Integrated motor based on new energy automobile and assembling method thereof
By introducing noise reduction optimization components and fan power units into integrated motors, noise and heat dissipation problems are solved, acoustic comfort and thermal stability of the motor are improved, and waterproof and cooling functions are provided in water wading environments, improving the motor overall performance and reliability.
Patent Information
- Application Number
- CN202411469635.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing integrated motors will generate noise during operation, causing driver fatigue and anxiety. At the same time, the sound insulation cover is not conducive to the motor heat dissipation, increasing the failure rate and safety risks.
A noise reduction optimization component including frame assembly, shock absorbing airbag assembly and fan power plant was designed to absorb noise through inert gas and dissipate heat by using wind power, combined with intelligent environment adaptive waterproofing measures to ensure the motor is in high-frequency noise and high-temperature environments. stable operation.
It significantly improves the acoustic comfort in the cockpit, enhances the motor's cooling capacity, reduces failure rate and safety risks, and automatically waterproof and cool down in wading environments.
Smart Images

Figure CN119298508A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of integrated motors, and in particular to an integrated motor based on new energy vehicles and an assembly method thereof. Background Art
[0002] The integrated motor of new energy vehicles is an advanced technology in the new energy vehicle drive system. It highly integrates important components such as motors, controllers, and reducers to form a compact, efficient, and high-performance power unit. The highly integrated power system can effectively reduce the number of components, reduce volume and weight, and improve energy utilization and vehicle endurance.
[0003] In addition, deep integration has driven the originally independent and scattered powertrain control modules to move towards a centralized integration of the power domain controller, thereby improving the power density and system efficiency of the integrated motor. At the same time, the simplified production process and reduced number of parts have directly reduced manufacturing and maintenance costs.
[0004] The existing integrated motor will generate resonance and noise during operation. These vibrations and noise will form high-frequency noise that enters the human ear. During long-term driving, it will cause driver fatigue and anxiety, thereby affecting the driver's reaction speed and judgment ability. Therefore, a sound insulation cover is often installed on the outside of the motor, but the sound insulation cover is not conducive to the heat dissipation of the motor, which will increase the failure rate of the motor and increase the safety risk. Therefore, in response to the above problems, an integrated motor based on new energy vehicles and an assembly method thereof are proposed. Summary of the invention
[0005] The purpose of the present invention is to provide an integrated motor based on new energy vehicles and an assembly method thereof, so as to solve the problem that installing a sound insulation cover on the outside of the motor is not conducive to the heat dissipation of the motor and will increase the failure rate of the motor.
[0006] To achieve the above object, the present invention provides the following technical solutions: An integrated motor based on new energy vehicles and an assembly method thereof, comprising a controller, a steel structure support frame and a motor, wherein the lower end of the controller is fixedly connected to the steel structure support frame, one side of the steel structure support frame is fixedly connected to the motor, and the outer side of the motor is fixedly connected to a noise reduction optimization component, wherein the noise reduction optimization component comprises a frame component, wherein the frame component comprises a cover shell, one side of the cover shell is fixedly connected to a threaded arm, the lower end of the threaded arm is fixedly connected to an arm bracket, the lower end of the arm bracket is fixedly connected to a supporting square plate, an inner side of the supporting square plate is provided with an inter-square plate groove, the inner side of the supporting square plate is fixedly connected with a protective strip, the lower end of the supporting square plate is fixedly connected to an under-plate support block, one side of the under-plate support block is provided with a first inter-block thread groove, one side of the under-plate support block is provided with a second inter-block thread groove, and a shock-absorbing airbag component is spirally connected to the inner side of the first inter-block thread groove; the shock-absorbing airbag component comprises a slotted bolt, an inner side of the slotted bolt is provided with a bolt inner thread groove, an outer side of the slotted bolt is provided with an open hole frame, and an inner side of the open hole frame is provided with an inter-frame threaded hole The inner side of the threaded hole between the frames is spirally connected with a fixing bolt, the outer side of the grooved bolt is spirally connected with an airbag block, the outer side of the grooved bolt is spirally connected with a fixing plate with a threaded groove, and the inner side of the inner threaded groove of the bolt is spirally connected with an inner box assembly; the inner box assembly includes a hollow inner box, the inner side of the hollow inner box is fixedly connected with an inner threaded column, the bottom end of the hollow inner box is provided with a box bottom slide groove, the inner side of the hollow inner box is fixedly connected with a circuit control block, the inner side of the hollow inner box is fixedly connected with a sound insulation hollow column, and one side of the sound insulation hollow column is opened A first inter-column sliding groove is provided, the inner side of the sound insulation hollow column is fixedly connected with the hollow column in the box, the inner side of the hollow column in the box is provided with a second inter-column sliding groove, and the inner side of the hollow column in the box is fixedly connected with a fan power device; an airbag shock-absorbing box is provided on the outer side of the inner box assembly, an outer box assembly is provided on the outer side of the airbag shock-absorbing box, an outer box bottom groove is provided at the bottom end of the outer box assembly, a bottom plate assembly is fixedly connected to the bottom end of the outer box assembly, a sliding assembly is slidably connected to the inner side of the bottom plate assembly, and a connecting rod assembly is slidably connected to the inner side of the bottom plate assembly.
[0007] As further optimized content of the present invention, the bottom plate assembly includes a hollow bottom plate, a bottom plate circular opening is provided at the upper end of the hollow bottom plate, a bottom plate sliding groove is provided at the upper end of the hollow bottom plate, a hollow tube with a square groove is fixedly connected to the inner side of the hollow bottom plate, a square groove between tubes is provided on the outer side of the hollow tube with a square groove, an inner bottom plate sliding groove is provided on the inner side of the hollow bottom plate, a ball bearing is arranged on the inner side of the inner bottom plate sliding groove, a bottom plate rotating groove is provided at the bottom end of the hollow bottom plate, and a lower end square groove is provided at the bottom end of the hollow bottom plate.
[0008] As further optimized content of the present invention, the sliding assembly includes a sliding block, a sliding rod is fixedly connected to the upper end of the sliding block, a lower half pipe is opened on the inner side of the sliding block, a square groove between the half pipes is opened on the lower end of the sliding block, a water-absorbing expansion column is fixedly connected to the inner side of the sliding block, a limited hollow pipe is fixedly connected to one side of the sliding block, a limited square bar is fixedly connected to one side of the sliding block, and a connecting rod assembly is slidably connected to the inner side of the base plate assembly.
[0009] As a further optimization content of the present invention, the connecting rod assembly includes a fixed shaft, a rotating plate is rotatably connected to the outer side of the fixed shaft, a connecting spring is fixedly connected to one side of the rotating plate, a plate connecting rod is fixedly connected to one side of the rotating plate, a transmission connecting rod is rotatably connected to the outer side of the plate connecting rod, and a sliding connecting rod is rotatably connected to the outer side of the transmission connecting rod.
[0010] As further optimized content of the present invention, there are two threaded holes between the frames, two fixing bolts are provided, the threaded holes between the frames correspond to the fixing bolts one by one, two airbag blocks are provided, the two airbag blocks are parallel to each other, two fixing plates with threaded grooves are provided, the two fixing plates with threaded grooves are parallel to each other, and the airbag block and the fixing plate with threaded grooves have the same axis.
[0011] As a further optimization of the present invention, a sliding rod is slidably connected to the inner side of the sliding groove at the bottom of the box, and the central axis of the sound insulation hollow column and the central axis of the hollow column in the box are on the same straight line; a sliding rod is slidably connected to the inner side of the sliding groove between the first columns, and a sliding rod is slidably connected to the inner side of the sliding groove between the second columns, and the upper end of the hollow column in the box is in contact with the bottom end of the protective strip.
[0012] As further optimized content of the present invention, the circular opening of the bottom plate and the hollow column in the box are on the same axis, a sliding rod is slidably connected to the inner side of the sliding groove between the bottom plates, a water-absorbing expansion column is slidably connected to the inner side of the hollow tube with square groove, the outer side of the hollow tube with square groove fits with the inner side of the lower half tube of the block, two sliding grooves are arranged in the bottom plate, and the two sliding grooves in the bottom plate are symmetrically distributed front to back on the inner side of the hollow bottom plate, a plurality of ball bearings are arranged, and the ball bearings are evenly and equidistantly distributed on the inner side of the sliding groove in the bottom plate.
[0013] As a further optimization of the present invention, the inner side of the lower half tube of the block is slidably connected with a hollow tube with a square groove, the inner side of the limiting hollow tube is slidably connected with a sliding connecting rod, two limiting hollow tubes are provided, and the two limiting hollow tubes are symmetrically distributed front and back on one side of the sliding block, and two limiting square bars are provided, and the two limiting square bars are symmetrically distributed front and back on one side of the sliding block.
[0014] As a further optimization of the present invention, there are two connecting rod assemblies, which are symmetrically distributed front and back on one side of the sliding assembly, one end of the fixed shaft is fixedly connected to the hollow bottom plate, one end of the connecting spring is fixedly connected to the hollow bottom plate, and the angle between the connecting rod on the plate and the rotating plate is 90°.
[0015] As further optimized content of the present invention, among which: S1: connection and installation of the frame assembly, the shock-absorbing airbag assembly and the inner box assembly: placing the supporting square plate on the upper end of the soundproof hollow column, placing the hollow column in the box on the inner side of the soundproof hollow column and fitting with the lower end of the sliding groove between the first columns, screwing the fixing bolts into the threaded holes between the frames and the inner side of the second threaded grooves between the blocks, so that the fixing bolts are simultaneously spirally connected with the perforated frame and the support block under the plate, passing the slotted bolts through the first threaded grooves between the blocks and then being spirally connected with the airbag block and the fixing disk with threaded grooves at the same time, and the slotted bolts are spirally connected with the threaded columns in the box; S2: The noise reduction optimization component reduces noise and cools the motor: the airbag shock absorber box is placed inside the outer box component, and the inner box component is placed inside the airbag shock absorber box, so that the airbag shock absorber box wraps the inner box component. At this time, the high-frequency noise generated by the motor is transmitted to the airbag shock absorber box through the frame component, the shock-absorbing airbag component and the inner box component. The inert gas filled inside the airbag shock absorber box will reduce the propagation of noise. At the same time, the rotating plate is displaced by wind resistance when the car moves, and the sliding connecting rod is moved through the connecting rod on the plate and the transmission connecting rod. The sliding connecting rod moves a certain distance in the limit hollow tube to push the sliding assembly to move. At this time, the upper end of the sliding block no longer blocks the circular opening of the bottom plate, and one end of the sliding rod no longer contacts the stop switch on the fan power device. At this time, the fan power device starts to cool the motor by wind. S3: Waterproof measures for noise reduction optimization components when the car passes through a wading section: When water drops enter the hollow tube with square grooves through the square grooves between the half tubes and the square grooves between the tubes, the water absorption expansion column will absorb water and expand, pushing the sliding component to move. When the sliding component moves a certain distance, the sliding rod squeezes the stop switch on the fan power device to stop the fan power device from running. At the same time, the sliding block will block the round opening of the bottom plate to prevent water drops from entering the car through the bottom plate component; S4: Balanced regulation of the base plate assembly, the sliding assembly and the connecting rod assembly: When the speed of the car is too fast, the motor speed will be too high, causing the temperature to rise sharply. At the same time, the wind resistance of the connecting rod assembly will increase, which will increase the force transmitted to the sliding link by the rotating plate through the plate link and the transfer link. The force generated by the sliding link on the sliding assembly is greater than the force generated by the deformation of the water absorption expansion column on the sliding assembly. At this time, the sliding link will push the sliding assembly to move, so that the upper end of the sliding block no longer blocks the circular opening of the base plate, and one end of the sliding rod no longer contacts the stop switch on the fan power device, so that the fan power device is started again, and the noise reduction optimization component will still use wind power to cool the motor in a wading environment.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the noise reduction optimization component is set to guide the transmission path of the high-frequency noise generated by the motor, effectively absorb and isolate the high-frequency noise generated when the motor is running, and achieve noise attenuation by improving the transmission path, which significantly improves the acoustic comfort in the cockpit and avoids fatigue and anxiety of the driver due to long-term exposure to high-frequency noise, which affects the driving state.
[0017] 2. In the present invention, an effective heat dissipation function is achieved by the self-starting fan power device in the inner box assembly. The heat is removed by forced convection through wind cooling, avoiding overheating of the motor due to sound insulation equipment, and keeping the motor running at a suitable operating temperature. Compared with natural cooling, it is more efficient, especially under high load or long-term operation, and can significantly improve the thermal stability and reliability of the motor.
[0018] 3. In the present invention, by providing the bottom plate assembly, sliding assembly and connecting rod assembly, the device has excellent intelligent environmental adaptability. When the car passes through a wading section, it can automatically start the waterproof measures to close possible water inlet channels and protect the motor from moisture. When the motor speed is too fast and the temperature rises abnormally, the heat dissipation device can be automatically operated to achieve rapid and effective cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall explosion structure of the present invention; Figure 3 This is a schematic diagram of the explosion structure of the noise reduction optimization component of the present invention; Figure 4 This is a schematic diagram of the installation position structure of the connecting rod assembly of the present invention; Figure 5 It is a schematic diagram of the structure of the rack assembly of the present invention; Figure 6 This is a schematic diagram of the explosion structure of the shock-absorbing airbag assembly of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the inner box assembly of the present invention; Figure 8 It is a schematic diagram of the cross-sectional structure of the bottom plate assembly of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional structure of the sliding assembly of the present invention; Fig.10 It is a schematic diagram of the structure of the connecting rod assembly of the present invention.
[0020] In the figure: 1. Controller; 2. Steel structure support frame; 3. Motor; 4. Noise reduction optimization component; 41, rack assembly; 411, cover; 412, threaded arm; 413, bracket under the arm; 414, supporting square plate; 415, groove between square plates; 416, protection strip; 417, supporting block under the plate; 418, first thread groove between blocks; 419, second thread groove between blocks; 42. shock-absorbing airbag assembly; 421. slotted bolt; 422. internal threaded groove of bolt; 423. perforated frame; 424. threaded hole between frames; 425. fixing bolt; 426. airbag block; 427. fixing plate with threaded groove; 43. Inner box assembly; 431. Hollow inner box; 432. Threaded column in the box; 433. Slide groove at the bottom of the box; 434. Circuit control block; 435. Soundproof hollow column; 436. Slide groove between the first column; 437. Hollow column in the box; 438. Slide groove between the second column; 439. Fan power device; 44. air bag shock absorber box; 45. outer box assembly; 46. outer box bottom groove; 47, bottom plate assembly; 471, hollow bottom plate; 472, bottom plate round mouth; 473, sliding groove between bottom plates; 474, hollow tube with square groove; 475, square groove between tubes; 476, sliding groove in bottom plate; 477, ball bearing; 478, bottom plate rotating groove; 479, lower end square groove; 48. Sliding assembly; 481. Sliding block; 482. Sliding rod; 483. Lower half pipe of the block; 484. Square groove between half pipes; 485. Water absorption expansion column; 486. Limiting hollow pipe; 487. Limiting square strip; 49. Connecting rod assembly; 491. Fixed shaft; 492. Rotating plate; 493. Connecting spring; 494. Connecting rod on plate; 495. Transfer connecting rod; 496. Sliding connecting rod. DETAILED DESCRIPTION
[0021] See also Figure 1-10 , the present invention provides a technical solution: An integrated motor based on new energy vehicles and an assembly method thereof, comprising a controller 1, a steel structure support frame 2 and a motor 3, wherein the lower end of the controller 1 is fixedly connected to the steel structure support frame 2, one side of the steel structure support frame 2 is fixedly connected to the motor 3, the outer side of the motor 3 is fixedly connected to a noise reduction optimization component 4, the noise reduction optimization component 4 comprises a frame component 41, the frame component 41 comprises a cover shell 411, one side of the cover shell 411 is fixedly connected to a threaded arm 412, the lower end of the threaded arm 412 is fixedly connected to an arm bracket 413, the lower end of the arm bracket 413 is fixedly connected to a support square plate 414, and a square plate is provided inside the support square plate 414 The support square plate 414 is fixedly connected to the inner side with a protection strip 416, the lower end of the support square plate 414 is fixedly connected to the lower support block 417, the lower support block 417 is provided with a first thread groove 418 between blocks on one side, the lower support block 417 is provided with a second thread groove 419 between blocks on one side, the first thread groove 418 between blocks is spirally connected to the inner side with a shock absorbing airbag assembly 42; the shock absorbing airbag assembly 42 includes a slotted bolt 421, the slotted bolt 421 is provided with a bolt inner thread groove 422 on the inner side, the slotted bolt 421 is provided with a hole frame 423 on the outer side, the hole frame 423 is provided with a frame thread hole 424 between frames, and the frame thread hole 424 between frames is provided on the inner side. A fixing bolt 425 is spirally connected to the inner side of the threaded hole 424, an airbag block 426 is spirally connected to the outer side of the grooved bolt 421, a fixing plate 427 with a threaded groove is spirally connected to the outer side of the grooved bolt 421, and an inner box assembly 43 is spirally connected to the inner side of the inner threaded groove 422 of the bolt; the inner box assembly 43 includes a hollow inner box 431, an inner threaded column 432 is fixedly connected to the inner side of the hollow inner box 431, a box bottom slide groove 433 is opened at the bottom end of the hollow inner box 431, a circuit control block 434 is fixedly connected to the inner side of the hollow inner box 431, a sound insulation hollow column 435 is fixedly connected to the inner side of the hollow inner box 431, and the sound insulation hollow column 435 is fixedly connected to the inner side of the hollow inner box 431. A first inter-column sliding groove 436 is opened on the side, a hollow column 437 in the box is fixedly connected to the inner side of the sound insulation hollow column 435, a second inter-column sliding groove 438 is opened on the inner side of the hollow column 437 in the box, and a fan power device 439 is fixedly connected to the inner side of the hollow column 437 in the box; an air bag shock-absorbing box 44 is arranged on the outer side of the inner box assembly 43, an outer box assembly 45 is arranged on the outer side of the air bag shock-absorbing box 44, an outer box bottom groove 46 is opened at the bottom end of the outer box assembly 45, a bottom plate assembly 47 is fixedly connected to the bottom end of the outer box assembly 45, a sliding assembly 48 is slidably connected to the inner side of the bottom plate assembly 47, and a connecting rod assembly 49 is slidably connected to the inner side of the bottom plate assembly 47.
[0022] As a technical solution for further implementing the present scheme, the bottom plate assembly 47 includes a hollow bottom plate 471, a bottom plate circular opening 472 is provided at the upper end of the hollow bottom plate 471, a bottom plate sliding groove 473 is provided at the upper end of the hollow bottom plate 471, a hollow tube 474 with a square groove is fixedly connected to the inner side of the hollow bottom plate 471, a square groove 475 between tubes is provided on the outer side of the hollow tube 474 with a square groove, a bottom plate inner sliding groove 476 is provided on the inner side of the hollow bottom plate 471, a ball bearing 477 is provided on the inner side of the bottom plate inner sliding groove 476, a bottom plate rotating groove 478 is provided at the bottom end of the hollow bottom plate 471, and a lower end square groove 479 is provided at the bottom end of the hollow bottom plate 471. Such a design can make the device structure more reasonable, is conducive to the placement of components, and ensures the precise operation of the device; As a technical solution for further implementation of this solution, the sliding assembly 48 includes a sliding block 481, a sliding rod 482 is fixedly connected to the upper end of the sliding block 481, a lower half pipe 483 is opened inside the sliding block 481, a square groove 484 between the half pipes is opened at the lower end of the sliding block 481, a water absorption expansion column 485 is fixedly connected to the inside of the sliding block 481, a limited hollow pipe 486 is fixedly connected to one side of the sliding block 481, a limited square strip 487 is fixedly connected to one side of the sliding block 481, and a connecting rod assembly 49 is slidably connected to the inside of the bottom plate assembly 47. Such a design can strengthen the mutual support between the components, which is conducive to the operation of the device; As a technical solution further implemented in this scheme, the connecting rod assembly 49 includes a fixed shaft 491, the outer side of the fixed shaft 491 is rotatably connected to a rotating plate 492, one side of the rotating plate 492 is fixedly connected to a connecting spring 493, one side of the rotating plate 492 is fixedly connected to a plate connecting rod 494, the outer side of the plate connecting rod 494 is rotatably connected to a transmission connecting rod 495, and the outer side of the transmission connecting rod 495 is rotatably connected to a sliding connecting rod 496. Such a design is more reasonable and is conducive to the coordination between the components of the device; As a technical solution for further implementation of this solution, two threaded holes 424 are provided between the frames, two fixing bolts 425 are provided, the threaded holes 424 between the frames correspond to the fixing bolts 425 one by one, two airbag blocks 426 are provided, the two airbag blocks 426 are parallel to each other, two fixing plates 427 with threaded grooves are provided, the two fixing plates 427 with threaded grooves are parallel to each other, and the airbag blocks 426 and the fixing plates 427 with threaded grooves are coaxial, such a design can realize effective control of the device structure and improve the operation accuracy of the device; As a technical solution for further implementation of this solution, a sliding rod 482 is slidably connected to the inner side of the box bottom slide groove 433, and the central axis of the sound insulation hollow column 435 is in the same straight line as the central axis of the hollow column 437 in the box. A sliding rod 482 is slidably connected to the inner side of the first column sliding groove 436, and a sliding rod 482 is slidably connected to the inner side of the second column sliding groove 438. The upper end of the hollow column 437 in the box fits with the bottom end of the protective strip 416. This design improves the fit between the device components and avoids obstruction between the components when the device is running. As a technical solution for further implementation of this solution, the bottom plate circular opening 472 and the hollow column 437 in the box are on the same axis, the inner side of the sliding groove 473 between the bottom plates is slidably connected with a sliding rod 482, the inner side of the hollow tube 474 with a square groove is slidably connected with a water-absorbing expansion column 485, the outer side of the hollow tube 474 with a square groove is fitted with the inner side of the lower half tube 483 of the block, two sliding grooves 476 are provided in the bottom plate, and the two sliding grooves 476 in the bottom plate are symmetrically distributed on the inner side of the hollow bottom plate 471, and a plurality of ball bearings 477 are provided, and the ball bearings 477 are evenly and equidistantly distributed on the inner side of the sliding groove 476 in the bottom plate. Such a design can reduce the friction between components, facilitate the coordination between components, and improve the operation efficiency; As a technical solution for further implementation of this solution, a hollow tube 474 with a square groove is slidably connected to the inner side of the lower half tube 483 of the block, a sliding connecting rod 496 is slidably connected to the inner side of the limiting hollow tube 486, two limiting hollow tubes 486 are provided, and the two limiting hollow tubes 486 are symmetrically distributed on one side of the sliding block 481 in the front and back directions, and two limiting square bars 487 are provided, and the two limiting square bars 487 are symmetrically distributed on one side of the sliding block 481 in the front and back directions. Such a setting is more reasonable, making the cooperation between the components tighter; As a technical solution for further implementing the present scheme, two connecting rod assemblies 49 are provided, and the two connecting rod assemblies 49 are symmetrically distributed front and back on one side of the sliding assembly 48. One end of the fixed shaft 491 is fixedly connected to the hollow bottom plate 471, and one end of the connecting spring 493 is fixedly connected to the hollow bottom plate 471. The angle between the connecting rod 494 on the plate and the rotating plate 492 is 90°. Such a setting can make the force transmission between the components more balanced, thereby improving the stability of the device operation.
[0023] S1: Connection and installation of the frame assembly 41, the shock-absorbing airbag assembly 42 and the inner box assembly 43: Place the supporting square plate 414 on the upper end of the soundproof hollow column 435, so that the hollow column 437 in the box is clamped on the inner side of the soundproof hollow column 435 and fits with the lower end of the first inter-column sliding groove 436, and screw the fixing bolt 425 into the threaded hole 424 between the frames and the inner side of the second threaded groove 419 between the blocks, so that the fixing bolt 425 is screwed together with the perforated frame 423 and the support block 417 under the plate at the same time, and the slotted bolt 421 is screwed together with the airbag block 426 and the threaded groove fixing plate 427 after passing through the first threaded groove 418 between the blocks, and the slotted bolt 421 is screwed together with the threaded column 432 in the box; S2: The noise reduction optimization component 4 reduces noise and cools the motor 3: the airbag shock-absorbing box 44 is placed inside the outer box component 45, and the inner box component 43 is placed inside the airbag shock-absorbing box 44, so that the airbag shock-absorbing box 44 wraps the inner box component 43. At this time, the high-frequency noise generated by the operation of the motor 3 is transmitted to the airbag shock-absorbing box 44 through the frame component 41, the shock-absorbing airbag component 42 and the inner box component 43. The inert gas filled inside the airbag shock-absorbing box 44 will reduce the propagation of noise, and at the same time When the car moves, the plate 492 is displaced by wind resistance, and the sliding link 496 is moved through the connecting rod 494 and the transmission connecting rod 495 on the plate. The sliding link 496 moves a certain distance in the limiting hollow tube 486 to push the sliding assembly 48 to move. At this time, the upper end of the sliding block 481 no longer blocks the bottom plate circular opening 472, and one end of the sliding rod 482 no longer contacts the stop switch on the fan power device 439. At this time, the fan power device 439 is started to cool the motor 3 by wind. S3: Waterproof measures of the noise reduction optimization component 4 when the car passes through the wading section: When water drops enter the hollow tube with square grooves 474 through the square grooves 484 between the half tubes and the square grooves 475 between the tubes, the water absorption expansion column 485 will absorb water and expand, pushing the sliding component 48 to move. When the sliding component 48 moves a certain distance, the sliding rod 482 squeezes the stop switch on the fan power device 439, so that the fan power device 439 stops running. At the same time, the sliding block 481 will block the bottom plate circular opening 472 to prevent water drops from entering the interior of the car through the bottom plate component 47; S4: Balanced regulation of the bottom plate assembly 47, the sliding assembly 48 and the connecting rod assembly 49: When the speed of the car is too fast, the speed of the motor 3 will be too high, resulting in a sharp increase in temperature. At the same time, the wind resistance of the connecting rod assembly 49 will increase, which will increase the force transmitted from the rotating plate 492 to the sliding link 496 through the plate link 494 and the transfer link 495. The force generated by the sliding link 496 on the sliding assembly 48 is greater than the force generated by the deformation of the water absorption expansion column 485 on the sliding assembly 48. At this time, the sliding link 496 will push the sliding assembly 48 to move, so that the upper end of the sliding block 481 no longer blocks the bottom plate circular opening 472, and one end of the sliding rod 482 no longer contacts the stop switch on the fan power device 439, so that the fan power device 439 is started again, and the noise reduction optimization component 4 will still perform wind cooling on the motor 3 in a wading environment.
[0024] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. An integrated motor based on a new energy vehicle and an assembly method thereof, comprising a controller (1), a steel structure support frame (2) and a motor (3), characterized in that: The controller (1) is fixedly connected to a steel structure support frame (2) at the lower end, a motor (3) is fixedly connected to one side of the steel structure support frame (2), a noise reduction optimization component (4) is fixedly connected to the outer side of the motor (3), the noise reduction optimization component (4) comprises a frame component (41), the frame component (41) comprises a cover (411), a threaded arm (412) is fixedly connected to one side of the cover (411), the threaded arm (412) is fixedly connected to an underarm bracket (413) at the lower end, and the underarm bracket (413) is fixedly connected to the lower end of the underarm bracket (413). A supporting square plate (414) is connected, an inter-square plate groove (415) is provided on the inner side of the supporting square plate (414), a protective strip (416) is fixedly connected to the inner side of the supporting square plate (414), a lower end of the supporting square plate (414) is fixedly connected to an under-plate supporting block (417), a first inter-block thread groove (418) is provided on one side of the under-plate supporting block (417), a second inter-block thread groove (419) is provided on one side of the under-plate supporting block (417), and a shock-absorbing airbag assembly (42) is spirally connected to the inner side of the first inter-block thread groove (418); The shock-absorbing airbag assembly (42) comprises a slotted bolt (421), the inner side of the slotted bolt (421) is provided with a bolt internal thread groove (422), the outer side of the slotted bolt (421) is provided with a hole frame (423), the inner side of the hole frame (423) is provided with an inter-frame threaded hole (424), the inner side of the inter-frame threaded hole (424) is spirally connected with a fixing bolt (425), the outer side of the slotted bolt (421) is spirally connected with an airbag block (426), the outer side of the slotted bolt (421) is spirally connected with a fixing plate (427) with a thread groove, and the inner side of the bolt internal thread groove (422) is spirally connected with an inner box assembly (43); The inner box assembly (43) comprises a hollow inner box (431), the inner side of the hollow inner box (431) is fixedly connected with an inner box threaded column (432), the bottom end of the hollow inner box (431) is provided with a box bottom sliding groove (433), the inner side of the hollow inner box (431) is fixedly connected with a circuit control block (434), the inner side of the hollow inner box (431) is fixedly connected with a soundproof hollow column (435), one side of the soundproof hollow column (435) is provided with a first inter-column sliding groove (436), the inner side of the soundproof hollow column (435) is fixedly connected with an inner box hollow column (437), the inner side of the inner box hollow column (437) is provided with a second inter-column sliding groove (438), and the inner side of the inner box hollow column (437) is fixedly connected with a fan power device (439); An airbag shock absorbing box (44) is arranged outside the inner box assembly (43), an outer box assembly (45) is arranged outside the airbag shock absorbing box (44), an outer box bottom groove (46) is opened at the bottom end of the outer box assembly (45), a bottom plate assembly (47) is fixedly connected to the bottom end of the outer box assembly (45), a sliding assembly (48) is slidably connected to the inside of the bottom plate assembly (47), and a connecting rod assembly (49) is slidably connected to the inside of the bottom plate assembly (47).
2. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 1, characterized in that: The bottom plate assembly (47) comprises a hollow bottom plate (471), a bottom plate circular opening (472) is provided at the upper end of the hollow bottom plate (471), a bottom plate inter-plate sliding groove (473) is provided at the upper end of the hollow bottom plate (471), a hollow tube (474) with a square groove is fixedly connected to the inner side of the hollow bottom plate (471), an inter-tube square groove (475) is provided on the outer side of the hollow tube (474) with a square groove, a bottom plate inner sliding groove (476) is provided on the inner side of the hollow bottom plate (471), a ball bearing (477) is arranged on the inner side of the bottom plate inner sliding groove (476), a bottom plate rotating groove (478) is provided at the bottom end of the hollow bottom plate (471), and a lower end square groove (479) is provided at the bottom end of the hollow bottom plate (471).
3. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 1, characterized in that: The sliding assembly (48) comprises a sliding block (481), the upper end of the sliding block (481) is fixedly connected to a sliding rod (482), the inner side of the sliding block (481) is provided with a lower half pipe (483), the lower end of the sliding block (481) is provided with a half-pipe square groove (484), the inner side of the sliding block (481) is fixedly connected to a water-absorbing expansion column (485), one side of the sliding block (481) is fixedly connected to a limited hollow pipe (486), one side of the sliding block (481) is fixedly connected to a limited square strip (487), and the inner side of the bottom plate assembly (47) is slidably connected to a connecting rod assembly (49).
4. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 1, characterized in that: The connecting rod assembly (49) comprises a fixed shaft (491), the fixed shaft (491) is rotatably connected to a rotating plate (492) on its outer side, the rotating plate (492) is fixedly connected to a connecting spring (493) on one side, the rotating plate (492) is fixedly connected to a plate connecting rod (494) on one side, the plate connecting rod (494) is rotatably connected to a transfer connecting rod (495) on its outer side, and the transfer connecting rod (495) is rotatably connected to a sliding connecting rod (496) on its outer side.
5. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 1, characterized in that: Two inter-frame threaded holes (424) are provided, two fixing bolts (425) are provided, the inter-frame threaded holes (424) and the fixing bolts (425) correspond one to one, two airbag blocks (426) are provided, the two airbag blocks (426) are parallel to each other, two fixing plates (427) with threaded grooves are provided, the two fixing plates (427) with threaded grooves are parallel to each other, and the airbag blocks (426) and the fixing plates (427) with threaded grooves are coaxial.
6. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 1, characterized in that: A sliding rod (482) is slidably connected to the inner side of the box bottom sliding groove (433), and the central axis of the sound insulation hollow column (435) is on the same straight line as the central axis of the hollow column (437) in the box. A sliding rod (482) is slidably connected to the inner side of the first column sliding groove (436), and a sliding rod (482) is slidably connected to the inner side of the second column sliding groove (438), and the upper end of the hollow column (437) in the box is in contact with the bottom end of the protection strip (416).
7. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 2, characterized in that: The bottom plate circular opening (472) and the hollow column (437) in the box are coaxial, a sliding rod (482) is slidably connected to the inner side of the sliding groove (473) between the bottom plates, a water-absorbing expansion column (485) is slidably connected to the inner side of the hollow tube (474) with a square groove, the outer side of the hollow tube (474) with a square groove is in contact with the inner side of the lower half tube (483) of the block, two sliding grooves (476) are provided in the bottom plate, and the two sliding grooves (476) are symmetrically distributed in the front and rear direction on the inner side of the hollow bottom plate (471), and a plurality of balls (477) are provided, and the balls (477) are evenly and equidistantly distributed on the inner side of the sliding groove (476) in the bottom plate.
8. The integrated motor based on new energy vehicles and the assembly method thereof according to claim 3, characterized in that: A hollow tube (474) with a square groove is slidably connected to the inner side of the lower half tube (483) of the block, a sliding connecting rod (496) is slidably connected to the inner side of the limiting hollow tube (486), two limiting hollow tubes (486) are provided, and the two limiting hollow tubes (486) are symmetrically distributed on one side of the sliding block (481) in a front-to-back manner, and two limiting square bars (487) are provided, and the two limiting square bars (487) are symmetrically distributed on one side of the sliding block (481) in a front-to-back manner.
9. The integrated motor based on new energy vehicles and the assembly method thereof according to claims 1 and 4 are characterized in that: Two connecting rod assemblies (49) are provided, and the two connecting rod assemblies (49) are symmetrically distributed on one side of the sliding assembly (48) in a front-to-back manner. One end of the fixed shaft (491) is fixedly connected to the hollow bottom plate (471), and one end of the connecting spring (493) is fixedly connected to the hollow bottom plate (471). The angle between the connecting rod (494) on the plate and the rotating plate (492) is 90°.
10. The integrated motor for new energy vehicles and the assembly method thereof according to any one of claims 1 to 9, characterized in that: S1: Connection and installation of the frame assembly (41), the shock-absorbing airbag assembly (42) and the inner box assembly (43): Place the supporting square plate (414) on the upper end of the sound-insulating hollow column (435), so that the hollow column (437) in the box is clamped on the inner side of the sound-insulating hollow column (435) and fits with the lower end of the first inter-column sliding groove (436), and screw the fixing bolt (425) into the inner side of the inter-frame threaded hole (424) and the second inter-block threaded groove (419), so that the fixing bolt (425) is screwed together with the perforated frame (423) and the support block (417) under the plate at the same time, and the slotted bolt (421) is screwed together with the airbag block (426) and the screwed fixing plate (427) after passing through the first inter-block threaded groove (418), and the slotted bolt (421) is screwed together with the threaded column (432) in the box; S2: The noise reduction optimization component (4) reduces noise and cools the motor (3): the airbag shock-absorbing box (44) is placed inside the outer box component (45), and the inner box component (43) is placed inside the airbag shock-absorbing box (44), so that the airbag shock-absorbing box (44) wraps the inner box component (43). At this time, the high-frequency noise generated by the operation of the motor (3) is transmitted to the airbag shock-absorbing box (44) through the frame component (41), the shock-absorbing airbag component (42) and the inner box component (43). The inert gas filled inside the airbag shock-absorbing box (44) will reduce the propagation of noise, and at the same time When the automobile moves, the rotating plate (492) is displaced by wind resistance, and the sliding connecting rod (496) is moved through the connecting rod (494) on the plate and the transmission connecting rod (495). The sliding connecting rod (496) moves a certain distance in the limiting hollow tube (486) to push the sliding assembly (48) to move. At this time, the upper end of the sliding block (481) no longer blocks the bottom plate circular opening (472), and one end of the sliding rod (482) no longer contacts the stop switch on the fan power device (439). At this time, the fan power device (439) is started to cool the motor (3) by wind. S3: Waterproof measures for the noise reduction optimization component (4) when the vehicle passes through a wading section: When water drops enter the hollow tube with square grooves (474) through the square grooves (484) between the half tubes and the square grooves (475) between the tubes, the water absorption expansion column (485) absorbs water and expands, pushing the sliding component (48) to move. When the sliding component (48) moves a certain distance, the sliding rod (482) presses the stop switch on the fan power device (439), so that the fan power device (439) stops running. At the same time, the sliding block (481) blocks the bottom plate circular opening (472) to prevent water drops from entering the interior of the vehicle through the bottom plate component (47); S4: Balanced regulation of the bottom plate assembly (47), the sliding assembly (48) and the connecting rod assembly (49): When the speed of the vehicle is too fast, the rotation speed of the motor (3) will be too high, resulting in a sharp increase in temperature. At the same time, the wind resistance of the connecting rod assembly (49) will increase, so that the force transmitted from the rotating plate (492) to the sliding connecting rod (496) through the plate connecting rod (494) and the transmission connecting rod (495) will increase. The force generated by the sliding connecting rod (496) on the sliding assembly (48) is greater than the force generated by the deformation of the water absorption expansion column (485) on the sliding assembly (48). At this time, the sliding connecting rod (496) will push the sliding assembly (48) to move, so that the upper end of the sliding block (481) no longer blocks the bottom plate circular opening (472), and one end of the sliding rod (482) no longer contacts the stop switch on the fan power device (439), so that the fan power device (439) is started again, and the noise reduction optimization component (4) will still perform wind cooling on the motor (3) in the wading environment.
Citation Information
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