Anti-pollution treatment device for construction method machine
By designing an anti-pollution treatment device on the TRD machine and cleaning the chain and tool with the sliding sleeve and nozzle system, the equipment corrosion problems caused by mud and water pollution in the prior art are solved, and the equipment is effectively cleaned and life-long is extended.
Patent Information
- Application Number
- CN202411601793.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-11-11
AI Technical Summary
During the construction process of the existing TRD machine, the chains and tools are corroded due to mud and water pollution, and lack effective anti-pollution cleaning mechanisms.
An anti-pollution treatment device including a shell, a sliding sleeve, a synchronization plate, a nozzle and a driving component is designed. The sliding sleeve drives the synchronization plate movement, and the nozzle sprays water to clean the chain and tool, and uses the piston system to pump water to achieve the Cleaning in the cutting box of the workmanship machine.
It effectively avoids long-term contamination of chains and tools in the cutting box of the workman machine by mud and water, and extends the service life of the equipment.
Smart Images

Figure CN119288006A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of anti-pollution treatment equipment, in particular to an anti-pollution treatment device for a process machine. Background Art
[0002] The TRD construction machine is a complete set of equipment and construction method that can continuously build walls in various soil layers and gravel layers; its basic principle is to use a chain saw-type tool box to vertically insert into the stratum, and then make horizontal lateral movements, while the chain drives the tool to make up and down rotational movements, stir and mix the original soil and pour in cement slurry to form a wall of a certain thickness; its main characteristics are continuous wall formation, smooth surface, uniform thickness, and good wall uniformity; it is mainly used in various construction projects, underground projects, bank protection projects, dams, foundation reinforcement, anti-seepage treatment and other aspects; the current TRD construction machine, during construction, needs to extend the bottom end of the scraper mechanism underground for operation.
[0003] After searching, the Chinese patent with publication number: CN 115977187 A discloses a scraper mechanism for a TRD construction machine, which relates to the technical field of TRD construction machines; it includes an upper section box body, an upper section sprocket is rotatably mounted inside the upper section box body through an axis, and a driving assembly for driving the upper section sprocket to rotate is also installed in the upper section box body; a middle section box body, the middle section box body is detachably mounted on the bottom of the upper section box body; and a lower section box body, the lower section box body is detachably mounted on the bottom of the middle section box body, and a lower section sprocket is rotatably mounted in the lower section box body through an axis.
[0004] The machine in this patent is not equipped with an anti-pollution cleaning mechanism. When the chain drives the cutter to crush the soil, a large amount of mud and water will be attached to the chain and the cutter, which will cause pollution to the chain and the cutter. If they are not cleaned and left for a long time, it will cause corrosion to the device. Summary of the invention
[0005] In view of the technical problem that the existing process machine is not provided with an anti-pollution cleaning mechanism, the present invention provides an anti-pollution treatment device for the process machine.
[0006] The technical solution adopted in the present invention is: a pollution prevention and treatment device for a construction method machine, including a cutting box for the construction method machine, the outside of the cutting box for the construction method machine is fixedly connected to a shell, the outside of the shell is fixedly connected to a mounting seat, the outside of the mounting seat is fixedly connected to a fixed plate, the bottom of the fixed plate is fixedly connected to a guide rod, the external sliding sleeve of the guide rod is provided with a sliding sleeve, the outside of the sliding sleeve is fixedly connected to a guide column, the outside of the guide column is penetrated and slidably connected with a synchronous plate, the outside of the synchronous plate is provided with a spraying assembly, the outside of the fixed plate is provided with a driving assembly for driving the sliding sleeve to move vertically, and the outside of the fixed plate is provided with a synchronous adjustment assembly.
[0007] In one embodiment, the guide column is externally fixedly connected to a limit plate, and a spring is connected between the limit plate and the synchronization plate.
[0008] In one of the embodiments, the spray assembly includes a water pipe fixedly connected to the outside of the synchronization plate and a delivery pipe fixedly connected to the outside of the water pipe, and a plurality of groups of spray heads are fixedly connected to the outside of the water pipe.
[0009] In one of the embodiments, the outside of the fixed plate is fixedly connected to a mounting frame and a frame, the driving assembly includes two sprockets rotatably connected to the mounting frame and a motor fixedly connected to the outside of the frame, the driving shaft of the motor is fixedly connected to one of the sprockets, the outer sleeve of the sprocket is provided with an adjusting chain, the outside of the sliding sleeve is fixedly connected to a connecting plate, the outside of the connecting plate is fixedly connected to a connecting block, and the connecting block is fixedly connected to the adjusting chain.
[0010] In one embodiment, both sides of the bottom of the guide rod are fixedly connected to limit strips.
[0011] In one embodiment, the synchronous adjustment assembly includes a second piston cylinder fixedly connected to the bottom of the guide rod, a mounting arm fixedly connected to the outside of the housing, and a first piston cylinder fixedly connected to the outside of the mounting arm.
[0012] In one embodiment, the outside of the sliding sleeve is fixedly connected to a transverse plate, the bottom of the transverse plate is fixedly connected to a first piston rod, the bottom of the first piston rod is fixedly connected to a first piston block, the second piston block is slidably connected inside the second piston cylinder, and the outside of the second piston block is fixedly connected to a second piston rod.
[0013] In one embodiment, an air pipe is fixedly connected between the first piston cylinder and the second piston cylinder, and the air pipe is communicated with the first piston cylinder and the second piston cylinder.
[0014] In one embodiment, the second piston cylinder is provided with at least one, and one end of the second piston rod extends to the outside of the second piston cylinder and is fixedly connected to a rubber column.
[0015] In one of the embodiments, a pressure sensor is fixedly connected to the outside of the rubber column, a display screen and a controller are fixedly connected to the outside of the housing, and both the pressure sensor and the display screen are electrically coupled to the controller.
[0016] The beneficial effects of the present invention are:
[0017] 1. Compared with the prior art, in the present invention, the outer shell is fixedly connected to the outside of the working method machine case, and then the movement of the synchronous plate is driven by the sliding sleeve, so that the nozzle and the cutting chain in the cutting box of the working method machine can be corresponded, and then as the synchronous plate slides down, the synchronous plate can be pushed by the synchronous adjustment component to make the synchronous plate slide on the outside of the guide column, so as to further reduce the distance between the nozzle and the cutting chain of the cutting box of the working method machine. In this way, when the nozzle sprays water, the cutting chain in the cutting box of the working method machine can be cleaned to the maximum extent, thereby avoiding the broken chain in the cutting box of the working method machine from being contaminated by mud and water for a long time.
[0018] 2. Compared with the prior art, in the present invention, the motor drives the sprocket to rotate, the sprocket drives the adjustment chain to move, the adjustment chain drives the connecting plate and the sliding sleeve to move downward, the sliding sleeve drives the synchronous plate to move downward through the guide column, so that the nozzle outside the synchronous plate corresponds to the crushing chain and the crushing knife in the cutting box of the process machine, and during the descending process of the sliding sleeve, the first piston rod will be resisted through the cross plate, the first piston rod drives the first piston block to move downward, thereby squeezing and transporting the air, and transporting it to the second piston cylinder through the air pipe, and the second piston plate is pushed outward by the second piston block, so that when the synchronous plate moves downward, the second piston rod will continuously move outward, the second piston rod will resist the synchronous plate, and the synchronous plate will slide outward under the external guidance of the guide column, so that the nozzle is close to the crushing chain and the crushing knife in the case of the process machine, and then the water is pumped into the water pipe and sprayed out through the nozzle, so as to clean the crushing chain and the crushing knife in the cutting box of the process machine, thereby preventing the crushing chain in the cutting box of the process machine from being contaminated by mud and water for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0021] Figure 3 It is a structural schematic diagram of the fixing plate in the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of the guide column outside the sliding sleeve in the present invention;
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixing plate in the present invention;
[0024] Figure 6 It is a schematic diagram of the structure of the sliding sleeve in the present invention;
[0025] Figure 7 It is a schematic diagram of the structure of the first piston cylinder and the second piston cylinder in the present invention;
[0026] Figure 8 It is a structural schematic diagram of the water pipe in the present invention;
[0027] Fig. 9 It is a schematic diagram of the three-dimensional structure of the first piston cylinder and the second piston cylinder in the present invention;
[0028] Fig.10 It is a schematic diagram of the cross-sectional structure of the first piston cylinder in the present invention;
[0029] Fig.11 It is a schematic diagram of the cross-sectional structure of the second piston cylinder in the present invention.
[0030] The markings in the figure are: 1. cutting box of the construction machine; 2. outer shell; 3. mounting seat; 4. fixing plate; 5. mounting frame; 6. motor; 7. guide rod; 8. limit strip; 9. sprocket; 10. adjustment chain; 11. connecting plate; 12. sliding sleeve; 13. connecting block; 14. frame; 15. cross plate; 16. guide column; 17. first piston rod; 18. first piston cylinder; 19. first piston block; 20. fixing ring; 21. second piston cylinder; 22. air pipe; 23. second piston rod; 24. second piston block; 25. synchronization plate; 26. limit plate; 27. spring; 28. water pipe; 29. nozzle; 30. delivery pipe; 31. mounting arm. DETAILED DESCRIPTION
[0031] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as “front”, “up”, “down”, “left”, “right”, “vertical” and “horizontal” are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] The following is combined with Figure 1-11 The present invention is further described.
[0034] In order to solve the problems existing in the background technology, the present application proposes the following technical solutions: a pollution prevention treatment device for a process machine, comprising a process machine cutting box 1, the cutting box is a box body in the process machine, used for cutting chains and other equipment, and a shell 2 is fixedly connected to the outside of the process machine cutting box 1.
[0035] In a further design, a mounting seat 3 is fixedly connected to the outside of the outer shell 2, a fixing plate 4 is fixedly connected to the outside of the mounting seat 3, a guide rod 7 is fixedly connected to the bottom of the fixing plate 4, an external sliding sleeve of the guide rod 7 is provided with a sliding sleeve 12, a guide column 16 is fixedly connected to the outside of the sliding sleeve 12, a synchronization plate 25 is penetrated through and slidably connected to the outside of the guide column 16, and the synchronization plate 25 can be slidably adjusted on the outside of the guide column 16.
[0036] In order to limit the position of the sliding sleeve 12 , limiting strips 8 are fixedly connected to both sides of the bottom of the guide rod 7 .
[0037] In order to facilitate resetting, a limit plate 26 is fixedly connected to the outside of the guide column 16, and a spring 27 is connected between the limit plate 26 and the synchronous plate 25, and the spring 27 plays a role of elastic resetting.
[0038] A spraying assembly is further provided on the outside of the synchronous plate 25 , a driving assembly for driving the sliding sleeve 12 to move vertically is provided on the outside of the fixed plate 4 , and a synchronous adjustment assembly is provided on the outside of the fixed plate 4 .
[0039] In the specific design, the spraying assembly includes a water pipe 28 fixedly connected to the outside of the synchronization plate 25 and a delivery pipe 30 fixedly connected to the outside of the water pipe 28. The outside of the water pipe 28 is fixedly connected to multiple groups of nozzles 29. In addition, a water pump can be fixedly connected to the outside or the outside of the outer shell 2. The output end of the water pump is fixedly connected to the delivery pipe 30, and the input end of the water pump is connected to an external water source (such as a water tank) through a pipeline. The water pump delivers water to the water pipe 28 and then sprays it out through the nozzle 29 to clean the crushing chain and crushing knife in the cutting box 1 of the construction method machine, thereby preventing the crushing chain in the cutting box 1 of the construction method machine from being contaminated by mud and water for a long time.
[0040] In a further design, the outside of the fixed plate 4 is fixedly connected to the mounting frame 5 and the frame 14, and the driving assembly includes two sprockets 9 rotatably connected to the mounting frame 5 and a motor 6 fixedly connected to the outside of the frame 14, the driving shaft of the motor 6 is fixedly connected to one of the sprockets 9, the outer sleeve of the sprocket 9 is provided with an adjusting chain 10, the outer part of the sliding sleeve 12 is fixedly connected to the connecting plate 11, the outer part of the connecting plate 11 is fixedly connected to the connecting block 13, the connecting block 13 is fixedly connected to the adjusting chain 10, the motor 6 rotates with the sprocket 9, the sprocket 9 drives the adjusting chain 10 to move, the adjusting chain 10 drives the connecting plate 11 and the sliding sleeve 12 to move downward, and the sliding sleeve 12 drives the synchronous plate 25 to move downward through the guide column 16.
[0041] In the specific technical scheme, the synchronous adjustment component includes a second piston cylinder 21 fixedly connected to the bottom of the guide rod 7, a mounting arm 31 fixedly connected to the outside of the housing 2, and a first piston cylinder 18 fixedly connected to the outside of the mounting arm 31. In addition, a cross plate 15 is fixedly connected to the outside of the sliding sleeve 12, and the first piston rod 17 is fixedly connected to the bottom of the cross plate 15 for positioning, and the first piston block 19 is fixedly connected to the bottom of the first piston rod 17. The second piston block 24 is slidably connected in the second piston cylinder 21, and the outside of the second piston block 24 is fixedly connected to the second piston rod 23, and the outside of the second piston block 24 is fixedly connected to the fixing ring 20, and the fixing ring 20 is fixedly connected to the bottom of the guide rod 7 to achieve fixed installation of the second piston cylinder 21.
[0042] Among them, an air pipe 22 is fixedly connected between the first piston cylinder 18 and the second piston cylinder 21, and the air pipe 22 is communicated with the first piston cylinder 18 and the second piston cylinder 21. The second piston cylinder 21 is equipped with at least one end of a second piston rod 23 extending to the outside of the second piston cylinder 21 and fixedly connected to a rubber column.
[0043] The above technical solution is explained as follows: during the descending process of the sleeve 12, the first piston rod 17 will be resisted by the cross plate 15, and the first piston rod 17 will move downward with the first piston block 19, thereby squeezing and transporting the air, and transporting it to the second piston cylinder 21 through the air pipe 22, and pushing the second piston plate outward through the second piston block 24, so that when the synchronous plate 25 moves downward, the second piston rod 23 will continue to move outward, and the second piston rod 23 will resist the synchronous plate 25, allowing the synchronous plate 25 to slide outward under the external guidance of the guide column 16, so that the nozzle 29 is close to the crushing chain and crushing knife in the construction machine case, and then the water is pumped into the water pipe 28 and sprayed out through the nozzle 29 to clean the crushing chain and crushing knife in the cutting box 1 of the construction machine, thereby avoiding the crushing chain in the cutting box 1 of the construction machine from being contaminated by mud and water for a long time.
[0044] As other embodiments, a pressure sensor is fixedly connected to the outside of the rubber column, a display screen and a controller are fixedly connected to the outside of the housing 2, the pressure sensor and the display screen are electrically coupled to the controller, and when the second piston rod 23 contacts the synchronization plate 25, the contact pressure displayed by the pressure sensor can reach a set value, and then the motor 6 can be turned off.
[0045] In order for those skilled in the art to fully understand the technical solution, this embodiment is summarized as follows:
[0046] The housing 2 is fixedly connected to the outside of the cutting box 1 of the process machine. When the adjusting chain 10 in the cutting box 1 of the process machine needs to be cleaned, the motor 6 is started to rotate with the sprocket 9, and the sprocket 9 drives the adjusting chain 10 to move. The adjusting chain 10 drives the connecting plate 11 and the sliding sleeve 12 to move downward. The sliding sleeve 12 drives the synchronous plate 25 to move downward through the guide column 16, so that the nozzle 29 outside the synchronous plate 25 corresponds to the crushing chain and the crushing knife in the cutting box 1 of the process machine;
[0047] At the same time, during the descending process of the sliding sleeve 12, the first piston rod 17 will be resisted by the cross plate 15, and the first piston rod 17 will move downward with the first piston block 19, thereby squeezing and transporting the air, and transporting it to the second piston cylinder 21 through the air pipe 22, and pushing the second piston plate outward through the second piston block 24, so that when the synchronous plate 25 moves downward, the second piston rod 23 will continue to move outward, and the second piston rod 23 will resist the synchronous plate 25, allowing the synchronous plate 25 to slide outward under the external guidance of the guide column 16, so that the nozzle 29 is close to the crushing chain and the crushing knife in the working method machine case, and then the water is pumped into the water pipe 28 and sprayed out through the nozzle 29 to clean the crushing chain and the crushing knife in the cutting box 1 of the working method machine, so as to avoid the crushing chain in the cutting box 1 of the working method machine from being contaminated by mud and water for a long time.
[0048] After the cleaning is completed, the starting motor 6 drives the sprocket 9 to rotate, allowing the sleeve 12 to drive the synchronous plate 25 to retract. According to the same principle, the first piston rod 17 will inhale, thereby absorbing the negative pressure of the air in the second piston cylinder 21, allowing the second piston block 24 to drive the second piston rod 23 to retract. At the same time, the synchronous plate 25 will also slide and reset under the elastic force of the spring 27 until it is retracted to the outside of the cutting box 1 of the construction machine again.
[0049] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0050] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pollution prevention device for a process machine, comprising a process machine cutting box (1), characterized in that: The outside of the cutting box (1) of the process machine is fixedly connected to a shell (2), the outside of the shell (2) is fixedly connected to a mounting seat (3), the outside of the mounting seat (3) is fixedly connected to a fixing plate (4), the bottom of the fixing plate (4) is fixedly connected to a guide rod (7), the external sliding sleeve of the guide rod (7) is provided with a sliding sleeve (12), the outside of the sliding sleeve (12) is fixedly connected to a guide column (16), the outside of the guide column (16) is penetrated and slidably connected to a synchronous plate (25), the outside of the synchronous plate (25) is provided with a spraying assembly, the outside of the fixing plate (4) is provided with a driving assembly for driving the sliding sleeve (12) to move vertically, and the outside of the fixing plate (4) is provided with a synchronous adjustment assembly.
2. The anti-pollution treatment device for a process machine according to claim 1, characterized in that: The guide column (16) is fixedly connected to a limit plate (26) on the outside, and a spring (27) is connected between the limit plate (26) and the synchronization plate (25).
3. The anti-pollution treatment device for a process machine according to claim 2, characterized in that: The spray assembly comprises a water pipe (28) fixedly connected to the outside of the synchronization plate (25) and a delivery pipe (30) fixedly connected to the outside of the water pipe (28), and the outside of the water pipe (28) is fixedly connected to a plurality of groups of spray heads (29).
4. The anti-pollution treatment device for a process machine according to claim 3, characterized in that: The fixing plate (4) is fixedly connected to a mounting frame (5) and a frame (14) on the outside, the driving assembly comprises two sprockets (9) rotatably connected to the mounting frame (5) and a motor (6) fixedly connected to the outside of the frame (14), the driving shaft of the motor (6) is fixedly connected to one of the sprockets (9), the sprocket (9) is sleeved with an adjusting chain (10) on the outside, the sliding sleeve (12) is fixedly connected to a connecting plate (11) on the outside, the connecting plate (11) is fixedly connected to a connecting block (13) on the outside, and the connecting block (13) is fixedly connected to the adjusting chain (10).
5. The anti-pollution treatment device for a process machine according to claim 4, characterized in that: Both sides of the bottom of the guide rod (7) are fixedly connected to limit strips (8).
6. The anti-pollution treatment device for a process machine according to claim 5, characterized in that: The synchronous adjustment assembly comprises a second piston cylinder (21) fixedly connected to the bottom of the guide rod (7), a mounting arm (31) fixedly connected to the outside of the housing (2), and a first piston cylinder (18) fixedly connected to the outside of the mounting arm (31).
7. The anti-pollution treatment device for a process machine according to claim 6, characterized in that: The outside of the sliding sleeve (12) is fixedly connected to a transverse plate (15), the positioning bottom of the transverse plate (15) is fixedly connected to a first piston rod (17), the bottom of the first piston rod (17) is fixedly connected to a first piston block (19), the second piston cylinder (21) is slidably connected to a second piston block (24), and the outside of the second piston block (24) is fixedly connected to a second piston rod (23).
8. The anti-pollution treatment device for a process machine according to claim 7, characterized in that: An air pipe (22) is fixedly connected between the first piston cylinder (18) and the second piston cylinder (21), and the air pipe (22) is in communication with the first piston cylinder (18) and the second piston cylinder (21).
9. The anti-pollution treatment device for a process machine according to claim 8, characterized in that: The second piston cylinder (21) is provided with at least one, and one end of the second piston rod (23) extends to the outside of the second piston cylinder (21) and is fixedly connected to a rubber column.
10. The anti-pollution treatment device for a process machine according to claim 9, characterized in that: The outside of the rubber column is fixedly connected to a pressure sensor, the outside of the housing (2) is fixedly connected to a display screen and a controller, and the pressure sensor and the display screen are both electrically coupled to the controller.
Citation Information
Patent Citations
Scraper mechanism for TRD construction method machine
CN115977187A
Trench cutter and method for producing a trench in the ground
CN112154237A
Double-wheel milling desilting and cleaning device, double-wheel milling tank washing machine and double-wheel milling desilting and cleaning method
CN117905129A
Milling wheel assembly of double-wheel slot milling machine and construction method of milling wheel assembly
CN118686245A
Device for preventing mud adhesion to cutter wheels of trench excavators
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