Portable asphalt pavement crack repairing and reinforcing device and repairing method thereof
Through the design of the portable asphalt pavement crack repair and reinforcement device, the use of circulating gas to clean up dust and inject the seam filling solution, solving the problems of bulkiness and pollution of existing equipment, and improving the repair efficiency and safety.
Patent Information
- Application Number
- CN202411450186.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-17
AI Technical Summary
The existing asphalt pavement crack repair equipment is bulky and inconvenient to operate, making it difficult to ensure the quality of the filling, and the dust removal and cleaning machine pollutes the environment and affects the health of the operator.
A portable asphalt pavement crack repair and reinforcement device is designed, including a silo, an isolation work chamber, an intake assembly, a jet assembly and a spray assembly. The dust is cleaned up by circulating gas and injected into the filling solution, simplifying the operation process and improving repair efficiency.
It realizes dust cleaning while avoiding pollution, simplifies repair steps, improves operating flexibility and work efficiency, reduces operator labor intensity, and reduces traffic safety hazards.
Smart Images

Figure CN119266073A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of asphalt pavement crack repair and reinforcement devices, and in particular to a portable asphalt pavement crack repair and reinforcement device and a repair method thereof. Background Art
[0002] During the design service life of asphalt concrete pavement, under the conditions of repeated rolling under cyclic loads, temperature changes, shrinkage of the base layer, etc., cracks of varying sizes will inevitably appear on the surface asphalt layer, including transverse cracks, longitudinal cracks, and mesh cracks. Asphalt cracks are divided into two types according to their causes: load-type cracks and non-load-type cracks. Non-load-type cracks are further divided into shrinkage cracks of the asphalt surface layer and reflection cracks of the base layer. Among them: load-type cracks are caused by tensile stress exceeding the fatigue strength of the material and develop from bottom to top; shrinkage cracks of the asphalt surface layer are caused by the stress generated by the shrinkage of the asphalt material in winter being greater than the material strength; reflection cracks of the base layer are caused by the extension of the shrinkage cracks of the base layer to the asphalt surface layer, including the "white to black" composite asphalt pavement structure formed by adding an asphalt surface layer to the old cement concrete road slab. Since stress concentration is prone to occur at the joints and cracks of the cement concrete, it is very easy to cause reflection cracks in the asphalt surface layer.
[0003] At present, the grouting method is often used to repair cracks in asphalt pavement. First, the dust and impurities in the cracks are blown away with a dust removal machine, and then asphalt waterproof coating, polyurethane waterproof coating, organic silicone cold caulking glue, polyurethane high-strength resin potting glue, hot asphalt potting glue or emulsified asphalt solution and other caulking solutions are injected into the asphalt cracks, embedded in the cracks and solidified into shape, so as to achieve the purpose of repairing cracks in asphalt pavement. Traditional asphalt crack repair equipment is mostly a tank body. The caulking repair solution in the tank body is injected into the crack through the tank body drainage equipment process. Because the tank body is bulky and inconvenient to move during construction, it is usually placed on a cart or tricycle, which requires the operator to While moving the cart, aim the nozzle equipment extending from the tank at the asphalt cracks. The process is not flexible enough, the process is complicated, the operation is troublesome, the quality of the grouting is difficult to guarantee, the construction work surface is large, the work efficiency is low, and before the grouting and repairing solution is filled, the dust and impurities in the asphalt cracks need to be cleaned by a dust removal and cleaning machine to prevent the dust from forming an isolation layer between the crack surface and the grouting and repairing solution, affecting the bonding strength and stability. The process operation steps are cumbersome, which brings many inconveniences to the operator. Moreover, the dust blown away by the dust removal and cleaning machine spreads in the air, which not only pollutes the environment, but also easily enters the body through breathing by the operator, posing a health hazard to the body. The patent document with application number 202410791791.8 discloses a rapid repair device and repair method for cracks in asphalt pavement. It discloses the technical solution of placing the above-mentioned barrel on a cart. The barrel is bulky, the construction operation is inconvenient to move, and the dust in the surface of the crack cannot be handled. Summary of the invention
[0004] In order to solve the above technical problems existing in the prior art, the present invention provides a portable asphalt pavement crack repair and reinforcement device and a repair method thereof.
[0005] In order to achieve the above-mentioned purpose, the present invention proposes a portable asphalt pavement crack repair and reinforcement device, comprising: a silo, an isolated working bin, an air suction component, an air jet component and a spray component; the bottom of the silo is provided with the isolated working bin, and an air filter chamber is provided in the isolated working bin, and the two ends of the air filter chamber are respectively connected with the air suction component and the air jet component, the discharge port of the silo is connected with the spray component through a reflux pump, and the reflux pump is arranged in the isolated working bin, and the silo is provided with a material injection port. The gas is ejected through the jet assembly to blow away the dust and impurities in the asphalt cracks. The blown away dust and impurities then pass through the suction assembly and absorb the gas into the air filter chamber through filtering action. The filtered clean gas is ejected again through the jet assembly. In this way, the jet assembly ejects clean gas and the suction assembly inhales the blown away dirty dust gas to form circulating gas. While completing the dust cleaning, it prevents dust from flying around in the air, and prevents the workers from inhaling dust and endangering their health and causing physical discomfort. The front cleans the dust in the asphalt cracks, and the rear spray assembly injects the caulking solution to fill the asphalt cracks. The two are carried out simultaneously and are set at intervals without interfering with each other, which simplifies the asphalt crack repair steps, has a simple process, is more flexible in operation, and is convenient to move, effectively improving the efficiency of asphalt crack repair.
[0006] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the air suction assembly includes an air suction inner tube, an air suction hose and an air suction rod, one end of the air suction inner tube is connected to one end of the air filter chamber through an air suction check valve, the other end of the air suction inner tube extends to the outside of the isolation working chamber and is connected to the air suction hose, and the air suction hose is connected to the air suction rod. The air suction check valve is provided to prevent air flow from flowing back and causing damage to the gas pipeline.
[0007] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, a suction hood head is provided at the end of the suction rod, and a buckle is detachably mounted on the side wall of the suction rod above the suction hood head, and two guide wheels are symmetrically provided on the buckle. The wheel spacing can be adjusted according to the crack width and road conditions, providing support and guidance for the pipeline stainless steel rod, reducing the weight of the operator's right hand holding the pipeline rod handle, making crack repair easier and more convenient.
[0008] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the jet assembly includes a jet inner tube, a jet hose and a jet core rod, one end of the jet inner tube is connected to the other end of the air filter chamber through a jet check valve, the other end of the jet inner tube extends to the outside of the isolation working chamber and is connected to the jet hose, the jet hose is connected to the jet core rod, the jet core rod is embedded in the suction rod, the end of the jet core rod is detachably provided with a jet nozzle, and the jet nozzle is retracted in the suction hood head. The jet check valve is provided to prevent the airflow from flowing back and causing damage to the gas pipeline. A jet nozzle is detachably installed at the end of the jet core rod. The jet nozzle can adjust the airflow spray range. For example, the fan-shaped jet nozzle makes the width of the airflow sprayed from the jet core rod adjustable and controllable, which is suitable for cleaning dust in asphalt cracks of different widths. The narrower the airflow range sprayed by the jet nozzle, the greater the impact force of the airflow, thereby adjusting the jet intensity and effectively removing dust and impurities in the asphalt cracks. The jet nozzle is retracted in the suction hood to avoid direct contact between the jet nozzle and the asphalt surface layer and nozzle wear, which is beneficial to improving the service life and maintenance of the jet nozzle.
[0009] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, a fan and a filter residue collection drawer are provided in the air filter chamber; the fan is arranged near one end of the jet check valve, the filter residue collection drawer is pullable near one end of the suction check valve, a pull-out ring is provided on the filter residue collection drawer, and a large-pore air filter, a medium-pore air filter and a micro-pore air filter are arranged in the inner cavity of the filter residue collection drawer in the direction away from the suction check valve; the large-pore air filter, the medium-pore air filter and the micro-pore air filter are detachable. The right side of the filter residue collection drawer is tightly fitted with the suction inner tube through the suction check valve, the left side wall of the filter residue collection drawer is close to the fan, and the filter residue collection drawer is embedded with a large-pore air filter, a medium-pore air filter and a micro-pore air filter from the right side of the inner cavity to the left side wall, filtering large-particle dust, medium-particle dust and micro-particle dust in the gas in turn, and the filter residue collection drawer can be pulled out from the air filter chamber, which is convenient for collecting filter residues and replacing and cleaning the filter.
[0010] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the spray assembly includes a spray hose and a spray rod, one end of the spray hose is connected to the reflux pump, and the other end of the spray hose is connected to the spray rod, a material spray head is provided at the end of the spray rod, and a smoothing baffle is provided on the spray rod near the material spray head. By providing a smoothing baffle on the side wall of the spray rod near the material spray head, as the spray rod moves, the grouting solution is gradually injected into the asphalt cracks, and the grouting solution retained on the crack road surface is smoothed by the smoothing baffle, so as to avoid the grouting solution retained on the road surface from solidifying and forming convex points that endanger driving safety, comfort and flatness, reduce traffic safety hazards, and smooth automatically without manual scraper operation, saving manpower and improving work efficiency.
[0011] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the spray rod is provided with a speed control handle power switch electrically connected to the return material pump. The speed control handle power switch is used to control the return material pump, thereby controlling the discharge speed of the crack filling solution from the silo.
[0012] As an optional implementation scheme, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, an electric control room and a discharge chamber are also provided in the isolation working chamber; the electric control room and the discharge chamber are arranged on both sides of the air filter chamber, and the reflux pump is provided in the discharge chamber.
[0013] As an optional implementation scheme, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, a power supply is provided in the electric control room, an electric control panel is provided on the side wall of the electric control room, a fan power switch and a fan speed control switch are provided in the electric control panel, and a power waterproof socket is also provided on the electric control panel, and the power waterproof socket is connected to the power supply. By charging the power supply in the electric control room, the electrical connection between the fan and the reflux pump is achieved, thereby improving work efficiency. By setting the fan power switch, the fan speed is controlled by the fan speed control switch, and a channel or wire hole for laying power supply circuit wires is provided in the isolation working compartment. The line connected to the push button switch electronic control is adhered to the pipeline and extends to the electric control room of the isolation working compartment to avoid scattered distribution of the power supply lines.
[0014] As an optional embodiment, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the portable asphalt pavement crack repair and reinforcement device further includes a buckle, which is used to bundle and connect the suction component, the jet component and the spray component. The buckle is provided so that the suction component, the jet component and the spray component can be bundled together, which is convenient for the operator to hold the handle and work.
[0015] Furthermore, the present invention also provides a repair method based on any of the above-mentioned portable asphalt pavement crack repair and reinforcement devices, comprising the following steps:
[0016] S1: Aim the jet assembly at the asphalt cracks, and the dirty gas enters the air filter chamber through the suction assembly. The dirty gas is filtered and then ejected through the jet assembly to blow away the dust in the asphalt cracks. The blown dust gas is sucked by the suction assembly, thus forming a circulating airflow to clean the asphalt cracks;
[0017] S2: Start the reflux pump, which transports the grouting solution from the lowest point of the silo bottom wall along the spraying assembly and injects it into the asphalt cracks, thereby starting to repair the asphalt cracks.
[0018] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
[0019] 1. In the portable asphalt pavement crack repair and reinforcement device provided by the present invention, a silo, an isolated working silo, an air suction component, an air jet component and a spray component are arranged. An isolated working silo is arranged at the bottom of the silo, and an air filter chamber is arranged in the isolated working silo. The two ends of the air filter chamber are respectively connected with the air suction component and the air jet component. The discharge port of the silo is connected with the spray component through a reflux pump. The reflux pump is arranged in the isolated working silo. The gas is sprayed out through the air jet component to blow away the dust and impurities in the asphalt cracks. The blown dust and impurities are then passed through the air suction component and the gas is sucked into the air filter chamber through the filtering action. , and the filtered clean gas is ejected through the jet component. In this way, the jet component ejects clean gas and the suction component inhales the dirty dust gas blown away to form a circulating gas. While completing the dust cleaning, it prevents dust from flying around in the air, and prevents the workers from inhaling dust and endangering their health and causing physical discomfort. The front cleans the dust in the asphalt cracks, and the rear spray component injects the caulking solution to fill the asphalt cracks. The two are carried out simultaneously and are set at intervals without interfering with each other, which simplifies the asphalt crack repair steps, has a simple process, is more flexible in operation, and is convenient to move, effectively improving the efficiency of asphalt crack repair.
[0020] 2. An air filter chamber is provided in the isolation work chamber, and a fan is provided in the air filter chamber. One side of the air filter chamber is connected to an inner jet tube, an air jet hose and an air jet core rod through an air jet check valve, and the other side of the air filter chamber is connected to an inner suction tube, an air suction hose and an air suction rod through an air suction check valve. The air jet core rod is embedded in the air suction rod, and a filter residue collection drawer is provided in the air filter chamber. A large-pore air filter, a medium-pore air filter and a micro-pore air filter are provided in the inner cavity of the filter residue collection drawer from the side away from the air suction check valve. With the opening of the fan, gas is ejected from the jet nozzle at the end of the jet core rod to blow away the dust in the asphalt cracks. The blown away dust is covered by the air suction hood and sucked into the air suction rod. The gas then passes through the large-pore air filter, medium-pore air filter and microporous air filter to filter out large-size dust, medium-size dust and micro-size dust respectively. The clean gas after filtration is ejected from the jet nozzle through the jet check valve along the jet inner tube, jet hose and jet core rod. This process is repeated repeatedly. The jet nozzle ejects clean gas and the suction hood sucks in the dust gas blown away to form a circulating airflow. While completing the cleaning of asphalt cracks, it avoids dust flying around in the air to pollute the environment and prevents workers from inhaling dust and causing physical discomfort and endangering their health.
[0021] 3. The present invention fixes a smoothing baffle on the side wall of the spray rod near the material nozzle. As the spray rod moves, the grouting solution is gradually injected into the asphalt cracks, and the grouting solution retained on the crack road surface is smoothed by the smoothing baffle, thereby preventing the grouting solution retained on the road surface from solidifying and forming convex points that endanger driving safety, comfort and flatness, reducing traffic safety hazards, and automatically smoothing without manual scraper operation, saving manpower and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0023] Figure 1 A structural diagram of a portable asphalt pavement crack repair and reinforcement device provided by the present invention;
[0024] Figure 2 for Figure 1 Schematic diagram of the structure of the middle suction rod and the injection rod;
[0025] Figure 3 A cross-sectional view of the portable asphalt pavement crack repair and reinforcement device provided by the present invention;
[0026] Figure 4 It is a schematic diagram of the AA section of the present invention;
[0027] Figure 5 It is a schematic diagram of the BB section of the present invention;
[0028] Figure 6 for Figure 1 A local enlarged schematic diagram of C in FIG.
[0029] Figure 7 for Figure 2 A cross-sectional schematic diagram of
[0030] Figure 8 for Figure 7 A local enlarged schematic diagram of D in FIG.
[0031] Fig. 9 for Figure 7 A local enlarged schematic diagram of point E in FIG.
[0032] Fig.10 This is a schematic structural diagram of a filter residue collection drawer of the present invention;
[0033] Fig.11 is a schematic diagram of a fan of the present invention;
[0034] Fig.12 It is a schematic diagram of the electric control panel of the present invention.
[0035] [Description of Reference Numerals]
[0036] 1. Material bin; 11. Material filling port; 12. Sealing cover; 13. Handle;
[0037] 2. Isolate work chamber;
[0038] 21. Air filter chamber; 211. Fan; 212. Filter residue collection drawer; 213. Pull-out ring; 214. Large-pore air filter; 215. Medium-pore air filter; 216. Micro-pore air filter;
[0039] 22. Electric control room; 221. Power supply; 222. Electric control panel; 223. Fan power switch; 224. Fan speed control switch; 225. Power waterproof socket;
[0040] 23. Discharging chamber; 231. Reflux pump;
[0041] 3. Suction assembly; 31. Suction inner tube; 32. Suction hose; 33. Suction rod; 34. Suction check valve; 35. Suction hood head; 36. Guide wheel;
[0042] 4. Jet assembly; 41. Jet inner tube; 42. Jet hose; 43. Jet core rod; 44. Jet check valve; 45. Jet nozzle;
[0043] 5. Spraying assembly; 51. Spraying hose; 52. Spraying rod; 53. Spraying head; 54. Smoothing baffle; 55. Speed control handle power switch;
[0044] 6. Buckle. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] It should be noted that all directional indications in the embodiments of the present invention, such as first, second, up, down, left, right, front, back, etc., are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0047] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0048] Embodiment 1: In this embodiment, two sets of breathable shoulder straps are symmetrically provided on the back of the silo 1 (not shown in the attached figure), and buckles matching the shoulder straps are provided on the side walls of the isolation work silo 2. The shoulder pad shoulder straps are used, so that the shoulders can be carried for a long time without fatigue, so that the silo 1 can be carried by the operator to walk and work, and the equipment movement is more flexible and convenient. The silo 1 is used to store caulking solutions, such as polyurethane caulking glue, silicone caulking glue, emulsified asphalt solution and modified emulsified asphalt solution; the bottom wall of the silo 1 is tilted downward toward the discharge chamber 23, which is conducive to the flow and discharge of the caulking solution. Among them, the reflux pump 231 can use copper core high-pressure reflux material.
[0049] In this embodiment, the present invention provides a portable asphalt pavement crack repair and reinforcement device, such as Figure 1-Figure 12As shown, it includes: a silo 1, an isolated working silo 2, an air suction component 3, an air jet component 4 and a spray component 5; the isolated working silo 2 is provided at the bottom of the silo 1, and an air filter chamber 21 is provided in the isolated working silo 2, and the two ends of the air filter chamber 21 are respectively connected with the air suction component 3 and the air jet component 4, and the discharge port of the silo 1 is connected with the spray component 5 through a reflux pump 231, and the reflux pump 231 is arranged in the isolated working silo 2, and a material injection port 11 is provided on the silo 1, and a sealing cover 12 is provided at the material injection port 11, and a handle 13 is also provided on the silo 1, and the handle 13 facilitates the movement and operation of the equipment. The gas is ejected through the jet component 4 to blow away the dust impurities in the asphalt cracks. The blown away dust impurities then pass through the suction component 3 and absorb the gas into the air filter chamber 21 through filtering action, and the filtered clean gas is ejected through the jet component 4 again. In this way, the jet component 4 ejects clean gas and the suction component 3 inhales the blown away dirty dust gas to form circulating gas. While completing the dust cleaning, it prevents dust from flying around in the air, and prevents the workers from inhaling dust and endangering their health and causing physical discomfort. The front cleans the dust in the asphalt cracks, and the rear spray component 5 injects the caulking solution to fill the asphalt cracks. The two are carried out simultaneously and are set at intervals without interfering with each other, which simplifies the asphalt crack repair steps, has a simple process, is more flexible in operation, and is convenient to move, effectively improving the asphalt crack repair efficiency.
[0050] like Figure 1-Figure 4 As shown, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the air suction assembly 3 includes an air suction inner tube 31, an air suction hose 32 and an air suction rod 33, one end of the air suction inner tube 31 is connected to one end of the air filter chamber 21 through an air suction check valve 34, and the other end of the air suction inner tube 31 extends to the outside of the isolation working chamber 2 and is connected to the air suction hose 32, and the air suction hose 32 is connected to the air suction rod 33. The air suction check valve 34 is provided to prevent the air flow from flowing back and causing damage to the gas pipeline.
[0051] Furthermore, a suction hood 35 is provided at the end of the suction rod 33, and a buckle is detachably mounted on the side wall of the suction rod 33 above the suction hood 35, and two guide wheels 36 are symmetrically provided on the buckle. The wheel spacing can be adjusted according to the crack width and road conditions, providing support and guidance for the pipeline stainless steel rod, reducing the weight of the operator's right hand holding the pipeline rod handle, making crack repair easier and more convenient.
[0052] In a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the jet assembly 4 includes a jet inner tube 41, a jet hose 42 and a jet core rod 43. One end of the jet inner tube 41 is connected to the other end of the air filter chamber 21 through a jet check valve 44. The other end of the jet inner tube 41 extends to the outside of the isolation working chamber 2 and is connected to the jet hose 42. The jet hose 42 is connected to the jet core rod 43. The jet core rod 43 is embedded in the suction rod 33. Specifically, the jet core rod 43 is embedded in the suction rod 33 after passing through the jet hose 42. A support rod (not shown in the figure) is arranged on the inner wall of the suction rod 33 and the outer wall of the jet core rod 43 to ensure that the jet core rod 43 remains stable and does not shake in the suction rod 33; Figure 6 , Figure 8 and Fig. 9 As shown, the end of the jet core rod 43 is detachably provided with a jet nozzle 45, and the jet nozzle 45 is retracted in the suction hood head 35. The suction hood head 35 can be made of a transparent material, which is convenient for observing the jet range and jet intensity of the jet nozzle 45 at the end of the jet core rod 43, and the air flow intensity is regulated by the fan speed control switch 224.
[0053] The jet check valve 44 is provided to prevent the backflow of airflow and damage to the gas pipeline. The end of the jet core rod 43 is detachably provided with a jet nozzle 45, which can adjust the range of airflow injection. For example, the fan-shaped jet nozzle 45 allows the width of the airflow ejected from the jet core rod 43 to be adjusted and controlled, which is suitable for cleaning dust in asphalt cracks of different widths. The narrower the range of the airflow ejected from the jet nozzle 45, the greater the impact of the airflow, thereby adjusting the jet intensity and effectively removing dust and impurities in the asphalt cracks. The jet nozzle 45 is retracted in the suction hood head 35 to avoid direct contact between the jet nozzle 45 and the asphalt surface layer, thereby preventing the nozzle from being worn, which is beneficial to improving the service life and maintenance of the jet nozzle 45.
[0054] In addition, if Figure 3-Figure 5As shown, the air filter chamber 21 is provided with a fan 211 and a filter residue collecting drawer 212; the fan 211 is arranged near one end of the jet check valve 44, the filter residue collecting drawer 212 is pullable near one end of the suction check valve 34, a pull-out ring 213 is provided on the filter residue collecting drawer 212, and a large-pore air filter 214, a medium-pore air filter 215 and a micro-pore air filter 216 are arranged in sequence in the inner cavity of the filter residue collecting drawer 212 along the direction away from the suction check valve 34; the large-pore air filter 214, the medium-pore air filter 215 and the micro-pore air filter 216 are detachable. The right side of the residue collection drawer 212 is tightly fitted with the inner suction tube 31 via the suction check valve 34. The left side wall of the residue collection drawer 212 is close to the fan 211. The residue collection drawer 212 is embedded with a large-pore air filter 214, a medium-pore air filter 215, and a micro-pore air filter 216 in sequence from the right side of the inner cavity to the left side wall, which filter large-particle dust, medium-particle dust and micro-particle dust in the gas in sequence. The residue collection drawer 212 can be pulled out from the air filter chamber 21, which is convenient for collecting residues and replacing and cleaning the filter. Specifically, a horizontal plate is fixed in the middle of the air filter chamber 21, and a rotating fan 211 is installed on the horizontal plate. The fan 211 is driven by a motor fixed on the horizontal plate. The fan blades of the fan 211 are tilted so that a certain intensity of airflow is formed when the fan 211 rotates. Refer to the attached Figure 3 , Attachment Figure 4 and attached Fig.11 The suction rod 33, the suction check valve 34, the fan 211, the jet check valve 44, and the jet core rod 43 form a circulating airflow. Figure 5 shown.
[0055] Furthermore, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the spray assembly 5 includes a spray hose 51 and a spray rod 52, one end of the spray hose 51 is connected to the reflux material pump 231, and the other end of the spray hose 51 is connected to the spray rod 52, and a material spray head 53 is provided at the end of the spray rod 52, and the material spray head 53 at the end of the spray rod 52 is spaced apart from the suction hood head 35, the air jet nozzle 45 is arranged on the front side, and the material spray head 53 is arranged on the rear side, and a smoothing baffle 54 is provided on the spray rod 52 near the material spray head 53, as shown in FIG. Figure 7 By setting a leveling baffle 54 on the side wall of the spraying rod 52 near the spraying head 53, the grouting solution is gradually injected into the asphalt cracks as the spraying rod 52 moves, and the grouting solution retained on the crack road surface is leveled by the leveling baffle 54, so as to avoid the grouting solution retained on the road surface from solidifying and forming convex points that endanger driving safety, comfort and flatness, reduce traffic safety hazards, and level automatically without manual scraper operation, thus saving manpower and improving work efficiency.
[0056] Further, such as Figure 1 and Figure 2 As shown, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, a speed control handle power switch 55 electrically connected to the return material pump 231 is provided on the spray rod 52. The speed control handle power switch 55 is used to control the return material pump 231, thereby controlling the discharge speed of the grouting solution from the silo 1.
[0057] like Figure 3 As shown, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, an electric control room 22 and a discharge chamber 23 are also provided in the isolation working chamber 2; the electric control room 22 and the discharge chamber 23 are arranged on both sides of the air filter chamber 21, and the reflux pump 231 is provided in the discharge chamber 23.
[0058] Further, such as Fig.12 As shown, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, a power supply 221 is provided in the electric control room 22, and the power supply 221 can be a lead-acid battery. An electric control panel 222 is provided on the side wall of the electric control room 22, and a fan power switch 223 and a fan speed control switch 224 are provided in the electric control panel 222. A power waterproof socket 225 is also provided on the electric control panel 222, and the power waterproof socket 225 is connected to the power supply 221. By charging the power supply 221 in the electric control room 22, the electric connection between the fan 211 and the reflux pump 231 is realized, thereby improving the working efficiency. By setting the fan power switch 223, the wind speed of the fan 211 is controlled by the fan speed control switch 224, and a channel or wire hole for laying power supply circuit wires is provided in the isolation working compartment 2, and the line connected to the button switch electronic control is adhered to the pipeline and extends to the electric control room 22 of the isolation working compartment 2, thereby avoiding the scattered distribution of the power supply line.
[0059] In addition, in a portable asphalt pavement crack repair and reinforcement device provided by the present invention, the portable asphalt pavement crack repair and reinforcement device further includes a buckle 6, which is used to bundle and connect the suction component 3, the jet component 4 and the spray component 5. By providing the buckle 6, the suction component 3, the jet component 4 and the spray component 5 are bundled together, which is convenient for the operator to hold the handle and work.
[0060] Furthermore, the present invention also provides a repair method based on any of the above-mentioned portable asphalt pavement crack repair and reinforcement devices, comprising the following steps:
[0061] S1: Aim the jet assembly (4) at the asphalt cracks, and the dirty gas enters the air filter chamber (21) through the suction assembly (3). The dirty gas is filtered and then ejected through the jet assembly (4), blowing away the dust in the asphalt cracks. The blown dust gas is sucked into the suction assembly (2), thereby forming a circulating airflow to clean the asphalt cracks;
[0062] S2: Start the reflux pump (231), which transports the caulking solution from the lowest point of the bottom wall of the silo (1) along the spraying assembly (5) and injects it into the asphalt cracks, thereby starting to repair the asphalt cracks.
[0063] Specifically, the repair method of the portable asphalt pavement crack repair and reinforcement device comprises the following steps:
[0064] When in use, after injecting the caulking solution into the storage silo 1 through the equipment injection port 11, the operator carries the silo 1 on his back with a breathable shoulder strap, holds the stainless steel telescopic spray rod handle with his right hand, aims the spray nozzle 45 of the spray core rod 43 at the asphalt crack, and turns on the fan power switch 223 in the electric control panel 222 with his left hand to turn on the fan 211. The dirty gas is sucked into the air duct from the suction hood head 35 at the end of the suction rod 33, and enters the air filter chamber 21 through the suction check valve 34 from the suction hose 32 from the suction inner tube 31, and then passes through the large-pore air filter 214, the medium-pore air filter 215, and the micro-pore air filter 216 in sequence, and then passes through the left side of the air filter chamber 21 through the suction check valve 34. The jet check valve 44 enters the jet inner tube 41, and the clean gas that has filtered out the dust is ejected from the jet nozzle 45 along the gas pipeline to blow away the dust in the asphalt cracks. The blown dust is covered by the suction hood head 35 and then sucked into the suction rod 33. In this cycle, dust of different particle sizes are blocked by air filters of different apertures and accumulated in the filter residue collection drawer 212. The filter residue collection drawer 212 can be taken out for easy dust cleaning and filter replacement. The jet nozzle 45 ejects clean gas and the suction hood head 35 sucks the blown dirty gas to form a circulating airflow, thereby avoiding dust flying around to cause air pollution and affect health.
[0065] The right hand squeezes the power switch 55 of the speed control handle to start the reflux pump 231. The reflux pump 231 transports the grouting solution from the lowest point of the bottom wall of the silo 1 along the spray hose 51 and the spray rod 52 to the material nozzle 53, and then injects it into the asphalt cracks, thereby starting to repair the asphalt cracks. At this time, the operator carries the silo 1 on his back and holds the stainless steel rod handle with his right hand, relying on the guide wheel 36 to move the equipment pipeline along the direction of the asphalt cracks. At this time, the front jet nozzle 45 cleans the dust and impurities in the asphalt cracks, the rear material nozzle 53 repairs the asphalt cracks, and the leveling baffle 54 automatically levels and reinforces. Cleaning the asphalt cracks and repairing and reinforcing the asphalt cracks are carried out simultaneously, and the two are arranged at intervals and do not interfere with each other, forming a cyclic process. There is no need to set up an additional dust removal and cleaning machine, nor is there any need to move the tank placed on the cart or tricycle. The process is simple, the production cost is reduced, and the operator's work intensity is reduced. Compared with the traditional asphalt crack cleaning technology of cleaning first and then repairing, this equipment will clean and repair at the same time, simplify the crack repair steps, and be more flexible and convenient to operate, thereby improving the efficiency of asphalt crack repair.
[0066] It should be understood that the above description of the specific embodiments of the present invention is only for illustrating the technical route and features of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, but the present invention is not limited to the above specific implementation methods. Any changes or modifications made within the scope of the claims of the present invention should be included in the protection scope of the present invention.
Claims
1. A portable asphalt pavement crack repair and reinforcement device, characterized in that: The invention comprises a material silo (1), an isolated working silo (2), an air suction component (3), an air jet component (4) and a material spraying component (5); the isolated working silo (2) is provided at the bottom of the material silo (1); an air filter chamber (21) is provided in the isolated working silo (2); two ends of the air filter chamber (21) are respectively connected to the air suction component (3) and the air jet component (4); the material outlet of the material silo (1) is connected to the material spraying component (5) via a reflux pump (231); the reflux pump (231) is provided in the isolated working silo (2); and a material injection port (11) is provided on the material silo (1).
2. The portable asphalt pavement crack repair and reinforcement device according to claim 1 is characterized in that: The air suction assembly (3) comprises an inner air suction tube (31), an air suction hose (32) and an air suction rod (33); one end of the inner air suction tube (31) is connected to one end of the air filter chamber (21) via an air suction check valve (34); the other end of the inner air suction tube (31) extends to the outside of the isolation working chamber (2) and is connected to the air suction hose (32); the air suction hose (32) is connected to the air suction rod (33).
3. The portable asphalt pavement crack repair and reinforcement device according to claim 2 is characterized in that: An air suction hood head (35) is provided at the end of the air suction rod (33), and a buckle ring is detachably mounted on the side wall of the air suction rod (33) above the air suction hood head (35), and two guide wheels (36) are symmetrically provided on the buckle ring.
4. The portable asphalt pavement crack repair and reinforcement device according to claim 3 is characterized in that: The jet assembly (4) comprises an inner jet tube (41), an jet hose (42) and an jet core rod (43); one end of the inner jet tube (41) is connected to the other end of the air filter chamber (21) via an jet check valve (44); the other end of the inner jet tube (41) extends to the outside of the isolation working chamber (2) and is connected to the jet hose (42); the jet hose (42) is connected to the jet core rod (43); the jet core rod (43) is embedded in the suction rod (33); the end of the jet core rod (43) is detachably provided with a jet nozzle (45); the jet nozzle (45) is retracted in the suction hood head (35).
5. The portable asphalt pavement crack repair and reinforcement device according to claim 4 is characterized in that: The air filter chamber (21) is provided with a fan (211) and a filter residue collection drawer (212); the fan (211) is arranged at one end close to the jet check valve (44); the filter residue collection drawer (212) is drawable at one end close to the suction check valve (34); a draw-out ring (213) is provided on the filter residue collection drawer (212); a large-pore air filter (214), a medium-pore air filter (215) and a micro-pore air filter (216) are arranged in sequence in the inner cavity of the filter residue collection drawer (212) in a direction away from the suction check valve (34); the large-pore air filter (214), the medium-pore air filter (215) and the micro-pore air filter (216) are detachably arranged.
6. The portable asphalt pavement crack repair and reinforcement device according to claim 1 is characterized in that: The spray assembly (5) comprises a spray hose (51) and a spray rod (52), one end of the spray hose (51) is connected to the reflux pump (231), the other end of the spray hose (51) is connected to the spray rod (52), a spray head (53) is provided at the end of the spray rod (52), and a leveling baffle (54) is provided on the spray rod (52) near the spray head (53).
7. The portable asphalt pavement crack repair and reinforcement device according to claim 6 is characterized in that: The spray rod (52) is provided with a speed regulating handle power switch (55) which is electrically connected to the return flow pump (231).
8. The portable asphalt pavement crack repair and reinforcement device according to claim 1 is characterized in that: The isolation working chamber (2) is further provided with an electric control room (22) and a material discharging chamber (23); the electric control room (22) and the material discharging chamber (23) are arranged on both sides of the air filter chamber (21), and the material discharging chamber (23) is provided with the reflux pump (231).
9. The portable asphalt pavement crack repair and reinforcement device according to claim 8 is characterized in that: A power source (221) is provided in the electric control room (22), an electric control panel (222) is provided on a side wall of the electric control room (22), a fan power switch (223) and a fan speed regulating switch (224) are provided in the electric control panel (222), and a power waterproof socket (225) is also provided on the electric control panel (222), and the power waterproof socket (225) is connected to the power source (221).
10. The portable asphalt pavement crack repair and reinforcement device according to claim 1 is characterized in that: The portable asphalt pavement crack repair and reinforcement device also includes a buckle (6) for binding and connecting the air suction component (3), the air injection component (4) and the material spraying component (5).
11. A repair method based on the portable asphalt pavement crack repair and reinforcement device according to any one of claims 1 to 10, characterized in that: The following steps are involved: S1: Aim the jet assembly (4) at the asphalt cracks, and the dirty gas enters the air filter chamber (21) through the suction assembly (3). The dirty gas is filtered and then ejected through the jet assembly (4), blowing away the dust in the asphalt cracks. The blown dust gas is sucked into the suction assembly (2), thereby forming a circulating airflow to clean the asphalt cracks; S2: Start the reflux pump (231), which transports the caulking solution from the lowest point of the bottom wall of the silo (1) along the spraying assembly (5) and injects it into the asphalt cracks, thereby starting to repair the asphalt cracks.
Citation Information
Patent Citations
Rapid repairing device and repairing method for asphalt pavement cracks
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