Die for flange forging
By adding protective rings, rotating plates, anti-slip pads and protective plates to the mold, the problems of mold deformation, clamping and slipping and debris splash are solved, and better protection and safety are achieved.
Patent Information
- Application Number
- CN202411470198.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-10
AI Technical Summary
Traditional molds are prone to deformation due to the large pounding force during flange forging, poor protection, slippage during clamping, and splashing with high temperature debris is unsafe.
A mold with a protective ring, a rotating plate and an anti-slip pad is designed to fix the protective ring through a protective ring. The anti-slip pad enhances clamping friction, and the protective plate and rubber ring prevent metal debris from splashing.
Effectively prevent damage to the mold surface, improve clamping stability, enhance operation safety, prevent metal debris from splashing, and improve overall protection effect.
Smart Images

Figure CN119282009A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of flange forging, and in particular relates to a die used for flange forging. Background Art
[0002] Flange, also known as flange flange or flange, is a part that connects shafts to each other and is used to connect pipe ends. It is also used as a flange on the inlet and outlet of equipment to connect two devices, such as a reducer flange. When the flange needs to be forged, a mold is required.
[0003] The molds currently on the market have the following problems when used:
[0004] 1. When using traditional molds, it is necessary to hammer the metal material into the flange mold through repeated hammering. Due to the strong hammering force, it is easy to hammer the side of the mold, causing the mold to deform, affecting the subsequent use of the mold, and providing poor protection for the surface of the mold body;
[0005] 2. When using traditional molds, operators need to clamp them with pliers, clamp them and place them on the operating table for hammering and forging. Since the molds are made of metal and the sides are relatively smooth, they are prone to slipping during the clamping process, and their anti-slip effect is poor;
[0006] 3. When the traditional mold is used for flange forging, due to the high temperature of the flange material being hammered and forged, high-temperature debris will splash out during the hammering and forging process, which is easy to splash onto the operator, making it unsafe to use. Summary of the invention
[0007] The present invention aims to provide a die for flange forging to solve the technical problems raised in the background technology.
[0008] To achieve the above-mentioned purpose, the specific technical scheme of the present invention is as follows: a mold for flange forging, a protective ring is provided on the surface of the mold body, the bottom of the protective ring is fixedly connected to a rotating plate, the number of the rotating plates is two, a rotating groove is provided on the surface of the mold body, a card slot is provided inside the rotating plate, a card block is fixedly connected to the side of the rotating plate, the rotating plate is inserted into the rotating groove, and the card block is embedded in the card slot.
[0009] Preferably, the outside of the mold body is sleeved with a first frame body, and the outside of the mold body is sleeved with a second frame body. The first frame body and the second frame body are provided with arc-shaped plates on the outside, and the surface of the arc-shaped plates is fixedly connected to the anti-slip pad. The side of the first frame body is fixedly connected to the first square plate, and the side of the second frame body is fixedly connected to the second square plate.
[0010] Preferably, a first protective plate is provided on the surface of the first frame, a second protective plate is provided on the surface of the second frame, the first protective plate and the second protective plate are fixedly connected to a plug plate at their bottoms, slots are provided on the surfaces of the first frame and the second frame, the plug plate is inserted into the slots, the first frame and the second frame are fixedly connected to a first mounting plate on their sides, and the first protective plate and the second protective plate are fixedly connected to a second mounting plate on their sides.
[0011] Preferably, the surface of the first square plate is fixedly connected to an internal threaded tube, a threaded rod passes through the internal threaded tube, and a mounting hole is provided on the surface of the second square plate, and the internal threaded tube is inserted into the mounting hole.
[0012] Preferably, the surface of the threaded rod is fixedly connected to a baffle, and the side surface of the baffle is fixedly connected to a lever.
[0013] Preferably, the surface of the first mounting plate is fixedly connected to a fixing rod, and one end of the fixing rod is fixedly connected to a ball head.
[0014] Preferably, a rubber ring is embedded in the second mounting plate, and the fixing rod is inserted into the second mounting plate.
[0015] Preferably, a plug hole is provided on the side of the first protective plate, and a plug rod is fixedly connected to the side of the second protective plate, and the plug rod is inserted into the plug hole.
[0016] Preferably, a pull plate is fixedly connected to the surface of the protective ring, and the number of the pull plates is provided to be two.
[0017] The die for flange forging of the present invention has the following advantages:
[0018] 1. A die for flange forging, by adding a protective ring on the surface of the die body, a rotating plate is installed at the bottom of the protective ring, a rotating groove is provided on the surface of the die body, a card slot is provided inside the rotating plate, and a card block is installed on the side of the rotating plate. Before forging, the protective ring is installed on the surface of the die body, and the rotating plate at the bottom of the protective ring is inserted into the rotating groove. At this time, the rotating plate is rotated so that the card block is carded into the card slot. At this time, the protective ring can be fixed, and when hammering forging is performed, the die surface can be effectively prevented from being damaged, and the die surface protection effect is good;
[0019] 2. The die for flange forging is formed by sleeve-fitting the first frame on the outside of the die body, sleeve-fitting the second frame on the outside of the die body, and adding an arc plate on the outside of the first frame and the second frame, and installing an anti-skid pad on the surface of the arc plate, installing a first square plate on the side of the first frame, and installing a second square plate on the side of the second frame. Before forging, the first frame and the second frame are installed on the outside of the die body through the first square plate and the second square plate. At this time, the arc plate and the anti-skid pad can be installed on the outside of the die body. When the die body needs to be clamped, the anti-skid pad can increase friction, effectively preventing slipping during the clamping process, so that its anti-skid effect is better;
[0020] 3. This kind of die for flange forging is provided with a first protective plate added to the surface of the first frame, a second protective plate added to the surface of the second frame, plug plates are installed at the bottom of the first protective plate and the second protective plate, slots are provided on the surfaces of the first frame and the second frame, the first mounting plate is installed on the side of the first frame and the second frame, and the second mounting plate is installed on the side of the first protective plate and the second protective plate. When the die body needs to be used, the plug plates at the bottom of the first protective plate and the second protective plate are inserted into the slots on the surfaces of the first frame and the second frame, and the first protective plate and the second protective plate are fixed to the surfaces of the first frame and the second frame by the first mounting plate and the second mounting plate. During use, the splashing of metal debris with high temperature can be effectively prevented, and the protective effect can be better at this time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the slot structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the card slot structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the structure of the rubber ring of the present invention;
[0026] Figure 5 For the present invention Figure 2 Enlarged view of part A in the middle;
[0027] Figure 6 For the present invention Figure 3Enlarged view of part B.
[0028] Explanation of the markings in the figure: 1. mold body; 2. first protective plate; 3. second protective plate; 4. pull plate; 5. first mounting plate; 6. arc plate; 7. anti-slip pad; 8. first square plate; 9. second square plate; 10. protective ring; 11. internal threaded cylinder; 12. first frame; 13. slot; 14. second frame; 15. card slot; 16. rotating slot; 17. rotating plate; 18. card block; 19. second mounting plate; 20. rubber ring; 21. plug plate; 22. socket; 23. plug rod; 24. fixing rod; 25. ball head; 26. baffle; 27. threaded rod; 28. lever; 29. mounting hole. DETAILED DESCRIPTION
[0029] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0030] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0032] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0033] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0034] In order to better understand the purpose, structure and function of the present invention, a die for flange forging of the present invention is further described in detail below in conjunction with the accompanying drawings.
[0035] like Figure 1-6 As shown, a die for flange forging of the present invention comprises a die body 1, a protective ring 10 is provided on the surface of the die body 1, a rotating plate 17 is fixedly connected to the bottom of the protective ring 10, and the number of the rotating plates 17 is two, a rotating groove 16 is provided on the surface of the die body 1, a card slot 15 is provided inside the rotating plate 17, a card block 18 is fixedly connected to the side of the rotating plate 17, the rotating plate 17 is inserted into the rotating groove 16, and the card block 18 is embedded in the card slot 15. By adding a protective ring 10 on the surface of the die body 1, a rotating plate 17 is installed at the bottom of the protective ring 10. The movable plate 17, a rotating groove 16 is provided on the surface of the mold body 1, a card slot 15 is provided inside the rotating plate 17, and a card block 18 is installed on the side of the rotating plate 17. Before forging, the protective ring 10 is installed on the surface of the mold body 1, and the rotating plate 17 at the bottom of the protective ring 10 is inserted into the rotating groove 16. At this time, the rotating plate 17 is rotated to make the card block 18 engage into the card slot 15. At this time, the protective ring 10 can be fixed, and the mold surface damage can be effectively prevented during hammering and forging, and the mold surface protection effect is better.
[0036] The mold body 1 is sleeved with the first frame 12 on the outside, and the mold body 1 is sleeved with the second frame 14 on the outside. The first frame 12 and the second frame 14 are provided with an arc plate 6 on the outside, and the anti-slip pad 7 is fixedly connected to the surface of the arc plate 6. The first frame 12 is fixedly connected to the first square plate 8 on the side, and the second frame 14 is fixedly connected to the second square plate 9 on the side. By sleeve-fitting the first frame 12 on the outside of the mold body 1, and sleeve-fitting the second frame 14 on the outside of the mold body 1, the first frame 12 and the second frame 14 are additionally provided with an arc plate 6 on the outside, and the arc plate 6 surface The anti-slip pad 7 is installed, the first square plate 8 is installed on the side of the first frame 12, and the second square plate 9 is installed on the side of the second frame 14. Before forging, the first frame 12 and the second frame 14 are installed on the outside of the mold body 1 through the first square plate 8 and the second square plate 9. At this time, the arc plate 6 and the anti-slip pad 7 can be installed on the outside of the mold body 1. When the mold body 1 needs to be clamped, the anti-slip pad 7 can increase the friction and effectively prevent slipping during the clamping process, so that its anti-slip effect is better.
[0037] A first protective plate 2 is provided on the surface of the first frame 12, a second protective plate 3 is provided on the surface of the second frame 14, a plug plate 21 is fixedly connected to the bottom of the first protective plate 2 and the second protective plate 3, a slot 13 is provided on the surface of the first frame 12 and the second frame 14, the plug plate 21 is inserted into the slot 13, the first frame 12 and the second frame 14 are fixedly connected to the first mounting plate 5 on the side, and the first protective plate 2 and the second protective plate 3 are fixedly connected to the second mounting plate 19 on the side. By adding the first protective plate 2 on the surface of the first frame 12, adding the second protective plate 3 on the surface of the second frame 14, and installing the plug plate 21 on the bottom of the first protective plate 2 and the second protective plate 3, the first frame A slot 13 is provided on the surface of the first frame 12 and the second frame 14, a first mounting plate 5 is installed on the side of the first frame 12 and the second frame 14, and a second mounting plate 19 is installed on the side of the first protective plate 2 and the second protective plate 3. When the mold body 1 needs to be used, the plug plate 21 at the bottom of the first protective plate 2 and the second protective plate 3 is inserted into the slot 13 on the surface of the first frame 12 and the second frame 14, and the first protective plate 2 and the second protective plate 3 are fixed on the surface of the first frame 12 and the second frame 14 through the first mounting plate 5 and the second mounting plate 19. During use, the splashing of metal debris with high temperature can be effectively prevented, and the protection effect can be better at this time.
[0038] The surface of the first square plate 8 is fixedly connected to the internal threaded tube 11, and the threaded rod 27 passes through the internal threaded tube 11. The surface of the second square plate 9 is provided with a mounting hole 29, and the internal threaded tube 11 is inserted into the mounting hole 29. By installing the internal threaded tube 11 on the surface of the first square plate 8 and the threaded rod 27 inside the internal threaded tube 11, the mounting hole 29 is provided on the surface of the second square plate 9, the internal threaded tube 11 is inserted into the mounting hole 29, and the threaded rod 27 is screwed into the internal threaded tube 11, the first frame 12 and the second frame 14 can be conveniently fixed to the outside of the mold body 1.
[0039] The surface of the threaded rod 27 is fixedly connected to the baffle plate 26, and the side of the baffle plate 26 is fixedly connected to the lever 28. By installing the baffle plate 26 on the surface of the threaded rod 27 and installing the lever 28 on the side of the baffle plate 26, the threaded rod 27 can be easily rotated by pinching the lever 28. After the threaded rod 27 is tightened, the baffle plate 26 fixes the first square plate 8 and the second square plate 9 together.
[0040] The surface of the first mounting plate 5 is fixedly connected to a fixing rod 24, and one end of the fixing rod 24 is fixedly connected to a ball head 25. By fixing the fixing rod 24 on the surface of the first mounting plate 5 and fixing the ball head 25 at one end of the fixing rod 24, it is convenient to fix the first mounting plate 5 and the second mounting plate 19 together.
[0041] The rubber ring 20 is embedded in the second mounting plate 19 , and the fixing rod 24 is inserted into the second mounting plate 19 . By embedding the rubber ring 20 in the second mounting ring, the fixing rod 24 is easily inserted into the second mounting plate 19 .
[0042] A socket 22 is provided on the side of the first protective plate 2, and a plug rod 23 is fixedly connected to the side of the second protective plate 3. The plug rod 23 is inserted into the socket 22. By providing a socket 22 on the side of the first protective plate 2 and installing the plug rod 23 on the side of the second protective plate 3, the plug rod 23 is inserted into the socket 22, and the first protective plate 2 and the second protective plate 3 can be fixed together.
[0043] The surface of the protective ring 10 is fixedly connected to the pull plate 4 , and the number of the pull plates 4 is provided with two. By installing the pull plate 4 on the surface of the protective plate, the protective ring 10 can be conveniently pulled out by holding the pull plate 4 .
[0044] The working principle of the die for flange forging is as follows: when applying the die, the protective ring 10 is installed on the surface of the die body 1, and the pulling plate 4 is held to insert the rotating plate 17 at the bottom of the protective ring 10 into the rotating groove 16. At this time, the rotating plate 17 is rotated to make the clamping block 18 clamp into the clamping groove 15. At this time, the protective ring 10 can be fixed, and when hammering and forging are performed, the mold surface can be effectively prevented from being damaged. The mold surface protection effect is good. The first frame 12 and the second frame 14 are installed on the outside of the die body 1 through the first square plate 8 and the second square plate 9, and the internal threaded tube 11 is inserted into the mounting hole 29, and then the threaded rod 27 is screwed into the internal threaded tube 11. The threaded rod 27 can be easily rotated by pinching the lever 28. After the threaded rod 27 is tightened, the baffle 26 fixes the first square plate 8 and the second square plate 9 together. At this time, the arc plate 6 and the anti-slip pad 7 can be installed on the outside of the die body 1 When the mold body 1 needs to be clamped, the anti-slip pad 7 can increase the friction and effectively prevent slipping during the clamping process. The insertion rod 23 is inserted into the insertion hole 22. At this time, the first protective plate 2 and the second protective plate 3 can be fixed together. The insertion plate 21 at the bottom of the first protective plate 2 and the second protective plate 3 is inserted into the slot 13 on the surface of the first frame 12 and the second frame 14, and then the first protective plate 2 and the second protective plate 3 are fixed to the surface of the first frame 12 and the second frame 14 through the first mounting plate 5 and the second mounting plate 19. The fixing rod 24 and the ball head 25 are inserted into the second mounting plate 19. At this time, the first mounting plate 5 and the second mounting plate 19 can be fixed together, which can effectively prevent high-temperature metal debris from splashing during use. After the installation is completed, clamp the mold body 1, place it on the workbench, and place the forging material on the mold surface for hammering and forging.
[0045] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A die for flange forging, comprising a die body (1), characterized in that: The surface of the mold body (1) is provided with a protective ring (10), the bottom of the protective ring (10) is fixedly connected to a rotating plate (17), the number of the rotating plates (17) is two, the surface of the mold body (1) is provided with a rotating groove (16), the interior of the rotating plate (17) is provided with a clamping groove (15), the side of the rotating plate (17) is fixedly connected to a clamping block (18), the rotating plate (17) is inserted into the rotating groove (16), and the clamping block (18) is embedded in the clamping groove (15).
2. The die for flange forging according to claim 1, characterized in that: The mold body (1) is externally sleeved with a first frame body (12), and the mold body (1) is externally sleeved with a second frame body (14); the first frame body (12) and the second frame body (14) are externally provided with an arc-shaped plate (6); the surface of the arc-shaped plate (6) is fixedly connected to an anti-slip pad (7); the side of the first frame body (12) is fixedly connected to a first square plate (8); and the side of the second frame body (14) is fixedly connected to a second square plate (9).
3. The die for flange forging according to claim 2, characterized in that: A first protective plate (2) is provided on the surface of the first frame (12), and a second protective plate (3) is provided on the surface of the second frame (14); the first protective plate (2) and the second protective plate (3) are fixedly connected to a plug plate (21) at their bottoms; a slot (13) is provided on the surface of the first frame (12) and the second frame (14); the plug plate (21) is inserted into the slot (13); the first frame (12) and the second frame (14) are fixedly connected to a first mounting plate (5) at their sides; and the first protective plate (2) and the second protective plate (3) are fixedly connected to a second mounting plate (19) at their sides.
4. The die for flange forging according to claim 2, characterized in that: The surface of the first square plate (8) is fixedly connected to an internal threaded tube (11), a threaded rod (27) passes through the interior of the internal threaded tube (11), and a mounting hole (29) is provided on the surface of the second square plate (9), and the internal threaded tube (11) is inserted into the interior of the mounting hole (29).
5. The die for flange forging according to claim 4, characterized in that: The surface of the threaded rod (27) is fixedly connected to the baffle plate (26), and the side surface of the baffle plate (26) is fixedly connected to the shifting rod (28).
6. The die for flange forging according to claim 3, characterized in that: The surface of the first mounting plate (5) is fixedly connected to a fixing rod (24), and one end of the fixing rod (24) is fixedly connected to a ball head (25).
7. The die for flange forging according to claim 6, characterized in that: A rubber ring (20) is embedded inside the second mounting plate (19), and the fixing rod (24) is inserted inside the second mounting plate (19).
8. The die for flange forging according to claim 3, characterized in that: A plug hole (22) is provided on the side of the first protective plate (2), and an insert rod (23) is fixedly connected to the side of the second protective plate (3), and the insert rod (23) is inserted into the plug hole (22).
9. The die for flange forging according to claim 1, characterized in that: The surface of the protective ring (10) is fixedly connected to a pull plate (4), and the number of the pull plates (4) is provided to be two.
Citation Information
Patent Citations
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