Liquid-cooled double-shaft-extension alternating current permanent magnet synchronous servo motor and use method

By combining the dual-axis synchronous rotor mechanism, liquid-cooling mechanism and cooling pipe mechanism in the liquid-cooled double-axis stretch AC permanent magnet synchronous servo motor, the problem of cooling liquid circulating flow depends on the additional pump body, and the rapid circulation of cooling liquid is achieved and Efficient heat dissipation improves the operating efficiency and heat dissipation effect of the motor.

CN119298531AInactive Publication Date: 2025-01-10HANGZHOU NAZHI MOTOR CO LTD

Patent Information

Application Number
CN202411846213.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing liquid-cooled double-axis extending AC permanent magnet synchronous servo motors require additional pump body to drive when the coolant flows, making it difficult to circulate the flow using the motor's own power, resulting in increased energy consumption and low heat dissipation efficiency.

Method used

A liquid-cooled double-axis extending AC permanent magnet synchronous servo motor is designed, which uses a combination of a dual-axis synchronous rotor mechanism, a liquid-cooling mechanism and a cooling tube mechanism. Through the cooperation of heat exchange and spiral heat dissipation pipe, the circulating flow of coolant is realized and Rapid cooling, use the motor's own power to drive the coolant to circulate and flow, and combine liquid cooling and air cooling technologies to improve heat dissipation efficiency.

Benefits of technology

It realizes rapid circulation and flow of coolant, reduces internal temperature of the motor, reduces energy consumption, improves overall heat dissipation efficiency, and ensures the continuous and normal operation of the motor.

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Abstract

The invention discloses a liquid-cooled double-shaft-extension alternating current permanent magnet synchronous servo motor and a use method, and relates to the technical field of motors. According to the liquid-cooled double-shaft-extension alternating-current permanent magnet synchronous servo motor and the use method thereof, the two liquid cooling mechanisms can be driven to work along with rotation of two rotor shafts of the double-shaft synchronous rotor mechanism through mutual cooperation of the double-shaft synchronous rotor mechanism, the liquid cooling mechanisms, the cooling pipe mechanisms and the spiral heat dissipation pipes; the liquid cooling mechanisms are enabled to pump and drain cooling liquid, so that the cooling liquid in the cooling pipe mechanism, the spiral heat dissipation pipe and the two liquid cooling mechanisms circularly flows, heat generated by working of the motor can be taken away in time in the circulating flowing process of the cooling liquid, and meanwhile, along with rotation of the double-shaft synchronous rotor mechanism, the heat generated by working of the motor can be taken away in time. According to the motor cooling device, hot air in the shell can be rapidly pumped out, the motor is cooled by combining liquid cooling and air cooling, the cooling effect on the motor is greatly enhanced, and continuous normal operation of the motor is ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of motors, and in particular to a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor and a use method thereof. Background Art

[0002] Against the backdrop of rapid progress in industrial automation and intelligent manufacturing, motor performance standards continue to rise. To meet the growing demand for high-precision, heavy-load, and efficient drives, researchers have innovatively integrated liquid cooling technology and dual-axis output design within the technical framework of AC permanent magnet synchronous servo motors, giving rise to liquid-cooled dual-axis AC permanent magnet synchronous servo motors. With their superior heat dissipation performance and outstanding mechanical adaptability, this motor has become a key element in modern industrial production lines and plays an irreplaceable role.

[0003] The liquid-cooled double-axle permanent magnet synchronous servo motor disclosed in the patent application with reference publication number CN217159438U is a liquid-cooled double-axle permanent magnet synchronous servo motor. A cooling channel is set in the base, and the heat generated by the internal components of the base is cooled by the coolant flowing in the cooling channel. Compared with the existing air cooling and natural cooling methods, the motor power density can be further improved, and the motor performance and efficiency can be improved.

[0004] Comprehensive analysis of the above reference patents shows the following defects: Existing liquid-cooled double-axle AC permanent magnet synchronous servo motors and use methods usually use flowing coolant to cool the heat generated by the motor. However, the flow of coolant usually requires an additional pump to drive it, and it is difficult to use the motor's own power to circulate the coolant, increasing energy consumption. In addition, the lack of air flow design results in a slow cooling rate of the coolant and low overall heat dissipation efficiency. For example, the above-referenced prior art uses only liquid cooling, and the cooling effect cannot be optimized. Therefore, it is necessary to provide a liquid-cooled double-axle AC permanent magnet synchronous servo motor and a use method to solve the above-mentioned technical problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a liquid-cooled dual-axle AC permanent magnet synchronous servo motor and a method of use, which solves the problem of using flowing coolant to cool the heat generated by the motor. However, the flow of coolant usually requires an additional pump to drive it, and it is difficult to use the motor's own power to circulate the coolant, increasing energy consumption. In addition, there is a lack of air flow design, which results in a slow cooling speed of the coolant and low overall heat dissipation efficiency.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a liquid-cooled double-axle extended AC permanent magnet synchronous servo motor, comprising: A casing, wherein air-permeable mesh plates are fixedly penetrated on both the left and right sides of the casing, a stator mechanism is fixedly arranged in the inner cavity of the casing through a plurality of connecting blocks, a dual-axis synchronous rotor mechanism is penetrated inside the stator mechanism, a receiving cylinder is fixedly arranged on both the left and right sides of the casing, two rotor shafts of the dual-axis synchronous rotor mechanism respectively rotate and penetrate the outer wall of the corresponding receiving cylinder, a plurality of annular heat dissipation fins are evenly and fixedly sleeved on the outer wall of the casing, a plurality of heat dissipation holes are opened on the left and right sides of the two receiving cylinders, and an outlet box is fixedly arranged on the top left side of the casing; Two liquid cooling mechanisms are respectively arranged in the inner cavity of the corresponding receiving tube and are used to drive the circulation of the cooling liquid; The cooling pipe mechanism is fixedly sleeved on the outside of the stator mechanism, and the two ends are fixedly connected to the two liquid cooling mechanisms respectively, and the heat generated by the AC permanent magnet synchronous servo motor during operation is taken away by heat exchange, thereby reducing the temperature inside the casing; The spiral heat dissipation pipe is fixed on the inner wall of the casing, and its two ends are fixedly connected to two liquid cooling mechanisms respectively, so as to transfer the heat in the coolant to the external air through the annular heat dissipation fins, thereby further reducing the temperature of the coolant.

[0007] Preferably, the dual-axis synchronous rotor mechanism includes a dual-axis synchronous rotor body, both rotor shafts of the dual-axis synchronous rotor body are fixedly sleeved with gear rings located in corresponding accommodating tubes, and both rotor shafts of the dual-axis synchronous rotor body are fixedly sleeved with fan blades located in corresponding accommodating tubes.

[0008] Preferably, the two liquid cooling mechanisms each include a placement box, which is fixedly connected to the upper part of a side wall of the inner cavity of the accommodating cylinder close to the casing, the rotor shaft of the dual-axis synchronous rotor body rotates through the placement box, the gear ring is located in the placement box, and a first short shaft is rotatably arranged between the left and right side walls of the lower part of the inner cavity of the placement box, a first large gear is fixedly sleeved on the left part of the outer wall of the first short shaft, and the bottom of the first large gear is meshed with the top of the gear ring.

[0009] Preferably, a small gear is fixedly sleeved on the right part of the outer wall of the first short shaft, and a second short shaft is rotatably arranged between the left and right side walls of the upper part of the inner cavity of the placement box, one end of the second short shaft rotates through the side wall of the placement box and is rotatably connected to the inner wall of the accommodating tube, and a second large gear located in the placement box is provided on the external fixed sleeve of the second short shaft, and the bottom of the second large gear is meshed with the top of the small gear, and a cam is fixedly arranged on the other end of the second short shaft, and a coolant pumping mechanism is arranged on the top of the inner cavity of the accommodating tube, and a liquid inlet elbow is fixedly arranged through the top of the placement box, the accommodating tube and the casing.

[0010] Preferably, one end of the liquid inlet elbow located in the accommodating cylinder is fixedly connected to one end of the cooling liquid pumping mechanism, the end of the cooling liquid pumping mechanism away from the liquid inlet elbow is fixedly connected to a liquid outlet elbow, the end of the liquid outlet elbow away from the cooling liquid pumping mechanism is fixedly connected to a spiral heat exchange tube, the spiral heat exchange tube is fixedly connected to a side wall of the inner cavity of the accommodating cylinder away from the casing, the other end of the spiral heat exchange tube is fixedly connected to a conduit, the end of the conduit away from the spiral heat exchange tube is fixedly penetrated into the interior of the casing, and the left and right ends of the spiral heat dissipation tube are respectively fixedly connected to the corresponding conduits.

[0011] Preferably, the coolant pumping mechanism comprises a cylinder, the top of which is fixedly connected to the top of the inner cavity of the accommodating cylinder, a piston is slidably arranged between the inner walls of the cylinder, and a piston rod is fixedly arranged in the middle of the bottom of the piston.

[0012] Preferably, the bottom of the piston rod slides through the bottom of the cylinder and is fixedly provided with a bottom plate, the outer sleeve of the piston rod is provided with a spring, the spring is fixedly connected between the bottom of the cylinder and the top of the bottom plate, and the upper parts of the left and right sides of the cylinder are fixedly connected with liquid pipes.

[0013] Preferably, the two liquid pipes are fixedly connected to the liquid inlet elbow and the liquid outlet elbow respectively, a liquid inlet valve is fixedly provided in the middle of the left liquid pipe, and a liquid outlet valve is fixedly provided in the middle of the right liquid pipe, an air hole is opened at the rear end of the bottom of the cylinder, and the top of the bottom plate is in contact with the bottom of the cam.

[0014] Preferably, the cooling pipe mechanism includes two annular confluence pipes, which are respectively fixedly sleeved on the left and right sides of the outside of the stator mechanism, and four cooling bends are fixedly connected between the two annular confluence pipes. The four cooling bends are evenly distributed on the outside of the stator mechanism and in contact with the outer wall of the stator mechanism. The upper right part of the right annular confluence pipe is fixedly connected with an outlet pipe, and the upper left part of the left annular confluence pipe is fixedly connected with an inlet pipe. The right end of the outlet pipe is fixedly connected with the left end of an adjacent liquid inlet bend, and the left end of the inlet pipe is fixedly connected with the right end of an adjacent liquid inlet bend.

[0015] The present invention also provides a method for using a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, using the liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, and the specific method includes the following steps: Step 1: After the stator mechanism is energized, a rotating magnetic field is formed, and the dual-axis synchronous rotor mechanism rotates to output torque. During the operation of the motor, since coolant flows between the cooling pipe mechanism, the spiral heat dissipation pipe and the inside of the two liquid cooling mechanisms, as the dual-axis synchronous rotor mechanism rotates, the two rotor shafts of the dual-axis synchronous rotor mechanism rotate to drive the two liquid cooling mechanisms to work respectively; Step 2: The liquid cooling mechanism is operated to extract the coolant, so that the coolant circulates between the cooling pipe mechanism, the spiral heat dissipation pipe and the two liquid cooling mechanisms. During the process of the coolant inside the cooling pipe mechanism flowing into the right liquid cooling mechanism, the heat generated by the motor during operation is taken away by heat exchange, thereby reducing the temperature inside the casing; Step 3. When the coolant in the spiral heat pipe flows into the left liquid cooling mechanism, since the spiral heat pipe contacts the inner wall of the casing and the outer wall of the casing has multiple annular heat dissipation fins, the spiral heat pipe transfers the heat in the internal coolant to the annular heat dissipation fins, and then uses the annular heat dissipation fins to transfer the heat to the outside air, further reducing the temperature of the coolant and allowing the coolant to circulate and remove the heat generated by the motor.

[0016] The present invention provides a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor and a method of using the same. Compared with the prior art, the present invention has the following beneficial effects: 1. A liquid-cooled double-axle AC permanent magnet synchronous servo motor and a method of using the same. Through the cooperation between a double-axle synchronous rotor mechanism, a liquid cooling mechanism, a cooling pipe mechanism and a spiral heat dissipation pipe, as the two rotor shafts of the double-axle synchronous rotor mechanism rotate, the two liquid cooling mechanisms can be driven to work, so that the liquid cooling mechanism can pump out the coolant, so that the coolant circulates between the cooling pipe mechanism, the spiral heat dissipation pipe and the two liquid cooling mechanisms. During the circulation of the coolant, the heat generated by the motor can be taken away in time. At the same time, as the double-axle synchronous rotor mechanism rotates, the hot air inside the casing can be quickly pumped out. The motor is cooled by a combination of liquid cooling and air cooling, which greatly enhances the cooling effect on the motor and ensures the continuous normal operation of the motor.

[0017] 2. A liquid-cooled double-axle AC permanent magnet synchronous servo motor and a method of using the same. Through the cooperation among the gear ring, the first large gear, the pinion, the second large gear, the cam and the coolant pumping mechanism, the two rotor shafts of the double-axle synchronous rotor body rotate, driving the gear ring and the fan blades to rotate. The rotation of the gear ring drives the first large gear and the pinion to rotate, thereby driving the second large gear and the cam to rotate. Through the transmission deceleration effect between multiple gears, the purpose of reducing the rotation speed of the cam is achieved. As the cam rotates, it cooperates with the spring to make the bottom plate move back and forth up and down, thereby making the piston move back and forth up and down, realizing the operation of pumping out the coolant and making the coolant circulate. There is no need to use an additional pump to suck the coolant to make it circulate, thereby reducing energy consumption and maintenance costs.

[0018] 3. A liquid-cooled dual-axis AC permanent magnet synchronous servo motor and a method of use. Through the cooperation between fan blades, spiral heat exchange tubes, cooling elbows and spiral heat dissipation tubes, the fan blades can rotate rapidly under the drive of the rotor shaft of the dual-axis synchronous rotor body. As the fan blades rotate, the hot air in the casing can be quickly drawn out to achieve the effect of air cooling inside the casing, while achieving the purpose of accelerating the air flow speed around the spiral heat exchange tubes, thereby accelerating the cooling speed of the coolant in the spiral heat exchange tubes and improving the overall heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention; Figure 2 is a cutaway perspective view of the present invention; Figure 3 is a cutaway perspective view of the housing of the present invention; Figure 4 It is a partial cutaway perspective view of the receiving tube of the present invention; Figure 5 It is a sectional perspective view of the receiving tube of the present invention; Figure 6 For the present invention Figure 5 A partial enlarged view of the middle A; Figure 7 is a three-dimensional diagram of the liquid cooling mechanism of the present invention; Figure 8 is a sectional perspective view of the coolant pumping mechanism of the present invention; Fig. 9 It is an assembly diagram of the stator mechanism and the cooling pipe mechanism of the present invention; Fig.10 is a three-dimensional diagram of the cooling pipe mechanism of the present invention; Fig.11 It is a three-dimensional diagram of the spiral heat dissipation pipe of the present invention.

[0020] In the figure: 1, housing; 2, air permeable mesh plate; 3, connecting block; 4, stator mechanism; 5, dual-axis synchronous rotor mechanism; 51, dual-axis synchronous rotor body; 52, gear ring; 53, fan blade; 6, accommodating cylinder; 7, liquid cooling mechanism; 71, placement box; 72, first short shaft; 73, first large gear; 74, small gear; 75, second short shaft; 76, second large gear; 77, cam; 78, cooling liquid extraction mechanism; 781, Cylinder; 782, piston; 783, piston rod; 784, bottom plate; 785, spring; 786, liquid pipe; 79, liquid inlet elbow; 710, liquid outlet elbow; 711, spiral heat exchange tube; 712, conduit; 8, cooling tube mechanism; 81, annular conduit; 82, cooling elbow; 83, outlet pipe; 84, inlet pipe; 9, spiral heat dissipation tube; 10, annular heat dissipation fins; 11, heat dissipation holes; 12, outlet box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The present invention provides two technical solutions: like Figures 1 to 3 The first embodiment is shown: a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, comprising: A housing 1, a breathable mesh plate 2 is fixedly penetrated on both the left and right sides of the housing 1, a stator mechanism 4 is fixedly arranged in the inner cavity of the housing 1 through a plurality of connecting blocks 3, a dual-axis synchronous rotor mechanism 5 is penetrated inside the stator mechanism 4, a receiving tube 6 is fixedly arranged on both the left and right sides of the housing 1, two rotor shafts of the dual-axis synchronous rotor mechanism 5 rotate and penetrate the outer wall of the corresponding receiving tube 6 respectively, a plurality of annular heat dissipation fins 10 are evenly and fixedly sleeved on the outer wall of the housing 1, a plurality of heat dissipation holes 11 are opened on both the left and right sides of the two receiving tubes 6, and an outlet box 12 is fixedly arranged on the top left side of the housing 1; Two liquid cooling mechanisms 7 are respectively arranged in the inner cavity of the corresponding receiving tube 6, and are used to drive the circulation of the cooling liquid; The cooling pipe mechanism 8 is fixedly sleeved on the outside of the stator mechanism 4, and the two ends are fixedly connected to the two liquid cooling mechanisms 7 respectively, and the heat generated by the AC permanent magnet synchronous servo motor during operation is taken away by heat exchange, thereby reducing the temperature inside the casing 1; The spiral heat dissipation pipe 9 is fixed on the inner wall of the casing 1, and both ends are fixedly connected to the two liquid cooling mechanisms 7 respectively, so as to transfer the heat in the coolant to the external air through the annular heat dissipation fins 10, so as to further reduce the temperature of the coolant.

[0023] Through the mutual cooperation among the dual-axis synchronous rotor mechanism 5, the liquid cooling mechanism 7, the cooling pipe mechanism 8 and the spiral heat dissipation pipe 9, as the two rotor shafts of the dual-axis synchronous rotor mechanism 5 rotate, the two liquid cooling mechanisms 7 can be driven to work, so that the liquid cooling mechanism 7 can pump out the coolant, and the coolant between the cooling pipe mechanism 8, the spiral heat dissipation pipe 9 and the two liquid cooling mechanisms 7 can circulate. During the circulation of the coolant, the heat generated by the motor can be taken away in time. At the same time, as the dual-axis synchronous rotor mechanism 5 rotates, the hot air inside the casing 1 can be quickly extracted, and the motor can be cooled by a combination of liquid cooling and air cooling, which greatly enhances the cooling effect of the motor and ensures the continuous normal operation of the motor.

[0024] like Figures 4 to 11A second embodiment is shown, which is mainly different from the first embodiment in that: a liquid-cooled double-axle extended AC permanent magnet synchronous servo motor, a double-axle synchronous rotor mechanism 5 includes a double-axle synchronous rotor body 51, two rotor shafts of the double-axle synchronous rotor body 51 are fixedly sleeved with a gear ring 52 located in the corresponding accommodating tube 6, and two rotor shafts of the double-axle synchronous rotor body 51 are fixedly sleeved with fan blades 53 located in the corresponding accommodating tube 6, and two liquid cooling mechanisms 7 each include a placement box 71, the placement box 71 is fixedly connected to the upper part of a side wall of the inner cavity of the accommodating tube 6 close to the casing 1, the rotor shaft of the double-axle synchronous rotor body 51 rotates through the placement box 71, the gear ring 52 is located in the placement box 71, and a first rotationally arranged between the left and right side walls of the lower part of the inner cavity of the placement box 71 Short shaft 72, the first short shaft 72 has a first large gear 73 fixedly sleeved on the left part of the outer wall, the bottom of the first large gear 73 meshes with the top of the gear ring 52, the first short shaft 72 has a small gear 74 fixedly sleeved on the right part of the outer wall, and a second short shaft 75 is rotatably arranged between the left and right side walls of the upper part of the inner cavity of the placement box 71, one end of the second short shaft 75 rotates through the side wall of the placement box 71 and is rotatably connected to the inner wall of the accommodating tube 6, the outer fixed sleeve of the second short shaft 75 is provided with a second large gear 76 located in the placement box 71, the bottom of the second large gear 76 meshes with the top of the small gear 74, the other end of the second short shaft 75 rotates through the side wall of the placement box 71 and is fixedly arranged with a cam 77, and a coolant pumping mechanism 78 is arranged on the top of the inner cavity of the accommodating tube 6, the placement box A liquid inlet elbow 79 is fixedly passed through the top of 71, the accommodating tube 6 and the casing 1. One end of the liquid inlet elbow 79 located in the accommodating tube 6 is fixedly connected to one end of the cooling liquid pumping mechanism 78. The end of the cooling liquid pumping mechanism 78 away from the liquid inlet elbow 79 is fixedly connected to a liquid outlet elbow 710. The end of the liquid outlet elbow 710 away from the cooling liquid pumping mechanism 78 is fixedly connected to a spiral heat exchange tube 711. The spiral heat exchange tube 711 is fixedly connected to a side wall of the inner cavity of the accommodating tube 6 away from the casing 1. The other end of the spiral heat exchange tube 711 is fixedly connected to a conduit 712. The end of the conduit 712 away from the spiral heat exchange tube 711 is fixedly passed through the interior of the casing 1. The left and right ends of the spiral heat dissipation tube 9 are respectively fixedly connected to the corresponding conduits 712. The cooling liquid pumping mechanism 78 It includes a cylinder 781, the top of which is fixedly connected to the top of the inner cavity of the accommodating cylinder 6, a piston 782 is slidably arranged between the inner walls of the cylinder 781, a piston rod 783 is fixedly arranged in the middle of the bottom of the piston 782, the bottom of the piston rod 783 slides through the bottom of the cylinder 781 and is fixedly arranged with a bottom plate 784, a spring 785 is sleeved on the outside of the piston rod 783, and the spring 785 is fixedly connected between the bottom of the cylinder 781 and the top of the bottom plate 784, the upper parts of the left and right sides of the cylinder 781 are fixedly connected with liquid pipes 786, and the two liquid pipes 786 are fixedly connected with the liquid inlet elbow 79 and the liquid outlet elbow 710 respectively, a liquid inlet valve is fixedly arranged in the middle of the left liquid pipe 786, and a liquid outlet valve is fixedly arranged in the middle of the right liquid pipe 786,The bottom rear end of the cylinder 781 is provided with an air hole, the top of the bottom plate 784 is in contact with the bottom of the cam 77, the cooling pipe mechanism 8 includes two annular confluence pipes 81, the two annular confluence pipes 81 are respectively fixedly sleeved on the left and right sides of the outside of the stator mechanism 4, four cooling elbows 82 are fixedly connected between the two annular confluence pipes 81, the four cooling elbows 82 are evenly distributed outside the stator mechanism 4 and contact the outer wall of the stator mechanism 4, the upper right part of the right annular confluence pipe 81 is fixedly connected with an outlet pipe 83, the upper left part of the left annular confluence pipe 81 is fixedly connected with an inlet pipe 84, the right end of the outlet pipe 83 is fixedly connected with the left end of the adjacent liquid inlet elbow 79, and the left end of the inlet pipe 84 is fixedly connected with the right end of the adjacent liquid inlet elbow 79.

[0025] Through the mutual cooperation among the gear ring 52, the first large gear 73, the pinion 74, the second large gear 76, the cam 77 and the coolant pumping mechanism 78, the gear ring 52 and the fan blade 53 are driven to rotate during the rotation of the two rotor shafts of the dual-axis synchronous rotor body 51. The gear ring 52 rotates to drive the first large gear 73 and the pinion 74 to rotate, thereby driving the second large gear 76 and the cam 77 to rotate. Through the transmission deceleration effect between multiple gears, the purpose of reducing the rotation speed of the cam 77 is achieved. With the rotation of the cam 77, in cooperation with the spring 785, the bottom plate 784 can be reciprocated up and down, so that the piston 782 can be reciprocated up and down, realizing The operation of pumping out the coolant allows the coolant to circulate without the need for an additional pump to pump the coolant to circulate it, thereby reducing energy consumption and maintenance costs. Through the cooperation between the fan blades 53, the spiral heat exchange tube 711, the cooling elbow 82 and the spiral heat dissipation tube 9, the fan blades 53 can rotate rapidly under the drive of the rotor shaft of the dual-axis synchronous rotor body 51. As the fan blades 53 rotate, the hot air in the casing 1 can be quickly pumped out, achieving the effect of air cooling inside the casing 1, and at the same time achieving the purpose of accelerating the air flow speed around the spiral heat exchange tube 711, thereby accelerating the cooling speed of the coolant in the spiral heat exchange tube 711 and improving the overall heat dissipation efficiency.

[0026] The embodiment of the present invention further provides a method for using a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, using a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, and the specific method includes the following steps: Step 1: After the stator mechanism 4 is energized, a rotating magnetic field is formed, and the dual-axis synchronous rotor mechanism 5 rotates to output torque. During the operation of the motor, since coolant flows between the cooling pipe mechanism 8, the spiral heat dissipation pipe 9 and the two liquid cooling mechanisms 7, as the dual-axis synchronous rotor mechanism 5 rotates, the two rotor shafts of the dual-axis synchronous rotor mechanism 5 rotate to drive the two liquid cooling mechanisms 7 to work respectively; Step 2: The liquid cooling mechanism 7 is operated to extract and discharge the coolant, so that the coolant circulates between the cooling pipe mechanism 8, the spiral heat pipe 9 and the two liquid cooling mechanisms 7. During the operation of the liquid cooling mechanism 7, as the two rotor shafts of the dual-axis synchronous rotor body 51 rotate, the gear ring 52 and the fan blades 53 are driven to rotate. The gear ring 52 rotates to drive the first large gear 73 and the small gear 74 to rotate, thereby driving the second large gear 76 and the cam 77 to rotate. Through the transmission deceleration effect between multiple gears, the purpose of reducing the rotation speed of the cam 77 is achieved. As the cam 77 rotates, the bottom plate 784 is intermittently pushed downward. Under the elastic action of the spring 785, the bottom plate 784 moves up and returns to its original position. During the process, the bottom of the cam 77 is always in contact with the top of the bottom plate 784, so that the bottom plate 784 moves back and forth up and down, thereby causing the piston 782 to move back and forth up and down, and the coolant in the cooling pipe mechanism 8 is sucked into the right liquid cooling mechanism 7, that is, the upper part of the inner cavity of the cylinder 781 in the right liquid cooling mechanism 7, and then squeezed into the right spiral heat exchange tube 711, and then circulated into the spiral heat dissipation tube 9. At the same time, the left liquid cooling mechanism 7 sucks up the coolant in the spiral heat dissipation tube 9, and then squeezes it into the cooling tube mechanism 8, so that the coolant circulates. During the rapid rotation of the fan blade 53, the hot air in the casing 1 is quickly drawn out to achieve the effect of air cooling inside the casing 1. At the same time, the speed of air flow around the spiral heat exchange tube 711 is accelerated, thereby accelerating the cooling speed of the coolant in the spiral heat exchange tube 711 and improving the overall heat dissipation efficiency. The two fan blades 53 on the two rotor shafts of the dual-axis synchronous rotor mechanism 5 are symmetrically arranged, which can respectively draw the air inside the casing 1 to the outside. During the flow of the coolant inside the cooling tube mechanism 8 to the right liquid cooling mechanism 7, the heat generated by the motor when working is taken away by heat exchange, thereby reducing the temperature inside the casing 1. Step three, during the process of the coolant in the spiral heat dissipation tube 9 flowing into the left liquid cooling mechanism 7, since the spiral heat dissipation tube 9 is in contact with the inner wall of the casing 1, and the outer wall of the casing 1 has multiple annular heat dissipation fins 10, the spiral heat dissipation tube 9 transfers the heat in the internal coolant to the annular heat dissipation fins 10, and then the annular heat dissipation fins 10 are used to transfer the heat to the external air, further reducing the temperature of the coolant, so that the coolant circulates and brings out the heat generated by the operation of the motor, wherein the stator mechanism 4 has tooth slots and three-phase AC windings therein, these windings will generate a rotating magnetic field after being energized, the dual-axis synchronous rotor body 51 is composed of multiple permanent magnets, punching sheets and two rotor shafts, and the magnetic field waveform is a sine wave, these permanent magnets will rotate synchronously under the action of the rotating magnetic field generated by the stator mechanism 4, and detection mechanisms are arranged on the left and right sides of the casing 1, the detection mechanisms are used to detect the position and speed of the dual-axis synchronous rotor body 51, and realize high-precision servo control of the motor, and the detection mechanisms belong to the prior art known to technicians in this field.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A liquid-cooled double-axle extended AC permanent magnet synchronous servo motor, characterized in that: include: A casing (1), wherein a breathable mesh plate (2) is fixedly penetrated on both left and right sides of the casing (1), a stator mechanism (4) is fixedly arranged in the inner cavity of the casing (1) via a plurality of connecting blocks (3), a dual-axis synchronous rotor mechanism (5) is penetrated inside the stator mechanism (4), a receiving tube (6) is fixedly arranged on both left and right sides of the casing (1), two rotor shafts of the dual-axis synchronous rotor mechanism (5) respectively rotate and penetrate the outer wall of the corresponding receiving tube (6), a plurality of annular heat dissipation fins (10) are evenly and fixedly sleeved on the outer wall of the casing (1), a plurality of heat dissipation holes (11) are opened on both left and right sides of the two receiving tubes (6), and an outlet box (12) is fixedly arranged on the left side of the top of the casing (1); Two liquid cooling mechanisms (7), respectively arranged in the inner cavities of the corresponding receiving cylinders (6), and used to drive the circulation of the cooling liquid; A cooling pipe mechanism (8) is fixedly sleeved on the outside of the stator mechanism (4), and its two ends are respectively fixedly connected to the two liquid cooling mechanisms (7), and removes heat generated by the AC permanent magnet synchronous servo motor during operation through heat exchange, thereby reducing the temperature inside the casing (1); The spiral heat dissipation pipe (9) is fixed on the inner wall of the casing (1), and its two ends are respectively fixedly connected to the two liquid cooling mechanisms (7), and is used to transfer the heat in the coolant to the external air through the annular heat dissipation fins (10), thereby further reducing the temperature of the coolant.

2. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 1, characterized in that: The dual-axis synchronous rotor mechanism (5) comprises a dual-axis synchronous rotor body (51), two rotor shafts of the dual-axis synchronous rotor body (51) are both fixedly sleeved with a gear ring (52) located in a corresponding accommodating cylinder (6), and two rotor shafts of the dual-axis synchronous rotor body (51) are both fixedly sleeved with a fan blade (53) located in a corresponding accommodating cylinder (6).

3. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 2, characterized in that: The two liquid cooling mechanisms (7) each comprise a placement box (71), the placement box (71) being fixedly connected to an upper portion of a side wall of the inner cavity of the accommodating tube (6) close to the housing (1), the rotor shaft of the dual-axis synchronous rotor body (51) rotatably passes through the placement box (71), the gear ring (52) is located in the placement box (71), a first short shaft (72) is rotatably arranged between left and right side walls of the lower portion of the inner cavity of the placement box (71), a first large gear (73) is fixedly sleeved on the left portion of the outer wall of the first short shaft (72), and the bottom of the first large gear (73) is meshed with the top of the gear ring (52).

4. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 3, characterized in that: A small gear (74) is fixedly sleeved on the right part of the outer wall of the first short shaft (72); a second short shaft (75) is rotatably arranged between the left and right side walls of the upper part of the inner cavity of the placement box (71); one end of the second short shaft (75) is rotatably penetrated through the side wall of the placement box (71) and is rotatably connected to the inner wall of the accommodating tube (6); a second large gear (76) located in the placement box (71) is fixedly sleeved on the outside of the second short shaft (75); the bottom of the second large gear (76) is meshed with the top of the small gear (74); the other end of the second short shaft (75) is rotatably penetrated through the side wall of the placement box (71) and is fixedly arranged with a cam (77); a coolant pumping mechanism (78) is arranged at the top of the inner cavity of the accommodating tube (6); and a liquid inlet elbow (79) is fixedly penetrated between the top of the placement box (71), the accommodating tube (6) and the housing (1).

5. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 4, characterized in that: One end of the liquid inlet elbow (79) located in the accommodating cylinder (6) is fixedly connected to one end of the cooling liquid pumping mechanism (78); one end of the cooling liquid pumping mechanism (78) away from the liquid inlet elbow (79) is fixedly connected to a liquid outlet elbow (710); one end of the liquid outlet elbow (710) away from the cooling liquid pumping mechanism (78) is fixedly connected to a spiral heat exchange tube (711); the spiral heat exchange tube (711) is fixedly connected to a side wall of the inner cavity of the accommodating cylinder (6) away from the casing (1); the other end of the spiral heat exchange tube (711) is fixedly connected to a conduit (712); one end of the conduit (712) away from the spiral heat exchange tube (711) is fixedly penetrated into the interior of the casing (1); and the left and right ends of the spiral heat dissipation tube (9) are respectively fixedly connected to the corresponding conduits (712).

6. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 5, characterized in that: The coolant pumping mechanism (78) comprises a cylinder (781), the top of the cylinder (781) being fixedly connected to the top of the inner cavity of the accommodating cylinder (6), a piston (782) being slidably arranged between the inner walls of the cylinder (781), and a piston rod (783) being fixedly arranged in the middle of the bottom of the piston (782).

7. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 6, characterized in that: The bottom of the piston rod (783) slides through the bottom of the cylinder (781) and is fixedly provided with a bottom plate (784); a spring (785) is sleeved on the outside of the piston rod (783); the spring (785) is fixedly connected between the bottom of the cylinder (781) and the top of the bottom plate (784); and the upper parts of the left and right sides of the cylinder (781) are fixedly connected with liquid passages (786).

8. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 7, characterized in that: The two liquid passages (786) are fixedly connected to the liquid inlet elbow (79) and the liquid outlet elbow (710), respectively; a liquid inlet valve is fixedly provided in the middle of the left liquid passage (786); a liquid outlet valve is fixedly provided in the middle of the right liquid passage (786); an air hole is provided at the rear end of the bottom of the cylinder (781); and the top of the bottom plate (784) contacts the bottom of the cam (77).

9. The liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor according to claim 4, characterized in that: The cooling pipe mechanism (8) comprises two annular confluence pipes (81), the two annular confluence pipes (81) are respectively fixedly sleeved on the left and right sides of the exterior of the stator mechanism (4), four cooling bends (82) are fixedly connected between the two annular confluence pipes (81), the four cooling bends (82) are evenly distributed outside the stator mechanism (4) and are in contact with the outer wall of the stator mechanism (4), the upper right side portion of the right annular confluence pipe (81) is fixedly connected to an outlet pipe (83), the upper left side portion of the left annular confluence pipe (81) is fixedly connected to an inlet pipe (84), the right end of the outlet pipe (83) is fixedly connected to the left end of an adjacent liquid inlet bend (79), and the left end of the inlet pipe (84) is fixedly connected to the right end of an adjacent liquid inlet bend (79).

10. A method for using a liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor, characterized in that: Using the liquid-cooled double-axle-extended AC permanent magnet synchronous servo motor as described in any one of claims 1 to 9, the method comprises the following steps: Step 1: After the stator mechanism (4) is energized, a rotating magnetic field is formed, and the dual-axis synchronous rotor mechanism (5) rotates to output torque. During the operation of the motor, since coolant flows between the cooling pipe mechanism (8), the spiral heat dissipation pipe (9) and the two liquid cooling mechanisms (7), as the dual-axis synchronous rotor mechanism (5) rotates, the two rotor shafts of the dual-axis synchronous rotor mechanism (5) rotate to drive the two liquid cooling mechanisms (7) to work respectively; Step 2: The liquid cooling mechanism (7) is operated to extract the coolant, so that the coolant circulates between the cooling pipe mechanism (8), the spiral heat dissipation pipe (9) and the inside of the two liquid cooling mechanisms (7). In the process of the coolant inside the cooling pipe mechanism (8) flowing into the right liquid cooling mechanism (7), the heat generated by the motor during operation is removed by heat exchange, thereby reducing the temperature inside the housing (1); Step 3: During the process of the coolant in the spiral heat dissipation pipe (9) flowing into the left liquid cooling mechanism (7), since the spiral heat dissipation pipe (9) contacts the inner wall of the casing (1), and the outer wall of the casing (1) has a plurality of annular heat dissipation fins (10), the spiral heat dissipation pipe (9) transfers the heat in the internal coolant to the annular heat dissipation fins (10), and then the annular heat dissipation fins (10) are used to transfer the heat to the external air, thereby further reducing the temperature of the coolant, so that the coolant circulates and removes the heat generated by the operation of the motor.

Citation Information

Patent Citations

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