Automatic welding equipment for metal cover machining

By designing an automatic welding equipment including a welding workbench, an automated welding mechanism and a support plate, the problem of poor smoke inhalation during welding of irregular-shaped metal covers is solved, and efficient smoke collection and welding quality are achieved.

CN119388006AInactive Publication Date: 2025-02-07WUXI XINJIAMING METAL PROD CO LTD

Patent Information

Application Number
CN202411557402.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing automatic welding equipment welds irregularly shaped metal covers, the smoking hood cannot stick to the outside of the metal cover, resulting in the smoke and dust being unable to be quickly sucked in, which in turn affects the welding quality.

Method used

An automatic welding equipment including a welding workbench, an automated welding mechanism and a support plate is designed. The device ensures that the various panels of the quadrangular pyramid-shaped metal cover are closely clamped through the synchronization mechanism, the drive mechanism, the adjustment mechanism, the support block and the clamping plate, and quickly collects the smoke generated during welding through the collection mechanism.

Benefits of technology

The stable clamping and efficient smoke collection of the quadrangular metal cover are achieved, which improves the welding quality and prevents debris from accumulating.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119388006A_ABST
    Figure CN119388006A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of welding equipment, in particular to automatic welding equipment for metal cover machining, which comprises a welding worktable, an automatic welding mechanism and a supporting plate, the automatic welding mechanism is positioned on the outer side of the welding worktable, the supporting plate is positioned above the welding worktable, and four moving ports are formed in the supporting plate. Moving plates are arranged at the four moving openings in a sliding and penetrating manner; a synchronizing mechanism for synchronously adjusting the relative positions of the four moving plates is arranged at the bottom of the supporting plate; according to the automatic welding equipment for metal cover machining, the collecting mechanism is arranged at the clamping plate, and the guiding-out mechanism is arranged on the welding workbench, so that when a metal cover is welded, smoke dust generated at the welding position can be rapidly collected; meanwhile, according to the collecting mechanism, the smoke collecting mode can be adjusted according to the requirements of spot welding or arc welding, then the smoke collecting efficiency is guaranteed, and the situation that the welding quality is affected by sundries accumulated in the welding process is effectively prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to automatic welding equipment for metal cover processing. Background Art

[0002] Automatic welding technology refers to the technology of using mechanical equipment to replace manual welding operations. This technology realizes the automation and precision of the welding process through preset programs and control systems.

[0003] In the processing of metal covers, automatic welding equipment is commonly used for automatic welding. However, when the existing metal covers are welded, spot welding is first performed and then arc welding is performed. In the existing automatic welding, a fume extraction hood is installed above the welding machine tool to absorb a large amount of smoke generated during welding. For example, the existing patent application number: CN202310587844.X discloses: a fume extraction device for metal welding;

[0004] However, when welding an irregular metal cover, such as a four-sided pyramid-shaped metal cover, due to the influence of the welding head, the smoke hood cannot be close to the outside of the metal cover to be welded, so that the smoke cannot be quickly inhaled, which in turn causes the accumulation of debris during welding, thereby affecting the welding quality of the metal cover. Summary of the invention

[0005] The object of the present invention is to provide an automatic welding device for metal cover processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automatic welding device for metal cover processing, comprising a welding workbench, an automatic welding mechanism and a support plate, wherein the automatic welding mechanism is located outside the welding workbench, and the support plate is located above the welding workbench, and four moving openings are provided on the support plate, and the moving plates are slidably penetrated at the four moving openings;

[0007] The bottom of the support plate is provided with a synchronization mechanism for synchronously adjusting the relative positions of the four movable plates;

[0008] A support frame is installed at the bottom of the support plate, and a driving mechanism for driving the synchronization mechanism is installed on the support frame;

[0009] The bottom of the support frame extends to the bottom of the welding workbench, and the bottom of the support frame is rotatably connected to the welding workbench, and an adjustment mechanism for adjusting the position of the support frame is installed at the welding workbench;

[0010] A clamping plate is fixedly installed on one side of the four movable plates close to each other, a quadrangular pyramid-shaped support block is installed at the center of the support plate, and the four clamping plates and the support block cooperate with each other to clamp each panel of the quadrangular pyramid-shaped metal cover during welding;

[0011] The clamping plate is equipped with a collecting mechanism for collecting smoke generated during welding, and the collecting mechanism can quickly collect the smoke at the weld. The welding workbench is equipped with an export mechanism for exporting the smoke collected at multiple collecting mechanisms to an external gas treatment device.

[0012] Wherein, the synchronization mechanism includes a support shaft, a moving mechanism and a guide mechanism, the support shaft is rotatably connected to the bottom of the support plate, and the driving mechanism is used to drive the support shaft, and the moving mechanism is provided with two, the two moving mechanisms are sequentially distributed below the support plate from top to bottom, and the two moving mechanisms are vertically distributed to each other, and the moving mechanism is used to synchronously drive the two corresponding moving plates;

[0013] The guide mechanisms are arranged at both ends of each of the moving mechanisms and are fixedly mounted on the bottom of the support plate. The guide mechanisms are used to guide the moving plates, and the synchronous mechanism is provided to achieve the function of synchronously adjusting the multiple moving plates.

[0014] Wherein, the moving mechanism includes a driving wheel, a conveyor belt, a driven wheel, a driven shaft and a tensioning wheel, the driving wheel is fixedly sleeved on the outside of the support shaft, and there are two driven wheels, the two driven wheels are rotatably connected to the bottom of the support plate through the driven shafts thereon, the two driven wheels and the driving wheel are on the same X-axis or Y-axis line, and the conveyor belt is transmission-connected between the driving wheel and the two driven wheels;

[0015] There are four tension wheels, which are fixedly mounted on the bottom of the support plate, and are distributed outside the driving wheel to keep the conveyor belt taut;

[0016] The two movable plates are respectively fixedly mounted on the transmission belt, and the fixed positions of the two movable plates are staggeredly distributed, and the adjustment function of the multiple movable plates is achieved through the provided moving mechanism.

[0017] Among them, the guiding mechanism includes a guiding rod and a guiding plate. There are two guiding rods, which are distributed on both sides of the movable plate, and the movable plate is slidably sleeved on the outside of the two guiding rods. Both ends of the guiding rods are fixedly installed on the bottom of the supporting plate through the guide plates thereon. Through the guiding mechanism, the guiding and limiting function of the movable plate is realized.

[0018] Among them, the adjustment mechanism includes a rotating shaft, a rotating part and a protective shell. The rotating shaft is fixedly installed at the bottom of the support frame, and the protective shell is installed at the bottom of the welding workbench. The rotating part is located inside the protective shell, and the rotating part is used to drive the rotating shaft. Through the provided adjustment mechanism, the position of the support frame can be adjusted.

[0019] Wherein, a transfer cavity is provided on the clamping plate and corresponding to the collecting mechanism, and the transfer cavity is used for transferring smoke and dust.

[0020] Wherein, the collecting mechanism comprises a connecting pipe, an air inlet pipe, a conversion mechanism, an adjusting member, an air guide pipe and a bellows, and two connecting pipes are provided, one end of each of the two connecting pipes is connected to the transfer cavity on the clamping plate, and the other end of the connecting pipe is connected to the corresponding air inlet pipe;

[0021] The two air inlet pipes are located on both sides of the clamping plate, and the two air inlet pipes are close to the welding seam of the metal cover;

[0022] The air inlet is provided on the air inlet pipe, and the conversion mechanism is sleeved on the outside of the air inlet pipe, and the conversion mechanism adjusts the dust suction state of welding according to the needs of welding;

[0023] The adjusting member is installed on the clamping plate, and the adjusting member adjusts the two conversion mechanisms on both sides of the clamping plate respectively;

[0024] The air guide pipe passes through the movable plate, one end of the air guide pipe is connected to the transfer cavity, and the other end of the air guide pipe is connected to the bellows, one end of the bellows is connected to the outlet mechanism, and the collection mechanism is provided to achieve the effect of quickly collecting the smoke during welding.

[0025] Among them, the conversion mechanism includes an air intake block slidably sleeved on the outside of the air intake pipe, a plurality of air intake holes are equidistantly provided on one side of the air intake block, and the plurality of air intake holes are connected with the air intake when they are rotated to the air intake position, an air intake port is provided on the other side of the air intake block, and the air intake port is connected with the air intake when it is rotated to the air intake position, the air intake port and the air intake holes are distributed at a vertical angle, the air intake block is connected to the adjusting member, and the conversion mechanism is provided to realize the function of converting and adjusting the air intake state of the air intake.

[0026] Among them, the adjusting member includes an electric push rod, a pushing frame, a pushing support rod and a connecting seat, there are two electric push rods, both of which are installed on the clamping plate, and the output end of the electric push rod is fixedly connected to the pushing frame, there are four pushing support rods, the four pushing support rods are distributed in pairs at one end of the two pushing frames away from each other, and the pushing support rods are rotatably connected to the pushing frames through a pin shaft, the connecting seat is fixedly installed on the suction block, and one end of the two pushing support rods is hinged to the connecting seat through a pin shaft, and the function of adjusting the suction block is realized through the adjusting member.

[0027] Among them, the export mechanism includes an annular export cover, a fan, an air duct and a rotating ring. The annular export cover is fixedly installed on the welding workbench, and the input end of the fan is connected to the annular export cover, the output end of the fan is connected to the air duct, and the air duct is connected to the external gas processing equipment. The inner ring of the annular export cover is provided with a ring-shaped rotating port, and the rotating ring is rotatably connected to the rotating port. One end of the plurality of bellows is connected to the rotating ring, and the rotating ring is provided with a through hole at the position corresponding to the bellows. Through the export mechanism, the function of exporting smoke and dust is realized.

[0028] The present invention has at least the following beneficial effects:

[0029] 1. When the present invention is in use, by means of the synchronization mechanism, driving mechanism, adjustment mechanism, support block and clamping plate provided on the welding workbench, it is possible to ensure that each surface of the metal cover is clamped and fixed before welding the tetrahedral metal cover, so that each panel of the metal cover can fit closely to each other, further ensuring the welding quality.

[0030] 2. When the present invention is in use, the collection mechanism provided at the clamping plate and the lead-out mechanism provided on the welding workbench can quickly collect the smoke generated at the welding position when the metal cover is welded. At the same time, the collection mechanism of the present invention can adjust the smoke collection method according to the needs of spot welding or arc welding, thereby ensuring the smoke collection efficiency and effectively preventing the accumulation of debris during welding from affecting the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 It is a top view of the overall structure of the present invention;

[0033] Figure 3 This is a schematic diagram of the structure of the welding workbench of the present invention;

[0034] Figure 4 It is a schematic diagram of the side structure of the welding workbench of the present invention;

[0035] Figure 5 This is a schematic diagram of the support plate structure of the present invention;

[0036] Figure 6 This is a schematic diagram of the structure of the movable plate of the present invention;

[0037] Figure 7 It is a structural schematic diagram of the synchronization mechanism of the present invention;

[0038] Figure 8 This is a schematic diagram of the bottom structure of the support plate of the present invention;

[0039] Fig. 9 It is a schematic diagram of the structure of the export mechanism of the present invention;

[0040] Fig.10 It is a schematic diagram of the structure of the adjusting member of the present invention;

[0041] Fig.11 This is a schematic diagram of the air intake pipe structure of the present invention;

[0042] Fig.12 It is a schematic diagram of the structure of the getter block of the present invention.

[0043] In the figure: 1. welding workbench; 2. automatic welding mechanism; 3. support plate; 31. moving port; 4. moving plate; 41. clamping plate; 411. moving groove; 412. clamping block; 4121. clamping end; 4122. moving end; 413. limit rod; 414. buffer spring; 42. support block; 5. synchronization mechanism; 51. support shaft; 52. moving mechanism; 521. driving wheel; 522. conveyor belt; 523. driven wheel; 524. driven shaft; 525. tensioning wheel; 53. guide mechanism; 531. guide rod; 532. guide plate; 6. support frame; 7. driving mechanism; 8. adjustment mechanism ;81. rotating shaft;82. rotating part;821. rotating motor;822. first rotating gear;823. second rotating gear;83. protective shell;9. collecting mechanism;91. connecting pipe;92. air inlet pipe;921. air inlet;93. conversion mechanism;931. air suction block;9311. air suction hole;9312. air suction port;94. adjusting part;941. electric push rod;942. pushing frame;943. pushing support rod;944. connecting seat;95. air guide pipe;96. bellows;10. outlet mechanism;101. annular outlet cover;102. fan;103. air duct;104. rotating ring. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] Embodiment 1

[0046] See also Figure 1 to Figure 2 , an automatic welding device for metal cover processing, the metal cover before welding, it is four independent panels, by welding the welds between the four panels to form a metal cover, including a welding table 1, an automatic welding mechanism 2 and a support plate 3, the automatic welding mechanism 2 is located outside the welding work, and in the present invention, the automatic welding mechanism 2 is an automatic welding manipulator, which is an existing welding mechanism, so no more details are given, the automatic welding mechanism 2 is provided with two, the two automatic welding mechanisms 2 are located at the diagonal positions of the welding table 1, and are used to weld the welds of the metal cover in the shape of a quadrangular pyramid, and at the same time, the present invention performs synchronous welding through the two automatic welding mechanisms 2, which can ensure the stability of the metal cover welding, and prevent the metal cover from being deformed due to uneven heating during welding, and further ensure the welding quality of the metal cover, and the support plate 3 is located above the welding table 1, and four moving openings 31 are provided on the support plate 3, and the four moving openings 31 are all slidably penetrated by a moving plate 4;

[0047] A synchronization mechanism 5 is provided at the bottom of the support plate 3 for synchronously adjusting the relative positions of the four moving plates 4;

[0048] See also Figures 5 to 7 The synchronization mechanism 5 includes a support shaft 51, a moving mechanism 52 and a guide mechanism 53. The support shaft 51 is rotatably connected to the bottom of the support plate 3, and the driving mechanism 7 is used to drive the support shaft 51. There are two moving mechanisms 52. The two moving mechanisms 52 are sequentially distributed below the support plate 3 from top to bottom, and the two moving mechanisms 52 are vertically distributed to each other. The moving mechanisms 52 are used to synchronously drive the two corresponding moving plates 4;

[0049] Guide mechanisms 53 are provided at both ends of each moving mechanism 52 , and the guide mechanisms 53 are fixedly mounted on the bottom of the supporting plate 3 , and the guide mechanisms 53 are used to guide the moving plate 4 .

[0050] The moving mechanism 52 includes a driving wheel 521, a conveyor belt 522, a driven wheel 523, a driven shaft 524 and a tensioning wheel 525. The driving wheel 521 is fixedly sleeved on the outside of the support shaft 51, and two driven wheels 523 are provided. The two driven wheels 523 are rotatably connected to the bottom of the support plate 3 through the driven shaft 524 thereon. The two driven wheels 523 and the driving wheel 521 are on the same X-axis or Y-axis line, and the conveyor belt 522 is transmission-connected between the driving wheel 521 and the two driven wheels 523.

[0051] There are four tension wheels 525, which are fixedly installed at the bottom of the support plate 3, and the four tension wheels 525 are distributed outside the driving wheel 521 and keep the conveyor belt 522 tensioned;

[0052] The two moving plates 4 are respectively fixedly mounted on the transmission belt, and the fixed positions of the two moving plates 4 are staggered.

[0053] See also Figure 8 The guide mechanism 53 includes a guide rod 531 and a guide plate 532. Two guide rods 531 are provided. The two guide rods 531 are distributed on both sides of the movable plate 4, and the movable plate 4 is slidably sleeved on the outside of the two guide rods 531. Both ends of the guide rods 531 are fixedly mounted on the bottom of the support plate 3 through the guide plates 532 thereon;

[0054] A clamping plate 41 is fixedly installed on each side of the four movable plates 4 that are close to each other. The clamping plate 41 in this example is set to correspond to the shape of the metal cover, so that it can stably clamp and fix a panel of the metal cover with the support block 42 without affecting the welding of the weld of the metal cover. A quadrangular pyramid-shaped support block 42 is installed at the center of the support plate 3, and the four clamping plates 41 cooperate with the support block 42 to clamp each panel of the quadrangular pyramid-shaped metal cover during welding;

[0055] Please refer to Figure 4 As shown in FIG. 7 , a support frame 6 is installed at the bottom of the support plate 3. In this embodiment, the top of the support frame 6 is in the shape of a support rod, and the top of the support frame 6 is fixedly installed at the bottom of the support plate 3 by a locking bolt. At the same time, the bottom of the support frame 6 is a cylindrical end, and the support frame 6 passes through the welding workbench 1 through the cylindrical end at the bottom thereof, and at the same time, a driving mechanism 7 is installed inside the cylindrical end, and a driving mechanism 7 for driving the synchronization mechanism 5 is installed at the support frame 6. In this embodiment, the driving mechanism 7 is preferably a servo motor, and is operated by the servo motor so that the support shaft 51 rotates, and at the same time, the support motor is installed inside the cylindrical end at the bottom of the support frame 6;

[0056] Specific implementation process: when welding the metal cover, the four panels of the metal cover are placed on the outside of the support block 42 respectively, and the positions of the four panels relative to each other are adjusted. Subsequently, the driving mechanism 7 is operated to rotate the support shaft 51. When the support shaft 51 rotates, the two driving wheels 521 thereon are synchronously driven to rotate. When the driving wheel 521 rotates, the two driven wheels 523 are driven to rotate synchronously through the conveyor belt 522 thereon, thereby moving the conveyor belt 522. When the two moving plates 4 at both ends of the conveyor belt 522 are staggered and fixed thereto, the two moving plates 4 are moved in a direction approaching each other, and the four moving plates 4 are further moved along the four panels of the metal cover until the clamping plates 41 at the moving plates 4 clamp and fix the four panels of the metal cover through the support block 42.

[0057] See also Figure 4 and Figure 7 , the bottom of the support frame 6 extends to the bottom of the welding workbench 1, and the bottom of the support frame 6 is rotatably connected to the welding workbench 1, and an adjustment mechanism 8 for adjusting the position of the support frame 6 is installed at the welding workbench 1;

[0058] The adjustment mechanism 8 includes a rotating shaft 81, a rotating member 82 and a protective shell 83. The rotating shaft 81 is fixedly mounted at the bottom of the support frame 6, and the protective shell 83 is mounted at the bottom of the welding workbench 1. The rotating member 82 is located inside the protective shell 83, and the rotating member 82 is used to drive the rotating shaft 81. In this example, the rotating member 82 includes a rotating motor 821, a first rotating gear 822 and a second rotating gear 823. The rotating motor 821 is fixedly mounted inside the protective shell 83, and the output end of the rotating motor 821 is fixedly connected to the first rotating gear 822. The second rotating gear 823 is meshed with the first rotating gear 822, and the second rotating gear 823 is fixedly sleeved on the outside of the rotating shaft 81.

[0059] Specific implementation process: After spot welding or arc welding is performed on both sides of the metal cover and the welding is completed, the rotating motor 821 is operated, so that the first rotating gear 822 drives the second rotating gear 823 to rotate, and when the second rotating gear 823 rotates, the rotating shaft 81 further drives the support frame 6 to rotate, and when the support frame 6 rotates, the support plate 3 is further rotated, until the support plate 3 rotates 90°, so that the unwelded weld of the next metal cover is rotated to the welding head of the automatic welding mechanism 2, and the automatic welding mechanism 2 is used to realize the automatic welding of the metal cover;

[0060] See also Figures 3 to 5 as well as Fig. 9 and Fig.11A collecting mechanism 9 for collecting smoke generated during welding is installed at the clamping plate 41. The collecting mechanism 9 can quickly collect the smoke at the weld. A de-exporting mechanism 10 is installed on the welding workbench 1. The de-exporting mechanism 10 is used to export the smoke collected by multiple collecting mechanisms 9 to the external gas treatment equipment.

[0061] A transfer cavity is provided on the clamping plate 41 and corresponding to the collecting mechanism 9, and the transfer cavity is used for transferring smoke and dust.

[0062] Please refer to Figures 9 to 12 The collecting mechanism 9 includes a connecting pipe 91, an air inlet pipe 92, a conversion mechanism 93, an adjusting member 94, an air guide pipe 95 and a bellows 96. Two connecting pipes 91 are provided, one end of each of the two connecting pipes 91 is connected to the transfer cavity on the clamping plate 41, and the other end of the connecting pipe 91 is connected to the corresponding air inlet pipe 92;

[0063] Two air inlet pipes 92 are located on both sides of the clamping plate 41, and the two air inlet pipes 92 are close to the weld seam of the metal cover;

[0064] The air inlet 92 is provided with an air inlet 921, and the conversion mechanism 93 is sleeved on the outside of the air inlet 92. The conversion mechanism 93 adjusts the dust suction state of welding according to the needs of welding;

[0065] The adjusting member 94 is installed on the clamping plate 41, and the adjusting member 94 adjusts the two conversion mechanisms 93 on both sides of the clamping plate 41 respectively;

[0066] The air guide pipe 95 passes through the movable plate 4 , one end of the air guide pipe 95 is connected to the transfer cavity, and the other end of the air guide pipe 95 is connected to the bellows 96 , and one end of the bellows 96 is connected to the outlet mechanism 10 .

[0067] The conversion mechanism 93 includes an air intake block 931 which is slidably sleeved on the outside of the air intake pipe 92. A plurality of air intake holes 9311 are equidistantly provided on one side of the air intake block 931, and the plurality of air intake holes 9311 are connected to the air intake port 921 when they are rotated to the position of the air intake port 921. An air intake port 9312 is provided on the other side of the air intake block 931, and the air intake port 9312 is connected to the air intake port 921 when it is rotated to the position of the air intake port 921. The air intake port 9312 is distributed at a vertical angle to the air intake holes 9311, and the air intake block 931 is connected to the adjusting member 94.

[0068] The adjusting member 94 includes an electric push rod 941, a pushing frame 942, a pushing support rod 943 and a connecting seat 944. Two electric push rods 941 are provided. The two electric push rods 941 are both installed on the clamping plate 41, and the output end of the electric push rod 941 is fixedly connected to the pushing frame 942. Four pushing support rods 943 are provided. The four pushing support rods 943 are distributed in pairs at one end of the two pushing frames 942 away from each other, and the pushing support rods 943 are rotatably connected to the pushing frame 942 through a pin shaft. The connecting seat 944 is fixedly installed on the suction block 931, and one end of the two pushing support rods 943 is hinged to the connecting seat 944 through a pin shaft.

[0069] See also Figures 3 to 5 as well as Fig. 9 The outlet mechanism 10 includes an annular outlet cover 101, a fan 102, an air duct 103 and a rotating ring 104. The annular outlet cover 101 is fixedly installed on the welding workbench 1, and the input end of the fan 102 is connected to the annular outlet cover 101, the output end of the fan 102 is connected to the air duct 103, and the air duct 103 is connected to the external gas processing equipment. The inner ring of the annular outlet cover 101 is provided with a ring-shaped rotating port, and the rotating ring 104 is rotatably connected to the rotating port. One end of a plurality of bellows 96 is connected to the rotating ring 104, and in this example, the bellows 96 can be stretched vertically and will not be deformed when subjected to lateral force. Therefore, when the bellows 96 rotates, it drives the rotating ring 104 to rotate synchronously, and does not affect the telescopic ventilation of the bellows 96, and the rotating ring 104 is provided with a through hole at the position corresponding to the bellows 96.

[0070] Specific implementation process: when the four clamping plates 41 and the support block 42 clamp and fix the four panels of the metal cover, and at the same time the weld of the metal cover is aligned with the automatic welding mechanism 2, when welding is performed, the outlet mechanism 10 is operated, that is, the fan 102 is operated, so that negative pressure is formed inside the annular outlet cover 101, and then the inlet of the air inlet pipe 92 is sucked through the bellows 96, the air guide pipe 95, and the connecting pipe 91;

[0071] For the position where the weld seam is not welded, the electric push rods 941 on both sides of the unwelded weld seam are both operated, so that the push frame 942 is synchronously moved and rotated through the two push support rods 943 at one end thereof, and when the push support rods 943 are moving, the air suction block 931 connected to the synchronous support rods is rotated under the limiting action of the air inlet pipe 92, that is, the air suction block 931 is rotated at the axis of the air inlet pipe 92 until the air suction block 931 is rotated 45° relative to the air inlet pipe 92, at this time, the multiple air suction holes 9311 and the one air suction port 9312 on the air suction block 931 are respectively deviated from the position of the air inlet port 921 of the air inlet pipe 92, so that the air inlet pipe 92 is kept closed at this time;

[0072] For the weld positions that need to be welded, such as when spot welding is performed, the two electric push rods 941 on both sides of the corresponding welds are operated, so that the suction block 931 is rotated until the multiple suction holes 9311 at the suction block 931 are connected with the air inlet 921. At this time, spot welding can be performed. At the same time, during the spot welding process, the multiple suction holes 9311 can quickly suck the smoke at the spot welding position, and the sucked smoke enters the connecting pipe 91 through the air inlet pipe 92, and then enters the transfer cavity. Subsequently, the smoke enters the bellows 96 through the air guide pipe 95, and enters the inside of the annular outlet cover 101 through the bellows 96, and is finally exported to the external gas treatment equipment by the fan 102;

[0073] When arc welding is required, the electric push rod 941 is operated to rotate the air inlet 9312 of the air inlet block 931 to communicate with the air inlet 921, thereby achieving the effect of fully sucking the smoke generated during arc welding;

[0074] At the same time, in the present invention, when the support plate 3 is rotated to adjust its angle, the arrangement of the rotating ring 104 and the annular outlet cover 101 does not affect the suction of smoke and dust.

[0075] Embodiment 2

[0076] See also Figure 6 and Figure 8 , Embodiment 2 is a further supplementary explanation of Embodiment 1, specifically: two moving grooves 411 are provided on the clamping plate 41, and the two moving grooves 411 are slidably connected with a clamping block 412, the top of the clamping block 412 is a clamping end 4121, and the bottom of the clamping block 412 is a moving end 4122, the clamping block 412 clamps the panel of the metal cover through the clamping end 4121 at the top, and a limiting opening is provided on the support plate 3 and at a position corresponding to the moving end 4122, the moving end 4122 is slidably connected to the limiting opening, a limiting rod 413 is fixedly installed at the limiting opening, and the moving end 4122 is slidably sleeved on the outside of the limiting rod 413, and a buffer spring 414 is sleeved on the outside of the limiting rod 413, and the two ends of the buffer spring 414 are respectively fixedly connected to the moving end 4122 and one side of the limiting opening;

[0077] Therefore, when the four panels of the metal cover are placed on the outside of the support block 42 respectively, the four panels are aligned synchronously. At the same time, the two clamping blocks 412 at the corresponding panels are respectively under the reverse elastic action of the buffer spring 414, and the clamping blocks 412 respectively use the clamping ends 4121 thereon to preliminarily clamp and fix the panels of the metal cover and the outside of the support block 42, so as to facilitate the subsequent clamping plate 41 to further clamp and fix the panels of the metal cover.

[0078] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0079] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic welding device for metal cover processing, comprising a welding workbench (1), an automatic welding mechanism (2) and a support plate (3), wherein the automatic welding mechanism (2) is located outside the welding workbench, and the support plate (3) is located above the welding workbench (1), characterized in that: The support plate (3) is provided with four moving openings (31), and a moving plate (4) is slidably penetrated through each of the four moving openings (31); The bottom of the support plate (3) is provided with a synchronization mechanism (5) for synchronously adjusting the relative positions of the four movable plates (4); A support frame (6) is installed at the bottom of the support plate (3), and a driving mechanism (7) for driving the synchronization mechanism (5) is installed at the support frame (6); The bottom of the support frame (6) extends to the bottom of the welding workbench (1), and the bottom of the support frame (6) is rotatably connected to the welding workbench (1), and an adjustment mechanism (8) for adjusting the position of the support frame (6) is installed at the welding workbench (1); A clamping plate (41) is fixedly installed on one side of the four movable plates (4) close to each other, a quadrangular pyramid-shaped support block (42) is installed at the center of the support plate (3), and the four clamping plates (41) and the support block (42) cooperate with each other to clamp each panel of the quadrangular pyramid-shaped metal cover during welding; The clamping plate (41) is provided with a collecting mechanism (9) for collecting smoke generated during welding. The collecting mechanism (9) can quickly collect smoke at the weld. The welding workbench (1) is provided with an export mechanism (10) for exporting smoke collected by a plurality of collecting mechanisms (9) to an external gas processing device.

2. The automatic welding equipment for metal cover processing according to claim 1, characterized in that: The synchronization mechanism (5) comprises a support shaft (51), a moving mechanism (52) and a guide mechanism (53); the support shaft (51) is rotatably connected to the bottom of the support plate (3); the driving mechanism (7) is used to drive the support shaft (51); two moving mechanisms (52) are provided; the two moving mechanisms (52) are sequentially distributed below the support plate (3) from top to bottom, and the two moving mechanisms (52) are vertically distributed to each other; the moving mechanisms (52) are used to synchronously drive the two corresponding moving plates (4); The guiding mechanisms (53) are arranged at both ends of each of the moving mechanisms (52), and the guiding mechanisms (53) are fixedly mounted on the bottom of the supporting plate (3). The guiding mechanisms (53) are used to guide the moving plate (4).

3. The automatic welding equipment for metal cover processing according to claim 2 is characterized in that: The moving mechanism (52) comprises a driving wheel (521), a conveyor belt (522), a driven wheel (523), a driven shaft (524) and a tensioning wheel (525); the driving wheel (521) is fixedly sleeved on the outside of the support shaft (51); and two driven wheels (523) are provided. The two driven wheels (523) are rotatably connected to the bottom of the support plate (3) via the driven shaft (524) thereon; the two driven wheels (523) and the driving wheel (521) are on the same X-axis or Y-axis line; and the conveyor belt (522) is transmission-connected between the driving wheel (521) and the two driven wheels (523); There are four tension wheels (525), which are fixedly mounted on the bottom of the support plate (3), and the four tension wheels (525) are distributed outside the driving wheel (521) and keep the conveyor belt (522) tensioned; The two movable plates (4) are respectively fixedly mounted on the transmission belt, and the fixed positions of the two movable plates (4) are staggered.

4. The automatic welding equipment for metal cover processing according to claim 2, characterized in that: The guide mechanism (53) comprises a guide rod (531) and a guide plate (532), wherein two guide rods (531) are provided, and the two guide rods (531) are distributed on both sides of the movable plate (4), and the movable plate (4) is slidably sleeved on the outside of the two guide rods (531), and both ends of the guide rod (531) are fixedly mounted on the bottom of the support plate (3) through the guide plates (532) thereon.

5. The automatic welding equipment for metal cover processing according to claim 1, characterized in that: The adjustment mechanism (8) comprises a rotating shaft (81), a rotating member (82) and a protective shell (83); the rotating shaft (81) is fixedly mounted on the bottom of the support frame (6), and the protective shell (83) is mounted on the bottom of the welding workbench (1); the rotating member (82) is located inside the protective shell (83), and the rotating member (82) is used to drive the rotating shaft (81).

6. The automatic welding equipment for metal cover processing according to claim 5, characterized in that: A transfer cavity is provided on the clamping plate (41) and at a location corresponding to the collecting mechanism (9), and the transfer cavity is used to transfer smoke and dust.

7. The automatic welding equipment for metal cover processing according to claim 1, characterized in that: The collecting mechanism (9) comprises a connecting pipe (91), an air intake pipe (92), a conversion mechanism (93), an adjusting member (94), an air guide pipe (95) and a bellows (96); two connecting pipes (91) are provided, one end of each of the two connecting pipes (91) is connected to the transfer cavity on the clamping plate (41), and the other end of the connecting pipe (91) is connected to the corresponding air intake pipe (92); The two air inlet pipes (92) are located on both sides of the clamping plate (41), and the two air inlet pipes (92) are close to the welding seam of the metal cover; The air inlet pipe (92) is provided with an air inlet (921), and the conversion mechanism (93) is sleeved on the outside of the air inlet pipe (92), and the conversion mechanism (93) adjusts the dust suction state of welding according to the needs of welding; The adjusting member (94) is mounted on the clamping plate (41), and the adjusting member (94) respectively adjusts the two conversion mechanisms (93) on both sides of the clamping plate (41); The air guide pipe (95) passes through the movable plate (4), one end of the air guide pipe (95) is connected to the transfer cavity, and the other end of the air guide pipe (95) is connected to the bellows (96), and one end of the bellows (96) is connected to the outlet mechanism (10).

8. The automatic welding equipment for metal cover processing according to claim 7, characterized in that: The conversion mechanism (93) comprises an air intake block (931) slidably sleeved on the outside of the air intake pipe (92); a plurality of air intake holes (9311) are equidistantly provided on one side of the air intake block (931), and the plurality of air intake holes (9311) are connected to the air intake port (921) when they are rotated to the position of the air intake port (921); an air intake port (9312) is provided on the other side of the air intake block (931), and the air intake port (9312) is connected to the air intake port (921) when it is rotated to the position of the air intake port (921); the air intake port (9312) and the air intake holes (9311) are distributed at a vertical angle, and the air intake block (931) is connected to the adjustment member (94).

9. The automatic welding equipment for metal cover processing according to claim 7, characterized in that: The adjusting member (94) comprises an electric push rod (941), a pushing frame (942), a pushing support rod (943) and a connecting seat (944). Two electric push rods (941) are provided. The two electric push rods (941) are both installed on the clamping plate (41), and the output end of the electric push rod (941) is fixedly connected to the pushing frame (942). Four pushing support rods (943) are provided. The four pushing support rods (943) are distributed in pairs at one end of the two pushing frames (942) away from each other, and the pushing support rods (943) are rotatably connected to the pushing frame (942) through a pin shaft. The connecting seat (944) is fixedly installed on the suction block (931), and one end of the two pushing support rods (943) is hinged to the connecting seat (944) through a pin shaft.

10. The automatic welding equipment for metal cover processing according to claim 7, characterized in that: The outlet mechanism (10) comprises an annular outlet cover (101), a fan (102), an air duct (103) and a rotating ring (104); the annular outlet cover (101) is fixedly mounted on the welding workbench (1), and the input end of the fan (102) is connected to the annular outlet cover (101), the output end of the fan (102) is connected to the air duct (103), and the air duct (103) is connected to an external gas processing device; the inner ring of the annular outlet cover (101) is provided with an annular rotating opening, and the rotating ring (104) is rotatably connected to the rotating opening; one end of the plurality of bellows (96) is connected to the rotating ring (104), and the rotating ring (104) is provided with a through hole at a position corresponding to the bellows (96).

Citation Information

Patent Citations

  • Smoke suction device for metal welding

    CN116510427A

Cited By

  • Forming and welding device and welding method for oil screen and smoke hood of range hood

    CN120228480A

  • Clamping device for framework welding based on automobile seat production

    CN120438936A

  • A clamping device for welding the frame of an automotive seat.

    CN120438936B