Connector and flat wire harness connectivity detection device

By designing a connectivity detection device for connectors and flat wire harnesses, automatic plug-in and unplug tests are realized using clamping, circulation and switching mechanisms, solving the problem of manual inspection that is time-consuming and labor-intensive and error-prone, and improving the reliability and efficiency of test results.

CN119291245BActive Publication Date: 2025-03-14GUIZHOU GUIAN NEW DISTRICT DONGJIANG TECH CO LTD

Patent Information

Application Number
CN202411798253.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-14
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

In the prior art, manual plugging and unplugging connectors and flat wire harnesses are time-consuming and labor-intensive, and are prone to artificial errors, affecting the reliability of the test results.

Method used

A connectivity detection device for connectors and flat wire harnesses is designed, including a clamping mechanism, a circulation mechanism and a switching mechanism. The clamping mechanism is used to fix the flat wire harness, the circulation mechanism realizes automatic reciprocating and unplugging test, and the switching mechanism allows automatic replacement of the detection plug.

Benefits of technology

Through automated plug-in and unplugging operations, human error is eliminated, the reliability and repetition of test results are improved, the risk of inaccurate tests caused by improper operation or fatigue is reduced, and the testing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of detection devices, and discloses a connectivity detection device for a connector and a flat wire harness, including a base plate and a flat wire harness, wherein a clamping mechanism is disposed on the top of the base plate, a circulation mechanism is disposed on the top of the base plate, and a switching mechanism is disposed on the top of the base plate; the clamping mechanism is used to clamp and fix the flat wire harness, and the circulation mechanism is used to push the flat wire harness to move back and forth for reciprocating plug-in and pull-out testing. The connectivity detection device for the connector and the flat wire harness, using the clamping mechanism, places the port of the flat wire harness on the lower clamping plate, and enables the cylindrical through hole of the flat wire harness to be plugged into the positioning column of the lower clamping plate to ensure limiting. The pressing force applied by the limiting member to the serrated member is adjusted to avoid damage to the port of the flat wire harness due to excessive pressure; protecting the integrity of the test equipment can ensure that the test conditions are consistent each time, and reduce fluctuations in test results caused by equipment damage.
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Description

Technical Field

[0001] The invention relates to the technical field of detection devices, in particular to a connectivity detection device for a connector and a flat wire harness. Background Art

[0002] Flexible cable is a type of cable that can withstand frequent bending, movement or twisting, and is often used in complex equipment connections and dynamic environments. It is light, thin, micro and flexible, suitable for electrical connections between various devices and components, ensuring the normal transmission of power supply, power signals, communication signals, etc. The key characteristics of flexible cables include their excellent vibration and impact resistance, as well as their ability to work stably in harsh environments. Flexible cables usually connect multiple sets of plugs and sockets, and achieve a stable connection through mechanical locking and electrical interfaces. The mechanical structure of plugs, sockets and cables needs to be designed according to the application environment to ensure reliable physical and electrical performance.

[0003] In the connectivity test of connectors and flat harnesses, the measurement of electrical variables mainly includes parameters such as resistance, voltage and current. By measuring resistance, it is possible to determine whether there is a poor contact or a circuit break at the contact point, while the measurement of voltage and current is used to evaluate the stability and load capacity of the circuit under different working conditions. The changes in these electrical parameters can reflect the performance of connectors and harnesses during plug-in and unplug operations, thereby providing a basis for testing reliability and durability.

[0004] The measurement of electrical variables of connectors and flat harnesses usually requires multiple plugging and unplugging operations to evaluate their durability, contact stability, and fatigue resistance in long-term use. However, multiple manual plugging and unplugging operations are not only cumbersome and time-consuming, but also increase human errors and make it difficult to ensure the consistency of each operation. Human factors such as the force, angle, and speed of plugging and unplugging may cause inaccuracies, thereby affecting the reliability of the test results. In addition, manual operation can easily lead to operator fatigue, further increasing the risk of errors in operation. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies of the prior art, the present invention provides a connectivity detection device for connectors and flat wiring harnesses, which solves the problem that manual plugging and unplugging of connectors and flat wiring harnesses for detection is time-consuming and labor-intensive and prone to human errors that affect the test results.

[0007] (II) Technical solution

[0008] To achieve the above object, the present invention provides the following technical solution: a connectivity detection device for a connector and a flat wire harness, comprising a base plate and a flat wire harness, a clamping mechanism is provided on the top of the base plate, a circulation mechanism is provided on the top of the base plate, and a switching mechanism is provided on the top of the base plate;

[0009] The clamping mechanism is used to clamp and fix the flat wire harness, the circulating mechanism is used to push the flat wire harness to move back and forth to perform reciprocating plugging and unplugging tests, and the switching mechanism is used to switch different connectors to perform different reciprocating plugging and unplugging tests.

[0010] Preferably, the clamping mechanism includes a lower clamping plate, the top of the lower clamping plate is fixedly connected to a vertical guide rod, the outer wall of the vertical guide rod is slidably connected to an upper clamping plate, the top of the vertical guide rod is fixedly connected to a top plate, the bottom of the top plate is fixedly connected to one end of a spring one, the other end of the spring one is fixedly connected to a horizontal platform, the top of the upper clamping plate is fixedly connected to a serrated piece, the bottom of the horizontal platform is fixedly connected to a bottom fixing plate, the inner wall of the bottom fixing plate is threadedly connected to a threaded rod, the outer wall of the threaded rod is rotatably connected to an intermediate plate, the outer wall of the intermediate plate is fixedly connected to one end of a spring two, the other end of the spring two is fixedly connected to a limiting member, and the outer wall of the limiting member is fixedly connected to a direction rod.

[0011] Preferably, a groove is formed on the top of the lower clamping plate, and a positioning column is provided on the top of the lower clamping plate.

[0012] Preferably, the inner wall of the horizontal platform is slidably connected to the outer wall of the vertical guide rod, the outer wall of the serrated part is provided with a serrated groove, the top of the serrated part is provided with a protruding long strip block, the outer wall of the limiting part is provided with a protruding block, the outer wall of the direction rod is slidably connected to the middle plate, and the outer wall of the direction rod is slidably connected to the bottom fixed plate.

[0013] Preferably, the circulation mechanism comprises a fixing part, one end of the fixing part is fixedly connected to the base plate, the other end of the fixing part is fixedly connected to a hollow sleeve, one end of a spring three is fixedly connected to the inner wall of the hollow sleeve, the other end of the spring three is fixedly connected to a bottom spherical rod, the top of the bottom spherical rod is fixedly connected to one end of the through rod, and the other end of the through rod is fixedly connected to a trigger block, the top of the base plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a hollow square rod, the inner wall of the hollow square rod is fixedly connected to one end of a spring four, the other end of the spring four is fixedly connected to a square guide rod, the outer wall of the square guide rod is fixedly connected to a cylindrical rod, the outer wall of the cylindrical rod is fixedly connected to a spiral part, the inner wall of the base plate is fixedly connected to a groove fixing plate, the outer wall of the groove fixing plate is fixedly connected to one end of a spring five, the other end of the spring five is fixedly connected to a sliding part, the top of the sliding part is fixedly connected to an arc-shaped trigger part, and the outer wall of the square guide rod is fixedly connected to a cam part.

[0014] Preferably, the outer wall of the bottom spherical rod is slidably connected to the inner wall of the hollow sleeve, and the outer wall of the square guide rod is slidably connected to the inner wall of the hollow square rod.

[0015] Preferably, the outer wall of the sliding member is slidably connected to the inner wall of the base plate, and the outer wall of the arc-shaped triggering member is fixedly connected to the lower clamping plate.

[0016] Preferably, the switching mechanism includes a guide groove, which is opened at the top of the base plate, and the top of the guide groove is provided with a receiving plate, the outer wall of the receiving plate is fixedly connected with a tooth condition, the top of the base plate is fixedly connected with a positioning piece, the inner wall of the positioning piece is slidably connected with a ratchet bar, the outer wall of the ratchet bar is fixedly connected with one end of a connecting rod, and the other end of the connecting rod is rotatably connected with the cylindrical rod, the top of the receiving plate is fixedly connected with a detection plug, the top of the detection plug is fixedly connected with a guide column, the top of the detection plug is fixedly connected with one end of a spring six, the other end of the spring six is ​​fixedly connected with a trapezoidal block, the top of the base plate is fixedly connected with a vertical fixing rod, the outer wall of the vertical fixing rod is fixedly connected with one end of a spring seven, and the other end of the spring seven is fixedly connected with a positioning block, the outer wall of the positioning block is fixedly connected with a sliding guide rod, and the outer wall of the sliding guide rod is slidably connected to the inner wall of the vertical fixing rod.

[0017] Preferably, the outer wall of the trapezoidal block is slidably connected to the inner wall of the guide column, the side of the positioning block away from the vertical fixing rod is conical, and the outer wall of the ratchet bar is provided with ratchet teeth.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present invention provides a connectivity detection device for a connector and a flat wiring harness, which has the following beneficial effects:

[0020] 1. The connectivity detection device for the connector and the flat wire harness is set up with a clamping mechanism to place the port of the flat wire harness on the lower clamping plate, so that the cylindrical through hole of the flat wire harness is plugged into the positioning column of the lower clamping plate to ensure the limit. The pressing force applied by the limiter to the sawtooth member is adjusted to avoid excessive pressure causing damage to the port of the flat wire harness. Protecting the integrity of the test equipment can ensure that the test conditions are consistent each time and reduce fluctuations in test results caused by equipment damage.

[0021] 2. The connectivity detection device for the connector and the flat wire harness utilizes a circulating mechanism to reciprocately plug the ports of the flat wire harness, thereby achieving the effect of automatic repeated plugging. The mechanized plugging and unplugging actions eliminate errors caused by human operation, ensuring that the force, angle and speed of each plugging are consistent, thereby improving the reliability and repeatability of the test results, reducing the risk of damage caused by improper operation, and avoiding inaccurate testing due to fatigue or inattention.

[0022] 3. The connectivity detection device for the connector and the flat harness is set up with a switching mechanism so that the device can automatically replace the detection plug. By replacing different detection plugs, special tests can be performed on specific electrical variables or connectors, which increases the scope of application of the device. Quick replacement of the detection plug reduces the equipment adjustment time when testing different types of flat harnesses and improves the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of a connectivity detection device for a connector and a flat wire harness proposed by the present invention;

[0024] Figure 2 A schematic structural diagram of a connector and a clamping mechanism of a connectivity detection device for a flat wire harness proposed by the present invention;

[0025] Figure 3 A schematic structural diagram of a connector and a limiter of a connectivity detection device for a flat wiring harness proposed by the present invention;

[0026] Figure 4 A schematic diagram of the structure of a lower clamping plate of a connectivity detection device for a connector and a flat wire harness proposed by the present invention;

[0027] Figure 5 A schematic diagram of the port structure of a flat wiring harness of a connector and a connectivity detection device for a flat wiring harness proposed by the present invention;

[0028] Figure 6A schematic diagram of a connector and a circulation mechanism of a flat wiring harness connectivity detection device proposed by the present invention;

[0029] Figure 7 A schematic cross-sectional structure diagram of an empty sleeve in a connectivity detection device for a connector and a flat wire harness proposed by the present invention;

[0030] Figure 8 A schematic diagram of the structure of a trigger block of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0031] Fig. 9 A schematic cross-sectional structure diagram of a hollow square rod in a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0032] Fig.10 A schematic structural diagram of an arc-shaped triggering member of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0033] Fig.11 A schematic structural diagram of a cam member of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0034] Fig.12 A schematic diagram of the structure of a switching mechanism of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0035] Fig.13 A schematic cross-sectional structure diagram of a guide column of a connectivity detection device for a connector and a flat wire harness proposed by the present invention;

[0036] Fig.14 A schematic cross-sectional structure diagram of a positioning block of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0037] Fig.15 A schematic cross-sectional structure diagram of a ratchet bar of a connectivity detection device for a connector and a flat wiring harness proposed by the present invention;

[0038] Fig.16 A schematic structural diagram of a flat wiring harness of a connector and a connectivity detection device for a flat wiring harness proposed by the present invention;

[0039] Fig.17 The present invention provides a schematic structural diagram of an arc-shaped trigger member and a lower clamping plate of a connectivity detection device for a connector and a flat wiring harness.

[0040] In the figure: 1. base plate; 2. clamping mechanism; 21. lower clamping plate; 22. upper clamping plate; 23. vertical guide rod; 24. top plate; 25. spring one; 26. horizontal platform; 27. serrated piece; 28. bottom fixing plate; 29. ​​threaded rod; 210. middle plate; 211. spring two; 212. stopper; 213. direction rod; 3. circulation mechanism; 31. fixing piece; 32. hollow sleeve; 33. bottom spherical rod; 34. spring three; 35. through rod; 36. trigger block; 37. drive motor; 38. hollow square rod; 39. Spring four; 310, square guide rod; 311, cylindrical rod; 312, spiral member; 313, groove fixing plate; 314, spring five; 315, sliding member; 316, arc-shaped trigger member; 4, switching mechanism; 41, guide groove; 42, receiving plate; 43, gear condition; 44, positioning member; 45, ratchet bar; 46, connecting rod; 47, detection plug; 48, guide column; 49, spring six; 410, trapezoidal block; 411, vertical fixing rod; 412, spring seven; 413, positioning block; 414, sliding guide rod; 5, flat wiring harness. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-Figure 17 A connectivity detection device for a connector and a flat wire harness comprises a base plate 1 and a flat wire harness 5, a clamping mechanism 2 is arranged on the top of the base plate 1, a circulation mechanism 3 is arranged on the top of the base plate 1, and a switching mechanism 4 is arranged on the top of the base plate 1; the clamping mechanism 2 is used to clamp and fix the flat wire harness 5, the circulation mechanism 3 is used to push the flat wire harness 5 to move back and forth for reciprocating plugging and unplugging tests, and the switching mechanism 4 is used to switch different connectors for reciprocating plugging and unplugging different tests.

[0043] The clamping mechanism 2 includes a lower clamping plate 21, the top of the lower clamping plate 21 is fixedly connected with a vertical guide rod 23, the outer wall of the vertical guide rod 23 is slidably connected with an upper clamping plate 22, so that the upper clamping plate 22 can stably slide up and down on the vertical guide rod 23, the top of the vertical guide rod 23 is fixedly connected with a top plate 24, the bottom of the top plate 24 is fixedly connected with one end of a spring 25, the other end of the spring 25 is fixedly connected with a horizontal platform 26, the top of the upper clamping plate 22 is fixedly connected with a serrated piece 27, the bottom of the horizontal platform 26 is fixedly connected with a bottom fixing plate 28, the inner wall of the bottom fixing plate 28 is threadedly connected with a threaded rod 29, the outer wall of the threaded rod 29 is rotatably connected with an intermediate plate 210, the outer wall of the intermediate plate 210 is fixedly connected with one end of a spring 211, the other end of the spring 211 is fixedly connected to a limiting member 212, and the outer wall of the limiting member 212 is fixedly connected to It is connected to a direction rod 213, and a groove is provided on the top of the lower clamping plate 21 for placing the connector of the flat wiring harness 5. A positioning column is provided on the top of the lower clamping plate 21 for limiting the connector of the flat wiring harness 5. The inner wall of the horizontal platform 26 is slidably connected to the outer wall of the vertical guide rod 23, so that the horizontal platform 26 can slide up and down stably. A serrated groove is provided on the outer wall of the serrated member 27, and a protruding long strip is provided on the top of the serrated member 27, so that the horizontal platform 26 can contact the long strip at the top of the serrated member 27 when moving upward. The outer wall of the limiting member 212 is provided with a protruding block, and the protruding block of the limiting member 212 is clamped with the serrated groove of the outer wall of the serrated member 27, so that the protruding block of the limiting member 212 forms a downward pressure on the serrated member 27. The outer wall of the direction rod 213 is slidably connected to the middle plate 210, and the outer wall of the direction rod 213 is slidably connected to the bottom fixed plate 28. First, lift the horizontal platform 26 and move it upward, so that the horizontal platform 26 squeezes the spring 1 25. At this time, the horizontal platform 26 drives the bottom fixing plate 28, the direction rod 213 and the limiter 212 to move upward. Under the action of the spring 211, the raised part of the limiter 212 contacts the groove of the sawtooth 27, and an upward force is applied to the sawtooth 27, so that the sawtooth 27 drives the upper clamping plate 22 to move upward. At this time, the port of the flat wire harness 5 is placed on the lower clamping plate 21, so that the cylindrical through hole of the flat wire harness 5 is plugged into the positioning column of the lower clamping plate 21 to ensure the limit. Then release the horizontal platform 26, the spring 1 25 is released to drive the horizontal platform 26 to move downward, thereby driving the bottom fixing plate 28, the direction rod 213 and the limiter 212 to move downward. Under the action of the second spring 211, the raised portion of the stopper 212 contacts the groove of the sawtooth 27, exerting a downward force on the sawtooth 27, so that the sawtooth 27 drives the upper clamping plate 22 to press the port of the flat wire harness 5 downward. When the applied pressing force reaches a certain level, that is, when the upper clamping plate 22 contacts the port of the flat wire harness 5, the stopper 212 will be subjected to a greater reverse force, thereby compressing the second spring 211.At this time, the stopper 212 moves relative to the groove of the sawtooth 27 until the force borne by the sawtooth 27 reaches a suitable range. By rotating the threaded rod 29, the distance between the middle plate 210 and the stopper 212 can be adjusted, thereby compressing or relaxing the spring 211, and further adjusting the pressing force applied by the stopper 212 to the sawtooth 27.

[0044] The circulation mechanism 3 includes a fixing member 31, one end of which is fixedly connected to the base plate 1, and the other end of the fixing member 31 is fixedly connected to a hollow sleeve 32, one end of a spring three 34 is fixedly connected to the inner wall of the hollow sleeve 32, the other end of the spring three 34 is fixedly connected to a bottom spherical rod 33, the top of the bottom spherical rod 33 is fixedly connected to one end of a through rod 35, and the other end of the through rod 35 is fixedly connected to a trigger block 36, the top of the base plate 1 is fixedly connected to a driving motor 37, the output end of the driving motor 37 is fixedly connected to a hollow square rod 38, the inner wall of the hollow square rod 38 is fixedly connected to one end of a spring four 39, the other end of the spring four 39 is fixedly connected to a square guide rod 310, the outer wall of the square guide rod 310 is fixedly connected to a cylindrical rod 311, the outer wall of the cylindrical rod 311 is fixedly connected to a spiral member 312, and the base plate 1 is fixedly connected with a groove fixing plate 313, an outer wall of the groove fixing plate 313 is fixedly connected with one end of a spring five 314, the other end of the spring five 314 is fixedly connected with a sliding member 315, the top of the sliding member 315 is fixedly connected with an arc-shaped triggering member 316, the outer wall of the square guide rod 310 is fixedly connected with a cam member 317, the outer wall of the bottom spherical rod 33 is slidably connected with the inner wall of the hollow sleeve 32, so that the bottom spherical rod 33 can stably reciprocate on the inner wall of the hollow sleeve 32, the outer wall of the square guide rod 310 is slidably connected with the inner wall of the hollow square rod 38, so that the square guide rod 310 can stably reciprocate, the outer wall of the sliding member 315 is slidably connected with the inner wall of the base plate 1, and the outer wall of the arc-shaped triggering member 316 is fixedly connected with the lower clamping plate 21, so that the arc-shaped triggering member 316 drives the lower clamping plate 21 in a reciprocating motion. Turn on the drive motor 37 to drive the hollow square rod 38, the square guide rod 310, the cylindrical rod 311 and the spiral member 312 to rotate, and the square guide rod 310 drives the cam member 317 to rotate. When the raised part of the cam member 317 rotates to contact the arc-shaped trigger member 316, the arc-shaped trigger member 316 drives the lower clamping plate 21 and the port of the flat wiring harness 5 to move toward the direction of the detection plug 47 for plugging, and detects the electrical variable of the flat wiring harness 5. When the raised part of the cam member 317 no longer contacts the arc-shaped trigger member 316, the spring five 314 drives the sliding member 315 and the arc-shaped trigger member 316 to move away from the detection plug 47, and the arc-shaped trigger member 316 drives the lower clamping plate 21 and the port of the flat wiring harness 5 to move away from the detection plug 47, so that the port of the flat wiring harness 5 is pulled out, and the plugging is repeated in this way.

[0045] The switching mechanism 4 includes a guide groove 41, which is opened at the top of the base plate 1. A receiving plate 42 is arranged at the top of the guide groove 41. The receiving plate 42 can slide smoothly when inserted into the guide groove 41. The outer wall of the receiving plate 42 is fixedly connected with a toothed condition 43. The top of the base plate 1 is fixedly connected with a positioning member 44. The inner wall of the positioning member 44 is slidably connected with a ratchet bar 45. The outer wall of the ratchet bar 45 is fixedly connected with one end of a connecting rod 46. The other end of the connecting rod 46 is rotatably connected to the cylindrical rod 311. The top of the receiving plate 42 is fixedly connected to There is a detection plug 47, which is fixed to the receiving plate 42 by bolts, so that different detection plugs 47 are installed on the top of the receiving plate 42. The top of the detection plug 47 is fixedly connected with a guide column 48, the top of the detection plug 47 is fixedly connected with one end of a spring 6 49, and the other end of the spring 6 49 is fixedly connected with a trapezoidal block 410, the top of the base plate 1 is fixedly connected with a vertical fixing rod 411, the outer wall of the vertical fixing rod 411 is fixedly connected with one end of a spring 7 412, and the other end of the spring 7 412 is fixedly connected with a fixed The positioning block 413 has a sliding guide rod 414 fixedly connected to its outer wall. The outer wall of the sliding guide rod 414 is slidably connected to the inner wall of the vertical fixed rod 411. The outer wall of the trapezoidal block 410 is slidably connected to the inner wall of the guide column 48, so that the trapezoidal block 410 can stably slide up and down on the inner wall of the guide column 48. The side of the positioning block 413 away from the vertical fixed rod 411 is conical. The conical part of the positioning block 413 resists and positions the gear condition 43, so that the gear condition 43 can maintain a limited position stability without the action of external force. Thereby, the receiving plate 42 fixed to the gear condition 43 maintains limited position stability. The outer wall of the ratchet bar 45 is provided with ratchet teeth. Since the ratchet bar 45 is located at the top of the trapezoidal block 410, when the ratchet bar 45 moves in the direction away from the connecting rod 46, the ratchet teeth of the ratchet bar 45 contact the trapezoidal block 410 in the forward direction, so that the trapezoidal block 410 compresses the spring six 49 and moves downward. When the ratchet bar 45 moves in the direction close to the connecting rod 46, the ratchet teeth of the ratchet bar 45 contact the trapezoidal block 410 in the reverse direction. At this time, the trapezoidal block 410 is driven by the ratchet teeth of the ratchet bar 45.There is a bottom spherical rod 33 between the blades of the spiral member 312. When the spiral member 312 rotates, it contacts the bottom spherical rod 33, so that the spiral member 312 moves in the direction of the drive motor 37. The spiral member 312 drives the cylindrical rod 311 and the square guide rod 310 to squeeze the spring 439. The cylindrical rod 311 drives the connecting rod 46 and the ratchet bar 45. At this time, the ratchet bar 45 will not drive the trapezoidal block 410 to move. The square guide rod 310 drives the cam member 317 to rotate and move in the direction of the drive motor 37 until the cam member 317 rotates and no longer contacts the arc-shaped trigger member 316. At this time, the cam member 317 rotates to contact the trigger block 36 to move upward, and the trigger block 36 drives the passage 317 to rotate. The rod 35 and the bottom spherical rod 33 move upward. At this time, the bottom spherical rod 33 no longer conflicts with the spiral member 312, so that the spring four 39 is released to drive the cylindrical rod 311 and the square guide rod 310 to move back in the direction away from the drive motor 37. At the same time, the cylindrical rod 311 drives the connecting rod 46 and the ratchet bar 45. At this time, the ratchet bar 45 will drive the trapezoidal block 410 to move, and the trapezoidal block 410 drives the guide column 48 and the detection plug 47 to move. The next detection plug 47 is replaced to face the port of the flat wiring harness 5, so that the device can automatically replace the detection plug 47. By replacing different detection plugs 47, special tests can be performed on specific electrical variables or connectors.

[0046] In summary, when the connectivity detection device of the connector and the flat harness is used to measure the electrical variable of the flat harness 5, the horizontal platform 26 is first lifted and moved upward, so that the horizontal platform 26 squeezes the spring 1 25, and the horizontal platform 26 drives the bottom fixing plate 28, the direction rod 213 and the limiter 212 to move upward. Under the action of the spring 211, the raised part of the limiter 212 contacts the groove of the sawtooth 27, and an upward force is applied to the sawtooth 27, so that the sawtooth 27 drives the upper clamping plate 22 to move upward. At this time, the port of the flat harness 5 is placed on the lower clamping plate 21, so that the cylindrical through hole of the flat harness 5 is plugged into the positioning column of the lower clamping plate 21 to ensure the limit. Then the horizontal platform 26 is released, and the spring 1 25 is released to drive the horizontal platform 26 to move downward, thereby driving the bottom fixing plate 28, the direction rod 213 and the limiter 212 to move downward. Under the action of the second spring 211, the raised part of the stopper 212 contacts the groove of the sawtooth 27, exerting a downward force on the sawtooth 27, so that the sawtooth 27 drives the upper clamp 22 to press the port of the flat harness 5 downward. When the applied pressing force reaches a certain level, that is, when the upper clamp 22 conflicts with the port of the flat harness 5, the stopper 212 will be subjected to a greater reverse force, thereby compressing the second spring 211. At this time, the stopper 212 moves relative to the groove of the sawtooth 27 until the force borne by the sawtooth 27 reaches a suitable range. By rotating the threaded rod 29, the distance between the intermediate plate 210 and the stopper 212 can be adjusted, thereby achieving compression or relaxation of the second spring 211, and further adjusting the pressing force applied by the stopper 212 to the sawtooth 27 to avoid damage to the port of the flat harness 5 due to excessive pressure. Protecting the integrity of the test equipment can ensure that the test conditions are consistent each time and reduce fluctuations in test results caused by equipment damage.

[0047] Then, the driving motor 37 is turned on to drive the hollow square rod 38, the square guide rod 310, the cylindrical rod 311 and the spiral member 312 to rotate, and the square guide rod 310 drives the cam member 317 to rotate. When the raised portion of the cam member 317 rotates to contact the arc-shaped trigger member 316, the arc-shaped trigger member 316 drives the lower clamping plate 21 and the port of the flat wiring harness 5 to move and plug in the direction of the detection plug 47 to detect the electrical variable of the flat wiring harness 5. When the raised portion of the cam member 317 no longer contacts the arc-shaped trigger member 316, the spring 5 314 drives the sliding member 315 and the arc-shaped trigger member 316 to move and plug in the lower clamping plate 21 and the port of the flat wiring harness 5 to move and plug in the direction of the detection plug 47 to detect the electrical variable of the flat wiring harness 5. Part 316 moves in the direction away from the detection plug 47, and the arc-shaped trigger part 316 drives the lower clamping plate 21 and the port of the flat wiring harness 5 to move in the direction away from the detection plug 47, so that the port of the flat wiring harness 5 is unplugged, and the plugging and unplugging are performed reciprocatingly, which plays a role of automatic repeated plugging and plugging. The mechanized plugging and unplugging actions eliminate the errors of human operation and ensure that the force, angle and speed of each plugging are consistent, thereby improving the reliability and repeatability of the test results, reducing the risk of damage caused by improper operation, and avoiding inaccurate tests due to fatigue or inattention.

[0048] There is a bottom spherical rod 33 between the blades of the spiral member 312. When the spiral member 312 rotates, it contacts the bottom spherical rod 33, so that the spiral member 312 moves in the direction of the drive motor 37. The spiral member 312 drives the cylindrical rod 311 and the square guide rod 310 to squeeze the spring 439. The cylindrical rod 311 drives the connecting rod 46 and the ratchet bar 45. At this time, the ratchet bar 45 will not drive the trapezoidal block 410 to move. The square guide rod 310 drives the cam member 317 to rotate and move in the direction of the drive motor 37 until the cam member 317 rotates and no longer contacts the arc-shaped trigger member 316. At this time, the cam member 317 rotates to contact the trigger block 36 to move upward, and the trigger block 36 drives the rod 35 and the bottom spherical rod 33 to rotate. The bottom spherical rod 33 moves upward, and the bottom spherical rod 33 no longer interferes with the spiral member 312, so that the spring 439 is released to drive the cylindrical rod 311 and the square guide rod 310 to move back to the direction away from the drive motor 37. At the same time, the cylindrical rod 311 drives the connecting rod 46 and the ratchet bar 45. At this time, the ratchet bar 45 drives the trapezoidal block 410 to move, and the trapezoidal block 410 drives the guide column 48 and the detection plug 47 to move. The next detection plug 47 is replaced and faces the port of the flat harness 5, so that the device can automatically replace the detection plug 47. By replacing different detection plugs 47, special tests can be performed on specific electrical variables or connectors, which increases the scope of application of the device. Quickly replacing the detection plug 47 reduces the equipment adjustment time when testing different types of flat harnesses 5, and improves the test efficiency.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

Claims

1. A connectivity detection device for a connector and a flat wire harness, comprising a base plate (1) and a flat wire harness (5), characterized in that: A clamping mechanism (2) is provided on the top of the base plate (1), a circulation mechanism (3) is provided on the top of the base plate (1), and a switching mechanism (4) is provided on the top of the base plate (1); The clamping mechanism (2) is used to clamp and fix the flat wire harness (5), the circulating mechanism (3) is used to push the flat wire harness (5) to move back and forth to perform a reciprocating plugging and unplugging test, and the switching mechanism (4) is used to switch different connectors to perform different reciprocating plugging and unplugging tests; The clamping mechanism (2) comprises a lower clamping plate (21), the top of the lower clamping plate (21) is fixedly connected to a vertical guide rod (23), the outer wall of the vertical guide rod (23) is slidably connected to an upper clamping plate (22), the top of the vertical guide rod (23) is fixedly connected to a top plate (24), the bottom of the top plate (24) is fixedly connected to one end of a spring (25), the other end of the spring (25) is fixedly connected to a horizontal platform (26), the top of the upper clamping plate (22) is fixedly connected to a saw blade a gear member (27), the bottom of the transverse platform (26) is fixedly connected to a bottom fixing plate (28), the inner wall of the bottom fixing plate (28) is threadedly connected to a threaded rod (29), the outer wall of the threaded rod (29) is rotatably connected to an intermediate plate (210), the outer wall of the intermediate plate (210) is fixedly connected to one end of a second spring (211), the other end of the second spring (211) is fixedly connected to a limiting member (212), and the outer wall of the limiting member (212) is fixedly connected to a direction rod (213); The circulation mechanism (3) comprises a fixing member (31), one end of the fixing member (31) is fixedly connected to the base plate (1), the other end of the fixing member (31) is fixedly connected to a hollow sleeve (32), one end of a spring three (34) is fixedly connected to the inner wall of the hollow sleeve (32), the other end of the spring three (34) is fixedly connected to a bottom spherical rod (33), the top of the bottom spherical rod (33) is fixedly connected to one end of a through rod (35), the other end of the through rod (35) is fixedly connected to a trigger block (36), and the top of the base plate (1) is fixedly connected to a driving member (36). The motor (37) is fixedly connected to the output end of the driving motor (37) with a hollow square rod (38), the inner wall of the hollow square rod (38) is fixedly connected to one end of a spring four (39), the other end of the spring four (39) is fixedly connected to a square guide rod (310), the outer wall of the square guide rod (310) is fixedly connected to a cylindrical rod (311), the outer wall of the cylindrical rod (311) is fixedly connected to a spiral member (312), the inner wall of the base plate (1) is fixedly connected to a groove fixing plate (313), the outer wall of the groove fixing plate (313) is fixedly connected to a spring One end of the spring five (314) is fixedly connected to a sliding member (315) at the other end of the spring five (314), the top of the sliding member (315) is fixedly connected to an arc-shaped trigger member (316), and the outer wall of the square guide rod (310) is fixedly connected to a cam member (317); a groove is provided on the top of the lower clamping plate (21), and a positioning column is provided on the top of the lower clamping plate (21); the inner wall of the horizontal platform (26) is slidably connected to the outer wall of the vertical guide rod (23), the outer wall of the sawtooth member (27) is provided with a sawtooth groove, and the top of the sawtooth member (27) is provided with a protruding The outer wall of the stopper (212) is provided with a protruding block; the outer wall of the direction rod (213) is slidably connected to the middle plate (210); the outer wall of the direction rod (213) is slidably connected to the bottom fixed plate (28); the outer wall of the bottom spherical rod (33) is slidably connected to the inner wall of the hollow sleeve (32); the outer wall of the square guide rod (310) is slidably connected to the inner wall of the hollow square rod (38); the outer wall of the sliding member (315) is slidably connected to the inner wall of the base plate (1); and the outer wall of the arc-shaped trigger member (316) is fixedly connected to the lower clamping plate (21).

2. A connectivity detection device for a connector and a flat wiring harness according to claim 1, characterized in that: The switching mechanism (4) comprises a guide groove (41), the guide groove (41) being formed at the top of the base plate (1), a receiving plate (42) being provided at the top of the guide groove (41), a toothed part (43) being fixedly connected to the outer wall of the receiving plate (42), a positioning member (44) being fixedly connected to the top of the base plate (1), a ratchet bar (45) being slidably connected to the inner wall of the positioning member (44), one end of a connecting rod (46) being fixedly connected to the outer wall of the ratchet bar (45), the other end of the connecting rod (46) being rotatably connected to the cylindrical rod (311), a detection plug (47) being fixedly connected to the top of the receiving plate (42), the detection plug The top of the detection plug (47) is fixedly connected to a guide column (48), the top of the detection plug (47) is fixedly connected to one end of a spring six (49), the other end of the spring six (49) is fixedly connected to a trapezoidal block (410), the top of the base plate (1) is fixedly connected to a vertical fixing rod (411), the outer wall of the vertical fixing rod (411) is fixedly connected to one end of a spring seven (412), the other end of the spring seven (412) is fixedly connected to a positioning block (413), the outer wall of the positioning block (413) is fixedly connected to a sliding guide rod (414), and the outer wall of the sliding guide rod (414) is slidably connected to the inner wall of the vertical fixing rod (411).

3. A connectivity detection device for a connector and a flat wiring harness according to claim 2, characterized in that: The outer wall of the trapezoidal block (410) is slidably connected to the inner wall of the guide column (48); the side of the positioning block (413) away from the vertical fixing rod (411) is conical; and the outer wall of the ratchet bar (45) is provided with ratchet teeth.

Citation Information

Patent Citations

  • Stripping device for cable

    CN112993878A

  • Transformer terminal box cable outlet pipe connecting device and using method thereof

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