertical plane with the feed hopper.

[0009] Furthermore, a wavy groove is provided on the surface of one side of the skateboard close to the symmetrical plate, a convex shaft is provided at the lower end of the movable plate and is slidably connected to the inside of the wavy groove provided on the surface of one side of the skateboard close to the symmetrical plate, an arc groove is provided inside the buckle plate, the buckle shaft is slidably connected to the arc groove provided inside the buckle plate, and a reduction motor is externally connected to the shaft output end of the drive shaft away from the rotating rod.

[0010] Furthermore, the dead angle cleaning mechanism includes a ring gear fixedly connected to the outer wall of one side of the driving shaft close to the rotating rod, the outer wall of one side of the ring gear is provided with a helical gear, the outer wall of the spiral gear is provided with a support plate at the top of the outer wall of the side away from the ring gear, the outer wall of the spiral gear is rotatably connected to a left fixed shaft disk on the side away from the support plate, the outer wall of the left fixed shaft disk on the side away from the spiral gear is fixedly connected to a left cam, the left cam is eccentrically fixedly connected to a transfer rod on the side away from the left fixed shaft disk, the outer wall of the left fixed shaft disk on the side away from the left cam is connected to a connecting rod, the bottom end of the transfer rod on the side away from the left cam is fixedly connected to a wedge block, the top end of the wedge block on the side away from the transfer rod is rotatably connected to an external rod, the end of the external rod away from the wedge block is provided with a right cam, and the right cam is rotatably connected to the right fixed shaft disk at the axis center on the side away from the external rod.

[0011] Furthermore, one end of the support plate away from the helical gear is fixedly connected to the inner wall of the support frame, the helical gear is rotatably connected to the lower end surface of the support plate, and the helical gear and the ring gear are meshed with each other to form a meshing transmission.

[0012] Furthermore, the outer walls on both sides of the wedge block are provided with a plurality of protruding tip blocks, the external connecting rod is fixedly connected to the eccentric part of the right cam, and the end of the connecting rod away from the left fixed shaft disc is connected to the outer wall of the right fixed shaft disc.

[0013] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0014] Furthermore, the square block and the bidirectional screw rod constitute a ball screw structure, the outer wall of one end of the upper connecting rod close to the upper friction cylinder is fixedly connected to a torsion spring, the rectangular block and the bidirectional screw rod constitute a ball screw structure, the outer wall of one end of the lower connecting rod close to the lower friction cylinder is fixedly connected to a spring, the lower friction cylinder and the upper friction cylinder are on the same vertical plane, and the surfaces of the lower friction cylinder and the upper friction cylinder are covered with sandpaper made of silicon carbide.

[0015] Furthermore, the outer wall of one side of the bidirectional screw rod away from the square block is rotatably connected to an upper diamond block, the outer wall of one side of the upper diamond block away from the bidirectional screw rod is fixedly connected to an upper curtain, the outer wall of one side of the bidirectional screw rod away from the upper diamond block is rotatably connected to a lower diamond block, and the outer wall of one side of the lower diamond block away from the bidirectional screw rod is fixedly connected to a lower curtain, and the positional relationship of the upper curtain and the lower curtain are both tangent to the outer wall of the magnetic drum.

[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention utilizes the cooperation between the transverse rake plate and the longitudinal rake plate, and the transverse and longitudinal cross reciprocating motion of the displacement pusher mechanism can make the material more dispersed and uniform through the magnetic separation area, ensuring that each material has sufficient opportunity to contact the magnetic field, thereby greatly improving the adsorption and separation effect of the magnetic substance. Secondly, it prevents the material from being locally accumulated during the falling process, ensures that the material can flow smoothly, and avoids the magnetic material being covered or missed due to accumulation. At the same time, the uniformly dispersed material can pass through the magnetic separation area more quickly, thereby increasing the processing volume per unit time, thereby improving the production efficiency of the entire magnetic separation operation. Furthermore, the distribution of the material in the magnetic field is more reasonable, and the effective magnetic field space of the magnetic separator is fully utilized, thereby avoiding local idleness and waste of the magnetic field. In addition, whether the material is granular, powdery or blocky, the displacement pusher mechanism can adjust the movement speed and amplitude to make the material reach the best dispersion state, thereby enhancing the adaptability of the magnetic separator to different types of materials; (2) The present invention utilizes the wedge block and the connecting rod to cooperate with each other, and the dead angle cleaning mechanism can ensure that the material is effectively captured and separated during the falling process, even if the magnetic material is in the corner position where the magnetic separator is not easily adsorbed, thereby significantly improving the precision and accuracy of the magnetic separation. At the same time, by cleaning the dead angle, it can be ensured that the material is more fully processed during the magnetic separation process, thereby improving the separation effect. In addition, by adding the dead angle cleaning mechanism, the dead angle cleaning mechanism can be regularly or automatically cleaned. The dead angle cleaning mechanism can regularly or automatically clean these areas, reduce downtime, and improve the operating efficiency of the equipment; (3) The present invention utilizes the upper friction cylinder and the lower friction cylinder to cooperate with each other. The friction between the upper friction cylinder and the magnetic roller can remove impurities and non-magnetic substances that may be adsorbed on the surface of the magnetic roller, keep the surface of the magnetic roller clean and effectively exert the magnetism, thereby improving the adsorption capacity and separation effect of the magnetic material, and significantly improving the magnetic separation efficiency. At the same time, the existence of the magnetic separation surface increasing mechanism increases the effective contact area between the magnetic roller and the material, which means that in the same time and space, more materials can fully contact with the magnetic roller, thereby improving the processing capacity of the magnetic separator. In addition, the friction effect helps to optimize the magnetic field distribution on the surface of the magnetic roller, making the magnetic field more uniform and stable, which makes the magnetic material more uniform during the adsorption process, reduces the omission and deviation of the magnetic material, and through continuous friction and cleaning, reduces the instability and vibration of the equipment caused by the uneven attachments on the surface of the magnetic roller, thereby ensuring that the magnetic separator can operate stably for a long time and reduce the failure rate. Finally, the surface wear and attachments are removed in time, which reduces the damage to the magnetic roller, extends the service life of the magnetic roller, and reduces the cost of equipment replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a partial three-dimensional structure of the displacement pushing mechanism of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the position relationship between the slide plate and the transverse rake plate of the present invention; Figure 4 It is a three-dimensional structural schematic diagram of the position relationship between the snap plate and the longitudinal rake plate of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the positional relationship between the ring gear and the helical gear of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the positional relationship between the left fixed shaft disc and the right fixed shaft disc of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the positional relationship between the upper friction cylinder and the lower friction cylinder of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the positional relationship between the bidirectional screw rod and the square block and the rectangular block of the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the positional relationship between the upper blind and the lower blind of the present invention.

[0018] The numbers in the figure are: 1, magnetic separator; 11, magnetic drum; 12, discharge hopper; 13, feed hopper; 14, distribution hopper; 15, motor; 2, displacement pushing mechanism; 21, support frame; 22, slide plate; 23, horizontal rake plate; 24, symmetrical plate; 25, moving plate; 26, snap plate; 27, longitudinal rake plate; 28, clamping shaft; 29, rotating rod; 210, driving shaft; 3, dead angle cleaning mechanism; 31, ring gear; 32, spiral gear; 33, left fixed shaft disc; 34, left cam; 35, transfer rod ; 36, connecting rod; 37, wedge block; 38, external rod; 39, right cam; 310, right fixed shaft disk; 311, support plate; 4, magnetic separation and surface increasing mechanism; 41, upper cam shaft; 42, lower cam shaft; 43, two-way screw rod; 44, upper transfer buckle; 45, upper connecting rod; 46, upper friction cylinder; 47, square block; 48, rectangular block; 49, lower transfer buckle; 410, lower connecting rod; 411, lower friction cylinder; 555, upper diamond block; 666, upper blind; 777, lower diamond block; 888, lower blind. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention; Embodiments of the present invention A waste collection and processing device for a scrap steel crushing line, reference Figure 1 As shown, it is a magnetic separator 1 with a rectangular frame structure, the inner wall of the upper end of the magnetic separator 1 is rotatably connected to a magnetic drum 11 for adsorbing magnetic materials on the surface and being taken out of the magnetic separation area as it rotates, the bottom end of the outer wall of the magnetic separator 1 on one side close to the magnetic drum 11 is fixedly connected to a discharge hopper 12 for guiding the materials after magnetic separation to a designated collection area, the top of one side of the magnetic separator 1 is fixedly connected to a feed hopper 13 for guiding the materials to be processed into the magnetic separation area, and the outer wall of the bottom end of the magnetic separator 1 on one side close to the magnetic drum 11 is fixedly connected to a separation hopper 14 for collecting non-magnetic materials separated by the magnetic drum 11; In view of the above-mentioned waste collection and processing device for a scrap steel crushing line, it can be specifically implemented as follows: A displacement pushing mechanism 2 is provided at the central lower end of one side of the magnetic separator 1 close to the feed hopper 13, a dead angle cleaning mechanism 3 is provided on the outer walls of both sides of the magnetic separator 1 close to the magnetic drum 11, and a magnetic separation surface increasing mechanism 4 is provided on the central outer wall of one side of the magnetic separator 1 close to the magnetic drum 11; refer to Figure 2 As shown, the displacement pushing mechanism 2 is used to evenly distribute the material in the magnetic separation area; refer to Figure 2 As shown, the displacement pushing mechanism 2 includes a support frame 21 fixedly connected to the outer wall of the side of the magnetic separator 1 away from the feed hopper 13, a slide plate 22 is slidably connected to the inner wall of the top end of the side of the support frame 21 away from the magnetic separator 1, and the outer walls of the two sides of the slide plate 22 away from the support frame 21 are fixedly connected with transverse rake plates 23, and the middle ends of the outer walls of the two sides of the support frame 21 close to the slide plate 22 are fixedly connected with symmetrical plates 24, and the outer walls of the one side of the symmetrical plates 24 away from the slide plate 22 are slidably connected with a movable plate 25, and the lower end of the side of the slide plate 22 close to the support frame 21 is fixedly connected with a snap plate 26, and the outer walls of the two sides of the snap plate 26 away from the support frame 21 are fixedly connected with longitudinal rake plates 27, and the inner part of the snap plate 26 is slidably connected with a clamping shaft 28, and the end of the clamping shaft 28 away from the clamping plate 26 is rotatably connected with a rotating rod 29, and the end of the rotating rod 29 away from the clamping shaft 28 is fixedly connected with a driving shaft 210; refer to Figure 3 As shown, a slide rail groove is provided inside the top of the side of the support frame 21 away from the magnetic separator 1, and the slide plate 22 is slidably connected inside the slide rail groove. A plurality of teeth are provided on both sides of the outer wall of the two transverse rake plates 23, and the longitudinal rake plates 27 and the transverse rake plates 23 are both on the same vertical plane with the feed hopper 13; refer to Figure 4 As shown, a wave-shaped groove is provided on the surface of one side of the slide plate 22 close to the symmetrical plate 24, a convex shaft is provided at the lower end of the movable plate 25 and is slidably connected to the inside of the wave-shaped groove provided on the surface of one side of the slide plate 22 close to the symmetrical plate 24, an arc groove is provided inside the buckle plate 26, and the clamping shaft 28 is slidably connected to the arc groove provided inside the buckle plate 26, and the output end of the drive shaft 210 away from the rotating rod 29 is externally connected to a reduction motor; Summary 1: Compared with the prior art, when processing materials with uneven particle sizes, the materials are prone to accumulation and agglomeration. The lateral and longitudinal cross-reciprocating motion of the displacement pushing mechanism 2 of the present invention can make the materials more dispersed and evenly pass through the magnetic separation area, ensuring that each material has sufficient opportunity to contact the magnetic field, thereby greatly improving the adsorption and separation effect of the magnetic substance. Secondly, it prevents the phenomenon of local accumulation of materials during the falling process, ensures that the materials can flow smoothly, and avoids the magnetic materials being covered or missed due to accumulation. At the same time, the evenly dispersed materials can pass through the magnetic separation area more quickly, increasing the processing volume per unit time, thereby improving the production efficiency of the entire magnetic separation operation. Furthermore, the distribution of materials in the magnetic field is more reasonable, and the effective magnetic field space of the magnetic separator is fully utilized, avoiding local idleness and waste of the magnetic field. Regardless of whether the material is granular, powdery or blocky, the displacement pushing mechanism 2 can adjust the movement speed and amplitude to make the material reach the best dispersion state, thereby enhancing the adaptability of the magnetic separator 1 to different types of materials.

[0020] refer to Figure 5 As shown, the dead corner cleaning mechanism 3 is used to effectively capture and separate the magnetic substances in the corners that are not easily adsorbed by the magnetic separator 1; refer to Figure 5 As shown, the dead angle cleaning mechanism 3 includes a ring gear 31 fixedly connected to the outer wall of the driving shaft 210 near the rotating rod 29, a helical gear 32 is arranged on the outer wall of one side of the ring gear 31, a support plate 311 is arranged on the top of the outer wall of the helical gear 32 away from the ring gear 31, a left fixed shaft disc 33 is rotatably connected to the outer wall of the side of the helical gear 32 away from the support plate 311, a left fixed shaft disc 33 is fixedly connected to the outer wall of the side of the left fixed shaft disc 33 away from the helical gear 32, and a left cam 34 is fixedly connected to the outer wall of the side of the left fixed shaft disc 33 away from the helical gear 32, and the left cam 34 is away from the outer wall of the left fixed shaft disc 33. A transfer rod 35 is eccentrically fixedly connected to one side of the left fixed shaft disc 33, a connecting rod 36 is connected to the outer wall of the left fixed shaft disc 33 away from the left cam 34, a wedge block 37 is fixedly connected to the bottom end of the transfer rod 35 away from the left cam 34, an external rod 38 is rotatably connected to the top end of the wedge block 37 away from the transfer rod 35, a right cam 39 is provided at one end of the external rod 38 away from the wedge block 37, and a right fixed shaft disc 310 is rotatably connected to the axis of the right cam 39 away from the external rod 38; refer to Figure 6 As shown, one end of the support plate 311 away from the helical gear 32 is fixedly connected to the inner wall of the support frame 21, and the helical gear 32 is rotatably connected to the lower end surface of the support plate 311, and the helical gear 32 and the ring gear 31 are meshed with each other to form a meshing transmission; refer to Figure 6 As shown, the outer walls of both sides of the wedge block 37 are provided with a plurality of protruding tip blocks, the external connecting rod 38 is fixedly connected to the eccentric part of the right cam 39, and the end of the connecting rod 36 away from the left fixed shaft disc 33 is connected to the outer wall of the right fixed shaft disc 310; Summary 2: Compared with the prior art, when processing fine materials containing trace magnetic impurities, there are magnetic particles that may be missed in the magnetic separator 1. The dead corner cleaning mechanism 3 of the present invention can ensure that the material is in the process of falling, even if the magnetic material is in the corner position where the magnetic separator 1 is not easily adsorbed. It can also be effectively captured and separated, thereby significantly improving the precision and accuracy of magnetic separation. At the same time, by cleaning the dead corners, it can be ensured that the material is more fully processed during the magnetic separation process, thereby improving the separation effect. In addition, by cleaning the dead corners, it can be ensured that the material is more fully processed during the magnetic separation process, thereby improving the separation effect. By adding the dead corner cleaning mechanism 3, the dead corner cleaning mechanism 3 can be cleaned regularly or automatically. The mechanism for cleaning dead corners can clean these areas regularly or automatically, reduce downtime, and improve the operating efficiency of the equipment.

[0021] refer to Figure 7 As shown, the magnetic separation surface increasing mechanism 4 is used to increase the surface area of ​​the magnetic roller 11 by friction and capture the magnetic material more comprehensively; refer to Figure 7 As shown, the magnetic separation surface increasing mechanism 4 includes an upper convex shaft 41 sleeved on the outer wall of the ring gear 31 near the driving shaft 210, the upper convex shaft 41 is eccentrically fixedly connected to the side of the driving shaft 210 away from the driving shaft 210, and the lower convex shaft 42 is rotatably connected to the bidirectional screw rod 43 at the bottom axis of the side away from the upper convex shaft 41, and the upper end outer wall of the bidirectional screw rod 43 is provided with a square block 47, and the outer walls of the two sides of the square block 47 away from the bidirectional screw rod 43 are rotatably connected to the upper transfer buckle 44, and the upper transfer buckle 44 is away from the bidirectional screw rod 43. An upper connecting rod 45 is fixedly connected to the outer wall of one end of the upper connecting rod 45, and an upper friction cylinder 46 is rotatably connected to the bottom end of the upper connecting rod 45 away from the upper transfer buckle 44. A rectangular block 48 is arranged on the outer wall of one end of the bidirectional screw rod 43 away from the square block 47. The outer walls of the rectangular block 48 on both sides away from the bidirectional screw rod 43 are rotatably connected to the lower transfer buckles 49. The end of the lower transfer buckle 49 away from the rectangular block 48 is fixedly connected to the lower connecting rod 410, and the outer wall of one end of the lower connecting rod 410 away from the lower transfer buckle 49 is rotatably connected to the lower friction cylinder 411. refer to Figure 8 As shown, the square block 47 and the bidirectional screw 43 form a ball screw structure, the outer wall of one end of the upper connecting rod 45 close to the upper friction cylinder 46 is fixedly connected to a torsion spring, the rectangular block 48 and the bidirectional screw 43 form a ball screw structure, the outer wall of one end of the lower connecting rod 410 close to the lower friction cylinder 411 is fixedly connected to a spring, the lower friction cylinder 411 and the upper friction cylinder 46 are on the same vertical plane, and the surfaces of the lower friction cylinder 411 and the upper friction cylinder 46 are covered with sandpaper made of silicon carbide; refer to Fig. 9As shown, the outer wall of one side of the bidirectional screw rod 43 away from the square block 47 is rotatably connected to the upper diamond block 555, the outer wall of one side of the upper diamond block 555 away from the bidirectional screw rod 43 is fixedly connected to the upper blind 666, the outer wall of one side of the bidirectional screw rod 43 away from the upper diamond block 555 is rotatably connected to the lower diamond block 777, the outer wall of one side of the lower diamond block 777 away from the bidirectional screw rod 43 is fixedly connected to the lower blind 888, and the position relationship between the upper blind 666 and the lower blind 888 are tangent to the outer wall of the magnetic drum 11; Summary 3: Compared with the prior art, when magnetic separation is performed on mixed materials with large differences in magnetic strength, it is difficult for the magnetic separator 1 to accurately separate materials with different magnetic strengths. The friction between the rotating upper friction cylinder 46 and the magnetic roller 11 of the present invention can remove impurities and non-magnetic substances that may be adsorbed on the surface of the magnetic roller 11, keep the surface of the magnetic roller 11 clean and the magnetism effectively exerted, thereby improving the adsorption capacity and separation effect of magnetic materials, and significantly improving the magnetic separation efficiency. At the same time, the existence of the magnetic separation surface increasing mechanism 4 increases the effective contact area between the magnetic roller 11 and the material, which means that in the same time and space, more materials can be fully contacted with the magnetic roller 11. The contact between the magnetic drum 11 and the magnetic roller 11 is improved, thereby improving the processing capacity of the magnetic separator 1. Furthermore, the friction effect helps to optimize the magnetic field distribution on the surface of the magnetic drum 11, making the magnetic field more uniform and stable, which makes the magnetic material more uniform during the adsorption process, reduces the omission and deviation of the magnetic material, and through continuous friction and cleaning, reduces the unstable operation and vibration of the equipment caused by the uneven attachments on the surface of the magnetic drum 11, thereby ensuring that the magnetic separator 1 can operate stably for a long time and reduce the occurrence rate of failures. Finally, the surface wear and attachments are removed in time, which reduces the damage to the magnetic drum 11, extends the service life of the magnetic drum 11, and reduces the cost of equipment replacement and maintenance.

[0022] The complete working principle and steps of the above embodiment are as follows: Initial qualification: Figure 1 As shown, first, the material is fed into the feed hopper 13 of the magnetic separator 1, usually in a continuous or intermittent manner. Then, after entering the magnetic separator 1, the material is evenly distributed on the surface of the magnetic drum 11 through the distribution device in the feed hopper 13. Secondly, the magnetic field inside the magnetic separator 1 is generated by the magnetic drum 11 to attract the magnetic substances in the material, and these magnetic substances are adsorbed to the surface of the magnetic drum 11. Finally, since the magnetic substances are adsorbed on the magnetic drum 11, non-magnetic substances such as stones and impurities will continue to flow and be discharged through the discharge hopper 12. Then, when the magnetic drum 11 is driven by the motor 15 to rotate, the adsorbed magnetic substances will be stripped off. This is usually achieved by a cleaning device such as a scraper or a cleaning brush to remove the magnetic substances from the surface of the magnetic drum 11 and collect them in the feed hopper 13. When using: Displacement pusher mechanism for evenly distributing materials in magnetic separation area 2 steps: like Figure 3 to Figure 4 As shown, in the process of the material falling through the feed hopper 13 and being adsorbed on the surface of the magnetic drum 11 by the magnetic field, the reduction motor connected to the output end of one end of the drive shaft 210 is started, and then the reduction motor drives the drive shaft 210 to rotate, so that the rotation of the drive shaft 210 drives the rotating rod 29 connected to the outer wall of one side of the drive shaft 210 to rotate, and thus the rotation of the rotating rod 29 drives the card shaft 28 fixedly connected to one end of the rotating rod 29 to move synchronously, and the card shaft 28 is slidably connected to the arc groove opened inside the snap plate 26, so that as the deflection displacement trajectory of the card shaft 28 is in the arc groove opened inside the snap plate 26, it realizes reciprocating longitudinal movement, so the longitudinal movement of the card shaft 28 will push the snap plate 26 to reciprocate horizontally The lateral reciprocating movement of the snap plate 26 will synchronously drive the slide plate 22 fixedly connected to the outer wall of one side of the snap plate 26 to move horizontally in the slide rail groove opened inside the top of the support frame 21, so that the lateral horizontal movement of the slide plate 22 will cause the moving plate 25 slidably connected to the wave-shaped groove opened on the surface of the slide plate 22 to move longitudinally reciprocatingly on the outer wall of the symmetrical plate 24, so that the lateral horizontal displacement of the slide plate 22 will synchronously drive the lateral rake plates 23 fixedly connected to the outer walls of both sides of the slide plate 22 to realize the random distribution of the materials falling from the feed hopper 13 in the lateral horizontal direction; Dead corner cleaning mechanism 3 steps to effectively capture and separate magnetic materials in corners that are not easily adsorbed by magnetic separator 1: like Figures 5 and 6 As shown, when the reduction motor drives the driving shaft 210 to rotate, the ring gear 31 fixedly connected to the outer wall of one side of the driving shaft 210 will rotate synchronously, and then the helical gear 32 meshing with the ring gear 31 will rotate, thereby the left fixed shaft disc 33 rotatably connected to the lower end of one side of the helical gear 32 will rotate along with the rotation of the helical gear 32, and at the same time, a connecting rod 36 is connected to the outer wall of one side of the left fixed shaft disc 33, and the end of the connecting rod 36 away from the left fixed shaft disc 33 is connected to the outer wall of the right fixed shaft disc 310, so that when the left fixed shaft disc 33 rotates, it will drive the right fixed shaft disc 310 to rotate, and the helical gear 32 The left cam 34 fixedly connected to the bottom end of the side away from the left fixed shaft disc 33 will also rotate, so that the transfer rod 35 eccentrically fixedly connected to one end of the left cam 34 will reciprocate longitudinally, so that the wedge block 37 fixedly connected to the outer wall of one end of the transfer rod 35 will also synchronously reciprocate longitudinally, so that the longitudinal reciprocating movement of the wedge block 37 will also pull the external rod 38 to reciprocate longitudinally, and then the longitudinal reciprocating movement of the external rod 38 will push the right cam 39 to rotate, thereby pulling the wedge block 37 to clean the magnetic materials in the corners that are not easily adsorbed by the magnetic separator 1 in the longitudinal direction through the longitudinal reciprocating movement of the transfer rod 35 and the external rod 38; The magnetic separation surface increasing mechanism 4 steps of increasing the surface area of ​​the magnetic drum 11 by friction and capturing the magnetic material more comprehensively: like Figures 7 and 8 As shown, when the ring gear 31 rotates, the upper convex shaft 41 sleeved on the outer wall of the ring gear 31 close to the driving shaft 210 will rotate synchronously, and then the lower convex shaft 42 eccentrically fixedly connected to the outer wall of one side of the upper convex shaft 41 will rotate synchronously, so that the bidirectional screw rod 43 rotatably connected to the axis of one side of the lower convex shaft 42 will rotate, so that the rotation of the bidirectional screw rod 43 will cause the square block 47 to slide downward on the outer wall of the bidirectional screw rod 43, and then the upper transfer buckle 44 rotatably connected to the outer wall of the square block 47 will deflect downward, so that the downward deflection of the upper transfer buckle 44 will pull the upper transfer rod 45 fixedly connected to one end of the upper transfer buckle 44 When the two-way screw rod 43 is rotated, the lower transfer buckle 49 will slide upward on the outer wall of the two-way screw rod 43, so the lower transfer buckle 49 connected to the outer wall of the rectangular block 48 will deflect upward, and the deflection of the lower transfer buckle 49 will synchronously drive the lower connection rod 410 to move upward, and then the lower friction cylinder 411 connected to the outer wall of one end of the lower connection rod 410 will deflect to the left. In summary, the deflection angle of the upper friction cylinder 46 and the lower friction cylinder 411 contacts the outer wall of the magnetic cylinder 11 to achieve friction on the outer wall of the magnetic cylinder 11; like Fig. 9 As shown, during the rotation of the bidirectional screw rod 43, the upper diamond block 555 on the outer wall of the bidirectional screw rod 43 will move downward, and then the upper curtain 666 fixedly connected to the upper diamond block 555 will move downward. Similarly, the lower diamond block 777 moves upward on the outer wall of the bidirectional screw rod 43, and will pull the lower curtain 888 upward, thereby realizing cross-blocking of the outer wall of the magnetic drum 11 through the opposite movement of the upper curtain 666 and the lower curtain 888.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste material collection and processing device for a scrap steel crushing line, comprising a magnetic separator (1) of a rectangular frame structure, wherein the inner wall of the upper end of the magnetic separator (1) is rotatably connected to a magnetic drum (11) for adsorbing magnetic materials on the surface and being taken out of the magnetic separation area as it rotates, the bottom end of the outer wall of one side of the magnetic separator (1) close to the magnetic drum (11) is fixedly connected to a discharge hopper (12) for guiding materials that have been subjected to magnetic separation to a designated collection area, the top end of one side of the magnetic separator (1) is fixedly connected to a feed hopper (13) for guiding materials to be processed into the magnetic separation area, the outer wall of the bottom end of one side of the magnetic separator (1) close to the magnetic drum (11) is fixedly connected to a separation hopper (14) for collecting non-magnetic materials separated by the magnetic drum (11), and the outer walls of both sides of the magnetic separator (1) close to the magnetic drum (11) are fixedly connected to a motor (15) for driving the magnetic drum (11) to rotate, characterized in that: A displacement pushing mechanism (2) is provided at the center lower end of one side of the magnetic separator (1) close to the feed hopper (13), a dead corner cleaning mechanism (3) is provided on the outer walls of both sides of the magnetic separator (1) close to the magnetic drum (11), and a magnetic separation surface increasing mechanism (4) is provided on the center outer wall of one side of the magnetic separator (1) close to the magnetic drum (11); The displacement pushing mechanism (2) is used to evenly distribute the material in the magnetic separation area; The dead corner cleaning mechanism (3) is used to effectively capture and separate magnetic substances in corners that are not easily adsorbed by the magnetic separator (1); The magnetic separation surface increasing mechanism (4) is used to frictionally increase the surface area of ​​the magnetic roller (11) and to capture magnetic substances more comprehensively.

2. The waste collection and processing device for a scrap steel crushing line according to claim 1 is characterized by: The displacement pushing mechanism (2) comprises a support frame (21) fixedly connected to the outer wall of the side of the magnetic separator (1) away from the feed hopper (13); the top inner wall of the side of the support frame (21) away from the magnetic separator (1) is slidably connected to a slide plate (22); the outer walls of both sides of the slide plate (22) away from the support frame (21) are fixedly connected to transverse nail rake plates (23); the middle ends of the outer walls of both sides of the support frame (21) close to the slide plate (22) are fixedly connected to symmetrical plates (24); the symmetrical plates (24) are on the side away from the slide plate (22) A movable plate (25) is slidably connected to the outer wall, a lower end of the slide plate (22) close to the support frame (21) is fixedly connected to a snap plate (26), and both outer walls of the snap plate (26) away from the support frame (21) are fixedly connected to longitudinal nail rake plates (27), the inside of the snap plate (26) is slidably connected to a snap shaft (28), one end of the snap shaft (28) away from the snap plate (26) is rotatably connected to a rotating rod (29), and one end of the rotating rod (29) away from the snap shaft (28) is fixedly connected to a driving shaft (210).

3. The waste collection and processing device for a scrap steel crushing line according to claim 2 is characterized by: A slide rail groove is provided inside the top end of the support frame (21) away from the magnetic separator (1), and the slide plate (22) is slidably connected to the inside of the slide rail groove. A plurality of teeth are provided on both sides of the outer walls of the two transverse rake plates (23), and the longitudinal rake plates (27) and the transverse rake plates (23) are both on the same vertical plane as the feed hopper (13).

4. The waste collection and processing device for a scrap steel crushing line according to claim 2 is characterized by: A wave-shaped slide groove is provided on the surface of one side of the slide plate (22) close to the symmetrical plate (24); a convex shaft is provided at the lower end of the movable plate (25) and is slidably connected to the inside of the wave-shaped slide groove provided on the surface of one side of the slide plate (22) close to the symmetrical plate (24); an arc groove is provided inside the buckle plate (26); the buckle shaft (28) is slidably connected to the arc groove provided inside the buckle plate (26); and a reduction motor is externally connected to the shaft output end of the drive shaft (210) away from the rotating rod (29).

5. The waste collection and processing device for a scrap steel crushing line according to claim 2 is characterized by: The dead angle cleaning mechanism (3) comprises a ring gear (31) fixedly connected to an outer wall of a side of the driving shaft (210) close to the rotating rod (29); a helical gear (32) is arranged on an outer wall of one side of the ring gear (31); a support plate (311) is arranged on the top of an outer wall of a side of the helical gear (32) away from the ring gear (31); a left fixed shaft disc (33) is rotatably connected to an outer wall of a side of the helical gear (32) away from the support plate (311); a left fixed shaft disc (33) is fixedly connected to an outer wall of a side of the left fixed shaft disc (33) away from the helical gear (32); and a left cam (34) is fixedly connected to the outer wall of the left fixed shaft disc (33) away from the helical gear (32); and the left cam (34) is away from the left A transfer rod (35) is eccentrically fixedly connected to one side of the fixed shaft disc (33); a connecting rod (36) is connected to an outer wall of a side of the left fixed shaft disc (33) away from the left cam (34); a wedge block (37) is fixedly connected to the bottom end of the transfer rod (35) away from the left cam (34); an external connecting rod (38) is rotatably connected to the top end of the wedge block (37) away from the transfer rod (35); a right cam (39) is provided at one end of the external connecting rod (38) away from the wedge block (37); and a right fixed shaft disc (310) is rotatably connected to the axis of the right cam (39) on the side away from the external connecting rod (38).

6. The waste collection and processing device for a scrap steel crushing line according to claim 5, characterized in that: One end of the support plate (311) away from the helical gear (32) is fixedly connected to the inner wall of the support frame (21); the helical gear (32) is rotatably connected to the lower end surface of the support plate (311); the helical gear (32) and the ring gear (31) mesh with each other to form a meshing transmission.

7. The waste collection and processing device for a scrap steel crushing line according to claim 5, characterized in that: The outer walls on both sides of the wedge block (37) are provided with a plurality of protruding tip blocks, the external connecting rod (38) is fixedly connected to the eccentric portion of the right cam (39), and the end of the connecting rod (36) away from the left fixed shaft disc (33) is connected to the outer wall of the right fixed shaft disc (310).

8. The waste collection and processing device for a scrap steel crushing line according to claim 5 is characterized by: The magnetic separation surface increasing mechanism (4) comprises an upper cam shaft (41) sleeved on the outer wall of a side of the ring gear (31) close to the driving shaft (210); a lower cam shaft (42) is eccentrically fixedly connected to the side of the upper cam shaft (41) away from the driving shaft (210); a bidirectional screw rod (43) is rotatably connected to the bottom axis of the side of the lower cam shaft (42) away from the upper cam shaft (41); a square block (47) is provided on the upper outer wall of the bidirectional screw rod (43); the outer walls of both sides of the square block (47) away from the bidirectional screw rod (43) are rotatably connected to upper transfer buckles (44); the upper transfer buckles (44) are away from the bidirectional screw rod (43). An upper connecting rod (45) is fixedly connected to the outer wall of one end of the upper connecting rod (45), and an upper friction cylinder (46) is rotatably connected to the bottom end of the upper connecting rod (45) on the side away from the upper transfer buckle (44). A rectangular block (48) is provided on the outer wall of the end of the bidirectional screw rod (43) away from the square block (47). The outer walls of both sides of the rectangular block (48) away from the bidirectional screw rod (43) are rotatably connected to the lower transfer buckle (49). One end of the lower transfer buckle (49) away from the rectangular block (48) is fixedly connected to the lower connecting rod (410), and the outer wall of one end of the lower connecting rod (410) away from the lower transfer buckle (49) is rotatably connected to the lower friction cylinder (411).

9. The waste collection and processing device for a scrap steel crushing line according to claim 8, characterized in that: The square block (47) and the bidirectional screw (43) form a ball screw structure, the outer wall of one end of the upper connecting rod (45) close to the upper friction cylinder (46) is fixedly connected to a torsion spring, the rectangular block (48) and the bidirectional screw (43) form a ball screw structure, the outer wall of one end of the lower connecting rod (410) close to the lower friction cylinder (411) is fixedly connected to a spring, the lower friction cylinder (411) and the upper friction cylinder (46) are on the same vertical plane, and the surfaces of the lower friction cylinder (411) and the upper friction cylinder (46) are covered with sandpaper made of silicon carbide.

10. The waste collection and processing device for a scrap steel crushing line according to claim 8, characterized in that: An outer wall of a side of the bidirectional screw rod (43) away from the square block (47) is rotatably connected to an upper rhombus block (555); an outer wall of a side of the upper rhombus block (555) away from the bidirectional screw rod (43) is fixedly connected to an upper blind (666); an outer wall of a side of the bidirectional screw rod (43) away from the upper rhombus block (555) is rotatably connected to a lower rhombus block (777); an outer wall of a side of the lower rhombus block (777) away from the bidirectional screw rod (43) is fixedly connected to a lower blind (888); the upper blind (666) and the lower blind (888) are both tangent to the outer wall of the magnetic drum (11).

Citation Information

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