Gear quality inspection coordination and guarantee system based on information physical system
Through the gear quality inspection coordination and guarantee system based on information physics system, the use of identification codes and sensors and other technologies, the problems of personnel diversity and unclear processes during gear quality inspection are solved, and the automation and intelligence of quality inspection are realized, and the improvement of quality inspection is improved. efficiency and accuracy.
Patent Information
- Application Number
- CN202411181764.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There are problems such as diversity of personnel, unclear processes, unclear division of responsibilities, and delays in the existing gear quality inspection process, resulting in low quality inspection efficiency and mismatch between products and standards, resulting in quality inspection errors.
Adopt gear quality inspection coordination and guarantee system based on information physics system, including gear identification code to be inspected, gear quality inspection storage cabinet, mobile APP, sensor, quality inspection coordination system and quality inspection assurance system, and generate quality inspection tasks through the identification code , automated data collection and comparison to ensure the planning, registration, data transmission and result feedback of the quality inspection process.
The entire quality inspection process has been automated, digitalized and intelligentized, improved quality inspection efficiency and standardization, ensured that only authorized personnel can access the storage cabinet, and reduced quality inspection errors and delays.
Smart Images
Figure CN119294990A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of gear quality inspection coordination and guarantee systems, and specifically relates to a gear quality inspection coordination and guarantee system based on an information-physical system. Background Art
[0002] Gears are mechanical parts with teeth that can mesh with each other. They are used to transmit power and speed and are widely used in the field of mechanical transmission. Modern gear technology has achieved the level of high precision, high speed, and high transmission power, and is developing in the direction of miniaturization, high speed, and standardization. There are many types of gears, which are usually divided into three categories according to the axiality of the gears: parallel axis gears, intersecting axis gears, and staggered axis gears. Different types of gears have their own characteristics in terms of transmission efficiency, application scenarios, etc.
[0003] After the gears are produced, they are sent to the quality inspection center for testing. In the existing gear inspection process, due to the diversity of products, the personnel and batches sent for inspection are different, and there are many personnel sending for inspection. This can easily result in a large number of personnel and gear samples being sent for inspection in a certain period of time, and sometimes no one sends the gears for inspection. The lack of a clear inspection process and division of responsibilities leads to buck-passing and delays in the inspection process. In addition, the gears to be inspected are placed in a mess at the inspection center, which can easily lead to subsequent quality inspection products not matching the quality inspection standards, resulting in quality inspection errors and other problems, resulting in poor quality inspection efficiency for gears.
[0004] To this end, we propose a gear quality inspection coordination and assurance system based on cyber-physical systems. Summary of the invention
[0005] The purpose of the present invention is to realize the automation, digitization and intelligence of the information of the whole quality inspection process and improve the quality inspection efficiency and standardization of the gears to be inspected. This application provides a gear quality inspection coordination and guarantee system based on the information-physical system.
[0006] The technical solution adopted by the present invention is as follows: Gear quality inspection coordination and assurance system based on cyber-physical system, including cyber-physical system, quality inspection coordination system and quality inspection assurance system; The cyber-physical system includes an identification code of the gear to be inspected, a gear quality inspection storage cabinet, a mobile APP, and a sensor; The quality inspection coordination system includes a gear quality inspection task allocation module and a gear inspection registration module. The quality inspection coordination system is used to plan and arrange the quality inspection personnel, quality inspection time, and quality inspection requirements for the gears, and to register and keep the quality inspection gears; The quality inspection guarantee system includes a gear quality inspection data comparison module, a gear quality inspection data receiving module and a gear quality inspection data output module. The quality inspection guarantee system is used to accurately measure various parameters of the gear, obtain original data, perform data collection, and input the received data into the mobile APP for easy viewing by staff.
[0007] Furthermore, the sensors include a vibration temperature sensor, a rotation speed sensor and a displacement sensor.
[0008] Furthermore, the vibration temperature sensor is used to detect the vibration and temperature of the gear during operation, thereby indirectly evaluating the size and surface quality of the gear. The rotation speed sensor is used to measure the rotation speed of the gear to indirectly evaluate the size and surface condition of the gear. The displacement sensor is used to measure the movement of the gear or gearbox parts relative to the reference position, thereby indirectly reflecting the size and shape information of the gear.
[0009] Furthermore, the information-physical system also includes a gear measuring instrument and a surface roughness measuring instrument.
[0010] Furthermore, the gear measuring instrument is used to measure various parameters of the gear, including size, shape, etc., to ensure the accuracy and quality of the gear, and the surface roughness measuring instrument is used to measure the roughness of the gear surface to evaluate its surface quality.
[0011] Furthermore, the gear quality inspection storage cabinet, the mobile APP and the background server use RS485 transmission protocol and box lock control cooperation to control the unlocking and locking states, so that the gears for inspection can be sent to the gear quality inspection storage cabinet.
[0012] Furthermore, the identification code of the gear to be inspected is generated on the gear by a pneumatic marking machine.
[0013] Furthermore, the gear quality inspection task assignment module will automatically generate quality inspection tasks based on the gear identification code, and assign the quality inspection tasks to specific operators or quality inspection departments on the mobile APP; the gear inspection registration module can use a scanning device to read the gear identification code after it arrives at the quality inspection center, and can quickly register and put it into storage on the mobile APP, and enter the relevant information of the gear into the system for subsequent tracking and query.
[0014] Furthermore, the gear quality inspection data comparison module can compare the gear data inspection standard submitted for inspection with the qualified standard data of the gear, and generate comparison data and comparison results. The gear quality inspection data receiving module can receive the compared data, and the gear quality inspection data output module can feed back the data results received by the gear quality inspection data receiving module and the analysis standards for whether the gear is qualified to the mobile APP.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. In the present invention, the gears to be inspected are coded and marked, and the corresponding quality inspection tasks are generated by the quality inspection coordination system, and the quality inspection tasks are assigned to specific operators or quality inspection departments, so that subsequent staff can carry out workpiece quality inspection tasks according to the order of inspection time. After the quality inspectors complete the established inspection items of the gears, all quality inspection data information is automatically uploaded to the mobile APP platform of the system. Through the above processing, the automation, digitization and intelligence of the information of the entire quality inspection process are realized, and the quality inspection efficiency and standardization of the gears to be inspected are improved.
[0016] 2. In the present invention, the RS485 transmission protocol and the box lock control protocol are used to control the unlocking and locking states of the box, so that the gears sent for inspection can be stored in the gear quality inspection storage cabinet, which can improve the anti-interference ability of communication and realize remote monitoring and management of the gear quality inspection storage cabinet. The box lock control protocol can accurately control the unlocking and locking states of the box, ensuring that only authorized personnel can access the gears sent for inspection, which is convenient for management personnel to perform remote operation and control. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the system structure of the present invention; DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0019] Reference Figure 1 The gear quality inspection coordination and guarantee system based on the information-physical system includes an information-physical system, a quality inspection coordination system and a quality inspection guarantee system. The information-physical system includes an identification code of the gear to be inspected, a gear quality inspection storage cabinet, a mobile terminal APP, and a sensor. The identification code of the gear to be inspected is generated on the gear by a pneumatic marking machine; specifically, by scanning the identification code of the gear to be inspected using the mobile terminal APP, the production date, specification model and other information of the gear to be inspected can be queried, providing a basis for the time and standards of subsequent gear quality inspections.
[0020] Reference Figure 1The quality inspection coordination system includes a gear quality inspection task allocation module and a gear inspection registration module. The quality inspection coordination system is used to plan and arrange the quality inspection personnel, quality inspection time, and quality inspection requirements for the gears, as well as to register and keep the quality inspection gears. The gear quality inspection task allocation module will automatically generate quality inspection tasks based on the identification code of the gear, and assign the quality inspection tasks to specific operators or quality inspection departments on the mobile APP; specifically, after scanning the identification code using the mobile APP, the gear quality inspection task allocation module will automatically generate quality inspection tasks in the mobile APP, and assign the quality inspection tasks to specific operators or quality inspection departments.
[0021] Reference Figure 1 The gear inspection registration module can use a scanning device to read the identification code of the gear after it is delivered to the quality inspection center, and can quickly register and put it into storage on the mobile APP, and enter the relevant information of the gear into the system for subsequent tracking and inquiry. The gear quality inspection storage cabinet and the mobile APP and the background server use RS485 transmission protocol and box lock control to control the unlocking and locking status of the box, so that the gear sent for inspection can be put into the gear quality inspection storage cabinet; specifically, the RS485 transmission protocol and box lock control are used to control the unlocking and locking status of the box, so that the gear sent for inspection can be put into the gear quality inspection storage cabinet. The anti-interference ability of communication can be improved in the inspection and storage cabinet, and remote monitoring and management of the gear inspection and storage cabinet can be realized. The box lock control protocol can accurately control the unlocking and locking status, ensuring that only authorized personnel can access the gears for inspection, and facilitating remote operation and control by management personnel. After the inspection gears are delivered to the quality inspection center, the staff receiving the inspection can use the mobile APP to scan the gears to be inspected, and then manage the gears for inspection into the warehouse and place them in the gear inspection and storage cabinet to avoid loss. Subsequent inspection personnel can arrange to take out different gears to be inspected for corresponding inspection according to the quality inspection task.
[0022] Reference Figure 1 The sensors include a vibration temperature sensor, a rotation speed sensor and a displacement sensor. The vibration temperature sensor is used to detect the vibration and temperature of the gear during operation, so as to indirectly evaluate the size and surface quality of the gear. The rotation speed sensor is used to measure the rotation speed of the gear to indirectly evaluate the size and surface condition of the gear. The displacement sensor is used to measure the movement of the gear or gearbox parts relative to the reference position, indirectly reflecting the size and shape information of the gear. The information-physical system also includes a gear measuring instrument and a surface roughness measuring instrument; the gear measuring instrument is used to measure various parameters of the gear, including size, shape, etc., to ensure the accuracy and quality of the gear. The surface roughness measuring instrument is used to measure the roughness of the gear surface and evaluate its surface quality.
[0023] Reference Figure 1The quality inspection guarantee system includes a gear quality inspection data comparison module, a gear quality inspection data receiving module and a gear quality inspection data output module. The quality inspection guarantee system is used to accurately measure various parameters of the gear, obtain original data, perform data collection, and input the received data into the mobile terminal APP for easy viewing by staff; the gear quality inspection data comparison module can compare the gear data detection standard submitted for inspection with the qualified standard data of the gear, and generate comparison data and comparison results, the gear quality inspection data receiving module can receive the compared data, and the gear quality inspection data output module can output the gear quality inspection data to the mobile terminal APP. The data results received by the wheel quality inspection data receiving module and the analysis standards for whether they are qualified are fed back to the mobile APP; specifically, by coding and marking the gears to be inspected, and using the quality inspection coordination system to generate corresponding quality inspection tasks, the quality inspection tasks are assigned to specific operators or quality inspection departments, so that subsequent staff can carry out workpiece quality inspection tasks according to the order of inspection time. After the quality inspectors complete the established inspection items of the gears, all quality inspection data information is automatically uploaded to the mobile APP platform of the system through the quality inspection guarantee system. Through the above processing, the automation, digitization and intelligence of the information of the entire quality inspection process are realized, thereby improving the quality inspection efficiency and standardization of the gears to be inspected.
[0024] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. Gear quality inspection coordination and assurance system based on cyber-physical system, characterized by: It includes cyber-physical system, quality inspection coordination system and quality inspection guarantee system; The cyber-physical system includes an identification code of the gear to be inspected, a gear quality inspection storage cabinet, a mobile APP, and a sensor; The quality inspection coordination system includes a gear quality inspection task allocation module and a gear inspection registration module. The quality inspection coordination system is used to plan and arrange the quality inspection personnel, quality inspection time, and quality inspection requirements for the gears, and to register and keep the quality inspection gears; The quality inspection guarantee system includes a gear quality inspection data comparison module, a gear quality inspection data receiving module and a gear quality inspection data output module. The quality inspection guarantee system is used to accurately measure various parameters of the gear, obtain original data, perform data collection, and input the received data into the mobile APP for easy viewing by staff.
2. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The sensors include a vibration temperature sensor, a rotation speed sensor and a displacement sensor.
3. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 2, characterized in that: The vibration temperature sensor is used to detect the vibration and temperature of the gear during operation, so as to indirectly evaluate the size and surface quality of the gear. The rotation speed sensor is used to measure the rotation speed of the gear to indirectly evaluate the size and surface condition of the gear. The displacement sensor is used to measure the movement of the gear or gearbox parts relative to the reference position, so as to indirectly reflect the size and shape information of the gear.
4. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The information-physical system also includes a gear measuring instrument and a surface roughness measuring instrument.
5. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 4, characterized in that: The gear measuring instrument is used to measure various parameters of the gear, including size, shape, etc., to ensure the accuracy and quality of the gear. The surface roughness measuring instrument is used to measure the roughness of the gear surface and evaluate its surface quality.
6. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The gear quality inspection storage cabinet, the mobile APP and the background server use RS485 transmission protocol and box lock control cooperation to control the unlocking and locking status of the box, so that the gears for inspection can be sent to the gear quality inspection storage cabinet.
7. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The identification code of the gear to be inspected is generated on the gear by a pneumatic marking machine.
8. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The gear quality inspection task assignment module will automatically generate quality inspection tasks based on the gear identification code, and assign the quality inspection tasks to specific operators or quality inspection departments on the mobile APP; the gear inspection registration module can use a scanning device to read the gear identification code after it arrives at the quality inspection center, and can quickly register and put it into storage on the mobile APP, and enter the relevant information of the gear into the system for subsequent tracking and query.
9. The gear quality inspection coordination and assurance system based on cyber-physical system according to claim 1, characterized in that: The gear quality inspection data comparison module can compare the gear data inspection standard submitted for inspection with the qualified standard data of the gear, and generate comparison data and comparison results. The gear quality inspection data receiving module can receive the compared data, and the gear quality inspection data output module can feed back the data results received by the gear quality inspection data receiving module and the analysis standards for whether the data is qualified to the mobile APP.