PCB (Printed Circuit Board) packaging equipment capable of adapting to large and small board surfaces
The PCB packaging device addresses size-related issues by using a conveyor belt, straightening, and tilting mechanisms to maintain stable board positioning and automate discharge, improving packaging efficiency and reducing damage.
Patent Information
- Application Number
- CN202411283034.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional PCB board packaging equipment struggles with adapting to boards of different sizes, leading to positioning deviations, incomplete packaging, stacking misalignment, uneven pressure distribution, and increased risk of damage during transportation.
A PCB packaging device with a conveyor belt, straightening component, pushing component, and tilting mechanism that adjusts to board size, maintains stable positioning, and facilitates smooth discharge, reducing manual intervention.
Improves packaging efficiency by ensuring stable board positioning, reducing misalignment and damage, and automating the discharge process, enhancing versatility and adaptability.
Smart Images

Figure CN119117378A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging and transportation, and in particular to a PCB board packaging device that can adapt to large and small board surfaces. Background Art
[0002] PCB boards are basic components in electronic devices, and their sizes and shapes vary depending on application requirements. Traditional packaging equipment often has difficulty adapting to PCB boards of different sizes, resulting in low packaging efficiency. The original intention of designing PCB board packaging equipment that can adapt to large and small boards is to solve the inconvenience caused by size differences in the packaging process of PCB boards. By improving its adaptability and flexibility, the packaging efficiency is significantly improved. It has the ability to adjust the packaging size and shape to ensure that PCB boards of different sizes can be properly packaged, thereby improving production efficiency and product quality.
[0003] The vacuum sealer uses a built-in vacuum pump to extract the air from the packaging bag to create a vacuum environment, and then uses a sealing device to seal the packaging bag.
[0004] However, in the existing PCB board packaging equipment, the PCB board needs to be placed in the packaging equipment by means of transmission. During the operation of the existing transmission equipment, the internal motor, gears, and belts generate vibrations when acceleration or rotation occurs, and then they will cause the PCB board placed on the surface of the transmission equipment to vibrate through force transmission. The vibration of the transmission equipment causes the PCB board to easily have position deviations during the transmission process, or the transmission speed of the transmission equipment is fast during the transmission process, causing the position of the PCB board to deviate from its center, increasing the risk of incomplete packaging due to incorrect position when entering the packaging equipment. For stacked PCB boards, the shortcomings of the existing transmission equipment will be more obvious, that is, it will cause stacking misalignment and offset during the transmission process, making it more likely for the stacked PCB boards to have packaging misalignment problems during packaging, and even damage the PCB boards, affecting the overall product quality.
[0005] Secondly, after packaging, existing packaging equipment usually places PCB boards in a stacking manner. The traditional stacking method causes uneven pressure distribution on the PCB boards during subsequent transportation. In particular, the bottom PCB boards often bear greater pressure, increasing the risk of damage. The unreasonable stacking method causes inconvenience in subsequent PCB board placement, affecting work efficiency. At the same time, existing equipment often has problems such as PCB board blockage and poor discharge during the discharge process, requiring manual intervention and adjustment, increasing labor intensity and time cost.
[0006] Therefore, a PCB packaging device that can adapt to large and small boards is proposed. Summary of the invention
[0007] The object of the present invention is to provide a PCB packaging device that can adapt to large and small boards, so as to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a PCB board packaging device that can adapt to large and small board surfaces, including a packaging shell and a transport body, the transport body includes a conveyor belt for conveying the PCB board to the inside of the packaging shell, a straightening component for straightening the PCB board is arranged above the transport body, and the side wall of the packaging shell is provided with a pushing component for moving the packaged PCB board out of the outside of the packaging shell.
[0009] Preferably, a feed port is provided through the outer surface of the packaging shell, a packaging box is symmetrically fixedly connected to the side wall of the inner cavity of the packaging shell, two limiting pillars 1 and two limiting pillars 2 are respectively arranged between the two packaging boxes, the two limiting pillars 1 are symmetrical to each other, the two limiting pillars 2 are symmetrical to each other, the two limiting pillars 1 and the two limiting pillars 2 are fixedly connected to the inner cavity surface of the packaging shell, a packaging film is arranged inside the packaging box, the packaging film is wrapped around the outer surfaces of the limiting pillars 1 and the limiting pillars 2, a vacuum sealer is arranged below the limiting pillars 2 away from the conveyor belt 1, and the vacuum sealer is electrically connected to the external controller;
[0010] The transport body also includes two fixed plates, which are symmetrically fixedly connected to both sides of the inner cavity of the feeding port of the packaging shell, and the lower surfaces of the two fixed plates at one end away from the packaging shell are fixedly connected with support legs. A driving shaft is symmetrically rotatably connected between the two fixed plates, and the conveyor belt is transmission-connected to the outer surfaces of the two driving shafts. Any one of the driving shafts is drivingly installed on a built-in driving motor, and the built-in driving motor is electrically connected to an external controller.
[0011] Preferably, a tilting component for tilting the packaged PCB board is provided inside the packaging shell, and the tilting component includes two fixed rods, the two fixed rods are symmetrically fixedly connected to the side wall of the inner cavity of the packaging shell, a positioning plate is fixedly connected between the two fixed rods, sliding arc grooves are symmetrically opened on the side wall of the inner cavity of the packaging shell, sliding rods are slidably connected inside the two sliding arc grooves, a limiting plate is fixedly connected between the two sliding rods, a fixed cylinder is provided inside the sliding arc groove, the fixed cylinder is electrically connected to an external controller, and the limiting arc plate is fixedly connected to the surface of the inner cavity of the packaging shell.
[0012] Preferably, the alignment assembly includes a total of four fixing frames symmetrically fixedly connected to the outer surfaces of the two fixing plates, each of the fixing frames is fixedly connected to a return spring at one end close to the fixing plate, two of the return springs located on the same side and at one end away from the fixing frame are fixedly connected to the alignment plate, the outer surfaces of the two fixing plates are symmetrically fixedly connected to connecting blocks, the outer surface of each connecting block is rotatably connected to a fixing column, the end of each fixing column away from the connecting block is fixedly connected to a linkage bevel gear, the outer surfaces of the two fixing plates are symmetrically fixedly connected to support frames, and the end of each support frame away from the fixing plate is rotatable. It is connected to a support column, and each of the support columns is fixedly connected to a rotating disk at one end away from the support frame, and each of the rotating disks is fixedly connected to a rotating block on one side away from the support column, and each rotating block is slidably connected to a sliding groove block on the outer surface, and each sliding groove block is fixedly connected to a telescopic rod on the outer surface close to the straightening plate, and a conveyor belt 2 is transmission-connected between every two adjacent fixed columns and the support columns, and both ends of the two driving shafts are fixedly connected to a connecting shaft, and each of the connecting shafts is fixedly connected to a driving bevel gear at one end away from the driving shaft, and a limited telescopic plate is fixedly connected to the top of the inner cavity of the feeding port of the packaging shell.
[0013] Preferably, the pushing assembly includes a driving cylinder, which is fixedly connected to the bottom of the inner cavity of the packaging shell, and the outer surface of the driving cylinder is provided with pushing grooves in a rectangular arrangement, and each of the pushing grooves is slidably connected with a pushing rod, wherein one end of the three pushing rods away from the pushing groove is fixedly connected to a pushing plate, and a limiting structure is provided on the inner cavity surface of any pushing groove below the driving cylinder, a one-way plate is rotatably connected inside the limiting structure, and a rotating groove is also provided on the inner cavity surface of the pushing groove provided with the limiting structure, the pushing groove provided with the limiting structure and the pushing rod inside it are slidably connected, the pushing rod located inside the pushing groove provided with the limiting structure is rotatably connected to the pushing plate, the outer surface of the pushing rod located inside the pushing groove provided with the limiting structure and one end away from the pushing plate is fixedly connected to a limiting block, and the outer surface of the pushing rod located inside the pushing groove provided with the limiting structure The gear train is a gear train that is mounted on the bottom of the gear train and is located adjacent to the gear train that is mounted on the gear train.
[0014] Preferably, the outer surface of the packaging shell is provided with a discharge component for placing and stacking PCB boards, and the discharge component includes a discharge trough, which is opened on the outer surface of the packaging shell away from the driving cylinder, and a discharge box is slidably connected inside the discharge trough, and an inclined block is provided on the inner cavity surface of the discharge box close to the supporting leg, and two fixed tooth blocks are fixedly connected in a linear array at the bottom of the discharge box, and a discharge port is opened through the outer surface of the packaging shell away from the driving cylinder.
[0015] Preferably, the linkage bevel gear meshes with the driving bevel gear, the telescopic rod abuts against the aligning plate, the connecting shaft penetrates and is rotatably connected to the interior of the fixed plate, and both ends of the position-limiting telescopic plate abut against the two aligning plates respectively.
[0016] Preferably, the driving cylinder is electrically connected to an external controller, the limit block is slidably connected to the inside of the limit structure, the material of the limit block is a metal iron block, the limit structure consists of a reset groove and a belt rotation groove, the reset groove is set as a straight groove, the belt rotation groove consists of a transverse groove and a semi-arc groove, the straight groove is connected to the end of the semi-arc groove away from the transverse groove, the one-way plate blocks the straight groove and the semi-arc groove, the fixed tooth block 1 is slidably connected to the inside of the rotating groove, the fixed tooth block 1 is meshed with the rotating gear, the transmission bevel gear is meshed with the matching bevel gear, the movable gear is meshed with the fixed tooth block 2, and the outer surface size of the pushing plate is adapted to the size of the inner cavity of the discharge port.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The reciprocating motion of the telescopic rod pushes the alignment plates on both sides to move closer to the middle of the conveyor belt. At the same time, the elastic expansion and contraction of the reset spring restores the alignment plates on both sides to their initial state, thereby realizing the alignment of the PCB board when it is transmitted on the upper surface of the conveyor belt. The automatic adjustment function ensures that the PCB board maintains a stable center position during the transmission process, thereby reducing the position deviation of the PCB board caused by the vibration of the transport body, thereby reducing the problem of incomplete packaging of the PCB board due to position deviation. For stacked PCB boards, it can also reduce the misalignment during the stacking process;
[0019] Among them, the telescopic function of the telescopic rod can adapt to PCB boards of different sizes, which improves the versatility and adaptability of the equipment;
[0020] The setting of the limit telescopic plate limits the maximum distance between the two sides of the alignment plates, thereby preventing the alignment plates from being over-fitted and squeezing the PCB board;
[0021] 2. The PCB board is tilted and supported by the tilted positioning plate and the limit plate, so that the PCB board is tilted after subsequent packaging. The PCB board is also tilted in the subsequent stacking process, thereby dispersing the pressure caused by traditional stacking and reducing the risk of damage to the PCB board due to stacking during transportation.
[0022] 3. The extension of the pushing rod drives the pushing plate to push the tilted PCB board out of the packaging shell and into the discharge box, thereby realizing the automatic placement of the PCB board. At the same time, the discharge box is pushed to move during the extension of the pushing rod to prevent the front PCB board from blocking the rear PCB board, resulting in poor discharge. This ensures that each PCB board can enter the discharge box smoothly, reducing the need for manual handling and sorting of PCB boards.
[0023] Among them, a tilting block is arranged inside the discharge box to enable the tilted PCB boards to be synchronously tilted and stacked, further making it convenient for the PCB boards to be taken and placed later. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of the overall structure shown in the present invention;
[0025] Figure 2 It is a three-dimensional schematic diagram of the internal structural position relationship of the alignment component of the present invention;
[0026] Figure 3 The present invention shows Figure 2 A local enlarged schematic diagram of the structure at A;
[0027] Figure 4 The present invention shows Figure 2 A local enlarged schematic diagram of the structure at B in FIG.
[0028] Figure 5 This is a three-dimensional schematic diagram of the positional relationship between the driving cylinder and the packaging shell of the present invention;
[0029] Figure 6 The present invention shows Figure 5 A local enlarged schematic diagram of the structure at position C in FIG.
[0030] Figure 7 The present invention shows Figure 5 A local enlarged schematic diagram of the structure at D in FIG.
[0031] Figure 8 It is a three-dimensional schematic diagram of the position relationship of the bottom structure of the packaging shell of the present invention;
[0032] Fig. 9 The present invention shows Figure 8 A local enlarged schematic diagram of the structure at E in FIG.
[0033] Fig.10 The present invention shows Figure 8 A local enlarged schematic diagram of the structure at F in FIG.
[0034] Fig.11 It is a three-dimensional schematic diagram of the internal structure position relationship of the discharge assembly of the present invention;
[0035] Fig.12 The present invention shows Fig.11 A local enlarged schematic diagram of the structure at G in FIG.
[0036] Fig.13 It is a three-dimensional schematic diagram of the internal shape of the pushing groove of the present invention;
[0037] Fig.14It is a three-dimensional schematic diagram of the internal structure position relationship of the packaging shell of the present invention.
[0038] In the figure:
[0039] 1. Packaging shell; 11. Packaging box; 12. Limiting column 1; 13. Limiting column 2; 14. Packaging film;
[0040] 2. Transport body; 21. Fixed plate; 22. Support legs; 23. Drive shaft; 24. Conveyor belt 1;
[0041] 3. Tilt assembly; 31. Fixing rod; 32. Positioning plate; 33. Sliding arc groove; 34. Sliding rod; 35. Limiting plate; 36. Limiting arc plate;
[0042] 4. Alignment assembly; 41. Fixed frame; 42. Return spring; 43. Alignment plate; 44. Connecting block; 45. Fixed column; 46. Linked helical gear; 47. Support frame; 48. Support column; 49. Rotating plate; 410. Rotating block; 411. Sliding slot block; 412. Telescopic rod; 413. Conveyor belt 2; 414. Connecting shaft; 415. Driving helical gear; 416. Position-limiting telescopic plate;
[0043] 5. Pushing assembly; 51. Driving cylinder; 52. Pushing groove; 53. Pushing rod; 54. Pushing plate; 55. Limiting structure; 56. Rotating groove; 57. Limiting block; 58. Fixed gear block 1; 59. Connecting groove; 510. Positioning block 1; 511. Rotating shaft 1; 512. Rotating gear; 513. Conveyor belt 3; 514. Positioning block 2; 515. Rotating shaft 2; 516. Transmission bevel gear; 517. Positioning block 3; 518. Rotating shaft 3; 519. Adapter bevel gear; 520. Moving gear; 521. One-way plate;
[0044] 6. Discharging assembly; 61. Discharging chute; 62. Discharging box; 63. Fixed gear block 2; 64. Discharging port. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] See also Figures 1 to 14The present invention provides an embodiment: a PCB board packaging device that can adapt to large and small board surfaces, including a packaging shell 1 and a transport body 2, the transport body 2 includes a conveyor belt 24 for transporting the PCB board to the inside of the packaging shell 1, a straightening component 4 for straightening the PCB board is arranged above the transport body 2, and a pushing component 5 for moving the packaged PCB board out of the outside of the packaging shell 1 is arranged on the side wall of the packaging shell 1.
[0047] A feeding port is provided through the outer surface of the packaging shell 1, and a packaging box 11 is symmetrically fixedly connected to the side wall of the inner cavity of the packaging shell 1, and two limiting columns 12 and two limiting columns 13 are respectively arranged between the two packaging boxes 11, the two limiting columns 12 are symmetrical to each other, and the two limiting columns 13 are symmetrical to each other, and the two limiting columns 12 and the two limiting columns 13 are fixedly connected to the inner cavity surface of the packaging shell 1, and a packaging film 14 is arranged inside the packaging box 11, and the packaging film 14 is wound around the outer surfaces of the limiting columns 12 and the limiting columns 13, and a vacuum sealer is arranged below the limiting columns 13 away from the conveyor belt 1 24, and the vacuum sealer is electrically connected to the external controller;
[0048] The transport body 2 also includes two fixed plates 21, which are symmetrically fixedly connected to the two sides of the inner cavity of the feed port of the packaging shell 1. The lower surfaces of the two fixed plates 21 at one end away from the packaging shell 1 are fixedly connected to support legs 22. A driving shaft 23 is symmetrically rotatably connected between the two fixed plates 21. A conveyor belt 24 is transmission-connected to the outer surfaces of the two driving shafts 23. Any one of the driving shafts 23 is drivenly installed on a built-in driving motor, and the built-in driving motor is electrically connected to an external controller.
[0049] A tilting component 3 for tilting the packaged PCB board is arranged inside the packaging shell 1, and the tilting component 3 includes two fixed rods 31, and the two fixed rods 31 are symmetrically fixedly connected to the inner cavity side wall of the packaging shell 1, and a positioning plate 32 is fixedly connected between the two fixed rods 31. The inner cavity side wall of the packaging shell 1 is symmetrically provided with sliding arc grooves 33, and the two sliding arc grooves 33 are both slidably connected with sliding rods 34, and a limiting plate 35 is fixedly connected between the two sliding rods 34. A fixed cylinder is arranged inside the sliding arc groove 33, and the fixed cylinder is electrically connected to the external controller. A limiting arc plate 36 is fixedly connected to the inner cavity surface of the packaging shell 1.
[0050] The alignment assembly 4 includes four fixing frames 41 symmetrically fixedly connected to the outer surfaces of the two fixing plates 21, each fixing frame 41 is fixedly connected to a return spring 42 at one end close to the fixing plate 21, and two return springs 42 located on the same side and at one end away from the fixing frame 41 are fixedly connected to an alignment plate 43, the outer surfaces of the two fixing plates 21 are symmetrically fixedly connected to connecting blocks 44, the outer surface of each connecting block 44 is rotatably connected to a fixing column 45, and the end of each fixing column 45 away from the connecting block 44 is fixedly connected to a linkage bevel gear 46, the outer surfaces of the two fixing plates 21 are symmetrically fixedly connected to support frames 47, and the end of each support frame 47 away from the fixing plate 21 is rotatably connected to a support column 48, One end of each support column 48 away from the support frame 47 is fixedly connected to a rotating disk 49, and one side of each rotating disk 49 away from the support column 48 is fixedly connected to a rotating block 410, and the outer surface of each rotating block 410 is slidably connected to a sliding groove block 411, and the outer surface of each sliding groove block 411 close to the straightening plate 43 is fixedly connected to a telescopic rod 412, and a conveyor belt 413 is transmission-connected between every two adjacent fixed columns 45 and the support column 48, and both ends of the two driving shafts 23 are fixedly connected to a connecting shaft 414, and the end of each connecting shaft 414 away from the driving shaft 23 is fixedly connected to a driving bevel gear 415, and a limited telescopic plate 416 is fixedly connected to the top of the inner cavity of the feed port of the packaging shell 1.
[0051] The ejection assembly 5 includes a driving cylinder 51, which is fixedly connected to the bottom of the inner cavity of the packaging shell 1 through the driving cylinder 51. The outer surface of the driving cylinder 51 is arranged in a rectangular shape with pushing grooves 52, and each pushing groove 52 is slidably connected with a pushing rod 53, wherein one end of the three pushing rods 53 away from the pushing groove 52 is fixedly connected with a pushing plate 54, and a limiting structure 55 is provided on the inner cavity surface of any pushing groove 52 located below the driving cylinder 51, and a one-way plate 521 is rotatably connected inside the limiting structure 55, and a one-way plate 521 is rotatably connected inside the limiting structure 55. The inner surface of the pushing groove 52 is also provided with a rotation groove 56, the pushing groove 52 located in the limited position structure 55 is slidably connected with the pushing rod 53 inside it, the pushing rod 53 located inside the pushing groove 52 with the limited position structure 55 is rotatably connected with the pushing plate 54, the outer surface of the pushing rod 53 located inside the pushing groove 52 with the limited position structure 55 and one end away from the pushing plate 54 is fixedly connected to the limited position block 57, and the outer surface of the pushing rod 53 located inside the pushing groove 52 with the limited position structure 55 and close to the pushing plate 54 is fixedly connected to the limited position block 57. One end is fixedly connected with a fixed tooth block 58 arranged in a linear array, a connecting groove 59 is opened through the bottom of the packaging shell 1, and the connecting groove 59 is located directly below the fixed tooth block 58, a positioning block 510 is fixedly connected to the bottom of the packaging shell 1, and a rotating shaft 511 is rotatably connected to the outer surface of the positioning block 510, and a rotating gear 512 is fixedly connected to the end of the rotating shaft 511 away from the positioning block 510, and a positioning block 2 514 is fixedly connected to the bottom of the packaging shell 1, and a rotating shaft 2 515 is rotatably connected to the outer surface of the positioning block 2 514 The end of the rotating shaft 2 515 away from the positioning block 2 514 is fixedly connected to the transmission bevel gear 516, the rotating shaft 1 511 and the outer surface of the rotating shaft 2 515 are transmission-connected to the conveyor belt 3 513, the bottom of the packaging shell 1 is fixedly connected to the positioning block 3 517, the outer surface of the positioning block 3 517 penetrates and is rotationally connected to the rotating shaft 3 518, the end of the rotating shaft 3 518 close to the transmission bevel gear 516 is fixedly connected to the adapter bevel gear 519, and the end of the rotating shaft 3 518 away from the transmission bevel gear 516 is fixedly connected to the moving gear 520.
[0052] The outer surface of the packaging shell 1 is provided with a discharge component 6 for placing and stacking PCB boards, and the discharge component 6 includes a discharge trough 61, and the discharge trough 61 is opened on the outer surface of the packaging shell 1 away from the driving cylinder 51. A discharge box 62 is slidably connected inside the discharge trough 61, and an inclined block is provided on the inner cavity surface of the discharge box 62 close to the supporting leg 22. The bottom of the discharge box 62 is fixedly connected with two fixed tooth blocks 63 arranged in a linear array, and a discharge port 64 is opened through the outer surface of the packaging shell 1 away from the driving cylinder 51.
[0053] The linkage bevel gear 46 meshes with the driving bevel gear 415 , the telescopic rod 412 abuts against the aligning plate 43 , the connecting shaft 414 penetrates and is rotatably connected to the interior of the fixed plate 21 , and both ends of the limiting telescopic plate 416 abut against the two aligning plates 43 respectively.
[0054] The driving cylinder 51 is electrically connected to the external controller, and the limit block 57 is slidably connected to the inside of the limit structure 55. The material of the limit block 57 is a metal iron block. The limit structure 55 consists of a reset groove and a belt rotation groove. The reset groove is set as a straight groove, and the belt rotation groove consists of a transverse groove and a semi-arc groove. The straight groove is connected to the end of the semi-arc groove away from the transverse groove. The one-way plate 521 blocks the straight groove and the semi-arc groove. The fixed tooth block 58 is slidably connected to the inside of the rotating groove 56. The fixed tooth block 58 is meshed with the rotating gear 512, the transmission bevel gear 516 is meshed with the matching bevel gear 519, the moving gear 520 is meshed with the fixed tooth block 2 63, and the outer surface size of the pushing plate 54 is adapted to the inner cavity size of the discharge port 64.
[0055] The working principle of the present invention in combination with the above is as follows:
[0056] In the initial state: the sliding rod 34 is located at the lowest position inside the sliding arc groove 33, the limit plate 35 is close to the positioning plate 32, the return spring 42 is not stretched, the rotating block 410 is away from the squaring plate 43, the telescopic rod 412 is in a telescopic state, the limit telescopic plate 416 is in an extended state, the pushing rod 53 is located inside the pushing groove 52 and away from the discharge box 62, the pushing plate 54 is close to the driving cylinder 51, the limit block 57 is not located inside the limit structure 55, and the limit block 57 is aligned with the semi-arc groove inside the limit structure 55, the fixed gear block 58 is engaged with the rotating gear 512, and the discharge box 62 slides inside the discharge groove 61 and is located at the end away from the support leg 22.
[0057] When working:
[0058] PCB board alignment:
[0059] The operator places the PCB board on the upper surface of the conveyor belt 24 away from the end of the packaging shell 1, and then the operator electrically controls the built-in drive motor to start through the external controller, and the built-in drive motor starts to drive the drive shaft 23 driven to be installed on the built-in drive motor to rotate, and the drive shaft 23 driven to be installed on the built-in drive motor rotates through the conveyor belt 24 to drive another drive shaft 23 to rotate synchronously, at this time, through the transmission of the conveyor belt 24, the PCB board on the upper surface of the conveyor belt 24 will be transmitted to the inside of the packaging shell 1;
[0060] In the above, the driving shaft 23 rotates to drive the connecting shaft 414 fixedly connected thereto to rotate, and the connecting shaft 414 rotates to drive the driving bevel gear 415 to rotate. Because the driving bevel gear 415 is meshed with the linkage bevel gear 46, the driving bevel gear 415 rotates to drive the linkage bevel gear 46 to rotate, and the linkage bevel gear 46 rotates to drive the fixed column 45 to rotate. The fixed column 45 rotates through the transmission of the conveyor belt 2 413 to drive the support column 48 to rotate, and the support column 48 rotates to drive the rotating disk 49 to rotate. The rotating disk 49 rotates to drive the rotating block 410 to rotate with the axis of the rotating disk 49 as the center of the circle. Because the rotating block 410 is slidably connected to the inside of the sliding slot block 411, the rotating block 410 rotates to drive itself to slide inside the sliding slot block 411, and at the same time, the rotating disk 49 rotates to drive the sliding slot block 411 to reciprocate left and right, and the sliding slot block 411 reciprocates left and right When the swivel block 410 moves to the initial state in the reciprocating motion, the swivel block 410 will contact the swivel plate 43 and push the swivel plate 43 to move toward the middle of the conveyor belt 24. The swivel plate 43 moves toward the middle of the conveyor belt 24 and swivels the PCB board on the upper surface of the conveyor belt 24. At the same time, the swivel plate 43 moves toward the middle of the conveyor belt 24, driving the reset spring 42 to be stretched. At the same time, the swivel plate 43 moves toward the middle of the conveyor belt 24 to squeeze the limit telescopic plate 416. After being squeezed, the limit telescopic plate 416 will change from an extended state to a contracted state. When the rotating block 410 moves to the initial state in the reciprocating motion, the swivel plate 43 is driven to return to the initial state under the elastic contraction of the reset spring 42. At the same time, the limit telescopic plate 416 returns to the initial state.
[0061] Among them, when the PCB board is large, when the telescopic rod 412 pushes the aligning plate 43 to move, the aligning plate 43 will conflict with the outer surface of the PCB board, that is, the aligning plate 43 is subjected to the stress of the PCB board itself. At this time, under the action of the stress, the aligning plate 43 is subjected to a reverse pushing force, and the reverse pushing force pushes the telescopic rod 412 to contract. The telescopic function of the telescopic rod 412 can adapt to PCB boards of different sizes, thereby improving the versatility and adaptability of the equipment. The traditional cylinder pushing method can often only adapt to PCB boards within a fixed size or shape range. Once this range is exceeded, the cylinder parameters need to be replaced or adjusted, which has poor flexibility. In addition, as a wearing part in mechanical equipment, the cylinder has a relatively high maintenance cost. The driving source of the above movement is the transport body 2. The transport body 2 serves as the power for driving the transmission of the PCB board, and can also synchronously drive the telescopic rod 412 to realize the alignment function, thereby reducing the energy consumption of adding an additional driving source. At the same time, the above movement can automatically adjust the alignment range according to the size of the PCB board, which has good flexibility.
[0062] PCB board packaging:
[0063] When the PCB board enters the packaging shell 1 with the transmission of the conveyor belt 24, the PCB board falls to the upper surface of the packaging film 14 under the action of gravity and the guidance of the limiting arc plate 36. The PCB board that falls to the upper surface of the packaging film 14 will slide down along the sliding arc groove 33 and the inclined surface of the limiting plate 35, thereby making the PCB board present an inclined state. At this time, the operator electrically controls the vacuum sealer to package the PCB board through the external controller. When it is necessary to package the stacked PCB boards, the stacked PCB boards fall to the upper surface of the packaging film 14 under the action of gravity. Finally, because they are stacked, the stacked PCB boards will squeeze the gap between the positioning plate 32 and the limiting plate 35, that is, the stacked PCB boards squeeze the limiting plate 35 to move toward the end away from the positioning plate 32, and the movement of the limiting plate 35 drives the sliding rod 34 to slide inside the sliding arc groove 33 toward the end away from the positioning plate 32. Similarly, the operator finally controls the vacuum sealer to pack the PCB boards through the external controller. The PCB boards are tilted and supported by the tilted setting of the positioning plate 32 and the limiting plate 35, so that the PCB boards are in a tilted state after subsequent packaging.
[0064] Removal and placement of PCB boards:
[0065] When the PCB board is packaged, the PCB board is in an inclined state and fits the outer surface of the positioning plate 32. The operator electrically controls the drive cylinder 51 through the external controller to start. The drive cylinder 51 starts and pushes the pushing rod 53 to slide inside the pushing groove 52 toward the end close to the discharge port 64. The sliding of the pushing rod 53 drives the pushing plate 54 to move toward the end close to the discharge port 64. The movement of the pushing plate 54 will conflict with the PCB board. At the same time, the movement of the pushing plate 54 will push the PCB board out of the packaging shell 1 into the discharge box 62.
[0066] In the above, the pushing rod 53 slides and drives the fixed gear block 1 58 to move toward the end close to the discharge port 64. Since the fixed gear block 1 58 is meshed with the rotating gear 512, the movement of the fixed gear block 1 58 drives the rotating gear 512 to rotate, and the rotation of the rotating gear 512 drives the rotating shaft 1 511 to rotate. The rotation of the rotating shaft 1 511 drives the rotating shaft 2 515 to rotate through the transmission of the conveyor belt 3 513. The rotation of the rotating shaft 2 515 drives the transmission bevel gear 516 to rotate. Since the transmission bevel gear 516 is meshed with the matching bevel gear 519, and by Fig. 9It can be known that the transmission bevel gear 516 is smaller than the matching bevel gear 519, that is, the small gear drives the large gear in a subtraction motion, and the speed of the matching bevel gear 519 is lower than that of the transmission bevel gear 516. The matching bevel gear 519 rotates to drive the rotating shaft 3 518 to rotate inside the positioning block 3 517, and the rotating shaft 3 518 rotates to drive the moving gear 520 to rotate. Because the moving gear 520 is meshed with the fixed gear block 2 63, the movement of the moving gear 520 drives the fixed gear block 2 63 to move. Since the fixed gear block 2 63 is fixedly connected to the bottom of the discharge box 62, the movement of the fixed gear block 2 63 will drive the discharge box 62 to move inside the discharge trough 61 toward the end close to the support leg 22, thereby realizing that each time the PCB board is pushed into the discharge box 62, the discharge box 62 will undergo a certain displacement, leaving space for the subsequent PCB board to be placed, ensuring that each PCB board can smoothly enter the discharge box 62, reducing the need for manual handling and sorting of PCB boards.
[0067] In the above, the pushing rod 53 slides and drives the limit block 57 to move toward the end close to the discharge port 64. As the limit block 57 moves, it slides inside the transverse groove of the limit structure 55. Fig.13 It can be known that the continuous sliding of the pushing rod 53 will drive the limit block 57 to move along the transverse groove of the limit structure 55 toward the semi-arc groove. When the limit block 57 rotates to the inside of the semi-arc groove, due to the internal shape of the semi-arc groove, the limit block 57 rotates upward, and the movement of the limit block 57 drives the one-way plate 521 to rotate. The rotation of the one-way plate 521 will no longer block the straight groove and the semi-arc groove, and the limit block 57 will move to the inside of the straight groove, that is, the rotation of the limit block 57 drives the pushing rod 53 to rotate, and the rotation of the pushing rod 53 drives the fixed gear block 58 to rotate inside the rotating groove 56. After the fixed gear block 58 rotates, it will no longer mesh with the rotating gear 512. That is, when the discharge box 62 has a certain displacement, the rotating gear 512 will no longer rotate;
[0068] In the above, the one-way plate 521 blocks the straight groove and the semi-arc groove again under the action of gravity. Finally, when the PCB board is pushed into the discharge box 62, the driving cylinder 51 drives the pushing rod 53 to restore the initial state, that is, the pushing rod 53 slides inside the pushing groove 52 toward the end away from the discharge box 62. Because the one-way plate 521 blocks the straight groove and the semi-arc groove, the sliding of the pushing rod 53 drives the limit block 57 to slide inside the straight groove of the limit structure 55, and at the same time, the sliding of the pushing rod 53 drives the fixed gear block 58 to slide synchronously. When the pushing rod 53 slides inside the rotating groove 56 and the fixed tooth block 58 does not mesh with the rotating gear 512 during the sliding process, after the pushing rod 53 moves to the initial state, the limit block 57 is no longer located inside the limit structure 55. Because the limit block 57 is made of a metal iron block, the limit block 57 drives the pushing rod 53 to rotate under the action of its own gravity, thereby aligning the limit block 57 with the semi-straight arc groove inside the limit structure 55. At the same time, the rotation of the pushing rod 53 will mesh the fixed tooth block 58 with the rotating gear 512 again.
[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A PCB packaging device that can adapt to large and small boards, comprising a packaging shell (1) and a transport body (2), wherein the transport body (2) comprises a conveyor belt (24) for conveying the PCB board to the inside of the packaging shell (1), characterized in that: An alignment component (4) for aligning the PCB board is arranged above the transport body (2), and a push-out component (5) for moving the packaged PCB board out of the packaging shell (1) is arranged on the side wall of the packaging shell (1).
2. The PCB packaging equipment that can adapt to large and small boards according to claim 1 is characterized by: The outer surface of the packaging shell (1) is provided with a feed port, and the inner side wall of the packaging shell (1) is symmetrically fixedly connected with a packaging box (11), and two limiting columns (12) and two limiting columns (13) are respectively arranged between the two packaging boxes (11), and the two limiting columns (12) are symmetrical with each other, and the two limiting columns (13) are symmetrical with each other, and the two limiting columns (12) and the two limiting columns (13) are fixedly connected to the inner surface of the packaging shell (1), and a packaging film (14) is arranged inside the packaging box (11), and the packaging film (14) is wrapped around the outer surfaces of the limiting columns (12) and the limiting columns (13), and a vacuum sealer is arranged below the limiting columns (13) away from the conveyor belt (24), and the vacuum sealer is electrically connected to an external controller; The transport body (2) further comprises two fixed plates (21), the two fixed plates (21) being symmetrically fixedly connected to the two sides of the inner cavity of the feed port of the packaging shell (1), the lower surfaces of the two fixed plates (21) at one end away from the packaging shell (1) being fixedly connected to support legs (22), the two fixed plates (21) being symmetrically rotatably connected to a drive shaft (23), the conveyor belt (24) being transmission-connected to the outer surfaces of the two drive shafts (23), any one of the drive shafts (23) being drivenly mounted on a built-in drive motor, and the built-in drive motor being electrically connected to an external controller.
3. The PCB packaging equipment that can adapt to large and small boards according to claim 1 is characterized in that: The packaging shell (1) is provided with a tilting assembly (3) for tilting the packaged PCB board. The tilting assembly (3) comprises two fixing rods (31). The two fixing rods (31) are symmetrically fixedly connected to the inner cavity side wall of the packaging shell (1). A positioning plate (32) is fixedly connected between the two fixing rods (31). The inner cavity side wall of the packaging shell (1) is symmetrically provided with sliding arc grooves (33). The two sliding arc grooves (33) are both slidably connected with sliding rods (34). A limiting plate (35) is fixedly connected between the two sliding rods (34). A fixed cylinder is provided inside the sliding arc groove (33). The fixed cylinder is electrically connected to an external controller. The inner cavity surface of the packaging shell (1) is fixedly connected with a limiting arc plate (36).
4. The PCB packaging equipment that can adapt to large and small boards according to claim 2 is characterized in that: The alignment assembly (4) comprises a total of four fixing frames (41) symmetrically fixedly connected to the outer surfaces of the two fixing plates (21); each of the fixing frames (41) is fixedly connected to a return spring (42) at one end close to the fixing plate (21); two of the return springs (42) located on the same side and at one end away from the fixing frame (41) are fixedly connected to an alignment plate (43); the outer surfaces of the two fixing plates (21) are symmetrically fixedly connected to connecting blocks (44); the outer surface of each of the connecting blocks (44) is rotatably connected to a fixing column (45); the end of each of the fixing columns (45) away from the connecting block (44) is fixedly connected to a linkage bevel gear (46); the outer surfaces of the two fixing plates (21) are symmetrically fixedly connected to support frames (47); the end of each of the support frames (47) away from the fixing plate (21) is rotatably connected to a support column (48); One end of each of the support columns (48) away from the support frame (47) is fixedly connected to a rotating disk (49), and one side of each of the rotating disks (49) away from the support column (48) is fixedly connected to a rotating block (410). The outer surface of each of the rotating blocks (410) is slidably connected to a sliding groove block (411). The outer surface of each of the sliding groove blocks (411) close to the alignment plate (43) is fixedly connected to a telescopic rod (412). A conveyor belt 2 (413) is transmission-connected between each two adjacent fixed columns (45) and the support columns (48). Both ends of the two drive shafts (23) are fixedly connected to a connecting shaft (414), and one end of each of the connecting shafts (414) away from the drive shaft (23) is fixedly connected to a driving bevel gear (415). A limiting telescopic plate (416) is fixedly connected to the top of the inner cavity of the feeding port of the packaging shell (1).
5. The PCB packaging equipment that can adapt to large and small boards according to claim 1 is characterized in that: The ejection assembly (5) comprises a driving cylinder (51), the driving cylinder (51) passes through and is fixedly connected to the bottom of the inner cavity of the packaging shell (1), the outer surface of the driving cylinder (51) is provided with pushing grooves (52) arranged in a rectangular shape, each of the pushing grooves (52) is slidably connected with a pushing rod (53), wherein one end of three pushing rods (53) away from the pushing groove (52) is fixedly connected with a pushing plate (54), and a limiting structure (55) is provided on the inner cavity surface of any pushing groove (52) located below the driving cylinder (51), and a one-way plate (521) is rotatably connected to the inner surface of the limiting structure (55), and the limiting structure (55) is provided with a one-way plate (521) disposed at the position where the limiting structure is provided. The inner surface of the pushing groove (52) of the push groove (55) is also provided with a rotation groove (56); the pushing groove (52) provided with the limiting structure (55) is slidably connected with the pushing rod (53) therein; the pushing rod (53) located inside the pushing groove (52) provided with the limiting structure (55) is rotationally connected with the pushing plate (54); the outer surface of the pushing rod (53) located inside the pushing groove (52) provided with the limiting structure (55) and one end away from the pushing plate (54) is fixedly connected with a limiting block (57); the outer surface of the pushing rod (53) located inside the pushing groove (52) provided with the limiting structure (55) and close to the pushing plate (54) is fixedly connected with the limiting block (57); ) are arranged in a linear array and fixedly connected to a fixed tooth block 1 (58); a communicating groove (59) is formed through the bottom of the packaging shell (1), and the communicating groove (59) is located directly below the fixed tooth block 1 (58); a positioning block 1 (510) is fixedly connected to the bottom of the packaging shell (1); a rotating shaft 1 (511) is rotatably connected to the outer surface of the positioning block 1 (510); an end of the rotating shaft 1 (511) away from the positioning block 1 (510) is fixedly connected to a rotating gear (512); a positioning block 2 (514) is fixedly connected to the bottom of the packaging shell (1); and a rotating shaft 2 (511) is rotatably connected to the outer surface of the positioning block 1 (514). 5), the end of the rotating shaft 2 (515) away from the positioning block 2 (514) is fixedly connected to a transmission bevel gear (516), the rotating shaft 1 (511) and the outer surface of the rotating shaft 2 (515) are transmission-connected to a conveyor belt 3 (513), the bottom of the packaging shell (1) is fixedly connected to a positioning block 3 (517), the outer surface of the positioning block 3 (517) passes through and is rotationally connected to a rotating shaft 3 (518), the end of the rotating shaft 3 (518) close to the transmission bevel gear (516) is fixedly connected to an adaptor bevel gear (519), and the end of the rotating shaft 3 (518) away from the transmission bevel gear (516) is fixedly connected to a moving gear (520).
6. The PCB packaging equipment that can adapt to large and small boards according to claim 5 is characterized in that: The outer surface of the packaging shell (1) is provided with a discharge assembly (6) for placing PCB boards and stacking them, and the discharge assembly (6) includes a discharge trough (61), and the discharge trough (61) is opened on the outer surface of the packaging shell (1) away from the driving cylinder (51), and a discharge box (62) is slidably connected inside the discharge trough (61), and the inner surface of the discharge box (62) close to the inner cavity surface of the supporting leg (22) is provided with a tilting block, and the bottom of the discharge box (62) is fixedly connected with two fixed tooth blocks (63) arranged in a linear array, and a discharge port (64) is opened through the outer surface of the packaging shell (1) away from the driving cylinder (51).
7. The PCB packaging equipment that can adapt to large and small boards according to claim 4 is characterized in that: The linkage bevel gear (46) meshes with the driving bevel gear (415), the telescopic rod (412) abuts against the aligning plate (43), the connecting shaft (414) penetrates and is rotatably connected to the interior of the fixed plate (21), and the two ends of the position-limiting telescopic plate (416) respectively abut against the two aligning plates (43).
8. The PCB packaging equipment that can adapt to large and small boards according to claim 5 is characterized by: The driving cylinder (51) is electrically connected to an external controller. The limit block (57) is slidably connected to the inside of the limit structure (55). The material of the limit block (57) is a metal iron block. The limit structure (55) consists of a reset groove and a belt rotation groove. The reset groove is set as a straight groove. The belt rotation groove consists of a transverse groove and a semi-arc groove. The straight groove is connected to the semi-arc groove at one end away from the transverse groove. The one-way plate (521) blocks the straight groove and the semi-arc groove. The fixed tooth block (58) is slidably connected to the inside of the rotation groove (56). The fixed tooth block (58) is meshed with the rotating gear (512). The transmission bevel gear (516) is meshed with the matching bevel gear (519). The moving gear (520) is meshed with the fixed tooth block (63). The outer surface size of the pushing plate (54) is adapted to the inner cavity size of the discharge port (64).
