Trackless magnet adsorption type automatic welding mechanism
Through the trackless magnet adsorption automatic welding mechanism, the existing automatic welding equipment has been solved by using technical means such as clamping, adjustment, bonding and welding, and the problems of high cost, low efficiency and troublesome operation are achieved, and efficient and low-cost automatic welding is achieved. process.
Patent Information
- Application Number
- CN202411629123.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The existing automatic welding equipment adjusts the position of the laser welding head through complex mechanical driving methods, which is costly; after welding, the inspection quality needs to be transferred, which is low efficiency; one side of the welding seam of the two sets of workpieces needs to be turned and welded on the other side, which is troublesome to operate. .
The trackless magnet adsorption automatic welding mechanism is adopted, including clamping mechanism, longitudinal adjustment mechanism, telescopic mechanism, welding mechanism and transverse adjustment mechanism. The clamping, adjustment and attaching of workpieces through drive devices such as servo motors, stepper motors and cylinders. Welding mechanism can be adjusted horizontally to accommodate different weld seams positions.
It reduces the cost of welding equipment, improves welding efficiency, simplifies the flip operation of workpieces, improves clamping effect and welding quality, and facilitates subsequent inspection of welding quality.
Smart Images

Figure CN119115398B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic welding equipment, in particular to a trackless magnet adsorption type automatic welding mechanism. Background Art
[0002] In recent years, with the rapid development of my country's economy, labor costs have also increased significantly, directly affecting the competitiveness of my country's products in the international market. In order to improve production efficiency, welding robots are gradually being used in the fields of automobile, equipment manufacturing and engineering construction.
[0003] There are also various automatic welding equipment on the market, most of which are mainly matched with specific products, expensive and not very practical. For basic engineering construction such as petroleum, marine, and chemical industries, the proportion of automated production is still very low. The existing automatic welding equipment has the following main disadvantages:
[0004] 1. The position of the laser welding head is adjusted by complex mechanical drive methods, such as the common movement adjustment in the three directions of X, Y and Z. This method is relatively costly;
[0005] 2. After welding, it is necessary to transfer to the next process to test the welding quality, which is inefficient;
[0006] 3. During welding, after the welding of one side of the welding seam of two sets of workpieces is completed, the staff needs to flip it over before welding the remaining side, which is more troublesome. Summary of the invention
[0007] In order to solve the above technical problems, a trackless magnet adsorption type automatic welding mechanism is provided. This technical solution solves the problems proposed in the above background technology that the position of the laser welding head is adjusted by a complex mechanical drive method, which is costly, and after welding, it is necessary to transfer to the next process to detect the welding quality, which is inefficient, and after the welding of one side of the welding seam of the two groups of workpieces is completed, the staff needs to flip it over before welding the remaining sides, which is rather troublesome.
[0008] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0009] Trackless magnet adsorption type automatic welding mechanism, including:
[0010] frame;
[0011] Clamping mechanism, two groups of clamping mechanisms are arranged on both sides of the top of the frame, and the two groups of clamping mechanisms are used to clamp and fix two groups of workpieces respectively;
[0012] A longitudinal adjustment mechanism, the clamping mechanism is fixedly connected to the longitudinal adjustment mechanism, and the longitudinal adjustment mechanism is used to adjust the spacing between the two sets of clamping mechanisms on the front and rear sides according to the width of the workpiece;
[0013] Telescopic mechanisms, wherein two groups of telescopic mechanisms are provided and are respectively fixedly installed with the longitudinal adjustment mechanisms on both sides, and the telescopic mechanisms on both sides are used to fit the welding surfaces of the two groups of workpieces;
[0014] A welding mechanism, which is arranged at the top rear side of the frame and is used to weld the welding seams of two groups of workpieces;
[0015] A transverse adjustment mechanism, the welding mechanism is connected to the transverse adjustment mechanism, and the transverse adjustment mechanism is used to adjust the horizontal position of the welding mechanism according to the position of the welding seam.
[0016] Preferably, the clamping mechanism includes a frame, a threaded rod and a guide rod, the threaded rod is rotatably connected to the inside of the frame, the guide rod is fixedly connected to the inside of the frame, the two ends of the outer surface of the guide rod are slidably connected with a pressure block and a clamping frame respectively, the threads opened at both ends of the threaded rod have opposite rotation directions, and the pressure block and the clamping frame are respectively threadedly connected to the two ends of the outer surface of the threaded rod, a servo motor is fixedly installed on the top of the frame, and the top of the threaded rod is fixedly installed on the output end of the servo motor.
[0017] Preferably, the longitudinal adjustment mechanism includes a mounting plate, the four corners of the mounting plate are welded with a first fixed block, a connecting rod is fixedly installed inside the first fixed block on the front and rear sides, the connecting rod is provided with two groups, and both ends of the connecting rod are fixedly connected to a connecting piece, and a second fixed block is also fixedly installed on the outside of the mounting plate, the second fixed block and one of the groups of the connecting pieces are rotatably connected to the inside of the first screw rod, the two ends of the outer surface of the connecting rod are respectively slidably connected to the first movable piece and the second movable piece, the second movable piece is threadedly connected to the first screw rod, and a first stepper motor is installed on the outside of one group of the connecting pieces, the output end of the first stepper motor passes through the outer wall of the connecting piece and is fixedly connected to the first screw rod, the outside of the mounting plate is rotatably connected to a rotating piece, both ends of the rotating piece are rotatably connected to connecting arms, and the two groups of the connecting arms are rotatably connected to the first movable piece and the second movable piece respectively, and the first movable piece and the second movable piece are both welded to the frame.
[0018] Preferably, the telescopic mechanism includes a vertical plate, a connecting plate, a first movable plate and a second movable plate, the vertical plates are provided with two groups and are respectively welded to the left and right sides of the top of the frame, the connecting plate is fixedly connected to the inner side of the vertical plate, the top end of the vertical plate is rotatably connected to the first extending and closing member, the top end of the inner side of the vertical plate is rotatably connected to the cylinder, the first extending and closing member is fixedly connected to the outer side of the vertical plate near the vertical plate, the output end of the cylinder is rotatably connected to the inside of the connecting block, the top end of the first movable plate is rotatably connected to the first rotating rod and the second rotating rod, the outer surfaces of the first rotating rod and the second rotating rod are respectively fixedly installed with a first gear and a second gear, and the first gear and the second gear are meshed, the first extending and closing member is fixedly connected to the top end of the outer surface of the first rotating rod, the top end of the outer surface of the second rotating rod is fixedly connected to the second extending and closing member, and the other end of the second extending and closing member is rotatably connected to the top of the second movable plate.
[0019] Preferably, the telescopic mechanism also includes a third extending and closing member and a fourth extending and closing member, the outer bottom ends of the connecting plate and the first movable plate are respectively rotatably connected to the two ends of the third extending and closing member, and the outer bottom ends of the first movable plate and the second movable plate are respectively rotatably connected to the two ends of the fourth extending and closing member.
[0020] Preferably, the inside of the second movable plates on both sides are rotatably connected with a rotating shaft, and the ends of the two groups of rotating shafts close to each other are welded to the mounting plate, a driving motor is fixedly installed on the outer side of one group of the second movable plates, and one end of one group of the rotating shafts is fixedly connected to the output end of the driving motor.
[0021] Preferably, the welding mechanism includes an L-shaped block, a transmission motor is fixedly installed on the top of the L-shaped block, the output end of the transmission motor is fixedly connected to a driving gear, an electric lifting rod is rotatably connected inside the L-shaped block, the output end of the electric lifting rod is fixedly connected to the lifting block, a driven gear meshing with the driving gear is installed at the bottom of the outer surface of the electric lifting rod, and a first sleeve is connected to both sides of the lifting block, a second sleeve, a third sleeve and a fourth sleeve are arranged inside the first sleeve, and a laser welding head and a knocking head are respectively arranged at the ends of the two groups of the fourth sleeves away from each other.
[0022] Preferably, the interior of the first sleeve is fixedly connected to a mounting bar, the interior of the mounting bar is rotatably connected to a third screw rod, one end of the third screw rod away from the mounting bar is fixedly mounted on the output end of a third stepper motor, the third stepper motor is arranged on the inner wall of the first sleeve, the interior of the first sleeve is rotatably connected to a first rotating arm and a second rotating arm, and the interior of the fourth sleeve is rotatably connected to a third rotating arm and a fourth rotating arm.
[0023] Preferably, the welding mechanism also includes a telescopic part, two ends of one side of the telescopic part are rotatably connected to the first rotating arm and the second rotating arm respectively, and two ends of the other side of the telescopic part are rotatably connected to the third rotating arm and the fourth rotating arm respectively, and limiting grooves are provided on the inner walls of the second sleeve and the third sleeve, and a limiting slide rod matched with the limiting groove is connected to the telescopic part, and the limiting slide rod is slidably connected to the limiting groove, and the outer surface of the third screw rod is threadedly connected to a moving block, and the moving block is connected to the telescopic part.
[0024] Preferably, the lateral adjustment mechanism includes a first fixing member and a second fixing member, the first fixing member and the second fixing member are respectively welded to both sides of the top of the frame, the first fixing member is internally rotatably connected with a second screw rod, the top of the second screw rod is fixedly installed on the output end of the second stepper motor, the second stepper motor is arranged on the top of the first fixing member, the second screw rod is threadedly connected with a lifting frame, the lifting frame is slidably connected to the fixing rod, and the fixing rod is fixedly connected to the inside of the first fixing member, the top of the second fixing member is welded with a fixing frame, the insides of the fixing frame and the lifting frame are both rotatably connected to the electromagnetic rod, the electromagnetic rod is provided with two groups, and the L-shaped block is sleeved on the outside of the two groups of electromagnetic rods, and the L-shaped block is made of iron material.
[0025] Compared with the prior art, the present invention provides a trackless magnet adsorption type automatic welding mechanism, which has the following beneficial effects:
[0026] 1. The present invention is provided with a longitudinal adjustment mechanism, and the spacing between the two groups of clamping mechanisms connected to the first movable member and the second movable member is adjusted according to the width of the workpiece, so that the two groups of clamping mechanisms can clamp the two ends of one side of the workpiece, and under the action of the longitudinal adjustment mechanism, the two outer sides of the workpiece can abut against the inner walls of the front and rear clamping frames, and under the action of the output end of the servo motor, the pressure block is pressed inside the clamping frame, which is equivalent to dual clamping of the workpiece in longitudinal clamping and vertical clamping, thereby improving the clamping effect.
[0027] 2. The present invention is secondly provided with a telescopic mechanism. When the output end of the cylinder is extended, the first extending member is in an extended state. During the extension process, the first gear is driven to rotate, so that the second gear rotates, and then the second extending member is also in an extended state. The third extending member and the fourth extending member are also in an extended state, so that the first movable plate and the second movable plate both move in a direction away from the connecting plate, and the movement of the first movable plate and the second movable plate is a horizontal movement, thereby realizing the bonding of the welding surfaces of the two groups of workpieces in the clamping state.
[0028] 3. The present invention is also provided with a lateral adjustment mechanism and a welding mechanism for coordinated use. The second screw is driven to rotate by the output end of the second stepper motor, so that the lifting frame moves up and down, and the two sets of electromagnetic rods are tilted, and then the L-shaped block slides downward along the electromagnetic rod. When the L-shaped block moves to the welding position, the electromagnetic rod is started. The L-shaped block is made of iron material, so the position of the L-shaped block can be fixed, the position of the welding mechanism is changed, and the way of driving through the track in real life is changed. This method has a low cost, and after the welding is completed, the welding quality can also be tested, which meets the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the overall structure of the clamping mechanism, the telescopic mechanism and the longitudinal adjustment mechanism of the present invention;
[0031] Figure 3 It is a structural schematic diagram of the telescopic mechanism in the present invention;
[0032] Figure 4 It is a structural schematic diagram of the telescopic mechanism in the present invention from another perspective;
[0033] Figure 5 It is a structural schematic diagram of the rotating shaft and the mounting plate in the present invention;
[0034] Figure 6 It is a structural schematic diagram of the longitudinal adjustment mechanism in the present invention;
[0035] Figure 7 It is a structural schematic diagram of the clamping mechanism in the present invention;
[0036] Figure 8 It is a structural schematic diagram of the lateral adjustment mechanism in the present invention;
[0037] Fig. 9 It is a structural schematic diagram of the welding mechanism in the present invention;
[0038] Fig.10 It is a schematic diagram of the internal structure of the first sleeve, the second sleeve, the third sleeve and the fourth sleeve in the present invention.
[0039] The numbers in the figure are:
[0040] 1. Frame;
[0041] 2. Clamping mechanism; 201. Frame; 202. Threaded rod; 203. Guide rod; 204. Servo motor; 205. Press block; 206. Clamping frame;
[0042] 3. Telescopic mechanism; 301. Vertical plate; 302. Connecting plate; 303. First extension member; 304. Connecting block; 305. Cylinder; 306. First movable plate; 307. First rotating rod; 308. Second rotating rod; 309. First gear; 310. Second gear; 311. Second movable plate; 312. Second extension member; 313. Third extension member; 314. Fourth extension member;
[0043] 4. Longitudinal adjustment mechanism; 401. Rotating shaft; 402. Mounting plate; 403. Driving motor; 404. First fixed block; 405. Connecting rod; 406. Connecting member; 407. Second fixed block; 408. First screw rod; 409. First stepping motor; 410. First movable member; 411. Second movable member; 412. Rotating member; 413. Connecting arm;
[0044] 5. lateral adjustment mechanism; 501. first fixing member; 502. second screw rod; 503. fixing rod; 504. lifting frame; 505. second stepping motor; 506. second fixing member; 507. fixing frame; 508. electromagnetic rod;
[0045] 6. Welding mechanism; 601. L-shaped block; 602. Transmission motor; 603. Driving gear; 604. Electric lifting rod; 605. Driven gear; 606. Lifting block; 607. First sleeve; 608. Second sleeve; 609. Third sleeve; 610. Fourth sleeve; 611. Laser welding head; 612. Beating head; 613. Mounting strip; 614. Third screw rod; 615. Third stepping motor; 616. Moving block; 617. First rotating arm; 618. Second rotating arm; 619. Third rotating arm; 620. Fourth rotating arm; 621. Telescopic member; 622. Limiting groove; 623. Limiting slide bar. DETAILED DESCRIPTION
[0046] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations. Example 1
[0047] Please refer to Figure 1-Figure 10 As shown, the trackless magnet adsorption type automatic welding mechanism includes:
[0048] Rack 1;
[0049] Clamping mechanism 2: two sets of clamping mechanisms 2 are arranged on both sides of the top of the frame 1, and the two sets of clamping mechanisms 2 are used to clamp and fix two sets of workpieces respectively;
[0050] A longitudinal adjustment mechanism 4, the clamping mechanism 2 is fixedly connected to the longitudinal adjustment mechanism 4, and the longitudinal adjustment mechanism 4 is used to adjust the distance between the two groups of clamping mechanisms 2 on the front and rear sides according to the width of the workpiece;
[0051] The telescopic mechanism 3 is provided with two groups, and is respectively fixedly installed with the longitudinal adjustment mechanisms 4 on both sides. The telescopic mechanisms 3 on both sides are used to fit the welding surfaces of the two groups of workpieces;
[0052] A welding mechanism 6, which is arranged at the top rear side of the frame 1, and is used to weld the welding seams of two groups of workpieces;
[0053] The transverse adjustment mechanism 5 and the welding mechanism 6 are connected to the transverse adjustment mechanism 5 . The transverse adjustment mechanism 5 is used to adjust the horizontal position of the welding mechanism 6 according to the position of the welding seam. Example 2
[0054] Please refer to Figure 7 As shown, the clamping mechanism 2 includes a frame 201, a threaded rod 202 and a guide rod 203. The threaded rod 202 is rotatably connected to the inside of the frame 201, and the guide rod 203 is fixedly connected to the inside of the frame 201. The two ends of the outer surface of the guide rod 203 are slidably connected with a pressure block 205 and a clamping frame 206 respectively. The threads at both ends of the threaded rod 202 have opposite rotation directions, and the pressure block 205 and the clamping frame 206 are respectively threadedly connected to the two ends of the outer surface of the threaded rod 202. A servo motor 204 is fixedly installed on the top of the frame 201, and the top of the threaded rod 202 is fixedly installed on the output end of the servo motor 204.
[0055] It can be understood by those skilled in the art that the output end of the servo motor 204 drives the threaded rod 202 to rotate, so that the pressure block 205 and the clamping frame 206 move closer to or farther away from each other. When they move closer, the workpiece to be welded is clamped, and when they move farther away, the workpiece is released from the clamping. Example 3
[0056] Please refer to Figure 5 and Figure 6As shown, the longitudinal adjustment mechanism 4 includes a mounting plate 402, and first fixed blocks 404 are welded at the four corners of the mounting plate 402. Connecting rods 405 are fixedly installed inside the first fixed blocks 404 on the front and rear sides. The connecting rods 405 are provided with two groups, and both ends of the connecting rods 405 are fixedly connected with connecting pieces 406. A second fixed block 407 is also fixedly installed on the outer side of the mounting plate 402. The second fixed block 407 and one group of connecting pieces 406 are internally rotatably connected with a first screw rod 408. The two ends of the outer surface of the connecting rod 405 are respectively slidably connected with a first movable piece 410 and a second movable piece 410. The first movable member 410 and the second movable member 411 are threadedly connected to the first screw rod 408, and a first stepper motor 409 is installed on the outer side of one group of connecting members 406. The output end of the first stepper motor 409 passes through the outer wall of the connecting member 406 and is fixedly connected to the first screw rod 408. The outer side of the mounting plate 402 is rotatably connected with a rotating member 412, and both ends of the rotating member 412 are rotatably connected with connecting arms 413, and the two groups of connecting arms 413 are rotatably connected with the first movable member 410 and the second movable member 411 respectively, and the first movable member 410 and the second movable member 411 are both welded to the frame 201.
[0057] Personnel in the technical field can understand that, by driving the first screw rod 408 to rotate through the output end of the first stepper motor 409, the second movable member 411 can slide back and forth along the surface of the connecting rod 405, and with the cooperation of the connecting arm 413 and the rotating member 412, the first movable member 410 and the second movable member 411 can be brought closer to or farther away from each other, and the spacing between the two groups of clamping mechanisms 2 connected to the first movable member 410 and the second movable member 411 can be adjusted according to the width of the workpiece, so that the two groups of clamping mechanisms 2 can clamp the two ends of one side of the workpiece, and under the action of the longitudinal adjustment mechanism 4, the two outer sides of the workpiece can be abutted against the inner walls of the front and rear clamping frames 206, and under the action of the output end of the servo motor 204, the pressure block 205 is pressed against the inside of the clamping frame 206, which is equivalent to dual clamping of the workpiece, namely longitudinal clamping and vertical clamping, thereby improving the clamping effect. Example 4
[0058] Please refer to Figure 3 and Figure 4As shown, the telescopic mechanism 3 includes a vertical plate 301, a connecting plate 302, a first movable plate 306 and a second movable plate 311. The vertical plate 301 is provided with two groups and is respectively welded to the left and right sides of the top of the frame 1. The connecting plate 302 is fixedly connected to the inner side of the vertical plate 301. The top of the vertical plate 301 is rotatably connected to the first extension member 303. The top of the inner side of the vertical plate 301 is rotatably connected to the cylinder 305. The first extension member 303 is fixedly connected to the outer side of the vertical plate 301. The output end of the cylinder 305 is rotatably connected to the inner side of the connection block 304. The top end of the first movable plate 306 is rotatably connected to the first rotating rod 307 and the second rotating rod 308, and the first gear 309 and the second gear 310 are fixedly installed on the outer surfaces of the first rotating rod 307 and the second rotating rod 308 respectively, and the first gear 309 and the second gear 310 are meshed, the first extension member 303 is fixedly connected to the top end of the outer surface of the first rotating rod 307, and the top end of the outer surface of the second rotating rod 308 is fixedly connected to the second extension member 312, and the other end of the second extension member 312 is rotatably connected to the top of the second movable plate 311.
[0059] Please refer to Figure 4 As shown, the telescopic mechanism 3 also includes a third extending and closing member 313 and a fourth extending and closing member 314, the outer bottom ends of the connecting plate 302 and the first movable plate 306 are rotatably connected to the two ends of the third extending and closing member 313, and the outer bottom ends of the first movable plate 306 and the second movable plate 311 are rotatably connected to the two ends of the fourth extending and closing member 314.
[0060] It is understood by those skilled in the art that when the output end of the cylinder 305 is extended, the first extension member 303 is in an extended state. During the extension process, the first gear 309 is driven to rotate, so that the second gear 310 is rotated, and then the second extension member 312 is also in an extended state, and the third extension member 313 and the fourth extension member 314 are also in an extended state, so that the first movable plate 306 and the second movable plate 311 both move in a direction away from the connecting plate 302, and the movement of the first movable plate 306 and the second movable plate 311 is a horizontal movement, so that the welding surfaces of the two groups of workpieces in the clamping state are attached. On the contrary, when the output end of the cylinder 305 is retracted, the first movable plate 306 and the second movable plate 311 both move in a direction close to the connecting plate 302. Example 5
[0061] Please refer to Figure 2 As shown, the interior of the second movable plates 311 on both sides are rotatably connected with a rotating shaft 401, and the ends of the two groups of rotating shafts 401 close to each other are welded to the mounting plate 402, and a driving motor 403 is fixedly installed on the outer side of one group of the second movable plates 311, and one end of one group of rotating shafts 401 is fixedly connected to the output end of the driving motor 403.
[0062] It can be understood by those skilled in the art that after the tops of the welding surfaces of the two groups of workpieces are welded, the two groups of workpieces form a whole, and one of the groups of rotating shafts 401 can be driven to rotate by the output end of the driving motor 403, so that the whole workpiece is flipped, making it easier for the welding mechanism 6 to weld the other sides of the welding surface. Example 6
[0063] Please refer to Fig. 9 As shown, the welding mechanism 6 includes an L-shaped block 601, a transmission motor 602 is fixedly installed on the top of the L-shaped block 601, and the output end of the transmission motor 602 is fixedly connected to a driving gear 603, and an electric lifting rod 604 is rotatably connected inside the L-shaped block 601, and the output end of the electric lifting rod 604 is fixedly connected to a lifting block 606, and a driven gear 605 meshing with the driving gear 603 is installed at the bottom of the outer surface of the electric lifting rod 604, and the first sleeve 607 is connected to both sides of the lifting block 606, and the second sleeve 608, the third sleeve 609 and the fourth sleeve 610 are arranged inside the first sleeve 607, and the ends of the two groups of fourth sleeves 610 away from each other are respectively provided with a laser welding head 611 and a knocking head 612.
[0064] Please refer to Fig.10 As shown, the interior of the first sleeve 607 is fixedly connected to a mounting bar 613, the interior of the mounting bar 613 is rotatably connected to a third screw rod 614, one end of the third screw rod 614 away from the mounting bar 613 is fixedly mounted on the output end of a third stepper motor 615, the third stepper motor 615 is arranged on the inner wall of the first sleeve 607, the interior of the first sleeve 607 is rotatably connected to a first rotating arm 617 and a second rotating arm 618, and the interior of the fourth sleeve 610 is rotatably connected to a third rotating arm 619 and a fourth rotating arm 620.
[0065] Please refer to Fig.10 As shown, the welding mechanism 6 also includes a telescopic member 621, two ends of one side of the telescopic member 621 are rotatably connected to the first rotating arm 617 and the second rotating arm 618 respectively, and two ends of the other side of the telescopic member 621 are rotatably connected to the third rotating arm 619 and the fourth rotating arm 620 respectively, and a limiting groove 622 is provided on the inner wall of the second sleeve 608 and the third sleeve 609, and a limiting slide rod 623 matched with the limiting groove 622 is connected to the telescopic member 621, and the limiting slide rod 623 is slidably connected to the limiting groove 622, and the outer surface of the third screw rod 614 is threadedly connected to a moving block 616, and the moving block 616 is connected to the telescopic member 621.
[0066] It can be understood by those skilled in the art that the output end of the transmission motor 602 drives the driving gear 603 to rotate, so that the driving gear 603 and the electric lifting rod 604 keep rotating as a whole, driving the lifting block 606 to rotate, and then the laser welding head 611 and the knocking head 612 rotate; the output end of the electric lifting rod 604 drives the lifting block 606 to move up and down, which can drive the laser welding head 611 and the knocking head 612 to move up and down; the output end of the third stepping motor 615 drives the third screw rod 614 to rotate, so that the moving block 616 The reciprocating motion along the surface of the third screw rod 614 drives the telescopic member 621 to be in an extended or retracted state. When extended, the second sleeve 608, the third sleeve 609 and the fourth sleeve 610 are all synchronously extended to the outside of the first sleeve 607, and when retracted, the second sleeve 608, the third sleeve 609 and the fourth sleeve 610 are all synchronously extended into the interior of the first sleeve 607, and by setting a limiting slide rod 623 and cooperating with the limiting groove 622, the stability of the movement of the second sleeve 608, the third sleeve 609 and the fourth sleeve 610 is improved. Example 7
[0067] Please refer to Figure 8 As shown, the lateral adjustment mechanism 5 includes a first fixing member 501 and a second fixing member 506, and the first fixing member 501 and the second fixing member 506 are respectively welded to the top two sides of the frame 1, and the first fixing member 501 is internally rotatably connected with a second screw rod 502, and the top of the second screw rod 502 is fixedly installed on the output end of the second stepping motor 505, and the second stepping motor 505 is arranged on the top of the first fixing member 501, and the second screw rod 502 is threadedly connected with a lifting frame 504, and the lifting frame 504 is slidably connected to the fixing rod 503, and the fixing rod 503 is fixedly connected to the inside of the first fixing member 501, and the top of the second fixing member 506 is welded with a fixing frame 507, and the inside of the fixing frame 507 and the lifting frame 504 are both rotatably connected with the electromagnetic rod 508, and the electromagnetic rod 508 is provided with two groups, and the L-shaped block 601 is sleeved on the outside of the two groups of electromagnetic rods 508, and the L-shaped block 601 is made of iron material.
[0068] It can be understood by those skilled in the art that the second lead screw 502 is driven to rotate by the output end of the second stepper motor 505, so that the lifting frame 504 moves up and down. When the lifting frame 504 moves upward, the two sets of electromagnetic rods 508 are tilted downward toward the left side, so that the L-shaped block 601 moves to the left side. When the L-shaped block 601 moves to the welding position, the electromagnetic rods 508 are started. The L-shaped block 601 is made of iron material, so the position of the L-shaped block 601 can be fixed; and when the lifting frame 504 moves downward, the two sets of electromagnetic rods 508 are tilted downward toward the right side, so that the L-shaped block 601 moves to the right side. Similarly, when the L-shaped block 601 moves to the welding position, the electromagnetic rods 508 are also started, which changes the way of driving through tracks in real life. This method has a lower cost.
[0069] The working principle and use process of this device are as follows: First, the output end of the first stepper motor 409 drives the first screw rod 408 to rotate, so that the second movable member 411 slides back and forth along the surface of the connecting rod 405, and under the cooperation of the connecting arm 413 and the rotating member 412, the first movable member 410 and the second movable member 411 can be moved closer to or farther from each other. According to the width of the workpiece to be welded, the spacing between the two groups of clamping mechanisms 2 connected to the first movable member 410 and the second movable member 411 is adjusted, and then the two groups of workpieces to be welded are respectively placed on the inner walls of the two groups of clamping frames 206 on the left and right sides to abut against each other. Under the action of the output end of the servo motor 204, the pressure block 205 is pressed inside the clamping frame 206, which is equivalent to a double clamping of the workpiece in the longitudinal direction and the vertical direction, thereby improving the clamping effect;
[0070] After the two groups of workpieces to be welded are fixed, when the output end of the cylinder 305 is extended, the first extension member 303 is in an extended state. During the extension process, the first gear 309 is driven to rotate, so that the second gear 310 is rotated, and then the second extension member 312 is also in an extended state, and the third extension member 313 and the fourth extension member 314 are also in an extended state, so that the first movable plate 306 and the second movable plate 311 both move in a direction away from the connecting plate 302, and the movement of the first movable plate 306 and the second movable plate 311 is a horizontal movement, so that the welding surfaces of the two groups of workpieces in the clamping state are fitted together;
[0071] Then, the output end of the second stepper motor 505 drives the second screw rod 502 to rotate, so that the lifting frame 504 moves up and down, so that the two sets of electromagnetic rods 508 are tilted, and then the L-shaped block 601 slides downward along the electromagnetic rods 508. When the L-shaped block 601 moves to the welding position, the electromagnetic rods 508 are started. The L-shaped block 601 is made of iron material, so the position of the L-shaped block 601 can be fixed;
[0072] The output end of the electric lifting rod 604 drives the laser welding head 611 to move downward to contact the top side of the welding surface of the two groups of workpieces. Under the action of the output end of the third stepper motor 615, the laser welding head 611 reciprocates along the top side of the welding surface to achieve welding, and the two groups of workpieces are welded into a whole. Then, the clamping mechanism 2 on the right is released, and the telescopic mechanism 3 on the right is in a contracted state. Then, the output end of the driving motor 403 drives one of the groups of rotating shafts 401 to rotate, so that the whole workpiece is turned over. Repeat the above operation, so that the laser welding head 611 welds the remaining side surfaces of the welding surface;
[0073] After welding is completed, the driving gear 603 is driven to rotate through the output end of the transmission motor 602, so that the driving gear 603 and the electric lifting rod 604 keep rotating as a whole, driving the lifting block 606 to rotate, and then the knocking head 612 rotates and faces the front side, and the horizontal position of the L-shaped block 601 is changed through the lateral adjustment mechanism 5, so that the L-shaped block 601 moves to the top of the right workpiece, and the output end of the electric lifting rod 604 drives the knocking head 612 to move downward, so that the knocking head 612 hammers the workpiece on the right side, and observes the welding quality of the workpiece. It is convenient and fast, and the structure is simple, which meets the needs of the staff.
[0074] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. Trackless magnet adsorption type automatic welding mechanism, characterized in that: include: A frame (1); a clamping mechanism (2), wherein two groups of clamping mechanisms (2) are arranged on both sides of the top of the frame (1), and the two groups of clamping mechanisms (2) are respectively used to clamp and fix two groups of workpieces; a longitudinal adjustment mechanism (4), wherein the clamping mechanism (2) is fixedly connected to the longitudinal adjustment mechanism (4), and the longitudinal adjustment mechanism (4) is used to adjust the spacing between the two groups of clamping mechanisms (2) on the front and rear sides according to the width of the workpieces; a telescopic mechanism (3), wherein two groups of the telescopic mechanism (3) are arranged and are respectively fixedly installed on the longitudinal adjustment mechanisms (4) on both sides, and the telescopic mechanisms (3) on both sides are used to fit the welding surfaces of the two groups of workpieces; a welding mechanism (6), wherein the welding mechanism (6) is arranged on the rear side of the top of the frame (1), and the welding mechanism (6) is used to weld the welding seams of the two groups of workpieces; a transverse adjustment mechanism (5), wherein the welding mechanism (6) is connected to the transverse adjustment mechanism (5), and the transverse adjustment mechanism (5) is used to adjust the horizontal position of the welding mechanism (6) according to the position of the welding seam; The clamping mechanism (2) comprises a frame (201), a threaded rod (202) and a guide rod (203); the threaded rod (202) is rotatably connected to the inside of the frame (201); the guide rod (203) is fixedly connected to the inside of the frame (201); two ends of the outer surface of the guide rod (203) are slidably connected to a pressing block (205) and a clamping frame (206); the threads at the two ends of the threaded rod (202) are in opposite directions, and the pressing block (205) and the clamping frame (206) are respectively threadedly connected to the two ends of the outer surface of the threaded rod (202); a servo motor (204) is fixedly mounted on the top of the frame (201); and the top of the threaded rod (202) is fixedly mounted on the output end of the servo motor (204); The longitudinal adjustment mechanism (4) comprises a mounting plate (402), wherein first fixing blocks (404) are welded at four corners of the mounting plate (402), connecting rods (405) are fixedly mounted inside the first fixing blocks (404) at the front and rear sides, two groups of connecting rods (405) are provided, and both ends of the connecting rods (405) are fixedly connected to connecting members (406), a second fixing block (407) is also fixedly mounted on the outside of the mounting plate (402), the inside of the second fixing block (407) and one group of connecting members (406) are rotatably connected to a first screw rod (408), and the two ends of the outer surface of the connecting rod (405) are slidably connected to a first movable member (410) and a second movable member (411). 411), the second movable member (411) is threadedly connected to the first screw rod (408), a first stepper motor (409) is installed on the outer side of one group of connecting members (406), the output end of the first stepper motor (409) passes through the outer wall of the connecting member (406) and is fixedly connected to the first screw rod (408), the outer side of the mounting plate (402) is rotatably connected to a rotating member (412), both ends of the rotating member (412) are rotatably connected to connecting arms (413), and the two groups of connecting arms (413) are rotatably connected to the first movable member (410) and the second movable member (411), respectively, and the first movable member (410) and the second movable member (411) are both welded to the frame (201); The telescopic mechanism (3) comprises a vertical plate (301), a connecting plate (302), a first movable plate (306) and a second movable plate (311); the vertical plate (301) is provided with two groups and is respectively welded to the left and right sides of the top of the frame (1); the connecting plate (302) is fixedly connected to the inner side of the vertical plate (301); the top end of the vertical plate (301) is rotatably connected to a first extension member (303); the top end of the inner side of the vertical plate (301) is rotatably connected to a cylinder (305); the first extension member (303) is fixedly connected to a connecting block (304) on the outer side close to the vertical plate (301); the output end of the cylinder (305) is rotatably connected to the connecting block (304). The top end of the first movable plate (306) is rotatably connected to the first rotating rod (307) and the second rotating rod (308); the outer surfaces of the first rotating rod (307) and the second rotating rod (308) are respectively fixedly mounted with a first gear (309) and a second gear (310), and the first gear (309) and the second gear (310) are meshed; the first extension member (303) is fixedly connected to the top end of the outer surface of the first rotating rod (307); the top end of the outer surface of the second rotating rod (308) is fixedly connected to the second extension member (312); and the other end of the second extension member (312) is rotatably connected to the top of the second movable plate (311); The telescopic mechanism (3) further comprises a third extending and closing member (313) and a fourth extending and closing member (314); the outer bottom ends of the connecting plate (302) and the first movable plate (306) are rotatably connected to two ends of the third extending and closing member (313); and the outer bottom ends of the first movable plate (306) and the second movable plate (311) are rotatably connected to two ends of the fourth extending and closing member (314); The second movable plates (311) on both sides are rotatably connected to the inside with rotating shafts (401), and the ends of the two sets of rotating shafts (401) close to each other are welded to the mounting plate (402), and a driving motor (403) is fixedly installed on the outside of one set of the second movable plates (311), and one end of one set of rotating shafts (401) is fixedly connected to the output end of the driving motor (403); The welding mechanism (6) comprises an L-shaped block (601), a transmission motor (602) is fixedly mounted on the top of the L-shaped block (601), an output end of the transmission motor (602) is fixedly connected to a driving gear (603), an electric lifting rod (604) is rotatably connected inside the L-shaped block (601), the output end of the electric lifting rod (604) is fixedly connected to a lifting block (606), a driven gear (605) meshing with the driving gear (603) is mounted on the bottom of the outer surface of the electric lifting rod (604), and both sides of the lifting block (606) are connected to a first sleeve (607), a second sleeve (608), a third sleeve (609) and a fourth sleeve (610) are arranged inside the first sleeve (607), and a laser welding head (611) and a knocking head (612) are respectively arranged at ends of two groups of fourth sleeves (610) that are away from each other; The first sleeve (607) is fixedly connected to a mounting bar (613) inside, the mounting bar (613) is rotatably connected to a third screw rod (614) inside, one end of the third screw rod (614) away from the mounting bar (613) is fixedly mounted on an output end of a third stepping motor (615), the third stepping motor (615) is arranged on the inner wall of the first sleeve (607), the first sleeve (607) is rotatably connected to a first rotating arm (617) and a second rotating arm (618), and the fourth sleeve (610) is rotatably connected to a third rotating arm (619) and a fourth rotating arm (620); The lateral adjustment mechanism (5) comprises a first fixing member (501) and a second fixing member (506), the first fixing member (501) and the second fixing member (506) being welded to both sides of the top of the frame (1) respectively, the interior of the first fixing member (501) being rotatably connected to a second screw rod (502), the top of the second screw rod (502) being fixedly mounted on the output end of a second stepping motor (505), the second stepping motor (505) being arranged on the top of the first fixing member (501), and the second screw rod (50 2) A lifting frame (504) is threadedly connected to the upper part, the lifting frame (504) is slidably connected to the fixing rod (503), and the fixing rod (503) is fixedly connected to the inside of the first fixing member (501), and a fixing frame (507) is welded to the top of the second fixing member (506), and the inside of the fixing frame (507) and the lifting frame (504) are both rotatably connected to the electromagnetic rod (508), and two groups of electromagnetic rods (508) are provided, and the L-shaped blocks (601) are sleeved on the outside of the two groups of electromagnetic rods (508).
2. The trackless magnet adsorption type automatic welding mechanism according to claim 1, characterized in that: The welding mechanism (6) further comprises a telescopic member (621), two ends of one side of the telescopic member (621) are rotatably connected to the first rotating arm (617) and the second rotating arm (618), and two ends of the other side of the telescopic member (621) are rotatably connected to the third rotating arm (619) and the fourth rotating arm (620), respectively. The inner walls of the second sleeve (608) and the third sleeve (609) are provided with a limiting groove (622), the telescopic member (621) is connected with a limiting slide rod (623) matched with the limiting groove (622), and the limiting slide rod (623) is slidably connected to the limiting groove (622), and the outer surface of the third screw rod (614) is threadedly connected with a moving block (616), and the moving block (616) is connected to the telescopic member (621).
Citation Information
Patent Citations
Welding device and method for decorative window
CN118342202A
Oil mist purification treatment device of automatic separation type hydropower station rack
CN118934400A
Measuring tool for chip high-voltage VDMOS (Vertical Double-diffused Metal Oxide Semiconductor) capacitor
CN221351609U