Integrated offshore wind power jacket foundation grouting operation platform and grouting operation method
By designing an integrated offshore wind power conduit frame foundation grouting operation platform, the high cost of conduit frame grouting operation in offshore wind power construction, the high cost of conduit frame grouting operation in the offshore wind power construction, the sensitive weather and sea conditions, the unstable impact of ship attitude, and the complex scheduling and positioning are solved, and high efficiency is achieved. Safe grouting operation.
Patent Information
- Application Number
- CN202411835468.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-14
AI Technical Summary
In offshore wind power construction, conduit rack grouting operations rely on grouting ships, which have problems such as high costs, sensitive weather and sea conditions, unstable grouting and complex scheduling and positioning.
Design an integrated offshore wind power conduit frame foundation grouting operation platform, including a horizontally arranged main frame, grouting raw material storage area, grouting equipment placement area, grouting preparation area and grouting operation area, and is connected to the conduit frame base through hydraulic locking device. , realize the automation and stability of grouting operations.
After the dock is pre-assembled, it is directly lifted and installed on the top of the conduit rack for high-quality grouting operations, reducing construction difficulty and cost, improving construction efficiency and progress, and ensuring the safety of grouting operations.
Smart Images

Figure CN119434217A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of offshore wind power construction, and in particular to an integrated offshore wind power conductor frame foundation grouting operation platform and a grouting operation method. Background Art
[0002] In the construction of offshore wind power, the grouting operation of the jacket has long adopted the grouting ship mode, which has the following problems: 1) Cost problem: The rental cost of the grouting ship is high, accounting for a large proportion of the cost of offshore wind power grouting operation, and the cost is difficult to control, which affects the sustainable economic development of the offshore wind power industry; 2) Operation condition problem: The operation of the grouting ship is sensitive to weather and sea conditions. With the development of offshore wind power to deep sea, the sea conditions are bad, and the operation window of the traditional grouting ship is shortened, resulting in obstruction of the construction plan and affecting the progress of the project; 3) Influence of ship posture: The grouting ship adopts crawler crane operation, and the longitudinal and transverse inclination of the ship interferes with the operation of the crawler crane, making the grouting operation unstable, which may cause safety accidents, delays in construction period, increased costs and obstruction of subsequent work; 4) Scheduling and positioning problems: The scheduling and positioning of the grouting ship are complex, requiring professional crew members and advanced navigation equipment. In a complex offshore environment, it is difficult to ensure its positioning operation near the jacket, which increases the difficulty of construction. Therefore, based on the above-mentioned existing technical problems, it is necessary to design a new grouting operation facility to realize offshore grouting operations. Summary of the invention
[0003] The object of the present invention is to provide an integrated offshore wind power conductor frame foundation grouting operation platform that solves the above-mentioned technical problems.
[0004] Another object of the present invention is to provide a grouting operation method implemented by using the above-mentioned integrated offshore wind power conductor frame foundation grouting operation platform.
[0005] To this end, the technical solution of the present invention is as follows:
[0006] An integrated offshore wind power conductor frame foundation grouting operation platform comprises a horizontally arranged main frame; the main frame comprises a horizontally arranged platform plate, a through hole is opened in the center of which, so that the platform plate can be sleeved on the top outer side of the base at the top of the conductor frame through the through hole, and is connected to the connecting flange of the base through a plurality of hydraulic locking devices evenly arranged along the circumferential direction; four edge positions along the circumference of the platform plate are arranged in sequence as a grouting raw material storage area, a grouting equipment placement area, a grouting preparation area and a grouting operation area; in the grouting raw material storage area, two cement-based grouting material storage boxes for storing cement-based grouting materials are fixed in parallel and at intervals along the first edge extension direction of the platform plate; in the grouting equipment placement area, grouting tools for storing construction tools are arranged in parallel and at intervals along the second edge extension direction of the platform plate. There are a tool container and a generator container for setting up a diesel generator set, as well as a diving tool container for storing underwater overflow observation tools arranged next to the grouting tool container; two grouting mixing tanks are arranged in parallel and at intervals along the extension direction of the third edge of the platform plate in the grouting preparation area, and two fresh water storage tanks are arranged on both sides of the two grouting mixing tanks, and the two are connected to the water inlet ends of the two grouting mixing tanks through water pipes; two grouting delivery pumps are arranged on the adjacent sides of the two grouting mixing tanks, and the inlet ends of the two are connected to the discharge ports of the two grouting mixing tanks through slurry delivery hoses, and the outlet ends of the two are connected to the delivery pipeline interface of the conductor rack through high-pressure delivery hoses; cranes and high-pressure flushing machines are arranged in parallel and at intervals along the extension direction of the fourth edge of the platform plate in the grouting operation area.
[0007] Furthermore, guardrails surrounding the circumference are provided at the outer edge of the platform plate and the edge of the central through hole; an artificial hole for workers to travel back and forth between the conductor frame working platform and the grouting platform is also opened on the platform plate located adjacent to the through hole.
[0008] Furthermore, the cement-based grouting material storage box adopts a container, and the inner wall of the container is covered with a moisture-proof and heat-insulating layer in sequence; the moisture-proof and heat-insulating layer is composited by an aluminum foil layer, a polyethylene layer, a polypropylene non-woven fabric layer, a polyamide layer, and a modified polyethylene terephthalate layer.
[0009] Furthermore, the inner wall of the generator set container is covered with a sound insulation layer, and the sound insulation layer at the bottom of the box is also covered with a shock-absorbing layer; the sound insulation layer is a polyurethane foam layer, and the shock-absorbing layer is a rubber layer.
[0010] Furthermore, the grouting mixing tank includes a grouting tank, the bottom of which is provided with an openable and closable cleaning port; a bag breaking device is provided above the grouting tank; a double-layer spiral blade agitator and a material level sensor are provided in the grouting tank, and the double-layer spiral blade agitator is connected to a rotating drive motor through a frequency conversion controller to achieve adjustment of the stirring speed.
[0011] Furthermore, the fresh water storage tank includes a tank body, on the inner wall of which a plurality of annular electric heating tubes are laid at intervals from top to bottom, and on the outer wall of which a temperature control regulator is arranged, the temperature control regulator is electrically connected to each electric heating tube respectively, so as to control the heating amount of the electric heating tube and thus adjust the heating temperature of the clean water in the fresh water storage tank; a water pump is also arranged in the fresh water storage tank, a filtering device is arranged at the water inlet end thereof, and a water outlet end thereof is connected to the water inlet of the grouting mixing tank through a water supply pipeline.
[0012] Furthermore, a pressure sensor is provided on each high-pressure delivery hose, and a flow regulating valve is provided at the connection end between the high-pressure delivery hose and the grouting delivery pump, so as to adjust the opening of the flow regulating valve by real-time monitoring of the grouting pressure changes in the pipeline.
[0013] Furthermore, a lifting lug is provided at each of the four top corners of the top surface of the platform plate.
[0014] A grouting operation method implemented by using the above-mentioned integrated offshore wind power conductor frame foundation grouting operation platform comprises the following steps:
[0015] S1. Install the work platform: complete the assembly of the integrated offshore wind turbine jacket foundation grouting work platform at the dock; then use the dock lifting equipment to lift and fix the work platform to a large transport ship, and the large transport ship will transport the work platform to the adjacent side of the designated jacket at sea; use the lifting equipment of a large crane ship to lift the work platform above the jacket, and accurately align its central through hole with the jacket top side base; slowly lower the work platform until it is set on the top side of the base, and use the hydraulic locking device to fasten the work platform to the connecting flange on the base;
[0016] S2. Preparation for grouting operation: Connect the diesel generator to each power facility on the platform to supply power through the diesel generator; according to the ambient temperature and the requirements of the grouting operation, turn on the temperature control regulator of the fresh water storage tank to preheat the clean water in the tank; set the initial speed of the agitator of the grouting mixing tank to the lowest gear, and close the flow regulating valve on the end side of the high-pressure delivery hose; determine the design parameters of the grouting operation, including the grouting material ratio, stirring speed, grouting flow rate and target pressure;
[0017] S3, grouting operation: start the agitator of the grouting mixing tank, operate the crane to lift the bagged grouting base material and put it into the bag breaking device above the grouting mixing tank; start the water pump to pump clean water with a certain temperature into the grouting mixing tank according to the preset flow rate, and mix it with the grouting base material to form grouting material until the preset ratio requirement and dosage are reached; start the grouting delivery pump, and adjust the opening of the flow regulating valve on the end side of the high-pressure delivery hose, so that the grouting material is pumped into the delivery pipeline of the conductor rack below according to the preset flow rate, and then carry out the subsequent grouting operation;
[0018] S4. Processing after the operation is completed: After the grouting operation is completed, shut down the power facilities in the grouting operation in turn according to the equipment operation specifications; then remove the hydraulic locking device between the working platform and the conductor frame, and use the same method to lift and transport the working platform back to the dock; clean and maintain the grouting operation facilities of the working platform at the dock, and wait for the next operation.
[0019] Compared with the existing grouting technology, the integrated offshore wind power conductor frame foundation grouting operation platform and its grouting operation method can be pre-assembled at the dock, and then directly lifted and installed on the top of the conductor frame after transportation by a large transport ship, so as to carry out high-quality grouting operations. Not only does the overall grouting process no longer require the rental of a grouting ship, solving the problem of complex scheduling and positioning of grouting ships, but also solves the problems of complex scheduling and positioning of traditional grouting ships, as well as being restricted by weather and sea conditions. There will be no situation where the ship's longitudinal and transverse tilt affect the stability of the grouting operation. While reducing the construction difficulty and saving costs, it greatly improves the construction efficiency and progress, ensures the safety of grouting operations, and effectively improves the efficiency and quality of offshore wind power construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of an integrated offshore wind power conductor frame foundation grouting operation platform in an embodiment of the present invention;
[0021] Figure 2 A top view of an integrated offshore wind power conductor frame foundation grouting operation platform in an embodiment of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the other side of the integrated offshore wind power conductor frame foundation grouting operation platform in an embodiment of the present invention;
[0023] Figure 4 It is a structural schematic diagram of an integrated offshore wind power conductor frame foundation grouting operation platform installed on the conductor frame in an embodiment of the present invention. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the following embodiments are by no means intended to limit the present invention in any way.
[0025] See also Figure 1 to Figure 4The integrated offshore wind power conductor frame foundation grouting operation platform includes a horizontally arranged main frame 1; the main frame includes a horizontally arranged platform plate 101, a circular through hole 102 adapted to the top base 15 of the conductor frame 14 is opened at the center thereof, and the inner diameter of the through hole 102 is adapted to the outer diameter of the top of the base 15, so that the platform plate 101 can be sleeved on the outer side of the top of the base 15 through the through hole 102 and pressed on the connecting flange on the outer side of the base 15; a plurality of hydraulic locking devices are arranged on the platform plate 101 surrounding the through hole 102, which respectively correspond to the plurality of screw holes on the connecting flange of the base 15 one by one, so that the main frame 1 is connected with the plurality of screw holes on the connecting flange through the plurality of hydraulic locking devices, so as to be connected and fixed on the base 15.
[0026] In order to ensure the working safety of the working platform, guardrails 103 are provided at the outer edge of the platform plate 101 and the edge of the central through hole 102; an artificial hole 2 is also opened on the platform plate 101 adjacent to the through hole 102 for workers to travel back and forth between the jacket working platform and the grouting platform.
[0027] In this embodiment, the platform plate 101 is welded with high-strength alloy steel plates to ensure that the strength and toughness of the platform plate 101 can withstand the pressure and weight of the equipment and materials required for offshore grouting operations; and a plurality of reinforcing ribs are arranged in a criss-cross pattern on the bottom surface of the platform plate 101, and the size of the reinforcing ribs is adapted to the weight of the facilities arranged on the platform plate 101, so as to disperse the grouting pressure in actual applications and avoid local deformation; the hydraulic locking device adopts any hydraulic locking product suitable for flange connection, such as but not limited to a hydraulic clamp, so as to realize rapid locking between the connecting flange of the platform plate 101 and the base 15 by hydraulic action.
[0028] The four edge positions along the circumference of the platform plate 101 are arranged in sequence as a grouting raw material storage area, a grouting equipment placement area, a grouting preparation area and a grouting operation area.
[0029] Two cement-based grouting material storage boxes 3 are arranged in parallel and at intervals in the grouting raw material storage area along the first edge extension direction of the platform plate 101 for storing cement-based grouting material; specifically, the cement-based grouting material storage box 3 is a container, which is fixed to the platform plate 101 by a plurality of bolts evenly distributed along the circumference of the bottom surface of the container; the inner wall of the container is covered with a moisture-proof and heat-insulating layer, which is specifically composed of an aluminum foil layer, a polyethylene layer, a polypropylene non-woven fabric layer (PP Fabric), a polyamide layer, and a modified polyethylene terephthalate layer, so that the container meets the waterproof and moisture-proof requirements required for the grouting material, as well as the heat insulation requirements of maintaining the material temperature below 30°C in high temperature seasons.
[0030] In the grouting equipment placement area, a grouting tool container 8 and a generator container 11 are arranged in parallel and at intervals along the second edge extension direction of the platform plate 101, and the two are fixed to the platform plate 101 by multiple bolts uniformly arranged along the circumference of the bottom surface of the container; wherein the grouting tool container 8 is used to store construction tools; the generator container 11 is used to set the diesel generator set; the inner wall of the generator container 11 is covered with a sound insulation layer, which is specifically a polyurethane foam layer; the sound insulation layer located on the bottom surface of the box is also covered with a shock absorbing layer, which is specifically a rubber layer; the diesel generator set is arranged on the rubber layer, and the shock absorbing layer and the sound insulation layer are sequentially penetrated by bolts and fixed to the box; the power of the diesel generator set is selected according to the grouting construction requirements, and the sound insulation layer and the shock absorbing layer in the box can reduce the impact of vibration and noise of the diesel generator set during operation on the grouting operation. A diving tool container 9 is also arranged in the grouting equipment placement area, which is specifically arranged next to the grouting tool container 8 to store underwater overflow observation tools.
[0031] In the grouting preparation area, two fresh water storage tanks 4, two grouting mixing tanks 5, two grouting delivery pumps 6 and a delivery manifold 7 are arranged in parallel and at intervals along the third edge extension direction of the platform plate 101; wherein,
[0032] Two grouting mixing tanks 5 are arranged side by side; specifically, each grouting mixing tank 5 includes a grouting tank, which is a cylindrical barrel structure, and a cleaning port that can be opened and closed is provided at the bottom of the tank body to facilitate the cleaning of the grouting material remaining on the inner wall of the tank body after the grouting operation is completed; a bag breaking device is arranged above the grouting tank, and its bottom discharge port is located just above the top opening of the grouting tank. The bag breaking device is used to directly put the bagged grouting base material lifted from the cement-based grouting material storage box 3, realize automatic bag breaking, and make the grouting material fall directly into the grouting tank; a double-layer spiral blade agitator is arranged in the grouting tank, which includes an outer spiral blade agitator for gathering the material to the center. The double-layer spiral blade agitator is connected to the rotary drive motor through a frequency conversion controller, so that the blade rotation speed of the double-layer spiral blade agitator can be adjusted through the frequency conversion controller according to the grouting operation stage and the type of grouting material; a material level sensor is also arranged on the inner wall of the grouting tank to monitor the slurry level in the grouting tank in real time, so as to effectively avoid the idling of the double-layer spiral blade agitator and the situation that grouting operation is still carried out when the amount of grouting material is insufficient.
[0033] Two fresh water storage tanks 4 are fixed on both sides of the two grouting and mixing tanks 5, so that each grouting and mixing tank 5 is matched with a fresh water storage tank 4; specifically, the fresh water storage tank 4 includes a tank body, and its tank capacity meets the needs of grouting water and equipment cleaning; a plurality of annular electric heating pipes are laid on the inner wall of the tank body from top to bottom at intervals, and a temperature control regulator is arranged on the outer wall of the tank body, one end of which is connected to an external power supply, and the other end is electrically connected to each electric heating pipe. The temperature control regulator controls the heating amount of the electric heating pipe according to the working state of each electric heating pipe, so as to heat the clean water in the fresh water storage tank 4 to a specified temperature according to the ambient temperature and the grouting operation requirements; a filtering device is also arranged at the water inlet end of the fresh water storage tank 4 to pre-filter impurities, microorganisms and other substances in the clean water entering the fresh water storage tank 4; a water pump is also arranged in the fresh water storage tank 4, and its water outlet end is connected to the water inlet of the grouting and mixing tank 5 through a water supply pipeline, so as to transport the clean water in the fresh water storage tank 4 to the grouting and mixing tank 5 according to actual needs.
[0034] Two grouting delivery pumps 6 are fixed on the adjacent sides of the two grouting mixing tanks 5 and in the space close to the through hole 102, so that each grouting mixing tank 5 is matched with a grouting delivery pump 6; the delivery manifold 7 includes two high-pressure delivery hoses and two grouting hoses; wherein, one end of the two grouting hoses is respectively connected to the feed ports of the two grouting delivery pumps 6, and the other end is respectively connected to the discharge ports of the two grouting mixing tanks 5, one end of the two high-pressure delivery hoses is respectively connected to the discharge ports of the two grouting delivery pumps 6, and the other end is connected to the delivery pipeline interface on the lower conductor frame 14, so as to pump the prepared grouting material in the grouting mixing tank 5 into the delivery pipeline of the lower conductor frame 14 to complete the grouting operation; preferably, a pressure sensor is provided on each high-pressure delivery hose, and a flow regulating valve is provided at the connecting end of the high-pressure delivery hose and the grouting delivery pump 6, so as to adjust the opening of the flow regulating valve by real-time monitoring of the grouting pressure changes in the pipe.
[0035] In the grouting operation area, a crane 12 and a high-pressure cleaning machine 10 are arranged in parallel and at intervals along the extension direction of the fourth edge of the platform plate 101; wherein the high-pressure cleaning machine 10 is fixed on the platform plate 101, and is equipped with a high-pressure water gun for flushing the silt at the bottom of the pile to remove the silt; the crane 12 is fixed on the platform plate 101, and its lifting capacity is adapted to the weight of the construction tools in the grouting tool container 8 and the bagged grouting base material in the cement-based grouting material storage box 3, and its working radius is adapted to the size of the platform plate 101, so that the on-site operator can realize the transportation operation of the bagged grouting base material and the grouting construction tools by controlling the crane 12.
[0036] See also Figure 2In order to facilitate lifting, a lifting lug 13 is provided at each of the four top corners of the top surface of the platform plate 101, which is vertically welded and fixed to the platform plate 101, and is provided with a connection hole that matches the hook of the lifting equipment; the lifting lug is made of high-strength alloy steel, and its structural strength is sufficient to withstand the weight and tension when the platform is lifted as a whole; in actual application, the platform as a whole is connected to the lifting equipment through four lifting lugs 13, so that it can be directly lifted from the platform ship to the top side of the conductor frame 14, and is connected and fixed to the conductor frame 14 through the base 15.
[0037] The specific implementation steps of the integrated grouting operation module construction process implemented by the integrated offshore wind power conductor frame foundation grouting operation platform are as follows:
[0038] S1. Installation of the work platform: Professional technicians will accurately assemble the integrated offshore wind power conductor frame foundation grouting work platform at the dock according to the design requirements and assembly drawings, and strictly check whether the connection of each component is firm, such as whether the bolt connection between the platform plate 101 and the cement-based grouting material storage box 3, the grouting tool container 8, the generator set container 11, etc. is tight, and whether the interfaces of each pipeline and line are well sealed; after the assembly is completed, a comprehensive safety test and inspection will be carried out, including but not limited to the structural strength test of the platform plate 101, the stability test of the guardrail 103, the insulation test of the electrical system, and the trial operation of various mechanical equipment. Check whether it is operating normally and whether there is any abnormal noise or vibration, etc. Then, use the dock lifting equipment to lift the work platform and fix it to the large transport ship, and the large transport ship will transport the work platform to the adjacent side of the designated offshore jacket 14; use large crane ships and other offshore lifting equipment to lift the work platform above the jacket 14, and adjust the position of the lifting equipment and the posture of the work platform to accurately align its central through hole 102 with the top side base 15 of the jacket 14, and control the error within the allowable range; slowly lower the work platform until it is sleeved on the top side of the base, and use the hydraulic locking device to fasten the work platform to the connecting flange on the base;
[0039] S2. Preparation for grouting operation: Connect the diesel generator to each power facility on the platform to supply power through the diesel generator. During the connection process, check whether the specifications of the cable meet the power requirements of the equipment, whether the cable joints are firm and well insulated, and prevent leakage and poor contact. According to the ambient temperature and grouting operation requirements, turn on the temperature control regulator of the fresh water storage tank 4 to preheat the clean water in the tank. Set the initial speed of the agitator of the grouting mixing tank 5 to the lowest gear to avoid dust or material splashing due to excessive stirring speed, and close the flow regulating valve on the end side of the high-pressure delivery hose. The project technical person in charge shall determine the grouting parameters during the grouting construction process according to the design requirements, engineering specifications and actual site conditions, including grouting material ratio, stirring speed, grouting flow, target pressure, etc.
[0040] S3, grouting operation process: start the agitator of the grouting mixing tank 5, operate the crane 12 to lift the bagged grouting base material from the cement-based grouting material storage box 3 and put it into the bag breaking device above the grouting mixing tank 5, so that the bagged grouting base material enters the grouting tank after the bag is broken. During the putting process, pay attention to controlling the putting speed to avoid excessive putting at one time resulting in uneven mixing or blockage; turn on the water pump to pump clean water with a certain temperature into the grouting mixing tank 5 according to a preset flow rate, and mix and stir it through the double-layer spiral blade agitator to form the grouting material; when the grouting material is configured in the mixing tank and meets the predetermined performance requirements, turn on the grouting delivery pump 6, and adjust the opening of the flow regulating valve on the end side of the high-pressure delivery hose, so that the grouting material is pumped to the delivery pipeline on the lower conductor frame 14 according to the preset flow rate, and carry out subsequent grouting operations; in this process, the material level sensor in the grouting mixing tank 5 monitors in real time The remaining amount of materials in the storage tank, when the remaining amount is close to the lower limit, the control system will send an alarm to remind the operator; and the pressure sensor installed on the high-pressure delivery hose monitors the pressure changes in the pipeline in real time, so as to adjust the flow control valve installed on the end side of the high-pressure delivery hose according to the pressure value feedback to maintain the stability of pipeline delivery; at regular intervals, the operator will check the grouting mixing tank 5, grouting delivery pump 6, high-pressure delivery hose and other equipment to see whether the equipment is operating normally, whether there is any abnormal noise, vibration or leakage. If any problem is found, the operation will be stopped immediately for investigation and repair; the quality of the grouting material will be checked to see whether its fluidity, color, etc. are normal. If any abnormal changes are found in the grouting material, the cause will be analyzed in time, which may be uneven mixing, raw material quality problems or environmental factors, etc., and corresponding measures will be taken according to the specific situation, such as adjusting the mixing speed, replacing raw materials or improving the working environment, etc.
[0041] S4. Processing after the operation is completed: When the grouting operation is completed, according to the equipment operating specifications, all facilities in the grouting operation shall be closed in sequence, and the hydraulic locking device between the working platform and the conductor frame 14 shall be removed. During the removal process, care shall be taken to prevent the broken parts from falling and injuring people or being lost. The working platform shall be hoisted and transported back to the dock in the same way. Before lifting, the hoisting equipment and connections shall be checked again to ensure safety and reliability. Then all facilities in the grouting operation shall be cleaned and washed. The grouting material remaining in the equipment shall be rinsed with clean water. If necessary, detergent can be added to assist in cleaning to ensure that the inside of the equipment is clean and free of residue. After the cleaning and washing are completed, all equipment shall be fully maintained and serviced, waiting for the next operation.
Claims
1. An integrated offshore wind power conductor frame foundation grouting operation platform, characterized in that: The invention comprises a main frame (1) arranged horizontally; the main frame comprises a platform plate (101) arranged horizontally, a through hole (102) being provided at the center thereof, so that the platform plate (101) can be sleeved on the top outer side of a base (15) at the top end of a conductor frame (14) through the through hole (102), and connected to a connecting flange of the base (15) through a plurality of hydraulic locking devices evenly arranged along the circumferential direction; four edge positions along the circumference of the platform plate (101) are arranged in sequence as a grouting raw material storage area, a grouting equipment placement area, a grouting preparation area and a grouting operation area; two cement-based grouting material storage boxes (3) for storing cement-based grouting material are fixed in parallel and at intervals along the first edge extension direction of the platform plate (101) in the grouting raw material storage area; a grouting tool container (8) for storing construction tools and a grouting tool container (9) for storing construction tools are arranged in parallel and at intervals in the grouting equipment placement area along the second edge extension direction of the platform plate (101). A generator container (11) for a diesel generator set is provided, and a diving tool container (9) for storing underwater overflow observation tools is provided adjacent to a grouting tool container (8); two grouting mixing tanks (5) are provided in parallel and at intervals along the extension direction of the third edge of the platform plate (101) in the grouting preparation area, and two fresh water storage tanks (4) are arranged on both sides of the two grouting mixing tanks (5), and the two are connected to the water inlet ends of the two grouting mixing tanks (5) through water pipes; two grouting delivery pumps (6) are arranged adjacent to the two grouting mixing tanks (5), and the inlet ends of the two are connected to the discharge ports of the two grouting mixing tanks (5) through grouting hoses, and the outlet ends of the two are connected to the delivery pipeline interface of the conductor frame through high-pressure delivery hoses; and a crane (12) and a high-pressure flushing machine (10) are provided in parallel and at intervals along the extension direction of the fourth edge of the platform plate (101) in the grouting operation area.
2. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: Guardrails (103) surrounding the platform plate (101) and the edge of the central through hole (102) are arranged in a circumferential direction; an artificial hole (2) for workers to travel back and forth between the jacket working platform and the grouting platform is also opened on the platform plate (101) adjacent to the through hole (102).
3. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: The cement-based grouting material storage box (3) adopts a container, and the inner wall of the container is covered with a moisture-proof and heat-insulating layer in sequence; the moisture-proof and heat-insulating layer is formed by laminating and compounding an aluminum foil layer, a polyethylene layer, a polypropylene non-woven fabric layer, a polyamide layer, and a modified polyethylene terephthalate layer.
4. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: The inner wall of the generator set container (11) is covered with a sound insulation layer, and the sound insulation layer located on the bottom surface of the box is also covered with a shock absorbing layer; the sound insulation layer is a polyurethane foam layer, and the shock absorbing layer is a rubber layer.
5. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: The grouting stirring tank (5) comprises a grouting tank, the bottom of which is provided with an openable and closable cleaning port; a bag breaking device is provided above the grouting tank; a double-layer spiral blade stirrer and a material level sensor are provided in the grouting tank, and the double-layer spiral blade stirrer is connected to a rotating drive motor through a frequency conversion controller to achieve adjustment of the stirring speed.
6. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: The fresh water storage tank (4) comprises a tank body, on the inner wall of which a plurality of annular electric heating pipes are laid at intervals from top to bottom, and on the outer wall of which a temperature control regulator is arranged, and the temperature control regulator is electrically connected to each electric heating pipe respectively, so as to control the heating amount of the electric heating pipe and adjust the heating temperature of the clean water in the fresh water storage tank (4); a water pump is also arranged in the fresh water storage tank (4), and a filtering device is arranged at the water inlet end thereof, and the water outlet end thereof is connected to the water inlet of the grouting mixing tank (5) through a water supply pipeline.
7. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: A pressure sensor is provided on each high-pressure delivery hose, and a flow regulating valve is provided at the connection end between the high-pressure delivery hose and the grouting delivery pump (6) so as to adjust the opening of the flow regulating valve by real-time monitoring of the grouting pressure change in the pipeline.
8. The integrated offshore wind power conductor frame foundation grouting operation platform according to claim 1 is characterized in that: A lifting lug (13) is provided at each of the four top corners of the top surface of the platform plate (101).
9. A grouting operation method implemented by using the integrated offshore wind power conductor frame foundation grouting operation platform according to any one of claims 1 to 8, characterized in that the steps include: S1. Install the work platform: complete the assembly of the integrated offshore wind turbine jacket foundation grouting work platform at the dock; then use the dock lifting equipment to lift and fix the work platform to a large transport ship, and the large transport ship will transport the work platform to the adjacent side of the designated jacket at sea; use the lifting equipment of a large crane ship to lift the work platform above the jacket, and accurately align its central through hole with the jacket top side base; slowly lower the work platform until it is set on the top side of the base, and use the hydraulic locking device to fasten the work platform to the connecting flange on the base; S2. Preparation for grouting operation: Connect the diesel generator to each power facility on the platform to supply power through the diesel generator; according to the ambient temperature and the requirements of the grouting operation, turn on the temperature control regulator of the fresh water storage tank to preheat the clean water in the tank; set the initial speed of the agitator of the grouting mixing tank to the lowest gear, and close the flow regulating valve on the end side of the high-pressure delivery hose; determine the design parameters of the grouting operation, including the grouting material ratio, stirring speed, grouting flow rate and target pressure; S3, grouting operation: start the agitator of the grouting mixing tank, operate the crane to lift the bagged grouting base material and put it into the bag breaking device above the grouting mixing tank; Turn on the water pump to pump clean water with a certain temperature into the grouting mixing tank at a preset flow rate, and mix it with the grouting base material to form grouting material until the preset ratio requirement and amount are reached; turn on the grouting delivery pump, and adjust the opening of the flow regulating valve on the end side of the high-pressure delivery hose, so that the grouting material is pumped into the delivery pipeline of the conductor rack below at a preset flow rate for subsequent grouting operations; S4. Processing after the operation is completed: After the grouting operation is completed, shut down the power facilities in the grouting operation in turn according to the equipment operation specifications; then remove the hydraulic locking device between the working platform and the conductor frame, and use the same method to lift and transport the working platform back to the dock; clean and maintain the grouting operation facilities of the working platform at the dock, and wait for the next operation.
Citation Information
Patent Citations
Grouting technology for offshore wind power jackets
CN105604063A
Grouting operation device for offshore wind power jacket
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