Wireless remote regulation mechanism of welding machine

By adopting wireless remote control technology in the welding machine, the problem of easy damage to the welding machine's on-site control cable is solved, the effect of reducing failure rate and maintenance needs is achieved, and the design of the remote adjustment box is simplified.

CN119387759AInactive Publication Date: 2025-02-07NANJING DONGSIDA ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202411340723.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The complex environment on the welding machine site can easily lead to damage to the control cable, causing welding machine failure and increased maintenance.

Method used

Wireless remote control technology is adopted to remove the control wires between the wire feeder and the welding machine through the wireless remote control transmitter and receiver to achieve wireless remote adjustment.

Benefits of technology

The failure rate and maintenance needs of the welding machine are reduced, the normal welding operation of the welding machine is ensured, and the volume and weight of the remote adjustment box are significantly reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wireless remote regulation mechanism of an electric welding machine, which comprises a wireless remote control transmitter YF and a power supply unit in a gas shielded welding machine or a manual arc welding machine and an argon arc welding machine, and a wireless remote control receiver YS at the power supply of the gas shielded welding machine or the manual arc welding machine and the argon arc welding machine, and the power supply unit comprises a battery. The remote regulation box at the wire feeder is simple in circuit and low in power consumption, and a 6-core or 7-core control cable of a gas shielded welding machine can be removed. When the manual arc welding machine and the argon arc welding machine are remotely adjusted, only one battery is used for supplying power, the size and the weight of the remote adjusting box can be obviously reduced, and the remote adjusting box is more practical.
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Description

Technical Field

[0001] The invention relates to a wireless remote adjustment mechanism of a welding machine, belonging to the field of Internet and welding equipment, in particular to the application of Internet technology on welding equipment. Background Art

[0002] A widely used gas shielded welding machine includes a welding power supply and a wire feeder. One output end of the welding voltage adjustment potentiometer Wh in the wire feeder control box is the Ku point, and the welding voltage set value at the Ku point is a negative voltage. One output end of the welding current adjustment potentiometer Wi is the Ki point, and the welding current set value at the Ki point is a positive voltage. The Ku point and Ki converge into a point K, so the voltage at the K point can be positive or negative. The purpose of this arrangement is to reduce the number of control wires. One wire can transmit two given values ​​of welding current and welding voltage, which are distinguished by their positive or negative values.

[0003] The two signals of the gun switch button Ng and the manual wire feeding button Nh in the wire feeder control box are also transmitted by one wire. The endpoint where the two signals are connected is L. When neither the gun switch button Ng nor the manual wire feeding button Nh is pressed, the voltage at point L is 15 volts. When the gun switch button Ng is pressed, point L is 0 volts, which controls the start and stop of welding. When welding is started, an arc is generated, and when welding is stopped, the arc is extinguished. When the manual wire feeding button Nh is pressed, point L is 7.5 volts, and only wire is fed at this time, and no arc is generated. The purpose of this arrangement is to reduce the number of control wires. One wire can transmit the two signals of the gun switch and the manual wire feeding, and the voltage values ​​of the two are used to distinguish them.

[0004] There are two welding cables connected between the welding power supply and the wire feeder. One end of one welding cable is connected to the positive terminal of the welding power supply, and the other end of this welding cable is connected to the head of the wire feeder. One end of another welding cable is connected to the negative terminal of the welding power supply, and the other end of this welding cable is connected to the weldment.

[0005] The control signal between the welding machine power supply and the wire feeder is transmitted by a six-core control cable or a seven-core control cable. The first wire is the analog (welding voltage and welding current) signal line. One end of the analog signal line is connected to point K, and the other end of the analog signal line is connected to pin 7 of the control board CN3 in the welding power supply. The second wire is the switch signal line. One end of the switch signal line is connected to point L in the welding wire feeder mechanism box. When the gun switch is pressed, point L changes from positive 15 volts to 0 volts. When the manual wire feeding button is pressed, the voltage at point L changes from positive 15 volts to about 7.5 volts. The other end of the switch signal line is connected to pin 6 of the control board CN3 in the welding power supply. The third wire is the ground wire, and the other end of the ground wire is connected to pin 8 of the control board CN3.

[0006] There is a remote control box at the wire feeder, which contains a wireless remote control transmitter YF and a power module. There is a wireless remote control receiver YS at the welding machine power supply.

[0007] The situation at the welding site is complicated. There are cars and tractors transporting parts and welding materials on the site. Cars and tractors will crush and break the six-core control cable or the seven-core control cable. Iron blocks will fall off on the site and break the six-core control cable or the seven-core control cable. The welder will drag the six-core control cable or the seven-core control cable for dozens of meters. Some part of the six-core control cable or the seven-core control cable will touch the red weldment that has not been cooled yet, and the contact part between the six-core control cable or the seven-core control cable and the red weldment that has not been cooled yet will be burned, causing a short circuit between the internal connections of the six-core control cable or the seven-core control cable, short-circuiting the 24-volt line with the 0-volt line, the 15-volt line or the 7.5-volt line in the six-core control cable or the seven-core control cable, and burning components such as the integrated block connected to these wires. Summary of the invention

[0008] In order to solve the above problems, the present invention provides a wireless remote control mechanism for a welding machine, which has a simple circuit, consumes less power, and can significantly reduce the volume and weight of the remote control box.

[0009] The technical solution of the present invention is: a wireless remote control mechanism of a welding machine, including a wireless remote control transmitter YF and a power supply unit in a gas shielded welding machine or a manual arc welding machine or a argon arc welding machine, and a wireless remote control receiver YS at the power supply of the gas shielded welding machine or the manual arc welding machine or the argon arc welding machine, wherein the power supply unit of the wireless remote control transmitter YF includes a battery.

[0010] Furthermore, the power supply unit of the wireless remote control transmitter YF of the gas shielded welding machine includes a battery and a power module; the power module includes a positive 24 volt regulated power supply, the positive terminal of the welding cable of the gas shielded welding machine is connected to the positive input end of the positive 24 volt regulated power supply, and the negative terminal of the welding cable of the gas shielded welding machine is connected to the weldment and the negative input end of the positive 24 volt regulated power supply; the output end of the positive 24 volt regulated power supply is connected to the head of the wire feeder and the input end of the positive 5 volt regulated power supply.

[0011] Furthermore, the wireless remote control transmitter YF also includes a pulse width modulation module, a motor and its drive module, a welding current regulating potentiometer Wi, a welding voltage regulating potentiometer Wu, a gun switch button Ng and a manual wire feeding button Nh, an antenna at the transmitter YF, a single-chip microcomputer I0 port, an I1 port, an I2 port, digital-to-analog converters A / D1, A / D2, A / D3, resistors R1, R2, R3, and R4, and the connection relationship is that the output end of the positive 24 volt regulated power supply is connected to the input end of the pulse width modulation module, and the output end of the pulse width modulation module is connected to the motor and its drive module in the wire feeder; the output end of the positive 5 volt regulated power supply is connected to the Ki end of the welding current regulating potentiometer Wi, and the middle end of the welding current regulating potentiometer Wi is connected to the control end of the pulse width modulation module to control the speed of the motor, and the other end of the welding current regulating potentiometer Wi is grounded; the battery serves as the power supply of the wireless remote control transmitter YF. The power supply is connected to the Ku end of the welding voltage regulating potentiometer Wu at the same time. The battery is connected to the L point through the resistor R1. The L point is the connection point between the gun switch button Ng and the manual wire feeding button Nh. The other end of the gun switch button Ng is grounded, and the other end of the manual wire feeding button Nh is grounded through the resistor R2. The voltage at the L point at the wire feeder is converted by the A / D1 analog-to-digital converter to a digital quantity, which is connected to the I0 port of the single-chip microcomputer of the wireless remote control transmitter YF. The voltage at the middle end of the welding voltage regulating potentiometer Wu is converted by the A / D2 analog-to-digital converter to a digital quantity, which is connected to the I1 port of the single-chip microcomputer of the wireless remote control transmitter YF. The positive end of the welding cable is connected to the - end of the resistor R3, and the other end of the resistor R3 is connected to the - end of the resistor R4, which is the Uh point. The voltage at the Uh point is converted by the A / D3 analog-to-digital converter to a digital quantity, which is sent to the I2 port of the single-chip microcomputer of the wireless remote control transmitter YF. The other end of the resistor R4 is grounded.

[0012] The welding current regulating potentiometer Wi, the welding voltage regulating potentiometer Wu, the gun switch button Ng and the manual wire feeding button Nh are all installed on the remote control box panel.

[0013] Furthermore, the wireless remote control receiver YS of the gas shielded welding machine includes an antenna at the receiver YS, a single-chip microcomputer I0 port, a single-chip microcomputer I1 port, a single-chip microcomputer I3 port, a D / A1 digital-to-analog converter, a D / A2 digital-to-analog converter, and a D / A4 digital-to-analog converter. Among them, the antenna of the wireless remote control receiver YS receives a signal from the connection point L of the gun switch button Ng and the manual wire feeding button Nh, which is converted into an analog signal by the single-chip microcomputer I0 port through the digital-to-analog conversion circuit D / A1, and then connected to the 6th pin of the control board CN3 at the welding machine, and a 0 volt voltage or a 7.5 volt voltage is sent to the 6th pin of the control board CN3 to control the start and stop of the welding machine or to perform manual wire feeding. The welding voltage received by the wireless remote control receiver YS is adjusted The signal of potentiometer Wu is converted into an analog signal by the digital-to-analog conversion circuit D / A2 at the I1 port of the single-chip microcomputer, and then connected to one end of resistor R5. The other end of resistor R5 is connected to the inverting input end of operational amplifier U1 and one end of resistor R6. The other end of resistor R6 is connected to the output end (negative value) of operational amplifier U1 and one end of resistor R7. The other end of resistor R7 is connected to pin 7 of control board CN3 as the given signal of welding voltage Wu (negative value) to control the size of welding voltage. The welding voltage feedback signal Uh received by the wireless remote control receiver YS is converted into an analog signal by the digital-to-analog conversion circuit D / A4 at the I3 port of the single-chip microcomputer, and then connected to pin 1 of control board CN7 as the welding voltage feedback signal of point Uh.

[0014] Further, the working steps of the wireless remote control transmitter YF at the wire feeder of the gas shielded welding machine are:

[0015] a) Number the welding machine from 1 to 256, and number the control function: 000 is the start and stop information of the welding machine, 001 is the manual wire feeding information, 010 is the welding current given voltage information, 011 is the welding given voltage information, and 100 is the welding voltage feedback signal of the Uh point;

[0016] b) Before welding, set the 2-step or 4-step switch on the welding machine panel and set the wire diameter selection switch;

[0017] c) The wireless remote control transmitter YF at the wire feeder is ZIGBEE, the power module has a power output of positive 24 volts, positive 5 volts, and the battery is positive 3.0 volts (the power supply voltage of ZIGBEE is 2.7-3.6 volts);

[0018] d) The positive end of the welding cable is connected to the positive input end of the positive 24V voltage-regulated power supply, and the negative end of the welding cable is connected to the negative input end of the positive 24V voltage-regulated power supply and the weldment. The positive 24V voltage-regulated power supply outputs a DC 24V voltage, which is sent to the input end of the pulse width modulation module. The positive 5V output end of the power module is connected to the Ki point of the welding current regulating potentiometer Wi, and the middle foot of the welding current regulating potentiometer Wi is connected to the control end of the pulse width modulation module to control the wire feeding speed. The battery is connected to the power supply end of ZIGBEE and also to the Ku point of the welding voltage regulating potentiometer Wu. The voltage of the middle foot of the welding voltage regulating potentiometer Wu is sent to the I1 port of the single-chip microcomputer of ZIGBEE through the A / D2 conversion module. The positive 3.3V output end of the power module is connected to the L point through the resistor R1. The voltage of the L point is sent to the I0 port of the single-chip microcomputer in ZIGBEE through the A / D1 conversion module. The actual welding voltage Uh is sent to the I2 port of ZIGBEE through the A / D3 conversion module to transmit the actual welding voltage.

[0019] e) Send the welding machine number 00000000, send the function number 000, press the gun switch button, and send the welding start or stop signal;

[0020] f) Send the welding machine number 00000000, send the function number 001, press the manual wire feeding button, and send the manual wire feeding signal;

[0021] g) Send the welding machine number 00000000, send the function number 010, rotate the welding current adjustment potentiometer, send the control voltage of the welding current to the pulse width modulation module, control the speed of the motor in the wire feeder, and control the size of the welding current;

[0022] h) Send the welding machine number 00000000, send the function number 011, rotate the welding voltage adjustment potentiometer, and send the welding voltage control signal.

[0023] i) Send the welding machine number 00000000, send the function number 100, and transmit the welding voltage feedback information;

[0024] j) Send welding machine number 00000001, send function number 000-100, send various information of the second welding machine, and so on.

[0025] Further, the working steps of the wireless remote adjustment receiving module YS of the gas shielded welding machine are:

[0026] a) Receive the welding machine number 00000000, select the welding machine numbered 00000000, receive the function number 000, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 0V voltage is sent to the control board CN3-6 pin to start or stop welding;

[0027] b) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 001, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 7.5 volt voltage is sent to the control board CN3-6 pin for manual wire feeding;

[0028] c) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 010, the signal is output by the operational amplifier I1 port, and after being converted by the D / A2 digital-to-analog converter, it is a positive number. After the positive value is converted to a negative number by the operational amplifier U1, it is sent to the control board CN3-7 pin to adjust the welding voltage;

[0029] d) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 100, the signal is output by the operational amplifier I3 port, and after conversion by the D / A4 digital-to-analog converter, it is sent to the control board CN7-1 pin, which is the welding negative feedback voltage;

[0030] e) Receive the welding machine number 00000001, receive the function number 00-11, and send it to the corresponding control board pin;

[0031] f) A shunt or Hall current sensor at the welding machine provides a welding current feedback signal.

[0032] Furthermore, the power supply unit of the wireless remote control transmitter of the manual arc welding machine and the argon arc welding machine is a battery, and the welding current regulating potentiometer Wi and the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws in the manual arc welding machine and the argon arc welding machine; the welding start button Ng of the argon arc welding machine has a connection relationship in which the positive end of the battery is connected to one end of the welding start button Ng of the argon arc welding machine through the resistor R1, and is connected to the I0 port of the single chip microcomputer of the wireless remote control transmitter YF;

[0033] The positive terminal of the battery is connected to one end of the welding current regulating potentiometer Wi, and the middle foot of the welding current regulating potentiometer Wi is connected to the I1 port of the single chip microcomputer of the wireless remote control transmitter YF after A / D1 conversion;

[0034] The positive terminal of the battery is connected to one end of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws. The middle foot of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws is converted by A / D2 (12-2) and then connected to the I2 port of the single chip microcomputer of the wireless remote control transmitter YF.

[0035] The other ends of the welding current regulating potentiometer Wi, the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws, and the welding start button Ng are all grounded;

[0036] The welding current regulating potentiometer Wi, the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws, and the welding start button Ng are all installed on the remote control box panel.

[0037] Furthermore, the wireless remote control receiver YS of the hand arc welding machine and the argon arc welding machine,

[0038] After receiving the signal from the welding start button Ng of the argon arc welding machine, it is sent to the I0 port of the single-chip microcomputer and then to the 1st pin of CN4 of the control board as the welding start signal of the argon arc welding machine to control the start and stop of the argon arc welding.

[0039] The signal received from the welding current regulating potentiometer Wi is converted by the digital-to-analog conversion module DA1 at the I1 port of the single-chip computer, and then connected to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding voltage and welding current.

[0040] The signal received from arc force current regulating potentiometer Wai or attenuation current regulating potentiometer Ws is converted by digital-to-analog conversion module DA2 through I2 port of single-chip microcomputer, and then connected to pin 3 of control board CN4 as given signal of arc force current Wai or attenuation current regulating potentiometer Ws to control the size of arc force current or attenuation current.

[0041] Further, the working steps of the wireless remote control transmitter YF at the welding tongs of the hand arc welding machine and the argon arc welding machine are:

[0042] a) Number the welding machine, 01000000, from 1 to 256, and number the control function: 00 is the welding start button Ng of the argon arc welding machine, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws;

[0043] b) The wireless remote control transmitter YF of the manual arc welding machine and the argon arc welding machine are both ZIGBEE, powered by batteries. The positive end of the battery is connected to the welding machine start button Ng through the resistor R1, and is also connected to the I0 port of the operational amplifier. The ZIGBEE transmits the welding machine number 01000000, selects the welding machine numbered 01000000, transmits the function number 00, presses Ng, and transmits the Ng voltage (0 volts);

[0044] c) The positive terminal of the battery is connected to one end of the welding current regulating potentiometer Wi. The middle foot of the potentiometer Wi is converted by A / D1 and connected to the I1 port of the single-chip microcomputer of the wireless remote control transmitter YF. ZIGBEE transmits 01000000, transmits 01, and transmits the voltage of the middle foot of Wi;

[0045] d) The positive terminal of the battery is connected to one end of the arc force current regulating potentiometer Wai or one end of the attenuation current regulating potentiometer Ws. The middle foot of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws is connected to the I2 port of the single chip microcomputer of the wireless remote control transmitter YF after A / D2 conversion. ZIGBEE transmits 01000000, transmits 10, and transmits the middle foot voltage of Wai or Ws;

[0046] e) Welding: One end of the welding current adjusting potentiometer Wi, the arc force current adjusting potentiometer Wai or the other end of the attenuation current adjusting potentiometer Ws and the welding start button Ng are all grounded.

[0047] f) Send welding machine number 01000001, send function number 000-101, send various information of the second welding machine, and so on.

[0048] Further, the working steps of the wireless remote control receiver YS at the hand arc welding machine and the argon arc welding machine are:

[0049] a) Number the welding machine from 1 to 256, and number the control function: 00 is the welding machine start button Ng, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws,

[0050] b) ZIGBEE receives the welding machine number 01000000, selects the welding machine numbered 01000000, receives the function number 00, sends the signal to the I0 port of the microcontroller, and sends the 0V voltage to the CN4-1 pin of the control board to control the start or stop of the argon arc welding machine;

[0051] c) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 01, send the welding current potentiometer signal Wi to the I1 port of the single-chip computer, and after conversion by the digital-to-analog conversion module D / A1, connect to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding current;

[0052] d) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 10, send the arc force current potentiometer signal Wai or the attenuation current potentiometer signal Ws to the I2 port of the single-chip microcomputer, and after conversion by the digital-to-analog conversion module DA2, connect to the 3rd pin of the control board CN4 as the given signal of the arc force current Wai or the attenuation current Ws to control the size of the arc force current or the size of the attenuation current;

[0053] e) Send welding machine number 01000001, send function number 000-100, send various information of the second welding machine, and so on.

[0054] The beneficial effects of the present invention are:

[0055] The commonly used wireless remote control chip is LORA or ZIGBEE, which is a low-cost, low-speed chip suitable for wireless remote control of commonly used CO2 welding machines. It can remove the control wire between the wire feeder and the welding machine, greatly reduce the failure rate of the welding machine, reduce maintenance, and ensure normal welding of the welding machine.

[0056] Compared with the patent "a control system for a gas shielded welding machine", the present invention does not have a PCB5 board at the wire feeder. Because the PCB5 board has all or part of the functions of the PCB1 board at the welding machine, the present invention only sends various welding given signals to the electric welding machine, and then all functions are completed by the welding machine itself, so the remote control box at the wire feeder has a simple circuit and consumes less power.

[0057] When remotely controlling a manual arc welder or an argon arc welder, only one battery is required.

[0058] The volume and weight of the remote control box can be significantly reduced, making it more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0060] Figure 1 This is the wiring diagram for the widely used gas shielded welding machine control board.

[0061] Figure 2 This is the block diagram of the gas shielded welding machine power supply module.

[0062] Figure 3 This is the block diagram of the wireless remote control transmitter for the gas shielded welding machine.

[0063] Figure 4 This is the block diagram of the wireless remote control receiver for the gas shielded welding machine.

[0064] Figure 5 This is the block diagram of the wireless remote control transmitter for hand arc and argon arc welding machines.

[0065] Figure 6 This is the block diagram of the wireless remote control receiver for hand arc and argon arc welding machines.

[0066] In the figure: 1 battery, 2 positive end of welding cable, 3 negative end of welding cable, 4 power module, 4-1 positive 24 volt regulated power supply, 4-2 positive 5 volt regulated power supply, 4-5 wire feeder, 4-6 weldment, 5 pulse width modulation module, 6 motor and its drive module, 7 welding current regulating potentiometer Wi, 8 welding voltage regulating potentiometer Wu, 9 gun switch button Ng, 10 manual wire feeding button Nh, 11 wireless remote control transmitter of gas shielded welding machine, 11-1 antenna, 11-2 single chip microcomputer I0 port, 11-3 single chip microcomputer I1 port, 11-4 single chip microcomputer I2 port, 12-1 A / D1 analog-to-digital converter, 12-2 A / D2 analog Digital converter, 12-3A / D3 analog-to-digital converter, 13 wireless remote control receiver of gas shielded welding machine, 13-1 antenna, 13-2 single-chip microcomputer I0 port, 13-3 single-chip microcomputer I1 port, 13-5 single-chip microcomputer I3 port, 14-1D / A1 digital-to-analog converter, 14-2D / A2 digital-to-analog converter, 14-4D / A4 digital-to-analog converter, 15 wireless remote control transmitter of manual arc argon arc welding machine, 15-1 welding current adjustment potentiometer Wi, 15-2 arc force current adjustment potentiometer Wai or attenuation current adjustment potentiometer Ws, 15-3 argon arc welding machine welding start button Ng, 16 wireless remote control receiver of manual arc argon arc welding machine. DETAILED DESCRIPTION

[0067] The technical solution of the present invention will be clearly and completely described below through specific implementation methods.

[0068] Example 1

[0069] refer to Figure 1-Figure 4 , which is a wireless remote control mechanism of a welding machine of the present invention, includes a wireless remote control transmitter YF and a power supply unit in a gas shielded welding machine, a manual arc welding machine, or a argon arc welding machine, and a wireless remote control receiver YS at the power supply of the gas shielded welding machine, the manual arc welding machine, or the argon arc welding machine. The power supply unit of the wireless remote control transmitter YF includes a battery 1.

[0070] The wireless remote control transmitter YF11 of the gas shielded welding machine includes a battery 1 and a power module 4; the power module 4 includes a positive 24 volt regulated power supply 4-1, the positive terminal 2 of the welding cable of the gas shielded welding machine is connected to the positive input end of the positive 24 volt regulated power supply 4-1, the negative terminal 3 of the welding cable of the gas shielded welding machine is connected to the weldment 4-5 and the negative input end of the positive 24 volt regulated power supply 4-1, and the output end of the positive 24 volt regulated power supply 4-1 is connected to the head of the wire feeder 4-5 and the input end of the positive 5 volt regulated power supply 4-2.

[0071] The wireless remote control transmitter YF11 also includes a pulse width modulation module 5, a motor and its drive module 6, a current regulating potentiometer Wi7, a welding voltage regulating potentiometer Wu8, a gun switch button Ng9 and a manual wire feeding button Nh10, an antenna 11-1 at the transmitter YF11, a microcontroller I0 port 11-2, an I1 port 11-3, an I2 port 11-4, an A / D1 analog-to-digital converter 12-1, an A / D2 analog-to-digital converter 12-2, an A / D3 analog-to-digital converter 12-3, resistors R1, R2, R3, R4, the connection relationship is that the output end of the positive 24V regulated power supply 4-1 is connected to the input end of the pulse width modulation module 5, and the output end of the pulse width modulation module 5 is connected to the motor in the wire feeder and its drive module 6; the output end of the positive 5V regulated power supply 4-2 is connected to the Ki end of the welding current regulating potentiometer Wi7, the middle end of the welding current regulating potentiometer Wi7 is connected to the control end of the pulse width modulation module 5 to control the speed of the motor, and the other end of the welding current regulating potentiometer Wi7 is grounded; the battery 1 is used as a wireless remote control The power supply of the transmitter YF11 is connected to the Ku terminal of the welding voltage regulating potentiometer Wu8 at the same time. The battery 1 is connected to the L point through the resistor R1. The L point is the connection point between the gun switch button Ng9 and the manual wire feeding button Nh10. The other end of the gun switch button Ng9 is grounded. The other end of the manual wire feeding button Nh10 is grounded through the resistor R2. The voltage at the L point of the wire feeder is converted by the A / D1 analog-to-digital converter 12-1 to a digital value, which is connected to the I0 port 11-2 of the single-chip microcomputer of the wireless remote control transmitter YF11. The voltage at the middle end of the welding voltage regulating potentiometer Wu8 is converted by the A / D2 analog-to-digital converter 12-2 to a digital quantity, which is connected to the single-chip microcomputer I1 port 11-3 of the wireless remote control transmitter YF11. The positive end of the welding cable is connected to the - end of the resistor R3, and the other end of the resistor R3 is connected to the - end of the resistor R4, which is the Uh point. The voltage at the Uh point is converted by the A / D3 analog-to-digital converter 12-3 to a digital quantity, which is sent to the single-chip microcomputer I2 port 11-4 of the wireless remote control transmitter YF, and the other end of the resistor R4 is grounded;

[0072] The welding current regulating potentiometer Wi7, welding voltage regulating potentiometer Wu8, gun switch button Ng9 and manual wire feeding button Nh10 are all installed on the remote control box panel.

[0073] The wireless remote control receiver YS13 of the gas shielded welding machine includes an antenna 13-1 at the receiver YS13, a single-chip microcomputer I0 port 13-2, a single-chip microcomputer I1 port 13-3, a single-chip microcomputer I3 port 13-5, a D / A1 digital-to-analog converter 14-1, a D / A2 digital-to-analog converter 14-2, and a D / A4 digital-to-analog converter 14-4. Among them, the antenna 13-1 of the wireless remote control receiver YS13 receives the signal from the connection point L between the gun switch button Ng9 and the manual wire feeding button Nh10, which is converted into an analog signal by the single-chip microcomputer I0 port 13-2 through the digital-to-analog conversion circuit D / A114-1, and then connected to the 6th pin of the control board CN3 at the welding machine, and a 0 volt voltage or a 7.5 volt voltage is sent to the 6th pin of the control board CN3 to control the start and stop of the welding machine or perform manual wire feeding. The wireless remote control receiver The signal of the welding voltage regulating potentiometer Wu8 received by the device YS13 is converted into an analog signal by the single-chip microcomputer I1 port 13-3 through the digital-to-analog conversion circuit D / A214-2, and then connected to one end of the resistor R5. The other end of the resistor R5 is connected to the inverting input end of the operational amplifier U1 and one end of the resistor R6. The other end of the resistor R6 is connected to the negative output end of the operational amplifier U1 and one end of the resistor R7. The other end of the resistor R7 is connected to pin 7 of the control board CN3 as a given signal of the welding voltage Wu (negative value) to control the size of the welding voltage. The welding voltage feedback signal Uh received by the wireless remote control receiver YS13 is converted into an analog signal by the single-chip microcomputer I3 port 13-5 through the digital-to-analog conversion circuit D / A414-4, and then connected to pin 1 of the control board CN7 as the welding voltage feedback signal of point Uh.

[0074] In summary, the working steps of a remote adjustment mechanism of a welding machine, a wireless remote control transmitter YF 11 at the wire feeder of a gas shielded welding machine are as follows:

[0075] a) Number the welding machine from 1 to 256, and number the control function: 000 is the start and stop information of the welding machine, 001 is the manual wire feeding information, 010 is the welding current given voltage information, 011 is the welding given voltage information, and 100 is the welding voltage feedback signal of the Uh point;

[0076] b) Before welding, set the 2-step or 4-step switch on the welding machine panel and set the wire diameter selection switch;

[0077] c) The wireless remote control transmitter YF at the wire feeder is ZIGBEE, and the power module has a power output of positive 24 volts, positive 5 volts, and battery positive 3.0 volts (the power supply voltage of ZIGBEE is 2.7-3.6 volts);

[0078] d) The positive end of the welding cable is connected to the positive input end of the positive 24V regulated power supply 4-1, and the negative end of the welding cable is connected to the negative input end of the positive 24V regulated power supply 4-1 and the weldment 4-6. The positive 24V regulated power supply 4-1 outputs a DC 24V voltage, which is sent to the input end of the pulse width modulation module 5. The positive 5V output end 4-2 of the power module is connected to the Ki point of the welding current regulating potentiometer Wi, and the middle foot of the welding current regulating potentiometer Wi is connected to the control end of the pulse width modulation module 5 to control the wire feeding speed. Battery 1 is connected The power supply end of ZIGBEE is also connected to the Ku point of the welding voltage regulating potentiometer Wu. The voltage of the middle foot of the welding voltage regulating potentiometer Wu is sent to the I1 port of the single-chip computer of ZIGBEE through the A / D2 analog-to-digital conversion module. Battery 1 is connected to the L point through the resistor R1. The voltage of the L point is sent to the I0 port of the single-chip computer in ZIGBEE through the A / D1 analog-to-digital conversion module. The actual welding voltage Uh is sent to the I2 port of ZIGBEE through the A / D3 analog-to-digital conversion module to transmit the actual welding voltage.

[0079] e) Send the welding machine number 00000000, send the function number 000, press the gun switch button, and send the welding start or stop signal;

[0080] f) Send the welding machine number 00000000, send the function number 001, press the manual wire feeding button, and send the manual wire feeding signal;

[0081] g) Send the welding machine number 00000000, send the function number 010, rotate the welding current adjustment potentiometer, send the control voltage of the welding current to the pulse width modulation module, control the speed of the motor in the wire feeder, and control the size of the welding current;

[0082] h) Send the welding machine number 00000000, send the function number 011, rotate the welding voltage adjustment potentiometer, and send the welding voltage control signal.

[0083] i) Send the welding machine number 00000000, send the function number 100, and transmit the welding voltage feedback information;

[0084] j) Send welding machine number 00000001, send function number 000-100, send various information of the second welding machine, and so on.

[0085] The working steps of the wireless remote control receiving module YS13 for gas shielded welding machine are:

[0086] a) Receive the welding machine number 00000000, select the welding machine numbered 00000000, receive the function number 000, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 0V voltage is sent to the control board CN3-6 pin to start or stop welding;

[0087] b) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 001, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 7.5 volt voltage is sent to the control board CN3-6 pin for manual wire feeding;

[0088] c) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 010, the signal is output by the operational amplifier I1 port, and after being converted by the D / A2 digital-to-analog converter, it is a positive number. After the positive value is converted to a negative number by the operational amplifier U1, it is sent to the control board CN3-7 pin to adjust the welding voltage;

[0089] d) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 100, the signal is output by the operational amplifier I3 port, and after conversion by the D / A4 digital-to-analog converter, it is sent to the control board CN7-1 pin, which is the welding negative feedback voltage;

[0090] e) Receive the welding machine number 00000001, receive the function number 00-11, and send it to the corresponding control board pin;

[0091] f) A shunt or Hall current sensor at the welding machine provides a welding current feedback signal.

[0092] Example 2

[0093] See Figure 5 and Figure 6 , the same as Example 1, except that Example 2 is a wireless remote control device for manual arc welding machines and argon arc welding machines.

[0094] The transmitter 15 for wireless remote control of the manual arc welding machine and the argon arc welding machine includes a battery 1 of a power supply unit, a welding current regulating potentiometer Wi15-1 and an arc force current regulating potentiometer Wai or an attenuation current regulating potentiometer Ws15-2 in the manual arc welding machine and the argon arc welding machine; a welding start button Ng15-3 of the argon arc welding machine, and its connection relationship is that the positive end of the battery 1 is connected to one end of the welding start button Ng15-3 of the argon arc welding machine through a resistor R1, and is also connected to the I0 port 11-2 of the single-chip microcomputer of the wireless remote control transmitter YF;

[0095] The positive terminal of the battery 1 is connected to one end of the welding current regulating potentiometer Wi15-1, and the middle pin of the welding current regulating potentiometer Wi15-1 is converted by the A / D1 analog-to-digital converter 12-1 and then connected to the I1 port 11-3 of the single chip microcomputer of the wireless remote control transmitter YF;

[0096] The positive terminal of battery 1 is connected to one end of arc force current regulating potentiometer Wai or attenuation current regulating potentiometer Ws15-2, and the middle pin of arc force current regulating potentiometer Wai or attenuation current regulating potentiometer Ws15-2 is converted by A / D2 analog-to-digital converter 12-2 and then connected to I2 port 11-4 of the single chip microcomputer of wireless remote control transmitter YF;

[0097] The other ends of the welding current regulating potentiometer Wi15-1, the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws15-2, and the welding start button Ng15-3 are all grounded;

[0098] The welding current regulating potentiometer Wi15, the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws15-2 and the welding start button Ng15-3 are all installed on the remote control box panel.

[0099] Wireless remote control receiver YS16 for manual arc welding machine and argon arc welding machine,

[0100] After receiving the signal from the welding start button Ng15-3 of the argon arc welding machine, it is sent to the MCU I0 port 13-2 and then to the 1st pin of the control board CN4 as the welding start signal of the argon arc welding machine to control the start and stop of the argon arc welding.

[0101] The signal received from the welding current regulating potentiometer Wi15-1 is converted by the D / A1 digital-to-analog converter 14-1 through the I1 port 13-3 of the single-chip computer, and then connected to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding voltage and welding current.

[0102] The signal received from the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws15-2 is converted by the D / A2 digital-to-analog converter 14-2 through the I2 port 13-4 of the single-chip computer, and then connected to the 3rd pin of the control board CN4 as the given signal of the arc force current Wai or the attenuation current regulating potentiometer Ws15-2 to control the size of the arc force current or the size of the attenuation current.

[0103] In summary, the working steps of the wireless remote control transmitter Yf 15 at the welding clamp of the manual arc welding machine and the argon arc welding machine are:

[0104] a) Number the welding machine, 01000000, from 1 to 256, and number the control function: 00 is the welding start button Ng of the argon arc welding machine, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws15-2;

[0105] b) The wireless remote control transmitter YF of the manual arc welding machine and the argon arc welding machine are both ZIGBEE, powered by battery 1, the positive end of battery 1 is connected to the welding machine start button Ng through resistor R1, and is also connected to the op amp I0 port 11-2, ZIGBEE transmits the welding machine number 01000000, selects the welding machine number 01000000, transmits the function number 00, presses Ng, and transmits the Ng voltage (0 volts);

[0106] c) The positive terminal of battery 1 is connected to one end of welding current regulating potentiometer Wi. The middle foot of potentiometer Wi is converted by A / D1 and connected to I1 port 11-3 of the single chip microcomputer of wireless remote control transmitter YF. ZIGBEE transmits 01000000, transmits 01, and transmits the voltage of the middle foot of Wi;

[0107] d) The positive terminal of battery 1 is connected to one end of arc force current regulating potentiometer Wai or one end of attenuation current regulating potentiometer Ws15-2. The middle pin of arc force current regulating potentiometer Wai or attenuation current regulating potentiometer Ws15-2 is connected to I2 port 11-4 of the single chip microcomputer of wireless remote control transmitter YF after A / D2 conversion. ZIGBEE transmits 01000000, transmits 10, and transmits the voltage of the middle pin of Wai or Ws.

[0108] e) One end of the welding current adjustment potentiometer Wi, the arc force current adjustment potentiometer Wai or the other end of the attenuation current adjustment potentiometer Ws15-2 and the welding start button Ng15-3 are grounded;

[0109] f) Send welding machine number 01000001, send function number 000-101, send various information of the second welding machine, and so on.

[0110] The working steps of the wireless remote control receiver YS16 at the manual arc welding machine and argon arc welding machine are as follows:

[0111] a) Number the welding machine from 1 to 256, and number the control function: 00 is the welding machine start button Ng, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws15-2;

[0112] b) ZIGBEE receives the welding machine number 01000000, selects the welding machine numbered 01000000, receives the function number 00, sends the signal to the microcontroller I0 port 13-2, sends the 0V voltage to the control board CN4-1 pin, and controls the start or stop of the argon arc welding machine;

[0113] c) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 01, send the welding current potentiometer signal Wi15-1 to the microcontroller I1 port 13-3, and after conversion by the D / A1 digital-to-analog converter 14-1, connect to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding current;

[0114] d) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 10, send the arc force current potentiometer signal Wai or the attenuation current potentiometer Ws15-2 signal to the microcontroller I2 port 13-4, after being converted by the D / A2 digital-to-analog converter 14-2, connect to the 3rd pin of the control board CN4, as the given signal of the arc force current Wai or the attenuation current Ws, to control the size of the arc force current or the size of the attenuation current;

[0115] e) Send welding machine number 01000001, send function number 000-100, send various information of the second welding machine, and so on.

[0116] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. A wireless remote control mechanism for a welding machine, comprising a wireless remote control transmitter YF and a power supply unit in a gas shielded welding machine, a manual arc welding machine, or a argon arc welding machine, and a wireless remote control receiver YS at the power supply of the gas shielded welding machine, the manual arc welding machine, or the argon arc welding machine, characterized in that: The power supply unit of the wireless remote control transmitter YF comprises a battery (1).

2. The wireless remote adjustment mechanism of a welding machine according to claim 1, characterized in that: The power supply unit of the wireless remote control transmitter YF (11) of the gas shielded welding machine comprises a battery (1) and a power module (4); the power module (4) comprises a positive 24 volt regulated power supply (4-1); the positive terminal (2) of the welding cable of the gas shielded welding machine is connected to the positive input end of the positive 24 volt regulated power supply (4-1); the negative terminal (3) of the welding cable of the gas shielded welding machine is connected to the weldment (4-6) and the negative input end of the positive 24 volt regulated power supply (4-1); the output end of the positive 24 volt regulated power supply (4-1) is connected to the head of a wire feeder (4-5) and the input end of a positive 5 volt regulated power supply (4-2).

3. The wireless remote adjustment mechanism of a welding machine according to claim 1, characterized in that: The wireless remote control transmitter YF (11) also includes a pulse width modulation module (5), a motor and a drive module thereof (6), a welding current regulating potentiometer Wi (7), a welding voltage regulating potentiometer Wu (8), a gun switch button Ng (9) and a manual wire feeding button Nh (10), an antenna (11-1) at the transmitter YF (11), a single chip microcomputer I0 port (11-2), an I1 port (11-3), an I2 port (11-4), an A / D1 analog-to-digital converter (12-1), an A / D2 analog-to-digital converter (12-2), an A / D3 analog-to-digital converter (12-4), and a plurality of analog-to-digital converters (12-5). 2-3), resistors R1, R2, R3, R4, and their connection relationship is that the output end of the positive 24V regulated power supply (4-1) is connected to the input end of the pulse width modulation module (5), and the output end of the pulse width modulation module (5) is connected to the motor in the wire feeder and its drive module (6); the output end of the positive 5V regulated power supply (4-2) is connected to the Ki end of the welding current regulating potentiometer Wi (7), the middle end of the welding current regulating potentiometer Wi (7) is connected to the control end of the pulse width modulation module (5) to control the speed of the motor, and the other end of the welding current regulating potentiometer Wi (7) is grounded. The battery (1) is used as the power supply of the wireless remote control transmitter YF (11) and is connected to the Ku terminal of the welding voltage regulating potentiometer Wu (8). The battery (1) is connected to the L point via the resistor R1. The L point is the connection point between the gun switch button Ng (9) and the manual wire feeding button Nh (10). The other end of the gun switch button Ng (9) is grounded. The other end of the manual wire feeding button Nh (10) is grounded via the resistor R2. The voltage at the L point of the wire feeder is converted into a digital quantity by the A / D1 analog-to-digital converter (12-1) and is connected to the single chip of the wireless remote control transmitter YF (11). The voltage at the middle end of the welding voltage regulating potentiometer Wu (8) is converted into a digital quantity by the A / D2 analog-to-digital converter (12-2) and connected to the single-chip microcomputer I1 port (11-3) of the wireless remote control transmitter YF (11). The positive end of the welding cable is connected to the negative end of the resistor R3, and the other end of the resistor R3 is connected to the negative end of the resistor R4, which is the Uh point. The voltage at the Uh point is converted into a digital quantity by the A / D3 analog-to-digital converter (12-3) and sent to the single-chip microcomputer I2 port (11-4) of the wireless remote control transmitter YF. The other end of the resistor R4 is grounded. The welding current regulating potentiometer Wi (7), the welding voltage regulating potentiometer Wu (8), the gun switch button Ng (9) and the manual wire feeding button Nh (10) are all mounted on the remote control box panel.

4. The wireless remote adjustment mechanism of a welding machine according to claim 1, characterized in that: The wireless remote control receiver YS (13) of the gas shielded welding machine comprises an antenna (13-1) at the receiver YS (13), a single chip microcomputer I0 port (13-2), a single chip microcomputer I1 port (13-3), a single chip microcomputer I3 port (13-5), a D / A1 digital-to-analog converter (14-1), a D / A2 digital-to-analog converter (14-2), and a D / A4 digital-to-analog converter (14-4), wherein the antenna (13-1) of the wireless remote control receiver YS (13) receives a signal from a connection point L between a gun switch button Ng (9) and a manual wire feeding button Nh (10), which is converted into an analog signal by the single chip microcomputer I0 port (13-2) through a digital-to-analog conversion circuit D / A1 (14-1), and then connected to the 6th pin of the control board CN3 at the welding machine, and a 0 volt voltage or a 7.5 volt voltage is sent to the 6th pin of the control board CN3, thereby controlling the start and stop of welding of the welding machine or performing manual wire feeding. The signal of the welding voltage regulating potentiometer Wu (8) received by the wireless remote control receiver YS (13) is converted into an analog signal by the single-chip microcomputer I1 port (13-3) through the digital-to-analog conversion circuit D / A2 (14-2), and then connected to one end of the resistor R5. The other end of the resistor R5 is connected to the inverting input end of the operational amplifier U1 and one end of the resistor R6. The other end of the resistor R6 is connected to the output end (negative value) of the operational amplifier U1 and one end of the resistor R7. The other end of the resistor R7 is connected to the 7th pin of the control board CN3 as the given signal of the welding voltage Wu (negative value) to control the size of the welding voltage. The welding voltage feedback signal Uh received by the wireless remote control receiver YS (13) is converted into an analog signal by the single-chip microcomputer I3 port (13-5) through the digital-to-analog conversion circuit D / A4 (14-4), and then connected to the 1st pin of the control board CN7 as the welding voltage feedback signal of the Uh point.

5. A wireless remote control mechanism for a welding machine according to claim 2, 3 or 4, characterized in that: The working steps of the wireless remote control transmitter YF (11) at the wire feeder of the gas shielded welding machine are as follows: a) Number the welding machine from 1 to 256, and number the control function: 000 is the start and stop information of the welding machine, 001 is the manual wire feeding information, 010 is the welding current given voltage information, 011 is the welding given voltage information, and 100 is the welding voltage feedback signal of the Uh point; b) Before welding, set the 2-step or 4-step switch on the welding machine panel and set the wire diameter selection switch; c) The wireless remote control transmitter YF at the wire feeder is ZIGBEE, the power module has positive 24 volts, positive 5 volts, and the battery (1) has a positive 3.0 volt power output; d) The positive end of the welding cable is connected to the positive input end of the positive 24V regulated power supply (4-1), and the negative end of the welding cable is connected to the negative input end of the positive 24V regulated power supply (4-1) and the weldment (4-6). The positive 24V regulated power supply (4-1) outputs a DC 24V and sends it to the input end of the pulse width modulation module (5). The positive 5V output end (4-2) of the power module is connected to the Ki point of the welding current regulating potentiometer Wi. The middle foot of the welding current regulating potentiometer Wi is connected to the control end of the pulse width modulation module (5) to control the sending The wire speed is set. The battery (1) is connected to the power supply terminal of ZIGBEE and also connected to the Ku point of the welding voltage regulating potentiometer Wu. The voltage of the middle foot of the welding voltage regulating potentiometer Wu is sent to the I1 port of the single-chip microcomputer of ZIGBEE via the A / D2 conversion module. The battery (1) is connected to the L point via the resistor R1. The voltage of the L point is sent to the I0 port of the single-chip microcomputer in ZIGBEE via the A / D1 conversion module. The actual welding voltage Uh is sent to the I2 port of ZIGBEE via the A / D3 conversion module, and the actual welding voltage is transmitted. e) Send the welding machine number 00000000, send the function number 000, press the gun switch button, and send the welding start or stop signal; f) Send the welding machine number 00000000, send the function number 001, press the manual wire feeding button, and send the manual wire feeding signal; g) Send the welding machine number 00000000, send the function number 010, rotate the welding current adjustment potentiometer, send the control voltage of the welding current to the pulse width modulation module, control the speed of the motor in the wire feeder, and control the size of the welding current; h) Send the welding machine number 00000000, send the function number 011, rotate the welding voltage adjustment potentiometer, and send the welding voltage control signal. i) Send the welding machine number 00000000, send the function number 100, and transmit the welding voltage feedback information; j) Send welding machine number 00000001, send function number 000-100, send various information of the second welding machine, and so on.

6. A wireless remote control mechanism for a welding machine according to claim 2, 3 or 4, characterized in that: The working steps of the wireless remote control receiving module YS (13) of the gas shielded welding machine are as follows: a) Receive the welding machine number 00000000, select the welding machine numbered 00000000, receive the function number 000, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 0V voltage is sent to the control board CN3-6 pin to start or stop welding; b) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 001, the signal is output by the operational amplifier I0 port, after being converted by the D / A1 digital-to-analog converter, the 7.5 volt voltage is sent to the control board CN3-6 pin for manual wire feeding; c) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 010, the signal is output by the operational amplifier I1 port, and after being converted by the D / A2 digital-to-analog converter, it is a positive number. After the positive value is converted to a negative number by the operational amplifier U1, it is sent to the control board CN3-7 pin to adjust the welding voltage; d) Receive the welding machine number 00000000, select the welding machine number 00000000, receive the function number 100, the signal is output by the operational amplifier I3 port, and after conversion by the D / A4 digital-to-analog converter, it is sent to the control board CN7-1 pin, which is the welding negative feedback voltage; e) Receive the welding machine number 00000001, receive the function number 00-11, and send it to the corresponding control board pin; f) A shunt or Hall current sensor at the welding machine provides a welding current feedback signal.

7. The wireless remote adjustment mechanism of a welding machine according to claim 1, characterized in that: The power supply unit of the wireless remote control transmitter (15) of the manual arc welding machine and the argon arc welding machine is a battery (1), the welding current regulating potentiometer Wi (15-1) and the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2) in the manual arc welding machine and the argon arc welding machine; the welding start button Ng (15-3) of the argon arc welding machine is connected in the following relationship: the positive end of the battery (1) is connected to one end of the welding start button Ng (15-3) of the argon arc welding machine through a resistor R1, and is also connected to the I0 port (11-2) of the single chip microcomputer of the wireless remote control transmitter YF; The positive terminal of the battery (1) is connected to one end of the welding current regulating potentiometer Wi (15-1), and the middle pin of the welding current regulating potentiometer Wi (15-1) is connected to the I1 port (11-3) of the single chip microcomputer of the wireless remote control transmitter YF after being converted by A / D1 (12-1); The positive terminal of the battery (1) is connected to one end of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2), and the middle pin of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2) is connected to the I2 port (11-4) of the single chip microcomputer of the wireless remote control transmitter YF after being converted by A / D2 (12-2); The other ends of the welding current regulating potentiometer Wi (15-1), the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2), and the welding start button Ng (15-3) are all grounded; The welding current regulating potentiometer Wi (15), the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2), and the welding start button Ng (15-3) are all installed on the remote control box panel.

8. The wireless remote adjustment mechanism of a welding machine according to claim 7, characterized in that: Wireless remote control receiver YS(16) for manual arc welding machine and argon arc welding machine, After receiving the signal from the welding start button Ng (15-3) of the argon arc welding machine, it is sent to the I0 port (13-2) of the single-chip microcomputer and then to the 1st pin of the control board CN4 as the welding start signal of the argon arc welding machine to control the start and stop of the argon arc welding. The signal received from the welding current regulating potentiometer Wi (15-1) is converted by the single chip microcomputer I1 port (13-3) through the digital-to-analog conversion module DA1 (14-1) and connected to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding voltage and welding current. The signal received from the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2) is converted by the digital-to-analog conversion module DA2 (14-2) through the I2 port (13-4) of the single-chip computer and then connected to the 3rd pin of the control board CN4 as the given signal of the arc force current Wai or the attenuation current regulating potentiometer Ws (15-2) to control the size of the arc force current or the size of the attenuation current.

9. The wireless remote adjustment mechanism of a welding machine according to claim 7, characterized in that: The working steps of the wireless remote control transmitter YF (15) at the welding tongs of the manual arc welding machine and the argon arc welding machine are as follows: a) Number the welding machine, 01000000, from 1 to 256, and number the control function: 00 is the welding start button Ng of the argon arc welding machine, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws (15-2), b) The wireless remote control transmitter YF of the manual arc welding machine and the argon arc welding machine are both ZIGBEE, powered by a battery (1). The positive end of the battery (1) is connected to the welding machine start button Ng through a resistor R1, and is also connected to the operational amplifier I0 port (11-2). The ZIGBEE transmits the welding machine number 01000000, selects the welding machine number 01000000, transmits the function number 00, presses Ng, and transmits the Ng voltage (0 volts); c) The positive terminal of the battery (1) is connected to one end of the welding current regulating potentiometer Wi. The middle pin of the potentiometer Wi is converted by A / D1 and connected to the I1 port (11-3) of the single chip microcomputer of the wireless remote control transmitter YF. ZIGBEE transmits 01000000, transmits 01, and transmits the voltage of the middle pin of Wi; d) The positive terminal of the battery (1) is connected to one end of the arc force current regulating potentiometer Wai or one end of the attenuation current regulating potentiometer Ws (15-2). The middle pin of the arc force current regulating potentiometer Wai or the attenuation current regulating potentiometer Ws (15-2) is connected to the I2 port (11-4) of the single chip microcomputer of the wireless remote control transmitter YF after A / D2 conversion. ZIGBEE transmits 01000000, transmits 10, and transmits the voltage of the middle pin of Wai or Ws. e) Welding: One end of the welding current adjusting potentiometer Wi, the arc force current adjusting potentiometer Wai or the other end of the attenuation current adjusting potentiometer Ws (15-2) and the welding start button Ng (15-3) are all grounded. f) Send welding machine number 01000001, send function number 000-101, send various information of the second welding machine, and so on.

10. The wireless remote adjustment mechanism of a welding machine according to claim 7, characterized in that: The working steps of the wireless remote control receiver YS (16) at the welding machine of the manual arc welding machine and the argon arc welding machine are as follows: a) Number the welding machine from 1 to 256, and number the control function: 00 is the welding machine start button Ng, 01 is the welding current adjustment potentiometer Wi, 10 is the arc force current adjustment potentiometer Wai or the attenuation current adjustment potentiometer Ws (15-2), b) ZIGBEE receives the welding machine number 01000000, selects the welding machine numbered 01000000, receives the function number 00, sends the signal to the I0 port (13-2) of the microcontroller, and sends the 0V voltage to the CN4-1 pin of the control board to control the start or stop of the argon arc welding machine; c) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 01, send the welding current potentiometer signal Wi (15-1) to the microcontroller I1 port (13-3), and after conversion by the digital-to-analog conversion module D / A1 (14-1), connect to the 2nd pin of the control board CN4 as the given signal of the welding current Wi to control the size of the welding current; d) Receive the welding machine number 01000000, select the welding machine numbered 01000000, receive the function number 10, send the arc force current potentiometer signal Wai or the attenuation current potentiometer Ws (15-2) signal to the microcontroller I2 port (13-4), after conversion by the digital-to-analog conversion module DA2 (14-2), connect to the 3rd pin of the control board CN4, as the given signal of the arc force current Wai or the attenuation current Ws, to control the size of the arc force current or the size of the attenuation current; e) Send welding machine number 01000001, send function number 000-100, send various information of the second welding machine, and so on.