Follow-up aluminum pipe self-adjusting material guiding detection device

Abstract

The invention relates to the technical field of aluminum pipe production detection, in particular to a follow-up type aluminum pipe self-adjusting material guiding detection device which comprises a horizontal main machine frame and an electric material conveying belt installed on the horizontal main machine frame, and lateral detection plates bent upwards are arranged on the two sides of the horizontal main machine frame. According to the follow-up type aluminum pipe self-adjusting material guiding and detecting device, aluminum pipes are supported through the external supporting base on the electric material conveying belt, manual carrying is not needed in a one-by-one operation and detection mode, and the transfer cost is greatly reduced; outer detection covers protruding outwards are fixedly assembled on lateral detection plates on the two sides of the horizontal main machine frame, and an outer optical detection module and an inner optical detection module which are used for detecting the inner wall and the outer wall of an aluminum pipe are installed in each outer detection cover, so that lateral optical detection can be carried out while conveying is carried out; and the function integration level of the whole equipment is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum tube production detection, in particular to a follow-up type aluminum tube self-adjusting material guiding detection device. Background Art

[0002] Aluminum tube is an important metal product with excellent properties such as good corrosion resistance, thermal conductivity and electrical conductivity. It is widely used in chemical, light industry, aerospace and other industries. In the production and processing of aluminum tubes, aluminum tubes need to be extruded by an extruder to form aluminum rods, and then processed and subsequently tested to produce aluminum tubes with good performance and surface quality.

[0003] At present, the subsequent inspection and processing mainly involves manually moving the aluminum tubes to special inspection equipment for two-stage inspection of the aluminum tubes. This inspection method is not only time-consuming and labor-intensive, but also prone to false detection and missed detection, resulting in low efficiency. Summary of the invention

[0004] The technical problem to be solved by the present invention is that the subsequent detection and processing currently mainly involves manually moving the aluminum tube to a special detection device to perform two-stage detection on the aluminum tube. This detection method is not only time-consuming and labor-intensive, but also prone to false detection and missed detection, resulting in low efficiency.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a follow-up type aluminum tube self-adjusting material guiding detection device, including a horizontal main frame and an electric conveyor belt installed on the horizontal main frame, the horizontal main frame has upwardly bent lateral detection plates on both sides, and the two side walls of the lateral detection plates are fixedly equipped with outwardly protruding external detection covers, and the external detection covers are installed with external optical detection modules and internal optical detection modules inside. An external support seat is fixedly installed on the outer side of the electric conveyor belt, and a bottom translation cover shell for supporting and adjusting the aluminum tube is installed on the upper surface of the external support seat. An electrically-controlled lifting frame is movably installed on the inner side of the lateral detection plate, and an electrically-controlled translation and rotation mechanism is movably installed on the lower end of the electrically-controlled lifting frame.

[0006] A flip material guide cover is movably mounted on the inner side of the lateral detection plate.

[0007] An internal adjustment groove is provided on the upper surface of the external detection cover, and a transverse guide rod for slidingly assembling the bottom translation cover shell is fixedly assembled inside the internal adjustment groove.

[0008] A transverse guide through hole with openings at both ends is provided inside the bottom translation cover shell, and a bottom loading and unloading notch connected to the inside of the transverse guide through hole is provided on the lower surface of the bottom translation cover shell.

[0009] The electrically controlled lifting frame includes a longitudinal guide rail fixed on the inner side of the lateral detection plate, a longitudinal electrically controlled screw installed inside the longitudinal guide rail, an internally threaded lifting block threadedly sleeved on the longitudinal electrically controlled screw, and a lateral lifting frame fixed on the outer side of the internally threaded lifting block.

[0010] The electrically controlled translation and rotation mechanism includes a transverse guide frame welded and fixed to the lower end of the side lifting frame, an overhead adjusting screw installed inside the transverse guide frame, a transverse top translation seat threadedly sleeved on the overhead adjusting screw, a transverse adjusting motor fixed on the transverse top translation seat, and an arc-shaped adjustment cover slidably assembled on the inner arc surface of the transverse top translation seat; an arc-shaped support cover matching the arc-shaped adjustment cover is slidably assembled inside the bottom translation cover shell.

[0011] The lower end of the horizontal top translation seat is provided with a bottom limit block protruding downwards, and the upper surface of the bottom translation cover shell is provided with a bottom limit slot matched with the bottom limit block.

[0012] The arc-shaped adjustment cover and the arc-shaped support cover are both provided with arc-shaped tooth grooves that match each other on the outer arc-shaped surfaces, and an adjustment gear that matches the arc-shaped tooth groove is axially fixed on the adjustment shaft of the horizontal adjustment motor.

[0013] Circular lateral transition holes are opened on the two side walls of the lateral detection plate and located on the inner side of the external detection cover. The external detection cover includes an external threaded assembly head fixed to the outer periphery of the outer opening of the circular lateral transition hole, a first assembly frame fixed on the inner side of the external threaded assembly head, an external cover shell threadedly sleeved on the external threaded assembly head, and a second assembly frame fixed on the inner side of the external cover shell. The external optical detection module is fixedly installed on the inner side of the first assembly frame, and the internal optical detection module is fixedly installed on the outer side of the second assembly frame.

[0014] Optical positioning modules for monitoring the external support seat are fixedly mounted on both side walls of the transverse guide frame, and optical control modules for monitoring the length of both ends of the aluminum tube are fixedly mounted on both sides of the top surface of the transverse guide frame.

[0015] The beneficial effects of the present invention are:

[0016] (1) The follow-up type aluminum tube self-adjusting material guiding and detecting device of the present invention supports the aluminum tubes through the external support seat on the electric conveyor belt, and operates and detects the aluminum tubes one by one, without the need for manual handling, thereby greatly reducing the transportation cost;

[0017] (2) External inspection covers protruding outward are fixedly mounted on the lateral inspection plates on both sides of the horizontal main frame, and external optical inspection modules and internal optical inspection modules for inspecting the inner and outer walls of the aluminum tube are installed inside the external inspection covers, so that lateral optical inspection can be performed while conveying, greatly improving the functional integration of the entire equipment;

[0018] (3) An electrically controlled lifting frame for controlling the electrically controlled translation and rotation mechanism is movably mounted on the inner side of the lateral detection plate, which can perform extrusion control when the aluminum tube moves to the bottom, facilitating the translation and rotation of the aluminum tube for detection;

[0019] (4) By moving the aluminum tube to both sides and inside the external detection cover, and then performing rotation detection, the entire adjustment and detection process does not require manual intervention, and the detection efficiency and stability are greatly improved;

[0020] (5) The external detection cover adopts a detachable structure design, which not only facilitates later maintenance but also greatly improves applicability;

[0021] (6) The entire device adopts a split-type matching design, which can facilitate the loading and unloading and control of the aluminum tube, while ensuring the stability of the aluminum tube during rotation adjustment and increasing the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a structural schematic diagram of the present invention.

[0024] Figure 2 It is a schematic diagram of the internal structure of the present invention.

[0025] Figure 3 It is a lateral internal schematic diagram of the present invention.

[0026] Figure 4 It is a side sectional view of the external support seat in the present invention. DETAILED DESCRIPTION

[0027] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Figure 1 , Figure 2 , Figure 3 and Figure 4A follow-up self-adjusting material guiding detection device for aluminum tubes is shown, comprising a horizontal main frame 1 and an electric conveyor belt 2 installed on the horizontal main frame 1, the horizontal main frame 1 has upwardly bent lateral detection plates 3 on both sides, external detection covers 4 protruding outwards are fixedly mounted on both side walls of the lateral detection plates 3, an external optical detection module 5 and an internal optical detection module 6 are installed inside the external detection cover 4, an external support seat 7 is fixedly mounted on the outer side surface of the electric conveyor belt 2, a bottom translation cover shell 8 for supporting and adjusting the aluminum tube is installed on the upper surface of the external support seat 7, an electrically-controlled lifting frame 9 is movably mounted on the inner side of the lateral detection plate 3, and an electrically-controlled translation and rotation mechanism 10 is movably mounted on the lower end of the electrically-controlled lifting frame 9.

[0030] Working principle: The electric conveyor belt 2 drives the external support seat 7 to perform circular transportation through operation, and then the aluminum tube is introduced into the bottom translation cover shell 8. Then, when the external support seat 7 drives the aluminum tube to translate to the bottom of the electric-controlled lifting frame 9, the electric-controlled lifting frame 9 drives the electric-controlled translation and rotation mechanism 10 to descend to the bottom translation cover shell 8, and then first drives the aluminum tube to translate to the inside of the external detection cover 4 on both sides, and then optical detection is performed by rotating the aluminum tube.

[0031] In order to facilitate the feeding of the aluminum tube from the feeding end, a flip material guide cover 11 is movably mounted on the inner side of the lateral detection plate 3 .

[0032] In order to cooperate with the internal guidance, an internal adjustment groove 12 is opened on the upper surface of the external detection cover 4, and a horizontal guide rod 13 for slidingly assembling the bottom translation cover shell 8 is fixedly installed inside the internal adjustment groove 12.

[0033] In order to cooperate with the bottom assembly and guidance, a transverse guide through hole with openings at both ends is opened inside the bottom translation cover shell 8, and a bottom loading and unloading notch connected to the inside of the transverse guide through hole is opened on the lower surface of the bottom translation cover shell 8.

[0034] In order to cooperate with the lifting and lowering adjustment, the electrically controlled lifting frame 9 includes a longitudinal side guide rail 91 fixed on the inner side of the lateral detection plate 3, a longitudinal electrically controlled screw rod 92 installed inside the longitudinal side guide rail 91, an internally threaded lifting block 93 threadedly sleeved on the longitudinal electrically controlled screw rod 92, and a side lifting frame 94 fixed on the outer side of the internally threaded lifting block 93.

[0035] The longitudinal electric control screw rod 92 controls the internal thread lifting block 93 to be raised and lowered along the longitudinal side guide rail 91 by rotating. Then the side lifting frame 94 is used to drive the electric control translation and rotation mechanism 10 to be raised and lowered.

[0036] The electrically controlled translation and rotation mechanism 10 includes a transverse guide frame 101 welded and fixed to the lower end of the side lifting frame 94, an overhead adjusting screw 102 installed inside the transverse guide frame 101, a transverse top translation seat 103 threadedly sleeved on the overhead adjusting screw 102, a transverse adjusting motor 104 fixed on the transverse top translation seat 103, and an arc-shaped adjustment cover 105 slidably assembled on the inner arc surface of the transverse top translation seat 103, and an arc-shaped support cover 106 matching the arc-shaped adjustment cover 105 is slidably assembled inside the bottom translation cover shell 8.

[0037] In order to cooperate with the extrusion engagement, the lower end of the horizontal top translation seat 103 has a bottom limit block 107 protruding downward, and the upper surface of the bottom translation cover 8 is provided with a bottom limit slot 81 that matches the bottom limit block 107.

[0038] The top adjustment screw rod 102 drives the horizontal top translation seat 103 to perform translation adjustment by rotating, and then controls the bottom translation cover 8 to perform translation adjustment.

[0039] In order to facilitate angle adjustment, the outer arc surfaces of the arc-shaped adjustment cover 105 and the arc-shaped support cover 106 are provided with matching arc-shaped tooth grooves 108, and an adjustment gear 109 matching the arc-shaped tooth grooves 108 is axially fixed on the adjustment shaft of the horizontal adjustment motor 104.

[0040] The horizontal adjustment motor 104 drives the adjustment gear 109 to rotate, and then the horizontal adjustment motor 104 drives the arc-shaped adjustment cover 105 and the arc-shaped support cover 106 to rotate and adjust, so that the aluminum tube can be driven to rotate synchronously.

[0041] In order to cooperate with external assembly and facilitate loading and unloading, circular lateral transition holes 14 are opened on the two side walls of the lateral detection plate 3 and located on the inner side of the external detection cover 4. The external detection cover 4 includes an external threaded assembly head 41 fixed to the outer periphery of the outer opening of the circular lateral transition hole 14, a first assembly frame 42 fixed on the inner side of the external threaded assembly head 41, an external cover shell 43 threadedly sleeved on the external threaded assembly head 41, and a second assembly frame 44 fixed on the inner side of the external cover shell 43. The external optical detection module 5 is fixedly installed on the inner side of the first assembly frame 42, and the internal optical detection module 6 is fixedly installed on the outer side of the second assembly frame 44.

[0042] When the horizontal top translation seat 103 drives the bottom translation cover shell 8 to translate on the horizontal guide rod 13, one end of the aluminum tube is controlled to be inserted from the circular lateral transition hole 14 into the external detection cover 4, and then the aluminum tube is rotated, and then the external optical detection module 5 and the internal optical detection module 6 are used to perform optical detection on the inner and outer walls of the aluminum tube respectively.

[0043] In order to cooperate with optical positioning, optical positioning modules 15 for monitoring the external support seat 7 are fixedly installed on both side walls of the horizontal guide frame 101, and optical control modules 16 for monitoring the length of both ends of the aluminum tube are fixedly installed on both sides of the inner top surface of the horizontal guide frame 101.

[0044] When the electric conveyor belt 2 drives the external support seat 7 on the outer surface to translate, when the optical positioning modules 15 on both sides of the horizontal guide frame 101 simultaneously monitor the two sides of the external support seat 7, the longitudinal electric control screw 92 will be started, and the internal thread lifting block 93 and the side lifting frame 94 on its outer surface will be driven to descend by the longitudinal electric control screw 92, and then the electric-controlled translation and rotation mechanism 10 is squeezed downward from the upper end to the bottom translation cover shell 8. At this time, the bottom limit block 107 at the lower end of the horizontal top translation seat 103 is inserted into the bottom limit slot 81 on the upper surface of the bottom translation cover shell 8, and then the top adjustment screw 102 is controlled to rotate, and the length of both sides of the aluminum tube is optically detected according to the optical control module 16, so as to control the number of rotations of the top adjustment screw 102, so as to judge the translation length of the aluminum tube.

[0045] The optical positioning module 15 determines the distance to the bottom through laser ranging and determines the position of the external support seat 7 through the change in ranging, while the optical control module 16 uses the optical technology in the prior art and then controls the translation distance of the bottom translation cover 8 through the gap between the aluminum tubes on both sides and the inner side of the lateral detection plate 3.

[0046] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A follow-up type aluminum tube self-adjusting material guiding detection device, comprising a horizontal main frame (1) and an electric conveyor belt (2) installed on the horizontal main frame (1), characterized in that: The horizontal main frame (1) has upwardly bent lateral detection plates (3) on both sides, and the lateral detection plates (3) are fixedly mounted with outwardly protruding external detection covers (4) on both side walls, and the external detection covers (4) are internally installed with external optical detection modules (5) and internal optical detection modules (6). The electric conveyor belt (2) is fixedly mounted with an external support seat (7) on the outer side surface, and the upper surface of the external support seat (7) is installed with a bottom translation cover shell (8) for supporting and adjusting the aluminum tube. The lateral detection plate (3) is movably mounted with an electrically controlled lifting frame (9), and the lower end of the electrically controlled lifting frame (9) is movably mounted with an electrically controlled translation and rotation mechanism (10).

2. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 1 is characterized in that: A flip material guide cover (11) is movably mounted on the inner side of the lateral detection plate (3).

3. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 1 is characterized in that: An internal adjustment groove (12) is provided on the upper surface of the external detection cover (4), and a transverse guide rod (13) for slidingly assembling a bottom translation cover shell is fixedly installed inside the internal adjustment groove (12).

4. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 3 is characterized in that: The bottom translation cover (8) is provided with a transverse guide through hole with openings at both ends, and the bottom surface of the bottom translation cover (8) is provided with a bottom loading and unloading notch connected to the inside of the transverse guide through hole.

5. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 3 is characterized in that: The electrically controlled lifting frame (9) comprises a longitudinal side guide rail (91) fixed on the inner side surface of the lateral detection plate (3), a longitudinal electrically controlled screw rod (92) installed inside the longitudinal side guide rail (91), an internally threaded lifting block (93) threadedly sleeved on the longitudinal electrically controlled screw rod (92), and a lateral lifting frame (94) fixed on the outer side surface of the internally threaded lifting block (93).

6. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 5 is characterized in that: The electrically controlled translation and rotation mechanism (10) comprises a transverse guide frame (101) welded and fixed to the lower end of the side lifting frame (94), an overhead adjustment screw (102) installed inside the transverse guide frame (101), a transverse top translation seat (103) threadedly sleeved on the overhead adjustment screw (102), a transverse adjustment motor (104) fixed on the transverse top translation seat (103), and an arc-shaped adjustment cover (105) slidably mounted on the inner arc surface of the transverse top translation seat (103), and an arc-shaped support cover (106) matching the arc-shaped adjustment cover (105) is slidably mounted inside the bottom translation cover shell (8).

7. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 6 is characterized in that: The lower end of the horizontally placed top translation seat (103) is provided with a bottom limit block (107) protruding downwards, and the upper surface of the bottom translation cover (8) is provided with a bottom limit slot (81) matching with the bottom limit block (107).

8. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 6 is characterized in that: The arc-shaped adjustment cover (105) and the arc-shaped support cover (106) are both provided with arc-shaped tooth grooves (108) that match each other on their outer arc-shaped surfaces, and an adjustment gear (109) that matches the arc-shaped tooth grooves (108) is axially fixed on the adjustment shaft of the horizontal adjustment motor (104).

9. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 1 is characterized in that: The lateral detection plate (3) has circular lateral transition holes (14) on both side walls located inside the external detection cover (4); the external detection cover (4) comprises an external threaded assembly head (41) fixed to the outer periphery of the external opening of the circular lateral transition hole (14); a first assembly frame (42) fixed to the inner side of the external threaded assembly head (41); an external cover shell (43) threadedly sleeved on the external threaded assembly head (41); and a second assembly frame (44) fixed to the inner side of the external cover shell (43); the external optical detection module (5) is fixedly mounted on the inner side of the first assembly frame (42); and the internal optical detection module (6) is fixedly mounted on the outer side of the second assembly frame (44).

10. The follow-up type aluminum tube self-adjusting material guiding detection device according to claim 6 is characterized in that: Optical positioning modules (15) for monitoring the external support seat (7) are fixedly mounted on both side walls of the transverse guide frame (101), and optical control modules (16) for monitoring the length of both ends of the aluminum tube are fixedly mounted on both sides of the inner top surface of the transverse guide frame (101).

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