Double-sided watchcase orbital transfer type appearance detection machine
By designing a double-sided case rail-changing appearance detection machine, using the combination of the rail-changing mechanism and the CCD detection machine, the existing detection methods are solved, and a compact and efficient detection process is realized to adapt to different shapes. and size case.
Patent Information
- Application Number
- CN202411772049.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The existing case appearance detection methods have bottlenecks in efficiency, large space usage, high maintenance costs and insufficient flexibility, making it difficult to adapt to case of different shapes and sizes.
Design a double-sided case rail-changing appearance detection machine, adopting a compact and efficient layout, controls the position switching of the bearing rail through the rail-changing mechanism to form an annular one-way conveyor line, and combines the front and rear CCD detection machines for comprehensive inspection. Double-sided appearance of the case.
It reduces production space occupation, reduces maintenance costs, improves production efficiency and flexibility in appearance inspection, and can effectively adapt to different shapes and sizes of watch cases.
Smart Images

Figure CN119389782A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of watch case appearance inspection machines, and in particular relates to a double-sided watch case track-changing appearance inspection machine. Background Art
[0002] In the watch case manufacturing industry, appearance inspection is an indispensable part of ensuring product quality. Existing inspection methods usually rely on a long conveyor line, on which the watch case is transported to two different inspection positions, and the inspection is carried out on the corresponding sides of the two positions to cover the two corresponding sides of the watch case. Although this inspection method meets the needs of quality inspection to a certain extent, there are significant efficiency bottlenecks and flexibility limitations. Specifically, the long conveyor line not only takes up a lot of production space, but also increases the time cost of the watch case during the transportation process, thereby affecting the overall production efficiency. In addition, since the inspection needs to be carried out at two different positions, the configuration and maintenance costs of the equipment are also relatively high. More importantly, for watch cases of different shapes and sizes, the existing inspection methods are often difficult to adapt and lack sufficient flexibility.
[0003] Therefore, the inventor is committed to designing an appearance inspection machine to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a double-sided watch case changeable track appearance inspection machine, which adopts a more compact and efficient layout, reduces the occupied production space, reduces maintenance costs, and improves production efficiency and the flexibility of appearance inspection.
[0005] In order to achieve the above object, a technical solution adopted by the present invention is:
[0006] A double-sided watch case change-track appearance inspection machine comprises a frame, two bases are arranged on the frame at intervals, two bearing rails are arranged on each base at intervals, one of the bearing rails is longitudinally slidably arranged on the base, a track change mechanism is arranged in the base for controlling the other bearing rail to move up and down so as to realize the position swap of the two bearing rails on the same base, the two bases are connected by two fixed rails arranged at intervals to form two conveying paths, a plurality of carriers are slidably connected to the fixed rail and the two bearing rails on the same side, and a conveyor belt for driving all the carriers on the same side to be transported together is arranged on the sides, the two bearing rails on the same base are movably docked with the two fixed rails respectively, and a carrier opening and closing mechanism and a front CCD inspection machine are arranged in sequence on the side of one of the fixed rails along its conveying direction, and a rear CCD inspection machine and another carrier opening and closing mechanism are arranged in sequence on the side of the other fixed rail along its conveying direction.
[0007] As an improvement of the double-sided watch case track-changing appearance inspection machine of the present invention, the conveying directions of the two conveyor belts are opposite, and tooth plates for engaging with the two conveyor belts are respectively fixed on two corresponding sides of each of the carriers.
[0008] As an improvement of the double-sided watch case track-changing appearance inspection machine of the present invention, the carrier opening and closing mechanism includes a driving source, and a push rod at the output end of the driving source controls the opening and closing of the carrier by movably pressing a sliding frame on the side of the carrier.
[0009] As an improvement of the double-sided watch case changeable track appearance inspection machine of the present invention, the carrier includes a base, a bearing seat and the sliding frame, and the two sliding grooves on the top limit platform of the bearing seat are respectively slid and elastically connected with sliders for pressing against the two adjacent inner walls of the product, the bearing seat is superimposed on the base and a sliding socket is formed on the sides of the two, the sliding frame is slid and elastically arranged in the sliding socket and is movably connected with the two sliders.
[0010] As an improvement of the double-sided watch case changeable track appearance inspection machine of the present invention, the limit posts at the bottom of the two sliders respectively pass through the bearing seat and extend into the slide frame, and the two adjacent inner walls of the slide frame are respectively provided with a limit groove for one of the limit posts to move into and a boss for the other limit post to press against.
[0011] As an improvement of the double-sided watch case changeable track appearance inspection machine of the present invention, a pressing plate with an up and down moving function is provided above the fixed track where the front CCD inspection machine is located, and a perforated CCD inspection machine is provided next to the pressing plate.
[0012] As an improvement of the double-sided watch case changeable track type appearance inspection machine of the present invention, the two bearing rails on the same base are specifically a lower bearing rail and an upper bearing rail, the upper bearing rail is longitudinally slidably connected to the base, and the track change mechanism is located below the lower bearing rail and controls the up and down movement of the lower bearing rail.
[0013] As an improvement of the double-sided watch case change-track appearance inspection machine of the present invention, the change-track mechanism includes a slide plate, a guide plate and a fixed block. The slide plate is longitudinally slidably arranged in the base and is located below the upper bearing rail. The fixed plate is vertically guided and arranged above the slide plate. The lower bearing rail is fixed on the fixed plate. The guide plate is located below the slide plate and is used to guide the lower bearing rail and the fixed plate to move up and down together.
[0014] As an improvement of the double-sided watch case changeable track appearance inspection machine of the present invention, the support of the fixed block passes through the slide plate and is connected to the guide plate in a guiding sliding manner, and the sliding direction of the slide plate is opposite to the sliding direction of the upper bearing rail.
[0015] As an improvement of the double-sided watch case changeable track appearance inspection machine of the present invention, the feeding end of the frame is provided with a loading robot and a loading plate, and the discharging end of the frame is provided with a defective product unloading plate, a unloading robot, a good product unloading plate and an empty tray placement plate in sequence side by side along the product discharging conveying direction, and the suction ends of the loading robot and the unloading robot are both provided with a clamping cylinder and a plurality of suction nozzles.
[0016] Compared with the prior art, the double-sided watch case changeable track appearance inspection machine of the present invention has two bases connected by two fixed rails arranged at intervals to form two conveying paths, and a track changing mechanism is used to control the up and down movement of one bearing rail, and the longitudinal sliding of the other bearing rail is coordinated to swap the positions of the two bearing rails, so that the two conveying paths are connected into a ring-shaped one-way conveyor line with a more compact structure. At the same time, a front CCD inspection machine and a rear CCD inspection machine are respectively provided on the sides of the two fixed rails to comprehensively inspect the double-sided appearance of the watch case product, and the carrier is opened by the carrier opening and closing mechanism to facilitate loading and unloading. The entire inspection machine adopts a more compact and efficient layout, which reduces the occupied production space, reduces maintenance costs, and improves production efficiency and the flexibility of appearance inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an enlarged top view of the double-sided watch case track-changing appearance inspection machine of the present invention;
[0018] Figure 2 It is a three-dimensional diagram of the double-sided case track-changing appearance inspection machine of the present invention;
[0019] Figure 3 yes Figure 2 The enlarged view of point A in the middle;
[0020] Figure 4 It is a three-dimensional enlarged view of the suction end of the feeding robot in the present invention;
[0021] Figure 5 It is a three-dimensional enlarged view of the track changing and conveying parts in the double-sided watch case track changing type appearance inspection machine of the present invention;
[0022] Figure 6 It is a three-dimensional diagram of a conveyor belt and a carrier in the present invention;
[0023] Figure 7 is an enlarged top view of the carrier in the present invention;
[0024] Figure 8 It is a three-dimensional enlarged view of the base on the left and various components thereon in the present invention;
[0025] Fig. 9 It is a three-dimensional enlarged view of the upper bearing rail and two belts on the left side of the present invention;
[0026] Fig.10 It is a three-dimensional enlarged view of the lower bearing rail, the track changing mechanism and the two belts on the left side of the present invention;
[0027] Fig.11 yes Fig.10 The enlarged view of point B in the middle;
[0028] Fig.12 It is a three-dimensional enlarged view of the base on the right and various components thereon in the present invention;
[0029] Fig.13 It is a three-dimensional enlarged view of the carrier opening and closing mechanism and a single carrier in the present invention;
[0030] Fig.14 It is a three-dimensional exploded enlarged view of the bearing plate, the fixing seat and the sliding frame in the present invention;
[0031] Fig.15 is an enlarged top view of a single carrier in a folded state in the present invention;
[0032] Fig.16 It is an enlarged cross-sectional view of a single carrier in the open state in the present invention.
[0033] Illustration Description:
[0034] 1. Base; 11. Upper slide rail; 12. Support plate; 121. Lower slide rail; 13. Guide plate; 131. Guide hole; 14. Fixed rail; 141. Support frame; 2. Upper bearing rail; 3. Lower bearing rail; 31. Fixed block; 311. Guide column; 32. Pillar; 321. Guide wheel; 4. Carrier; 41. Tooth plate; 42. Track change mechanism; 43. Base; 44. Fixed seat; 441. Sliding groove; 442, limiting groove; 443, through hole; 45, bearing plate; 451, sliding hole; 452, limiting platform; 46, sliding frame; 461, limiting through groove; 462, boss; 463, inclined surface; 47, bearing seat; 48, slider; 481, slide platform; 482, notch; 483, limiting column; 484, spring; 49, side plate; 491, push spring; 5, slide plate; 6, Motor; 61, first belt; 611, first driving wheel; 612, first driven wheel; 613, first transition wheel; 62, second belt; 621, second driving wheel; 622, second driven wheel; 623, second transition wheel; 63, connecting shaft; 7, conveyor belt; 71, conveying motor; 711, driving gear; 72, driven gear; 8, frame; 81, loading robot; 811, clamping cylinder; 812, suction nozzle; 82, loading plate; 83, empty tray placement plate; 84, good product unloading plate; 841, bad product unloading plate; 842, unloading robot; 85, pressing plate; 86, perforation CCD detection machine; 861, front CCD detection machine; 862, rear CCD detection machine; 87, carrier opening and closing mechanism; 871, pushing cylinder; 872, push rod; 9, case. DETAILED DESCRIPTION
[0035] The following specifically describes the implementation modes of the present invention in conjunction with the accompanying drawings. The accompanying drawings are only for reference and illustration and do not constitute a limitation on the scope of patent protection of the present invention.
[0036] Reference Figures 1 to 16 A double-sided watch case track-changing appearance inspection machine comprises a frame 8, on which two bases 1 are arranged at intervals (one base 1 is located on the left, and the other base 1 is located on the right), and each base 1 is provided with two bearing rails at intervals, one of which is longitudinally slidably arranged on the base 1, and a track-changing mechanism 42 is provided in the base 1 for controlling the other bearing rail to move up and down to realize the position swap of the two bearing rails on the same base 1, and the two bases 1 are connected by two fixed rails 14, and the two fixed rails 14 are arranged at intervals to form two conveying paths, and the two bearing rails on the same base 1 are movably docked with the two fixed rails 14 respectively, and a plurality of carriers 4 are slidably connected to the fixed rails 14 and the two bearing rails on the same side, and a conveyor belt 7 for driving all the carriers 4 on the same side to be transported together is provided on the sides, and a front CCD inspection machine 861 and a rear CCD inspection machine 862 are provided on the sides of the two fixed rails 14 respectively.
[0037] Referring to Figure 5 , a support frame 141 is provided between the two bases 1. The left base 1, the support frame 141, and the right base 1 are arranged in sequence from left to right to form a row. Two fixed rails 14 are arranged at intervals on the support frame 141. Each fixed rail 14 is arranged horizontally along the support frame 141. The two load-bearing rails on the same base 1 are specifically a lower load-bearing rail 3 and an upper load-bearing rail 2. The lower load-bearing rail 3 and the upper load-bearing rail 2 on the same base 1 are arranged at intervals. The lower load-bearing rail 3 and the upper load-bearing rail 2 are both arranged horizontally along the base 1. The top and two corresponding sides of the base 1 are hollowed out to form a U shape. Two upper sliding rails 11 are arranged at intervals on the base 1. The two upper sliding rails 11 are specifically located at the tops of the two side walls of the base 1 and are both arranged longitudinally along the base 1. The two ends of the upper load-bearing rail 2 are respectively slidably connected to the two upper sliding rails 11 through sliding blocks, so that the upper load-bearing rail 2 is longitudinally slidably connected to the base 1. Two lower sliding rails 121 are respectively connected to the base 1 through support plates 12. The two lower sliding rails 121 and the two support plates 12 are both located inside the base 1. The two lower sliding rails 121 are located between the two upper sliding rails 11 and their positions are lower than the two upper sliding rails 11. The lower load-bearing rail 3 is located between the two upper sliding rails 11.
[0038] Referring to Figure 5 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12, on the same base 1, the track changing mechanism 42 is located below the lower bearing rail 3 and controls the lower bearing rail 3 to move up and down. Each track changing mechanism 42 includes a slide plate 5, a guide plate 13 and a fixed block 31. The upper bearing rail 2 and the slide plate 5 are slidably arranged on the base 1 from top to bottom in sequence. The sliding direction of the slide plate 5 is opposite to the sliding direction of the upper bearing rail 2. The lower bearing rail 3 is located above the slide plate 5 and is guided and connected with the slide plate 5 in the vertical direction. The guide plate 13 is arranged below the slide plate 5. The guide plate 13 is used to guide the lower bearing rail 3 to move up and down obliquely. The lower bearing rail 3 is fixed on the fixed block 31. The pillar 32 of the fixed block 31 passes through the slide plate 5 and is connected to the guide plate 13 for guiding sliding. Specifically, the guide plate 13 is vertically fixed in the base 1 and is located Between the two lower rails 121, a guide hole 131 is provided on the guide plate 13 along the sliding direction of the slide plate 5. The guide hole 131 is V-shaped, and the middle section of the guide hole 131 is horizontally arranged. The two ends of the guide hole 131 extend outward along the same horizontal direction. The slide plate 5 is slidably arranged on the two lower rails 121. The guide plate 13 is located directly below the slide plate 5. The end (i.e., the lower end) of the bottom support 32 of the fixed block 31 is rotatably connected to a guide wheel 321. The guide wheel 321 cooperates with the guide hole 131 and slides along the guide hole 131. The fixed block 31 is guided and connected to the slide plate 5 in the vertical direction through the guide column 311. The upper end of the guide column 311 is fixed on the fixed block 31, and the lower end of the guide column 311 passes through the slide plate 5.
[0039] Reference Figure 5 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12, a belt is provided on the base 1, and the upper carrying rail 2 and the sliding plate 5 are driven to slide in opposite directions by the upper and lower ends of the belt. In this embodiment, the number of belts is preferably two, and the two belts are specifically a first belt 61 and a second belt 62. The first belt 61 and the second belt 62 are arranged at intervals and driven by the same drive source to run in the same direction. The drive source is specifically a motor 6. The motor 6 is fixed on the base 1. A first driving wheel 611 is provided at the output end of the motor 6. A first driven wheel 612 and two groups of first idler wheels 613 are rotatably connected to one side of the base 1. The first belt 61 is sleeved on the first driving wheel 611, two groups of first idler wheels 613 and the first driven wheel 612. Two second driven wheels 622, two second idler wheels 623 and a second driving wheel 621 are rotatably connected to the other side of the base 1. The second belt 62 is sleeved on the two second driven wheels 622, two second idler wheels 623 and the second driving wheel 621. The first driven wheel 612 and the second driving wheel 621 are coaxially connected by a connecting shaft 63. The first belt 61, the connecting shaft 63 and the second belt 62 together form a U shape. In this embodiment, in order to make the conveying directions of the two lower carrying rails 3 on the two bases 1 opposite, so that the entire conveying line forms a circular one-way conveying line, the two bases 1 and all parts thereon are arranged in reverse (such as Figure 4 and Fig. 9 ), and the positions of the two rail-changing mechanisms 42 in the two bases 1 are opposite.
[0040] Referring to Figure 5 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12On the same base 1, the motor 6 drives the first driving wheel 611 to rotate, the first driving wheel 611 drives the first driven wheel 612 to rotate through the first belt 61, the first driven wheel 612 drives the second driving wheel 621 to rotate through the connecting shaft 63, and the second driving wheel 621 drives the second driven wheel 622 to rotate through the second belt 62, so as to realize the synchronous and same-direction operation of the first belt 61 and the second belt 62 (the upper ends of the two belts run in opposite directions); when the first belt 61 and the second belt 62 run synchronously and in the same direction, the upper bearing rail 2 will slide along the two upper slide rails 11 to one side of the lower bearing rail 3 under the joint drive of the upper end of the first belt 61 and the upper end of the second belt 62, and at the same time, the slide plate 5 is driven by the first belt 61 and the second belt 62. , it will slide along the two lower slide rails 121 to one side of the upper bearing rail 2, and the pillar 32, under the guidance of the guide hole 131, pulls the lower bearing rail 3 and the carrier 4 to move horizontally, move obliquely downward, move horizontally, move obliquely upward and horizontally in sequence, so that the lower bearing rail 3 avoids the upper bearing rail 2 and moves in two layers, and then the position of the lower bearing rail 3 and the upper bearing rail 2 is exchanged without changing the direction of the carrier 4 and the product. The present invention slides the slide plate 5 and cooperates with the up and down oblique guiding effect of the guide plate 13 to make the lower bearing rail 3 move in layers below the upper bearing rail 2, and the upper bearing rail 2 is exchanged with the lower bearing rail 3. The whole structure is simple, and can efficiently and stably connect the two conveyor lines, and realize the precise adjustment of the bearing rail positions, thereby reducing production costs and floor space.
[0041] Reference Figure 6 and Figure 7 , tooth plates 41 for meshing with two conveyor belts 7 are respectively fixed on the two corresponding sides of each of the carriers 4, the conveying directions of the two conveyor belts 7 are opposite and are both arranged horizontally along the support frame 141, a conveying motor 71 is fixed in the left base 1, a driving gear 711 is rotatably connected to the left base 1, the driving gear 711 is located at the output end of the conveying motor 71, and a driven gear 72 is rotatably connected to the right base 1, and four idler wheels are provided on each base 1. The driving gear 711 drives the corresponding driven gear 72 and each idler wheel to rotate synchronously through the conveyor belt 7, thereby driving the transportation of multiple carriers 4 on one side; a conveying motor 71 is also fixed in the right base 1, and the positions of the two conveying motors 71 in the two bases 1 are opposite, and the conveying motor 71 on the right base 1 controls the driving gear 711 on the right base 1 to rotate, thereby driving the driven gear 72 on the left base 1 to rotate through the conveyor belt 7 and the idler wheel, thereby driving the transportation of multiple carriers 4 on the other side.
[0042] Reference Fig.13A carrier opening and closing mechanism 87 is respectively provided on the side of the feeding end of the front fixed rail 14 and the side of the discharging end of the rear fixed rail 14. The carrier opening and closing mechanism 87 includes a driving source, which is specifically a driving cylinder 871. The push rod 872 at the output end of the driving cylinder 871 controls the opening and closing of the carrier 4 by movably pressing the sliding frame 46 on the side of the carrier 4.
[0043] Reference Figures 13 to 16 The carrier 4 includes a base 43, multiple bearing seats 47 and multiple sliding frames 46. Each bearing seat 47 is movably connected to the sliding frame 46 through two sliders 48. The base 43 is in a long strip shape. The number of bearing seats 47 is multiple and they are arranged in a row on the base 43 to form multiple sliding sockets. A sliding frame 46 is arranged in each sliding socket. The number of push rods 872 is the same as the number of sliding frames 46. All push rods 872 are driven by the same push cylinder 871 to movably press all sliding frames 46 one by one. Each bearing seat 47 is superimposed on the base 43 and forms a sliding socket on the sides of the two. A sliding frame 46 is slidably and elastically connected in the sliding socket.
[0044] Reference Figures 13 to 16 A limit platform 452 is provided on the top of the bearing seat 47, and two slide grooves on the limit platform 452 are respectively slidable and elastically connected with sliders 48 for pressing two adjacent inner walls of the product, and the limit columns 483 at the bottom of the two sliders 48 respectively pass through the bearing seat 47 and extend into the slide frame 46, and the two adjacent inner walls of the slide frame 46 are respectively provided with a limit groove 461 for one of the limit columns 483 to move into and a boss 462 for the other limit column 483 to press, and the bearing seat 47 includes a fixed seat 44 and a bearing plate 45, and the bearing plate 45 and the fixed seat 44 are fixedly stacked on the base 43 from top to bottom, wherein the top center of the bearing plate 45 is convexly arranged to form the limit platform 452, and the limit platform A circle of steps is formed around 452 for placing the watch case 9, and the watch case 9 can be mounted on the limiting platform 452. Two sliding holes 451 are provided on the top of the supporting plate 45, and two limiting grooves 442 are provided at the top of the fixing seat 44 opposite to the two sliding holes 451. The two sliding holes 451 cooperate with the two limiting grooves 442 to form two said sliding grooves, each of which is T-shaped, and the bottom of each limiting groove 442 is provided with a through hole 443 for the corresponding limiting column 483 to pass through. A sliding groove 441 is provided at the bottom of the fixing seat 44, and a long T-shaped side plate 49 is fixed to the side of the fixing seat 44. The base 43 and the side plate 49 respectively close the bottom and the end of the sliding groove 441 to form the said sliding socket.
[0045] Reference Figures 13 to 16The structures of the two sliders 48 are basically the same. Specifically, a long strip slide 481 is provided on both sides of the lower end of each slider 48, and a notch 482 for pressing against two adjacent inner walls of the product is provided at the outer edges of the two sliders 48. Two limit posts 483 are vertically arranged at the bottom of the slider 48. The slider 48 and the two slides 481 and the limit posts 483 thereon are all integrally formed. In this embodiment, the two sliders 48 are slidably clamped between the bearing plate 45 and the fixed seat 44, and the upper end of each slider 48 is located in the corresponding sliding hole 451. The slides 481 on both sides of each slider 48 are located in the corresponding limit groove 442. The limit posts 483 pass through the corresponding through holes 443 and extend into the sliding frame 46. The two sliders 48 are elastically connected to the bearing plate 45 through springs 484, and the two springs 484 are respectively located in the two sliding holes 451.
[0046] Reference Figures 13 to 16 The sliding frame 46 is frame-shaped and elastically connected to the side plate 49 through a plurality of push springs 491. The sliding frame 46 and all the push springs 491 are located in the sliding socket. The limiting groove 461 is arranged along the sliding direction of the sliding frame 46. The boss 462 is located on the adjacent inner wall of the sliding frame 46 where the limiting groove 461 is located. The boss 462 and the inner wall of the sliding frame 46 are transitioned through an inclined surface 463.
[0047] Reference Figures 1 to 4 A material holding plate 85 with an up-and-down moving function is provided above the fixed rail 14 (i.e., the front fixed rail 14) where the front CCD detector 861 is located, and a perforated CCD detector 86 is provided beside the material holding plate 85. The front carrier opening and closing mechanism 87, the perforated CCD detector 86, and the front CCD detector 861 are all located beside the front fixed rail 14 and are arranged in sequence along the conveying direction thereof. The rear CCD detector 862 and the rear carrier opening and closing mechanism 87 are all located beside the rear fixed rail 14 and are arranged in sequence along the conveying direction thereof. The feeding end of the frame 8 is provided with a loading robot 81 and a loading plate 82, and the discharging end of the frame 8 is provided with a defective product unloading plate 841, a unloading robot 842, a good product unloading plate 84 and an empty tray placement plate 83 in sequence and side by side along the product discharging conveying direction. In this embodiment, the defective product unloading plate 841, the good product unloading plate 84 and the empty tray placement plate 83 all have the function of moving up and down, and the height can be adjusted up and down according to the number of pallets placed respectively. The suction ends of the loading robot 81 and the unloading robot 842 are provided with multiple clamping cylinders 811 and multiple suction nozzles 812.
[0048] Reference Figures 1 to 16 The working principle of the double-sided case track-changing appearance inspection machine of the present invention is as follows:
[0049] Place multiple trays with watch cases 9 on top of each other on the loading plate 82, and move the loading plate 82 downward to adjust its height;
[0050] The push cylinder 871 at the right end of the front fixed rail 14 pushes the multiple slide frames 46 on the side of the corresponding carrier 4 through the multiple push rods 872. The slide frames 46 slide in the sliding sockets and compress the push springs 491 until the limiting column 483 of one of the sliders 48 is located in the limiting groove 461 and presses against the side wall of the limiting groove 461, and the limiting column 483 of the other slider 48 climbs up the boss 462 along the inclined surface 463. At this time, the two sliders 48 slide synchronously in their respective slide grooves toward the center direction of the carrying plate 45, and the two springs 484 are compressed, and the carrier 4 is opened;
[0051] The multiple clamping cylinders 811 of the loading robot 81 clamp a row of watch cases 9 in the top tray on the loading plate 82 and place them on the opened carrier 4;
[0052] The push cylinder 871 in the front pulls the multiple push rods 872 to retract (external force is withdrawn), and the slide frame 46 is reset under the action of multiple push springs 491. One of the sliders 48 slides outward under the action of the corresponding spring 484, so that its limit column 483 withdraws from the limit slot 461; the other slider 48 slides outward under the action of the corresponding spring 484, so that its limit column 483 retreats from the boss 462 to its original position. At this time, the carrier is closed. Since the inner hole of the watch case 9 is slightly larger than the size of the limit platform 452, the watch case 9 will adjust its position under the push of the two sliders 48. The notches 482 of the two sliders 48 respectively press against the two adjacent inner walls of the watch case 9, and the other two adjacent inner walls of the watch case 9 press against the two adjacent outer walls of the limit platform 452 on the top of the carrier plate 45. The carrier 4 fixes the watch case 9 from the inside of the watch case 9, and the carrier 4 is closed.
[0053] The conveying motor 71 at the front controls the driving gear 711 at its output end to rotate, thereby driving the conveying belt 7 at the front to run through the belt transmission, and the conveying belt 7 at the front drives the multiple carriers 4 carrying products at the front side to move from right to left;
[0054] When the carrier 4 carrying multiple watch cases 9 moves to the right below the pressing plate 85, the pressing plate 85 descends (the pressing plate 85 can be driven to rise and fall by a lifting cylinder) to press the multiple watch cases 9 carried on the corresponding carrier 4, and the perforation CCD detection machine 86 detects the water guide holes on the front side of the watch case 9 to detect whether the water guide holes penetrate the front side wall of the watch case 9. After the detection is completed, the pressing plate 85 moves up and resets, and the carrier 4 further moves to the left;
[0055] When the carrier 4 to be inspected moves to the front CCD inspection machine 861, the front CCD inspection machine 861 inspects whether the direction of the water guide hole on the front side of the watch case 9 is processed incorrectly. After the inspection is completed, the carrier 4 moves further to the left;
[0056] When the carrier 4 that has been detected on the front side moves further to the upper bearing rail 2 of the left base 1, the lower bearing rail 3 on the right is empty (that is, there is no carrier 4 on the lower bearing rail 3 on the right), and the upper bearing rail 2 on the left base 1 drives the carrier 4 it carries to slide backward along the two upper slide rails 11, and the motor 6 on the left base 1 drives the first belt 61 on the left and the second belt 62 on the left to run synchronously, pulling the empty lower bearing rail 3 on the left to move horizontally, downwardly obliquely, horizontally, upwardly obliquely and horizontally in sequence, and then without changing the direction of the carrier 4 on the left upper bearing rail 2, the positions of the left lower bearing rail 3 and the left upper bearing rail 2 are exchanged, so that the upper bearing rail 2 on the left carrying the carrier 4 is docked with the fixed rail 14 at the rear, and the carrier 4 carried on the upper bearing rail 2 on the left is meshed with the conveyor belt 7 at the rear, and the empty lower bearing rail 3 on the left (that is, there is no carrier 4 on the lower bearing rail 3 on the left) is docked with the fixed rail 14 in front;
[0057] The rear conveying motor 71 controls the driving gear 711 at its output end to rotate, thereby driving the rear conveying belt 7 to run through the belt transmission, and the rear conveying belt 7 drives the multiple carriers 4 at the rear side to move from left to right;
[0058] When the case 9 whose front side has been inspected moves to the rear CCD inspection machine 862 along with the carrier 4, the rear CCD inspection machine 862 inspects whether the direction of the water guide hole on the rear side of the case 9 is processed incorrectly. At this time, the double-sided inspection of the case 9 is completed, and the carrier 4 moves further to the right.
[0059] When the watch case 9 after inspection is moved to the carrier opening and closing mechanism 87 at the rear along with the carrier 4, the rear push cylinder 871 pushes the plurality of push rods 872 to press the plurality of slide frames 46 corresponding to the carrier 4, and opens the carrier 4 after the appearance inspection of the watch case 9;
[0060] The unloading robot 842 grabs a row of the tested watch cases 9 through its clamping cylinder 811, and then puts the row of watch cases 9 into the defective product tray of the defective product unloading plate 841 and the good product tray of the good product unloading plate 84 according to the previous test results, leaving the carrier 4 empty;
[0061] The empty carrier 4 continues to move rightward until the empty carrier 4 at the rightmost end of the rear fixed rail 14 moves to the upper bearing rail 2 on the right, and the upper bearing rail 2 on the right base 1 drives the empty carrier 4 it carries to slide forward along the two upper slide rails 11, and the motor 6 on the right base 1 drives the first belt 61 on the right and the second belt 62 on the right to operate synchronously, pulling the empty lower bearing rail 3 on the right to move horizontally, move obliquely downward, move horizontally, move obliquely upward and move horizontally in sequence, and then without changing the direction of the empty carrier 4 on the upper bearing rail 2, the position of the lower bearing rail 3 and the upper bearing rail 2 are exchanged, so that the upper bearing rail 2 carrying the empty carrier 4 is docked with the fixed rail 14 in front, and the empty carrier 4 on the upper bearing rail 2 is meshed with the conveyor belt 7 in front, and the empty lower bearing rail 3 is docked with the fixed rail 14 at the rear;
[0062] The multiple carriers 4 on the front conveying path move from right to left along with the front conveyor belt 7. The empty carriers 4 on the upper bearing rail 2 on the right move to the front fixed rail 14 along with the front conveyor belt 7. The carrier opening and closing mechanism 87 in front opens the carrier 4. The loading robot 81 again absorbs a row of watch cases 9 from the top tray of the loading plate 82 and places the row of watch cases 9 on each empty carrier 4 carried by the front fixed rail 14.
[0063] After the carrier 4 carrying the product is inspected on the front conveying path, it moves to the base 1 on the left. Then, the two bearing rails on the left base 1 repeatedly exchange positions, and the carrier 4 carrying the product at the left end of the front conveying path is transferred to the left end of the rear conveying path. Then, the unloading is inspected, and then the two bearing rails on the right base 1 repeatedly exchange positions, and the empty carrier 4 carried at the right end of the rear conveying path is transferred to the right end of the front conveying path. This cycle is repeated, and the two conveying paths are connected into a circular one-way conveying line (see Figure 5 , Figure 5 The different states of all carriers 4 are superimposed together, that is, there are actually two empty positions without carriers 4 on the entire conveyor line);
[0064] When all the watch cases 9 in a single tray on the loading plate 82 are inspected, the multiple suction nozzles 812 of the loading robot 81 suck the empty trays on the loading plate 82 and place them on the empty tray placement plate 83, and stack the multiple empty trays;
[0065] When the empty pallets on the defective product unloading plate 841 and the good product unloading plate 84 are used up, the multiple suction nozzles 812 of the unloading robot 842 suck the empty pallets on the empty tray placement plate 83 and stack them on the defective product unloading plate 841 and the good product unloading plate 84.
[0066] The double-sided watch case changeable track appearance inspection machine of the present invention has two bases 1 connected by two fixed rails 14 arranged at intervals to form two conveying paths. A track change mechanism 42 is used to control the up and down movement of one bearing rail, and the longitudinal sliding of the other bearing rail is coordinated to swap the positions of the two bearing rails, so that the two conveying paths are connected into a ring-shaped one-way conveying line with a more compact structure. At the same time, a front CCD inspection machine 861 and a rear CCD inspection machine 862 are respectively provided on the sides of the two fixed rails 14 to comprehensively inspect the double-sided appearance of the watch case 9 product. The entire inspection machine adopts a more compact and efficient layout, which reduces the occupied production space, reduces maintenance costs, and improves production efficiency and the flexibility of appearance inspection.
[0067] The above disclosure is only a preferred embodiment of the present invention, which cannot be used to limit the scope of protection of the present invention. Therefore, equivalent changes made within the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. A double-sided watch case track-changing appearance inspection machine, comprising a frame, on which two bases are arranged at intervals, characterized in that: Two bearing rails are arranged at intervals on each of the bases, one of which is longitudinally slidably arranged on the base, and a track changing mechanism is arranged in the base for controlling the up and down movement of the other bearing rail to realize the position swapping of the two bearing rails on the same base. The two bases are connected by two fixed rails arranged at intervals to form two conveying paths, and a plurality of carriers are slidably connected to the fixed rail and the two bearing rails on the same side, and a conveyor belt for driving all the carriers on the same side to be transported together is arranged on the sides, and the two bearing rails on the same base are movably docked with the two fixed rails respectively, and a carrier opening and closing mechanism and a front CCD detection machine are arranged on the side of one of the fixed rails in sequence along its conveying direction, and a rear CCD detection machine and another carrier opening and closing mechanism are arranged on the side of the other fixed rail in sequence along its conveying direction.
2. The double-sided case track-changing appearance inspection machine according to claim 1 is characterized in that: The conveying directions of the two conveyor belts are opposite, and tooth plates for engaging with the two conveyor belts are respectively fixed on two corresponding sides of each carrier.
3. The double-sided case track-changing appearance inspection machine according to claim 1, characterized in that: The carrier opening and closing mechanism comprises a driving source, and a push rod at an output end of the driving source controls the opening and closing of the carrier by movably pressing a sliding frame on a side surface of the carrier.
4. The double-sided case track-changing appearance inspection machine according to claim 3, characterized in that: The carrier includes a base, a bearing seat and the sliding frame. The two sliding grooves on the top limit platform of the bearing seat are respectively slid and elastically connected with sliders for pressing two adjacent inner walls of the product. The bearing seat is superimposed on the base and a sliding socket is formed on the sides of the two. The sliding frame is slid and elastically arranged in the sliding socket and is movably connected to the two sliders.
5. The double-sided case track-changing appearance inspection machine according to claim 4, characterized in that: The limiting posts at the bottom of the two sliders respectively pass through the bearing seats and extend into the slide frame. Two adjacent inner walls of the slide frame are respectively provided with limiting grooves for one of the limiting posts to move into and bosses for the other limiting post to press against.
6. The double-sided case track-changing appearance inspection machine according to claim 1, characterized in that: A material holding plate with an up and down moving function is arranged above the fixed rail where the front CCD detector is located, and a perforated CCD detector is arranged beside the material holding plate.
7. The double-sided case track-changing appearance inspection machine according to claim 1, characterized in that: The two bearing rails on the same base are specifically a lower bearing rail and an upper bearing rail, the upper bearing rail is longitudinally slidably connected to the base, and the track changing mechanism is located below the lower bearing rail and controls the lower bearing rail to move up and down.
8. The double-sided case track-changing appearance inspection machine according to claim 7, characterized in that: The track changing mechanism includes a slide plate, a guide plate and a fixed block. The slide plate is longitudinally slidably arranged in the base and is located below the upper bearing rail. The fixed plate is vertically guided and arranged above the slide plate. The lower bearing rail is fixed on the fixed plate. The guide plate is located below the slide plate and is used to guide the lower bearing rail and the fixed plate to move up and down together.
9. The double-sided case track-changing appearance inspection machine according to claim 8, characterized in that: The support column of the fixed block passes through the slide plate and is connected to the guide plate in a guiding and sliding manner. The sliding direction of the slide plate is opposite to the sliding direction of the upper bearing rail.
10. The double-sided case track-changing appearance inspection machine according to claim 1, characterized in that: The feeding end of the frame is provided with a loading robot and a loading plate, and the discharging end of the frame is provided with a defective product unloading plate, an unloading robot, a good product unloading plate and an empty tray placement plate in sequence side by side along the product discharging conveying direction, and the suction ends of the loading robot and the unloading robot are both provided with a clamping cylinder and a plurality of suction nozzles.
Citation Information
Patent Citations
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