Double-sided glass photovoltaic module and preparation method thereof
By designing a preparation method for automatic fixed and rotary grinding of double-sided glass photovoltaic modules, the complexity and inefficiency of manual flipping and fixing of the frames in the prior art are solved, and efficient and automated grinding process and waste chip collection are achieved.
Patent Information
- Application Number
- CN202411602325.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When performing double-sided polishing, existing photovoltaic module processing devices require manual flipping and re-fixing of the frame, which is complex and inefficient.
A double-sided glass photovoltaic module preparation method including a fixing mechanism, a grinding mechanism and a collection mechanism is designed to automatically fix and rotate the frame through mechanical means such as servo motors, threaded rods and cylinders to improve efficiency.
The frame is stable and efficiently polished, avoiding the complexity and inefficiency of manual operation, improving the grinding efficiency and quality, and automatic collection of waste chips.
Smart Images

Figure CN119427112A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic modules, in particular to a double-sided glass photovoltaic module and a preparation method thereof. Background Art
[0002] Photovoltaic modules, also known as solar panels, are the core components of solar power generation systems, responsible for converting solar energy into electrical energy. Photovoltaic panel modules are power generation devices that generate direct current when exposed to sunlight. They are composed of thin solid photovoltaic cells made almost entirely of semiconductor materials (such as silicon). During the production process, EVA and TPT will exceed the size of the photovoltaic glass, and the excess EVA and TPT (hereinafter referred to as excess scraps) need to be cut off before the aluminum frame can be used to complete the packaging. After the frame of the photovoltaic module is cut, there will be burrs on the corners of the frame due to cutting, so the corners of the frame need to be polished. The existing polishing device cannot fix frames of different sizes during use, and cannot drive the frame to rotate, which affects the polishing efficiency.
[0003] According to the description in a photovoltaic module processing device published on the patent website (authorization announcement number: CN117124196A), the photovoltaic module processing device includes "a frame, a workbench, a flexible positioning mechanism", etc. to perform polishing work.
[0004] In view of the above description, the applicant believes that there are the following problems: The processing device of the photovoltaic module utilizes a frame, a workbench, a flexible positioning mechanism, etc. to perform grinding work. During the use of this device, when it is necessary to grind the other side of the frame, the staff needs to manually flip the frame and re-fix it. The operation is complicated and inefficient, so this device needs to be improved. Summary of the invention
[0005] The purpose of the present invention is to provide a double-sided glass photovoltaic module and a preparation method X thereof to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a double-sided glass photovoltaic module and a preparation method thereof, comprising an operating table, a fixing mechanism is arranged on the top of the operating table, a grinding mechanism is arranged on the rear side of the operating table, a collecting mechanism is arranged on the bottom of the operating table, and a supporting leg is arranged on the bottom of the collecting mechanism; The fixing mechanism includes a first servo motor, the first servo motor is fixedly connected to the right side of the operating table, the left side of the first servo motor is fixedly connected to a two-way threaded rod, the left side of the two-way threaded rod is rotatably connected to the inner side of the operating table, the outer periphery of the two-way threaded rod is threadedly connected to a moving seat, the inside of the moving seat is slidably connected to a sliding rod, and the sliding rod is fixedly connected to the inner side of the operating table, the top of the moving seat is fixedly connected to a load-bearing plate, the right side of the load-bearing plate is fixedly connected to a support frame, the bottom of the support frame is fixedly connected to a second servo motor, the top of the second servo motor is fixedly connected to a worm, the top of the worm is rotatably connected to the inner side of the support frame, the rear side of the worm is meshed with a worm wheel, the first rotating rod is fixedly connected inside the worm wheel, the first rotating rod is rotatably connected to the inside of the load-bearing plate, the left side of the first rotating rod is fixedly connected to a splint, the right side of the splint is fixedly connected to a support block, and the support block is slidably connected to the left side of the load-bearing plate.
[0007] Preferably, a circular groove is provided on the left side of the load-bearing plate, and the support block is slidably connected in the circular groove, so that the circular groove can limit the support block.
[0008] Preferably, the clamping plate is rectangular in shape, and a rubber protective pad is provided on the left side of the clamping plate, so as to facilitate fixing of frames of different sizes under the action of the clamping plate.
[0009] Preferably, the grinding mechanism includes a fixed frame, the fixed frame is fixedly connected to the rear side of the operating table, the right side of the fixed frame is fixedly connected to a third servo motor, the left side of the third servo motor is fixedly connected to a one-way threaded rod, the left side of the one-way threaded rod is rotatably connected to the inner side of the fixed frame, the outer periphery of the one-way threaded rod is threadedly connected to a moving block, the top of the moving block is fixedly connected to an L-shaped frame, the front side of the L-shaped frame is fixedly connected to a first cylinder, the rear side of the first cylinder is fixedly connected to a load-bearing platform, the load-bearing platform is slidably connected to the inside of the L-shaped frame, the top of the load-bearing platform is fixedly connected to a second cylinder, the bottom of the second cylinder is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a fourth servo motor, the bottom of the fourth servo motor is fixedly connected to a second rotating rod, and the bottom of the second rotating rod is fixedly connected to a grinding disk.
[0010] Preferably, a slide groove is provided inside the L-shaped frame, and the load-bearing platform is slidably connected in the slide groove, so that the first cylinder drives the load-bearing platform to move more stably under the action of the slide groove.
[0011] Preferably, a movable groove is provided inside the fixed frame, and the moving block is slidably connected in the movable groove, so that the one-way threaded rod can drive the moving block to move more stably under the action of the movable groove.
[0012] Preferably, the collecting mechanism includes a connecting column, the connecting column is fixedly connected to the left and right sides of the operating table, the bottom of the connecting column is fixedly connected to a base, the inside of the base is slidably connected to a collecting box, the bottom of the base is fixedly connected to a third cylinder, the top of the third cylinder is fixedly connected to a support plate, and the bottom of the base is fixedly connected to the top of the supporting leg.
[0013] Preferably, a collecting groove is provided inside the base, and the collecting groove is rectangular, so that waste chips generated during the grinding process can enter the collecting box for storage under the action of the collecting groove.
[0014] A method for preparing a double-sided glass photovoltaic module comprises the following steps: S1: Fixed border First, place the frame for fixing the photovoltaic module that needs to be polished on the inner side of the load-bearing plate, and make the frame in the middle position of the inner side of the clamping plate. According to the size of the frame, the first servo motor drives the movable seat connected to the outer thread of the bidirectional threaded rod to move, so that the movable seat drives the load-bearing plate and the clamping plate to move, adjust the distance between the clamping plate and the load-bearing plate, and move the clamping plate to the left and right sides of the frame. The frame can be fixed under the action of the clamping plate, and the upper and lower sides of the frame are on the periphery of the clamping plate, which does not affect the subsequent polishing work. When the fixation is completed, the support plate is driven to rise and fall by the third cylinder at the same time, so that the top of the support plate and the bottom of the frame are in contact with each other, which can further ensure the stability of the frame during polishing. S2: Polishing of the border The third servo motor drives the moving block connected to the outer thread of the one-way threaded rod to move, so that the moving block drives the L-shaped frame to move, and the left and right position of the grinding disc is adjusted according to the position where the frame needs to be polished. At the same time, the first cylinder drives the bearing platform to move back and forth, and the front and back position of the grinding disc is further adjusted. When the adjustment is completed, the second cylinder can be used to drive the connecting plate to rise and fall, so that the connecting plate drives the grinding plate to rise and fall, so that the grinding disc can be brought into contact with the position where the frame needs to be polished. At the same time, the fourth servo motor drives the grinding disc fixedly connected to the bottom of the second rotating rod to rotate, and the frame can be polished under the action of the grinding disc. During the grinding process, the grinding disc can be driven by the first cylinder and the one-way threaded rod to move back and forth, left and right, thereby improving the comprehensiveness of the grinding. S3: Rotary grinding When one side of the frame is polished, the polishing disc is first located at the far right side under the action of the one-way threaded rod, and the supporting plate is moved away from the bottom of the frame. At the same time, the worm gear meshed at the rear side of the worm is driven to rotate by the second servo motor, so that the worm gear drives the clamping plate fixedly connected to the left side of the first rotating rod to rotate, and the clamping plate drives the supporting block to slide in the circular groove, and the frame can be driven to rotate under the action of the clamping plate, so that the unpolished side of the frame is at the top, and the bottom of the frame is supported again under the action of the supporting plate, and the left and right, front and back, and up and down positions of the polishing disc are adjusted under the action of the one-way threaded rod, the first cylinder and the second cylinder, and the frame is further polished under the action of the polishing disc to improve the efficiency and quality of polishing. When polishing is completed, the frame can be removed; S4: Waste collection The waste chips generated during the grinding process will fall to the bottom of the base and enter the collection box through the collection groove inside the base for centralized storage. When the collected waste chips need to be processed, just take out the collection box.
[0015] Compared with the prior art, the present invention provides a double-sided glass photovoltaic module and a preparation method thereof, which has the following beneficial effects: 1. The double-sided glass photovoltaic module and the preparation method thereof can realize, through the setting of the fixing mechanism, when it is necessary to grind the fixed frame of the photovoltaic module after cutting, the frame can be fixed under the action of the clamping plate, and the spacing between the clamping plates can be adjusted under the action of the two-way threaded rod, the movable seat and the load-bearing plate, that is, the clamping plate can fix frames of different sizes, thereby ensuring the stability of the frame and improving the use effect, and when it is necessary to grind the other side of the frame, the clamping plate and the fixed frame can be driven to rotate by the first rotating rod under the action of the worm and the worm wheel, so that the ungrinded side of the frame can be rotated to the top, avoiding the complicated process of rotation and re-fixing by the staff, thereby improving the grinding efficiency, and the worm and the worm wheel have a self-locking function, which can ensure the stability of the frame during rotation.
[0016] 2. The double-sided glass photovoltaic module and the preparation method thereof can realize the grinding work of the fixed frame of the photovoltaic module after cutting under the action of the grinding disk through the provided grinding mechanism, and the left and right, front and back, and up and down positions of the grinding disk can be adjusted under the action of the one-way threaded rod, the first cylinder and the second cylinder, that is, the frame can be fully polished under the action of the grinding disk, thereby improving the efficiency and quality of grinding and avoiding the phenomenon of grinding dead angles.
[0017] 3. The double-sided glass photovoltaic module and the preparation method thereof can collect the waste chips generated during the grinding process under the action of the base and the collection box through the collection mechanism. The collection can avoid the accumulation of waste chips and the grinding work, and can also avoid the falling of waste chips and the impact on the working area. At the same time, under the action of the third cylinder and the support plate, when the frame is fixed, the top of the support plate and the bottom of the frame are in contact with each other, which can further support the frame and ensure the stability of the frame during grinding. The waste chips generated during the grinding process will fall to the bottom of the base and enter the collection box through the collection groove inside the base for centralized storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor: Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a left-side structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the fixed mechanism structure; Figure 4 It is a schematic diagram of the structure on the left side of the load-bearing plate; Figure 5 This is a schematic diagram of the grinding mechanism structure; Figure 6 This is a schematic diagram of the inner structure of the L-shaped frame; Figure 7 This is a schematic diagram of the collection mechanism structure.
[0019] In the figure: 1. operating table; 2. fixing mechanism; 3. grinding mechanism; 4. collecting mechanism; 5. supporting leg; 21. first servo motor; 22. moving seat; 23. two-way threaded rod; 24. load-bearing plate; 25. second servo motor; 26. supporting frame; 27. worm; 28. worm wheel; 29. first rotating rod; 291. clamping plate; 292. supporting block; 293. sliding rod; 31. third servo motor; 32. fixing frame; 33. one-way threaded rod; 34. moving block; 35. L-shaped frame; 36. load-bearing table; 37. first cylinder; 38. second cylinder; 39. connecting plate; 391. fourth servo motor; 392. grinding plate; 393. second rotating rod; 41. connecting column; 42. base; 43. collecting box; 44. third cylinder; 45. supporting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0022] See also Figure 1-7 The present invention provides a technical solution: a double-sided glass photovoltaic module and a preparation method thereof, comprising an operating table 1, a fixing mechanism 2 is arranged on the top of the operating table 1, a grinding mechanism 3 is arranged on the rear side of the operating table 1, a collecting mechanism 4 is arranged at the bottom of the operating table 1, and a supporting leg 5 is arranged at the bottom of the collecting mechanism 4; The fixing mechanism 2 includes a first servo motor 21, which is fixedly connected to the right side of the operating table 1, a bidirectional threaded rod 23 is fixedly connected to the left side of the first servo motor 21, the left side of the bidirectional threaded rod 23 is rotatably connected to the inner side of the operating table 1, the outer periphery of the bidirectional threaded rod 23 is threadedly connected to a moving seat 22, the interior of the moving seat 22 is slidably connected to a slide bar 293, the slide bar 293 is fixedly connected to the inner side of the operating table 1, the top of the moving seat 22 is fixedly connected to a load-bearing plate 24, and the right side of the load-bearing plate 24 is fixedly connected to a support frame 26 A second servo motor 25 is fixedly connected to the bottom of the support frame 26, a worm 27 is fixedly connected to the top of the second servo motor 25, the top of the worm 27 is rotatably connected to the inner side of the support frame 26, a worm wheel 28 is meshed on the rear side of the worm 27, a first rotating rod 29 is fixedly connected inside the worm wheel 28, the first rotating rod 29 is rotatably connected to the inside of the load-bearing plate 24, a splint 291 is fixedly connected to the left side of the first rotating rod 29, a support block 292 is fixedly connected to the right side of the splint 291, and the support block 292 is slidably connected to the left side of the load-bearing plate 24.
[0023] A circular groove is provided on the left side of the load-bearing plate 24, and the support block 292 is slidably connected in the circular groove, so that the support block 292 can be limited under the action of the circular groove. The splint 291 is rectangular, and a rubber protective pad is provided on the left side of the splint 291, so that the frames of different sizes can be fixed under the action of the splint 291. Example
[0024] See also Figure 1-7 On the basis of the first embodiment, the grinding mechanism 3 further comprises a fixed frame 32, the fixed frame 32 is fixedly connected to the rear side of the operating table 1, the right side of the fixed frame 32 is fixedly connected to a third servo motor 31, the left side of the third servo motor 31 is fixedly connected to a one-way threaded rod 33, the left side of the one-way threaded rod 33 is rotatably connected to the inner side of the fixed frame 32, the outer periphery of the one-way threaded rod 33 is threadedly connected to a moving block 34, the top of the moving block 34 is fixedly connected to an L-shaped frame 35, the front side of the L-shaped frame 35 is fixedly connected to a first cylinder 37, the rear side of the first cylinder 37 is fixedly connected to a load-bearing platform 36, the load-bearing platform 36 is slidably connected to the inside of the L-shaped frame 35, the top of the load-bearing platform 36 is fixedly connected to a second cylinder 38, the bottom of the second cylinder 38 is fixedly connected to a connecting plate 39, the bottom of the connecting plate 39 is fixedly connected to a fourth servo motor 391, the bottom of the fourth servo motor 391 is fixedly connected to a second rotating rod 393, and the bottom of the second rotating rod 393 is fixedly connected to a grinding disc 392.
[0025] A slide groove is provided inside the L-shaped frame 35, and the load-bearing platform 36 is slidably connected in the slide groove, so that the first cylinder 37 can drive the load-bearing platform 36 to move more stably under the action of the slide groove. A movable groove is provided inside the fixed frame 32, and the moving block 34 is slidably connected in the movable groove, so that the one-way threaded rod 33 can drive the moving block 34 to move more stably under the action of the movable groove. Example
[0026] See also Figure 1-7 On the basis of Example 1 and Example 2, the collecting mechanism 4 further comprises a connecting column 41, the connecting column 41 is fixedly connected to the left and right sides of the operating table 1, the bottom of the connecting column 41 is fixedly connected to a base 42, a collecting box 43 is slidably connected inside the base 42, a third cylinder 44 is fixedly connected to the bottom of the base 42, a support plate 45 is fixedly connected to the top of the third cylinder 44, the bottom of the base 42 is fixedly connected to the top of the supporting leg 5, a collecting groove is opened inside the base 42, and the collecting groove is rectangular, so that the waste chips generated during the grinding process can be stored in the collecting box 43 under the action of the collecting groove.
[0027] A method for preparing a double-sided glass photovoltaic module comprises the following steps: S1: Fixed border First, place the frame for fixing the photovoltaic module that needs to be polished on the inner side of the load-bearing plate 24, and make the frame in the middle position of the inner side of the clamping plate 291. According to the size of the frame, the first servo motor 21 drives the movable seat 22 connected to the outer thread of the bidirectional threaded rod 23 to move, so that the movable seat 22 drives the load-bearing plate 24 and the clamping plate 291 to move, adjust the distance between the clamping plate 291 and the load-bearing plate 24, and move the clamping plate 291 to the left and right sides of the frame. The frame can be fixed under the action of the clamping plate 291, and the upper and lower sides of the frame are located on the periphery of the clamping plate 291, which does not affect the subsequent polishing work. When the fixation is completed, the support plate 45 is driven to rise and fall by the third cylinder 44 at the same time, so that the top of the support plate 45 and the bottom of the frame are in contact with each other, which can further ensure the stability of the frame during polishing. S2: Polishing of the border The third servo motor 31 drives the moving block 34 connected to the outer thread of the one-way threaded rod 33 to move, so that the moving block 34 drives the L-shaped frame 35 to move, and the left and right position of the grinding disc 392 is adjusted according to the position where the frame needs to be polished. At the same time, the first cylinder 37 drives the bearing platform to move back and forth, and the front and back position of the grinding disc 392 is further adjusted. When the adjustment is completed, the second cylinder 38 can drive the connecting plate 39 to rise and fall, so that the connecting plate 39 drives the grinding disc 392 to rise and fall, so that the grinding disc 392 can be brought into contact with the position where the frame needs to be polished. At the same time, the fourth servo motor 391 drives the grinding disc 392 fixedly connected to the bottom of the second rotating rod 393 to rotate, and the frame can be polished under the action of the grinding disc 392. During the grinding process, the grinding disc 392 can be driven by the first cylinder 37 and the one-way threaded rod 33 to move back and forth, left and right, thereby improving the comprehensiveness of the grinding. S3: Rotary grinding When the grinding of one side of the frame is completed, first, under the action of the one-way threaded rod 33, the grinding disc 392 is located at the far right, and the support plate 45 is moved away from the bottom of the frame. At the same time, the worm wheel 28 meshed with the rear side of the worm 27 is driven by the second servo motor 25 to rotate, so that the worm wheel 28 drives the clamping plate 291 fixedly connected to the left side of the first rotating rod 29 to rotate, and the clamping plate 291 drives the support block 292 to slide in the circular groove, and the frame can be driven to rotate under the action of the clamping plate 291, so that the ungrinded side of the frame is at the top, and the bottom of the frame is supported again under the action of the support plate 45, and the left and right, front and back, and up and down positions of the grinding disc 392 are adjusted under the action of the one-way threaded rod 33, the first cylinder 37 and the second cylinder 38, and the frame is further ground under the action of the grinding disc 392 to improve the efficiency and quality of grinding. When grinding is completed, the frame can be removed; S4: Waste collection The waste chips generated during the grinding process will fall to the bottom of the base 42 and enter the collection box 43 through the collection groove inside the base 42 for centralized storage. When the collected waste chips need to be processed, the collection box 43 only needs to be taken out.
[0028] In actual operation, when this device is used, first, the frame for fixing the photovoltaic module that needs to be polished is placed on the inner side of the load-bearing plate 24, and the frame is located in the middle position of the inner side of the clamping plate 291. According to the size of the frame, the first servo motor 21 drives the movable seat 22 connected to the outer thread of the bidirectional threaded rod 23 to move, so that the movable seat 22 drives the load-bearing plate 24 and the clamping plate 291 to move, adjust the distance between the clamping plate 291 and the load-bearing plate 24, and move the clamping plate 291 to the left and right sides of the frame. The frame can be fixed under the action of the clamping plate 291, and the upper and lower sides of the frame are located on the periphery of the clamping plate 291, which does not affect the subsequent polishing work. When the fixation is completed, the third cylinder is used at the same time. 44 drives the support plate 45 to rise and fall, so that the top of the support plate 45 and the bottom of the frame are in contact with each other, which can further ensure the stability of the frame during grinding work, and the third servo motor 31 drives the moving block 34 connected to the outer thread of the one-way threaded rod 33 to move, so that the moving block 34 drives the L-shaped frame 35 to move, and the left and right position of the grinding disc 392 is adjusted according to the position of the frame that needs to be grinded, and at the same time, the first cylinder 37 drives the bearing platform to move back and forth, and further adjusts the front and back position of the grinding disc 392. When the adjustment is completed, the second cylinder 38 can drive the connecting plate 39 to rise and fall, so that the connecting plate 39 drives the grinding disc 392 to rise and fall, so that the grinding disc 392 can be in contact with the position of the frame that needs to be grinded. The frame is in contact with the frame, and at the same time, the fourth servo motor 391 drives the grinding disc 392 fixedly connected to the bottom of the second rotating rod 393 to rotate, so that the frame can be polished under the action of the grinding disc 392. During the polishing process, the grinding disc 392 can be driven by the first cylinder 37 and the one-way threaded rod 33 to move forward, backward, left and right, so as to improve the comprehensiveness of the polishing. When the polishing of one side of the frame is completed, the grinding disc 392 is firstly moved to the far right under the action of the one-way threaded rod 33, and the support plate 45 is moved away from the bottom of the frame. At the same time, the worm wheel 28 meshing on the rear side of the worm 27 is driven to rotate by the second servo motor 25, so that the worm wheel 28 drives the clamping plate 291 fixedly connected to the left side of the first rotating rod 29 to rotate, and the clamping plate 291 drives the support block 2 92 slides in the circular groove, and can drive the frame to rotate under the action of the clamping plate 291, so that the unpolished side of the frame is at the top, and the bottom of the frame is supported again under the action of the support plate 45, and the left and right, front and back, and up and down positions of the grinding disc 392 are adjusted under the action of the one-way threaded rod 33, the first cylinder 37 and the second cylinder 38, and the frame is further polished under the action of the grinding disc 392 to improve the efficiency and quality of polishing. When polishing is completed, the frame can be removed, and the waste chips generated during the polishing process will fall to the bottom of the base 42, and enter the collection box 43 through the collection groove inside the base 42 for centralized storage. When the collected waste chips need to be processed, just take out the collection box 43.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A double-sided glass photovoltaic module, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a fixing mechanism (2), the rear side of the operating table (1) is provided with a grinding mechanism (3), the bottom of the operating table (1) is provided with a collecting mechanism (4), and the bottom of the collecting mechanism (4) is provided with a supporting leg (5); The fixing mechanism (2) comprises a first servo motor (21), the first servo motor (21) is fixedly connected to the right side of the operating table (1), a bidirectional threaded rod (23) is fixedly connected to the left side of the first servo motor (21), the left side of the bidirectional threaded rod (23) is rotatably connected to the inner side of the operating table (1), the outer periphery of the bidirectional threaded rod (23) is threadedly connected to a moving seat (22), the interior of the moving seat (22) is slidably connected to a sliding rod (293), the sliding rod (293) is fixedly connected to the inner side of the operating table (1), the top of the moving seat (22) is fixedly connected to a load-bearing plate (24), and the right side of the load-bearing plate (24) is fixedly connected to a support frame (26). The support frame (26) is fixedly connected to a second servo motor (25) at the bottom, the second servo motor (25) is fixedly connected to a worm (27) at the top, the top of the worm (27) is rotatably connected to the inner side of the support frame (26), the rear side of the worm (27) is meshed with a worm wheel (28), the inside of the worm wheel (28) is fixedly connected to a first rotating rod (29), the first rotating rod (29) is rotatably connected to the inside of the load-bearing plate (24), the left side of the first rotating rod (29) is fixedly connected to a clamping plate (291), the right side of the clamping plate (291) is fixedly connected to a support block (292), and the support block (292) is slidably connected to the left side of the load-bearing plate (24).
2. The double-sided glass photovoltaic module according to claim 1, characterized in that: A circular groove is provided on the left side of the load-bearing plate (24), and the support block (292) is slidably connected in the circular groove.
3. The double-sided glass photovoltaic module according to claim 1, characterized in that: The clamping plate (291) is rectangular in shape, and a rubber protective pad is provided on the left side of the clamping plate (291).
4. The double-sided glass photovoltaic module according to claim 1, characterized in that: The grinding mechanism (3) comprises a fixed frame (32), the fixed frame (32) being fixedly connected to the rear side of the operating table (1), the right side of the fixed frame (32) being fixedly connected to a third servo motor (31), the left side of the third servo motor (31) being fixedly connected to a one-way threaded rod (33), the left side of the one-way threaded rod (33) being rotatably connected to the inner side of the fixed frame (32), the outer periphery of the one-way threaded rod (33) being threadably connected to a moving block (34), the top of the moving block (34) being fixedly connected to an L-shaped frame (35), and the front side of the L-shaped frame (35) being fixedly connected to a first A cylinder (37), wherein a load-bearing platform (36) is fixedly connected to the rear side of the first cylinder (37), the load-bearing platform (36) is slidably connected to the inside of the L-shaped frame (35), a second cylinder (38) is fixedly connected to the top of the load-bearing platform (36), a connecting plate (39) is fixedly connected to the bottom of the second cylinder (38), a fourth servo motor (391) is fixedly connected to the bottom of the connecting plate (39), a second rotating rod (393) is fixedly connected to the bottom of the fourth servo motor (391), and a grinding plate (392) is fixedly connected to the bottom of the second rotating rod (393).
5. The double-sided glass photovoltaic module according to claim 4, characterized in that: A slide groove is provided inside the L-shaped frame (35), and the load-bearing platform (36) is slidably connected in the slide groove.
6. The double-sided glass photovoltaic module according to claim 4, characterized in that: A movable groove is provided inside the fixed frame (32), and the movable block (34) is slidably connected in the movable groove.
7. The double-sided glass photovoltaic module according to claim 1, characterized in that: The collecting mechanism (4) comprises a connecting column (41), wherein the connecting column (41) is fixedly connected to the left and right sides of the operating table (1), the bottom of the connecting column (41) is fixedly connected to a base (42), the inside of the base (42) is slidably connected to a collecting box (43), the bottom of the base (42) is fixedly connected to a third cylinder (44), the top of the third cylinder (44) is fixedly connected to a support plate (45), and the bottom of the base (42) is fixedly connected to the top of the supporting leg (5).
8. The double-sided glass photovoltaic module according to claim 7, characterized in that: A collecting groove is provided inside the base (42), and the collecting groove is rectangular.
9. A method for preparing a double-sided glass photovoltaic module, characterized in that: The following steps are involved: S1: Fixed border First, a frame for fixing a photovoltaic module to be polished is placed inside the load-bearing plate (24), and the frame is located in the middle of the inner side of the clamping plate (291). According to the size of the frame, the first servo motor (21) drives the movable seat (22) connected to the outer thread of the bidirectional threaded rod (23) to move, so that the movable seat (22) drives the load-bearing plate (24) and the clamping plate (291) to move, and the distance between the clamping plate (291) and the load-bearing plate (24) is adjusted, and the clamping plate (291) is moved to the left and right sides of the frame. The frame can be fixed under the action of the clamping plate (291), and the upper and lower sides of the frame are located outside the clamping plate (291), which does not affect the subsequent polishing work. When the fixing is completed, the support plate (45) is driven to rise and fall by the third cylinder (44), so that the top of the support plate (45) and the bottom of the frame are in contact with each other, so as to further ensure the stability of the frame during the polishing work. S2: Polishing of the border The third servo motor (31) drives the moving block (34) connected to the outer thread of the one-way threaded rod (33) to move, so that the moving block (34) drives the L-shaped frame (35) to move, and the left and right positions of the grinding disc (392) are adjusted according to the position of the frame to be polished. At the same time, the first cylinder (37) drives the bearing platform to move forward and backward, and further adjusts the front and rear positions of the grinding disc (392). When the adjustment is completed, the second cylinder (38) drives the connecting disc (39) to move up and down, so that the connecting disc (39) can be moved forward and backward. The receiving plate (39) drives the grinding plate (392) to move up and down, so that the grinding plate (392) can be brought into contact with the position of the frame that needs to be polished. At the same time, the fourth servo motor (391) drives the grinding plate (392) fixedly connected to the bottom of the second rotating rod (393) to rotate, so that the frame can be polished under the action of the grinding plate (392). During the polishing process, the first cylinder (37) and the one-way threaded rod (33) can drive the grinding plate (392) to move forward, backward, left and right, thereby improving the comprehensiveness of the polishing. S3: Rotary grinding When the grinding of one side of the frame is completed, the grinding disc (392) is firstly moved to the rightmost side under the action of the one-way threaded rod (33), and the support plate (45) is moved away from the bottom of the frame. At the same time, the worm wheel (28) meshed with the rear side of the worm (27) is driven to rotate by the second servo motor (25), so that the worm wheel (28) drives the clamping plate (291) fixedly connected to the left side of the first rotating rod (29) to rotate, and the clamping plate (291) drives the support block (292) to slide in the circular groove, so that the clamping plate (291) can be rotated. The frame is driven to rotate under the action of (291), so that the unpolished side of the frame is at the top, and the bottom of the frame is supported again under the action of the support plate (45), and the left-right, front-back and up-down positions of the grinding disc (392) are adjusted under the action of the one-way threaded rod (33), the first cylinder (37) and the second cylinder (38), and the frame is further polished under the action of the grinding disc (392), thereby improving the efficiency and quality of polishing, and the frame can be removed after polishing is completed; S4: Waste collection The waste chips generated during the grinding process will fall to the bottom of the base (42) and enter the collection box (43) through the collection groove inside the base (42) for centralized storage. When the collected waste chips need to be processed, the collection box (43) only needs to be taken out.
Citation Information
Patent Citations
Processing device of photovoltaic module
CN117124196A
Cited By
Solar photovoltaic panel frame processing equipment and method thereof
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