Concentrated chicken juice production device and method
By designing a concentrated chicken juice production device including a material rotation mechanism, a reciprocating swing turning mechanism and a clutch-type centrifugal extrusion mechanism, the problems of uneven steam flow direction and low chicken juice recovery efficiency during the steaming process are solved, and the problem of More efficient chicken juice extraction and lower production losses.
Patent Information
- Application Number
- CN202411865474.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-18
AI Technical Summary
The existing concentrated chicken juice production device has uneven steam flow during the steaming process, resulting in uneven steam contact on the upper and lower surfaces of the chicken pieces, reducing the efficiency of chicken juice extraction; at the same time, there is still chicken juice in the raw materials after steaming, which cannot be effectively recycled. Cause losses.
A concentrated chicken juice production device including a pot body, a partition, a rotating mechanism of the support, a reciprocating swinging mechanism and a clutch-type centrifugal extrusion mechanism are designed. Through holes are arranged on the partition in the pot body, and the pot body is divided into an extraction chamber and a steam chamber, and the steam chamber produces bottom-up steam. The material rotation mechanism and the reciprocating swinging turning mechanism ensure that the material is fully stirred in high-temperature steam, and the clutch-type centrifugal extrusion mechanism effectively squeezes the material after steaming to recover the chicken juice.
Through uniform steam flow and sufficient material stirring, the steaming and extraction efficiency of chicken juice is improved; at the same time, the use of clutch centrifugal extrusion mechanism ensures that almost all concentrated chicken juice is recycled, reducing the production process loss.
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Figure CN119453529A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chicken juice separation, and in particular to a concentrated chicken juice production device and a method thereof. Background Art
[0002] Chicken broth concentrate is a healthy chicken stock that is often used to add flavor to dishes, seasoning or as a base for soups.
[0003] Chinese patent CN212035849U discloses a continuous production device for concentrated chicken juice, including a heating pot and a top cover, a first steaming grate and a second steaming grate are arranged in the inner cavity of the heating pot, the first steaming grate is located above the second steaming grate, the first steaming grate is an arc-shaped structure, a placing rack is arranged in the middle position of the upper part of the first steaming grate, a first liquid storage tank is arranged in the middle position of the lower part of the first steaming grate, a fixing rack is arranged in the upper position of the second steaming grate, a second liquid storage tank is arranged in the upper position of the fixing rack, a first liquid discharge pipe and a second liquid discharge pipe are arranged on one side of the back of the heating pot, the device can make the chicken juice flow down better through the first steaming grate of the arc structure, and then fall into the first liquid storage tank, and then be discharged through the first liquid discharge pipe, the second liquid storage tank above the second steaming grate can recover the chicken juice brought out by the steam, but the device still has the following problems:
[0004] 1. Chicken nuggets are large in size, and some chicken juices use chicken racks as raw materials. High-temperature steam flows from bottom to top, and the steam contacts the lower surface of the raw material but is difficult to contact the upper surface. The upper and lower surfaces are unevenly exposed to steam, which increases the evaporation time and reduces the efficiency of chicken juice extraction.
[0005] 2. There is still a certain amount of chicken juice in the raw materials after steaming, and it will be a great loss if it is directly discarded. If the chicken juice is recovered by taking out the steamed raw materials and squeezing them, the chicken juice is not easy to squeeze out due to the drop in temperature. At the same time, at the end of each squeezing, the raw materials will absorb part of the chicken juice again, and the extraction efficiency is low.
[0006] Based on this, the present invention designs a concentrated chicken juice production device and method to solve the above problems. Summary of the invention
[0007] In view of the above-mentioned shortcomings of the prior art, the present invention provides a concentrated chicken juice production device and method.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] A concentrated chicken juice production device comprises a pot body and a material placing frame;
[0010] A partition is fixedly installed in the pot body, and a plurality of through holes are evenly arranged on the partition; the partition divides the inside of the pot body into an extraction chamber on the upper side and a steam chamber on the lower side, and the steam chamber is used to contain hot water and generate steam from bottom to top; a material support rotating mechanism, a reciprocating swing material turning mechanism and a clutch type centrifugal extrusion mechanism are arranged in the extraction chamber;
[0011] The upper annular frame and the lower annular frame are located in the extraction chamber and are fixedly connected to the inner wall of the pot body;
[0012] The material support rotating mechanism includes a revolving shaft, a revolving motor, a self-rotating shaft, a fixed outer frame and a rotating inner frame. The two ends of the revolving shaft are rotatably connected with the partition and the pot body through bearings. The revolving motor is fixedly installed on the top of the pot body, and the output end of the revolving motor is fixedly connected with the revolving shaft; a plurality of fixed outer frames are evenly arranged at equal intervals along the radial direction of the outer side of the revolving shaft, and the rotating inner frame is rotatably installed on the inner side of the fixed outer frame through bearings; the two ends of the fixed outer frame are rotatably connected with the revolving shaft and the slider through the self-rotating shaft respectively; a guide rail is fixedly installed on the upper end of the lower annular frame, and the slider is limitedly slidably connected with the guide rail; the rotating inner frame is connected with the material placing frame through a positioning locking assembly, so that the material placing frame and the rotating inner frame rotate synchronously;
[0013] A reciprocating swing material turning mechanism for controlling the reciprocating swing of the fixed outer frame is arranged between the upper ring frame and the lower ring frame;
[0014] The top of the pot body is also provided with a clutch type centrifugal extrusion mechanism for controlling the material placing frame in the fixed outer frame to rotate and centrifuge while extruding the material in the material placing frame;
[0015] A collecting plate is fixedly installed on the upper end of the partition, and an annular guide plate for guiding the concentrated chicken juice in the extraction cavity to the collecting plate is fixedly installed on the side wall of the pot body;
[0016] A steam main pipe connected to the extraction chamber is arranged on the top of the pot body, and a chicken juice pipeline connected to the bottom of the collecting plate is arranged on the side wall of the pot body.
[0017] Furthermore, the reciprocating swing material turning mechanism includes a driving wheel, an upper friction block, a lower friction block and a horizontal limit support block. A driving wheel is fixedly installed on the rotation axis of each fixed outer frame away from the revolution axis. The outer edges of the upper annular frame and the lower annular frame are provided with a first control component for controlling the continuous forward and reverse rotation of the fixed outer frame. The inner edges of the upper annular frame and the lower annular frame are provided with a second control component for limiting the fixed outer frame to maintain a horizontal posture; the second control component is arranged on one side of the opening and closing door and on the lower side of the clutch centrifugal extrusion mechanism, and the first control component and the second control component are staggered inside and outside.
[0018] Furthermore, the first control component includes an upper friction block and a lower friction block, the upper friction block is fixedly connected to the upper annular frame, the lower friction block is fixedly connected to the lower annular frame, and the upper friction block and the lower friction block are staggered up and down; the driving wheel is located between the upper friction block and the lower friction block and is rollingly connected to the two; the ends of the upper friction block and the lower friction block are both provided with guide slopes.
[0019] Furthermore, the second control component includes a horizontal limit support block, which is fixedly connected to the upper friction block, and the horizontal limit support block is coplanar with the lower surface of the fixed outer frame, and the horizontal limit support block is used to lift the fixed outer frame so that the fixed outer frame maintains a horizontal posture.
[0020] Furthermore, the material placing frame is composed of a frame body and a frame cover which are opened and closed up and down. The side walls of the frame body are evenly provided with a plurality of limit grooves in a circular array. The lower end of the frame body is fixedly provided with a plurality of limit blocks which correspond to the limit grooves one by one and are plugged in cooperation therewith. Handles are symmetrically fixedly provided on both sides of the frame body and both sides of the frame cover.
[0021] Furthermore, the positioning and locking assembly includes a positioning block, a positioning slot and a locking assembly. The two positioning blocks are symmetrically fixed on both sides of the frame. A positioning slot that is plugged into the positioning block is provided in the rotating inner frame. The rotating inner frame is provided with a locking assembly for locking the material loading frame in the rotating inner frame.
[0022] Furthermore, the clutch centrifugal extrusion mechanism includes a rotating lifting component and a clutch control component. The rotating lifting component is installed on the top of the pot body. A clutch control component is arranged between the lower end of the rotating lifting component and the material placing frame, so that the rotating lifting component can control the material placing frame to rotate in the fixed outer frame and extrude the material in the material placing frame.
[0023] Furthermore, the rotary lifting assembly includes a bracket, a centrifugal motor, an electric cylinder, a driving shaft, a driven shaft and a connecting plate. The bracket is fixedly mounted on the top of the pot body, and the centrifugal motor and the electric cylinder are fixedly mounted on the bracket; the driving shaft is fixedly mounted on the output end of the centrifugal motor, and the driven shaft is sleeved on the outside of the driving shaft and is limitedly slidably connected to the driving shaft; one end of the connecting plate is rotatably connected to the driven shaft through a bearing, and the other end of the connecting plate is fixedly connected to the output end of the electric cylinder.
[0024] Furthermore, the clutch control assembly includes a pressure cover, a linkage disk, an upper plug block and a lower plug block. The pressure cover is fixedly mounted on the lower end of the driven shaft, and a linkage disk that cooperates with the pressure cover is fixedly mounted on the upper end of the frame cover of each material placing frame; a plurality of upper plug blocks are evenly and evenly fixedly mounted on the side of the pressure cover in a circular array, and a plurality of lower plug blocks are evenly and evenly fixedly mounted on the side of the linkage disk in a circular array. The upper plug blocks and the lower plug blocks are staggered and cooperate with each other, and the near ends of the upper plug blocks and the lower plug blocks are provided with guide arc surfaces; a pressure sensor for sensing the pressure between the pressure cover and the linkage disk is provided on the pressure cover.
[0025] In order to better achieve the purpose of the present invention, the present invention also provides a production method of a concentrated chicken juice production device, comprising the following steps:
[0026] Step 1: Chop the chicken pieces or chicken racks into small pieces and evenly spread them in the frame, close the frame cover with the frame, align the positioning block of the material placing frame with the positioning slot of the rotating inner frame, and fix the material placing frame in the rotating inner frame through the locking assembly;
[0027] Step 2: Close the door of the pot body, and the steam chamber outputs steam flowing from bottom to top. The steam passes through the partition to heat and steam the material in the material frame, and the concentrated chicken juice generated by the material in the material frame flows into the collection plate to be collected;
[0028] Step 3: The revolution motor drives the rotation shaft to rotate, so that the material placing frame revolves around the revolution shaft in the rotating inner frame;
[0029] Step 4: The driving wheel continuously rolls on the upper friction block and the lower friction block, so that the rotating shaft drives the fixed outer frame to swing back and forth, so that the material in the material frame is continuously turned over and fully contacts with the high-temperature steam;
[0030] Step 5: The material placing frame rotates toward the lower side of the pressure cover, the driving wheel is disengaged from the upper friction block and the lower friction block, and the horizontal limit support block lifts and supports the fixed outer frame so that the fixed outer frame maintains a horizontal posture;
[0031] Step 6: When the linkage disk on the material placement frame is aligned with the pressure cover, the electric cylinder controls the driven shaft to move vertically downward, so that the pressure cover and the linkage disk are plugged in under the cooperation of the upper plug block and the lower plug block, and then the centrifugal motor drives the driving shaft to rotate, so that the material placement frame and the rotating inner frame perform centrifugal motion in the fixed outer frame. At the same time, the electric cylinder drives the driven shaft to move downward, so that the frame cover presses the steamed raw materials down on the frame body, thereby squeezing the material in the material placement frame while centrifuging the material, so that the concentrated chicken juice of the material is completely squeezed out, and the concentrated chicken juice thrown out during centrifugation will flow back to the collection plate along the annular guide plate.
[0032] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, during the heating and steaming process, the revolution motor drives the rotation shaft to rotate, so that the material placing frame revolves around the revolution shaft in the rotating inner frame, thereby avoiding different steaming effects of the same batch of materials due to uneven steam flow in the pot body, and ensuring the consistency of the utilization rate of the same batch of materials; during the co-rotation process of the material placing frame, the reciprocating swinging material turning mechanism controls the rotation shaft to continuously rotate forward and reversely so that the material placing frame reciprocates, and the materials in the material placing frame are continuously turned over, so that the steam is fully in contact with the materials, and each surface of the materials can be in direct contact with the steam, effectively improving the steaming efficiency and steaming effect of the materials;
[0033] When the material placing frame moves to the lower side of the clutch type centrifugal extrusion mechanism, the reciprocating swinging material turning mechanism controls the material placing frame to maintain a horizontal posture, and the clutch type centrifugal extrusion mechanism controls the material placing frame to perform centrifugal movement. At the same time, the clutch type centrifugal extrusion mechanism squeezes the raw materials in the material placing frame, so that the concentrated chicken juice in the steamed material is completely discharged, thereby increasing the extraction efficiency and extraction effect of the concentrated chicken juice and reducing the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0035] Figure 1 A three-dimensional diagram of a concentrated chicken juice production device of the present invention;
[0036] Figure 2 for Figure 1 A three-dimensional diagram of the structure with part of the pot hidden;
[0037] Figure 3 It is a rear view of a concentrated chicken juice production device of the present invention;
[0038] Figure 4 The present invention hides the pot body of the structure of the three-dimensional Figure 1 ;
[0039] Figure 5 The present invention hides the pot body of the structure of the three-dimensional Figure 2 ;
[0040] Figure 6 It is a structural stereogram of the material placing frame of the present invention;
[0041] Figure 7 The present invention hides the pot body of the structure of the three-dimensional Figure 3 ;
[0042] Figure 8 for Figure 7 The enlarged view of point A in the middle;
[0043] Fig. 9 It is a structural stereogram of the clutch type centrifugal extrusion mechanism of the present invention;
[0044] Fig.10 It is a structural stereogram of the gland and linkage disk of the present invention.
[0045] The numbers in the figure represent:
[0046] 10. Pot body; 11. Partition plate; 12. Steam main pipe; 13. Steam auxiliary pipe; 14. Chicken juice pipe; 15. Annular guide plate; 16. Collecting plate; 17. Upper annular frame; 18. Lower annular frame; 2. Material placing frame; 21. Frame body; 22. Frame cover; 23. Limiting groove; 24. Limiting block; 25. Handle; 3. Material supporting rotating mechanism; 31. Revolution axis; 32. Revolution motor; 33. Rotation axis; 34. Fixed outer frame; 35. Rotating inner frame; 36. Guide rail; 37. Slider; 3 8. Positioning and locking assembly; 381. Positioning block; 382. Positioning groove; 383. Locking block; 384. Locking seat; 4. Reciprocating swing turning mechanism; 41. Driving wheel; 42. Upper friction block; 43. Lower friction block; 44. Horizontal limit support block; 5. Clutch type centrifugal extrusion mechanism; 51. Bracket; 52. Centrifugal motor; 53. Electric cylinder; 54. Driving shaft; 55. Driven shaft; 56. Connecting plate; 57. Pressure cover; 58. Linkage disk; 59. Upper plug block; 510. Lower plug block. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 8 , a concentrated chicken juice production device, comprising a pot body 10 and a material placing frame 2;
[0049] A partition 11 is fixedly installed in the pot body 10, and a plurality of through holes are evenly arranged on the partition 11; the partition 11 divides the inside of the pot body 10 into an extraction chamber on the upper side and a steam chamber on the lower side, and the steam chamber is used to contain hot water and generate steam from bottom to top; a material support rotating mechanism 3, a reciprocating swing material turning mechanism 4 and a clutch type centrifugal extrusion mechanism 5 are arranged in the extraction chamber;
[0050] The upper annular frame 17 and the lower annular frame 18 are located in the extraction chamber and are fixedly connected to the inner wall of the pot body 10;
[0051] The supporting rotating mechanism 3 includes a revolving shaft 31, a revolving motor 32, a self-rotating shaft 33, a fixed outer frame 34 and a rotating inner frame 35. The two ends of the revolving shaft 31 are rotatably connected to the partition 11 and the pot body 10 through bearings. The revolving motor 32 is fixedly installed on the top of the pot body 10, and the output end of the revolving motor 32 is fixedly connected to the revolving shaft 31; a plurality of fixed outer frames 34 are evenly arranged at equal intervals along the radial direction of the outer side of the revolving shaft 31, and the rotating inner frame 35 is rotatably installed on the inner side of the fixed outer frame 34 through bearings; the two ends of the fixed outer frame 34 are rotatably connected to the revolving shaft 31 and the slider 37 through the self-rotating shaft 33 respectively; a guide rail 36 is fixedly installed on the upper end of the lower annular frame 18, and the slider 37 is limitedly slidably connected to the guide rail 36; the rotating inner frame 35 is connected to the material placing frame 2 through a positioning locking assembly 38, so that the material placing frame 2 and the rotating inner frame 35 rotate synchronously;
[0052] A reciprocating swing material turning mechanism 4 is provided between the upper ring frame 17 and the lower ring frame 18 for controlling the reciprocating swing of the fixed outer frame 34;
[0053] The top of the pot body 10 is also provided with a clutch type centrifugal extrusion mechanism 5 for controlling the material placing frame 2 in the fixed outer frame 34 to rotate and centrifuge while extruding the material in the material placing frame 2;
[0054] A collecting plate 16 is fixedly mounted on the upper end of the partition 11, and an annular guide plate 15 is fixedly mounted on the side wall of the pot body 10 for guiding the concentrated chicken juice in the extraction cavity to the collecting plate 16. The annular guide plate 15 is lower than the fixed outer frame 34;
[0055] A steam main pipe 12 connected to the extraction chamber is arranged on the top of the pot body 10, a chicken juice pipe 14 connected to the bottom of the collecting tray 16 is arranged on the side wall of the pot body 10, and an opening and closing door with airtight function is arranged on the right end of the pot body 10.
[0056] In the present invention, the chicken pieces or chicken racks are chopped into small pieces and evenly spread in the material frame 2, and the material frame 2 is loaded and fixed in the rotating inner frame 35 through the positioning locking assembly 38. After all the rotating inner frames 35 are loaded with the material frame 2, the opening and closing door of the pot body 10 is closed, and the steam cavity outputs steam flowing from bottom to top. The steam passes through the partition 11 to heat and steam the material in the material frame 2, and the concentrated chicken juice generated by the material in the material frame 2 flows into the collecting tray 16 and is collected; the steam after cooling is discharged from the steam main pipe 12 on the top of the pot body 10, and the concentrated chicken juice in the collecting tray 16 is discharged through the chicken juice pipe 14;
[0057] During the heating and steaming process, the revolution motor 32 drives the rotation shaft 33 to rotate, so that the material placing frame 2 revolves around the revolution shaft 31 in the rotating inner frame 35, thereby avoiding different steaming effects of the same batch of materials due to uneven steam flow in the pot body 10, and ensuring the consistency of the utilization rate of the same batch of materials; during the co-rotation of the material placing frame 2, the reciprocating swing material turning mechanism 4 controls the rotation shaft 33 to continuously rotate forward and reversely so that the material placing frame 2 reciprocates, and the materials in the material placing frame 2 are continuously turned over, so that the steam is fully in contact with the materials, and each surface of the materials can be directly in contact with the steam, which effectively improves the steaming efficiency and steaming effect of the materials;
[0058] When the material loading frame 2 moves to the lower side of the clutch centrifugal extrusion mechanism 5, the reciprocating swinging material turning mechanism 4 controls the material loading frame 2 to maintain a horizontal posture, and the clutch centrifugal extrusion mechanism 5 controls the material loading frame 2 to perform centrifugal movement. At the same time, the clutch centrifugal extrusion mechanism 5 squeezes the raw materials in the material loading frame 2, so that the concentrated chicken juice in the steamed material is completely discharged, thereby increasing the extraction efficiency and extraction effect of the concentrated chicken juice and reducing the labor intensity. The concentrated chicken juice thrown out by the material loading frame 2 during centrifugation will flow back to the collecting tray 16 along the annular guide plate 15.
[0059] The reciprocating swing material turning mechanism 4 includes a driving wheel 41, an upper friction block 42, a lower friction block 43 and a horizontal limiting support block 44. A driving wheel 41 is fixedly installed on the rotation shaft 33 of each fixed outer frame 34 away from the revolution axis 31. The outer edges of the upper annular frame 17 and the lower annular frame 18 are provided with a first control component for controlling the continuous forward and reverse rotation of the fixed outer frame 34. The inner edges of the upper annular frame 17 and the lower annular frame 18 are provided with a second control component for limiting the fixed outer frame 34 to keep it in a horizontal posture; the second control component is arranged on one side of the opening and closing door and on the lower side of the clutch centrifugal extrusion mechanism 5, and the first control component and the second control component are staggered inside and outside.
[0060] The first control component includes an upper friction block 42 and a lower friction block 43. The upper friction block 42 is fixedly connected to the upper annular frame 17, and the lower friction block 43 is fixedly connected to the lower annular frame 18. The upper friction block 42 and the lower friction block 43 are staggered in an upper and lower direction. The driving wheel 41 is located between the upper friction block 42 and the lower friction block 43 and is rollingly connected to the two. The ends of the upper friction block 42 and the lower friction block 43 are both provided with guide slopes.
[0061] The second control assembly includes a horizontal limit support block 44, which is fixedly connected to the upper friction block 42, and the horizontal limit support block 44 is coplanar with the lower surface of the fixed outer frame 34, and the horizontal limit support block 44 is used to lift the fixed outer frame 34 so that the fixed outer frame 34 maintains a horizontal posture;
[0062] In the present invention, when the revolving motor 32 drives the revolving shaft 31 to rotate, the fixed outer frame 34 rotates around the revolving shaft 31 through the guide rail 36 and the slider 37. During the revolving process of the fixed outer frame 34, the driving wheel 41 continuously rolls on the upper friction block 42 and the lower friction block 43, so that the rotating shaft 33 drives the fixed outer frame 34 to swing back and forth, thereby realizing the overturning effect of the material in the material frame 2; when the material frame 2 is located below the work station for loading and unloading and the clutch centrifugal extrusion mechanism 5, the driving wheel 41 is separated from the upper friction block 42 and the lower friction block 43 and maintains a horizontal posture, and at the same time, the fixed outer frame 34 is placed on the horizontal limit support block 44, and the horizontal limit support block 44 lifts and supports the fixed outer frame 34 to limit the fixed outer frame 34, thereby maintaining the horizontal posture of the material frame 2, which is convenient for centrifugal operation and loading and unloading operations on the material frame 2.
[0063] The material placing frame 2 is composed of a frame body 21 and a frame cover 22 which are opened and closed up and down. The frame body 21 and the frame cover 22 can be made of a wire mesh material. The side wall of the frame body 21 is evenly provided with a plurality of limit grooves 23 in a circular array at equal intervals. The lower end of the frame body 21 is fixedly provided with a plurality of limit blocks 24 which correspond to the limit grooves 23 one by one and are plugged in cooperation, so that the frame body 21 can slide axially along the frame cover 22, and the frame body 21 and the frame cover 22 can rotate synchronously. Handles 25 are symmetrically fixedly provided on both sides of the frame body 21 and both sides of the frame cover 22, so that the operator can take and move the frame body 21 and the frame cover 22 conveniently.
[0064] The positioning locking assembly 38 includes a positioning block 381, a positioning groove 382 and a locking assembly. The two positioning blocks 381 are symmetrically fixedly installed on both sides of the frame 21. The rotating inner frame 35 is provided with a positioning groove 382 plugged with the positioning block 381, so that the rotating inner frame 35 and the material placement frame 2 can rotate synchronously; the rotating inner frame 35 is provided with a locking assembly for limiting the radial movement of the material placement frame 2 along the rotating inner frame 35;
[0065] The locking assembly includes a locking block 383 and a locking seat 384. The locking seat 384 is fixedly mounted on the rotating inner frame 35, and the locking block 383 is plugged into the locking seat 384. The movement of the material placing frame 2 can be blocked by controlling the extension and retraction of the locking block 383, so that the material placing frame 2 is restricted from rotating inside the inner frame 35. A magnetic block is provided between the locking block 383 and the locking seat 384 to increase the stability of the locking.
[0066] Embodiment 2: In some embodiments, Fig. 9 and Fig.10As shown, as a preferred embodiment of the present invention, the clutch centrifugal extrusion mechanism 5 includes a rotary lifting component and a clutch control component. The rotary lifting component is installed on the top of the pot body 10, and a clutch control component is arranged between the lower end of the rotary lifting component and the material placing frame 2, so that the rotary lifting component can control the material placing frame 2 to rotate in the fixed outer frame 34 and extrude the material in the material placing frame 2.
[0067] The rotary lifting assembly includes a bracket 51, a centrifugal motor 52, an electric cylinder 53, a driving shaft 54, a driven shaft 55 and a connecting plate 56. The bracket 51 is fixedly mounted on the top of the pot body 10, and the centrifugal motor 52 and the electric cylinder 53 are fixedly mounted on the bracket 51; the output end of the centrifugal motor 52 is fixedly mounted with the driving shaft 54, the driven shaft 55 is sleeved on the outside of the driving shaft 54 and is limitedly slidably connected with the driving shaft 54, and the driving shaft 54 and the driven shaft 55 are arranged in the shape of a regular polygon so that the driving shaft 54 and the driven shaft 55 can rotate synchronously; one end of the connecting plate 56 is rotatably connected to the driven shaft 55 through a bearing, and the other end of the connecting plate 56 is fixedly connected to the output end of the electric cylinder 53; a bearing is arranged on the top of the pot body 10, and the driven shaft 55 is connected to the bearing through a key.
[0068] The clutch control assembly includes a pressure cover 57, a linkage disk 58, an upper plug block 59 and a lower plug block 510. The pressure cover 57 is fixedly installed on the lower end of the driven shaft 55, and the upper end of the frame cover 22 of each material placement frame 2 is fixedly installed with a linkage disk 58 that cooperates with the pressure cover 57; a plurality of upper plug blocks 59 are evenly fixedly installed in a circular array on the side of the pressure cover 57 at equal intervals, and a plurality of lower plug blocks 510 are evenly fixedly installed in a circular array on the side of the linkage disk 58 at equal intervals. The upper plug blocks 59 and the lower plug blocks 510 are staggered and plugged in, and the near ends of the upper plug blocks 59 and the lower plug blocks 510 are both provided with guide arc surfaces; a pressure sensor for sensing the pressure between the pressure cover 57 and the linkage disk 58 is provided on the pressure cover 57.
[0069] In the present invention, when the material placing frame 2 moves to the lower side of the pressure cover 57 so that the pressure cover 57 and the linkage disk 58 are aligned, the electric cylinder 53 controls the driven shaft 55 to move vertically downward, so that the pressure cover 57 and the linkage disk 58 are plugged in under the cooperation of the upper plug block 59 and the lower plug block 510, and then the centrifugal motor 52 drives the driving shaft 54 to rotate, so that the material placing frame 2 and the rotating inner frame 35 perform centrifugal movement in the fixed outer frame 34. At the same time, the electric cylinder 53 drives the driven shaft 55 to move downward, so that the frame cover 22 presses the steamed raw materials down on the frame body 21, thereby realizing the material in the material placing frame 2 while squeezing the material and centrifuging the material, so that the concentrated chicken juice of the material is completely squeezed out, thereby increasing the production efficiency and production effect of the concentrated chicken juice.
[0070] The inner top of the pot body 10 is arranged as a concave structure, and the upper side of the upper annular frame 17 is provided with a water storage structure with an outer bottom and an inner height. The steam auxiliary pipe 13 is fixedly connected to the pot body 10, and the steam auxiliary pipe 13 is communicated with the water storage structure. After part of the steam is cooled, it condenses into water droplets on the inner top of the pot body 10, and the water droplets flow into the water storage structure along the inner top of the pot body 10 and are discharged by the steam auxiliary pipe 13, thereby reducing the possibility of the water droplets mixing into the concentrated chicken juice in the collection plate 16 and increasing the quality of the concentrated chicken juice.
[0071] Embodiment 3: In some embodiments, Figure 1-Figure 7 As shown, as a preferred embodiment of the present invention, a production method of a concentrated chicken juice production device comprises the following steps:
[0072] Step 1: Chop the chicken pieces or chicken racks into small pieces and evenly spread them in the frame 21, cover the frame cover 22 with the frame 21, align the positioning block 381 of the material placement frame 2 with the positioning slot 382 of the rotating inner frame 35 and insert it, and fix the material placement frame 2 in the rotating inner frame 35 by the locking assembly;
[0073] Step 2: Close the door of the pot body 10, and the steam chamber outputs steam flowing from bottom to top. The steam passes through the partition 11 to heat and steam the material in the material frame 2, and the concentrated chicken juice generated by the material in the material frame 2 flows into the collection tray 16 to be collected;
[0074] Step 3: The revolution motor 32 drives the rotation shaft 33 to rotate, so that the material placing frame 2 revolves around the revolution shaft 31 in the rotating inner frame 35;
[0075] Step 4: The driving wheel 41 continuously rolls on the upper friction block 42 and the lower friction block 43, so that the rotating shaft 33 drives the fixed outer frame 34 to swing back and forth, so that the material in the material frame 2 is continuously turned over and fully contacts with the high-temperature steam;
[0076] Step 5: The material placing frame 2 rotates toward the lower side of the pressure cover 57, the driving wheel 41 is disengaged from the upper friction block 42 and the lower friction block 43, and the horizontal limit support block 44 lifts and supports the fixed outer frame 34, so that the fixed outer frame 34 maintains a horizontal posture;
[0077] Step 6: When the linkage disk 58 on the material placement frame 2 is aligned with the pressure cover 57, the electric cylinder 53 controls the driven shaft 55 to move vertically downward, so that the pressure cover 57 and the linkage disk 58 are plugged in under the cooperation of the upper plug block 59 and the lower plug block 510, and then the centrifugal motor 52 drives the driving shaft 54 to rotate, so that the material placement frame 2 and the rotating inner frame 35 perform centrifugal movement in the fixed outer frame 34. At the same time, the electric cylinder 53 drives the driven shaft 55 to move downward, so that the frame cover 22 presses the steamed raw materials down on the frame body 21, thereby squeezing the material in the material placement frame 2 while centrifuging the material, so that the concentrated chicken juice of the material is completely squeezed out, and the concentrated chicken juice thrown out during centrifugation will flow back to the collection plate 16 along the annular guide plate 15.
[0078] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A concentrated chicken juice production device, comprising a pot body (10) and a material placing frame (2), characterized in that: A partition (11) is fixedly installed in the pot body (10), and a plurality of through holes are evenly arranged on the partition (11); the partition (11) divides the inside of the pot body (10) into an extraction chamber on the upper side and a steam chamber on the lower side, and the steam chamber is used to contain hot water and generate steam from bottom to top; a material support rotating mechanism (3), a reciprocating swing material turning mechanism (4) and a clutch type centrifugal extrusion mechanism (5) are arranged in the extraction chamber; The upper annular frame (17) and the lower annular frame (18) are located in the extraction chamber and are fixedly connected to the inner wall of the pot body (10); The support rotating mechanism (3) comprises a revolution shaft (31), a revolution motor (32), a rotation shaft (33), a fixed outer frame (34) and a rotating inner frame (35); the two ends of the revolution shaft (31) are rotatably connected to the partition plate (11) and the pot body (10) through bearings; the revolution motor (32) is fixedly mounted on the top of the pot body (10); the output end of the revolution motor (32) is fixedly connected to the revolution shaft (31); and a plurality of fixed outer frames (34) are evenly arranged at equal intervals along the radial direction of the revolution shaft (31). The rotating inner frame (35) is rotatably mounted on the inner side of the fixed outer frame (34) through a bearing; the two ends of the fixed outer frame (34) are rotatably connected to the revolution shaft (31) and the slider (37) through a rotation shaft (33) respectively; a guide rail (36) is fixedly mounted on the upper end of the lower annular frame (18), and the slider (37) is limitedly slidably connected to the guide rail (36); the rotating inner frame (35) is connected to the material placement frame (2) through a positioning locking assembly (38), so that the material placement frame (2) and the rotating inner frame (35) rotate synchronously; A reciprocating swing material turning mechanism (4) for controlling the reciprocating swing of the fixed outer frame (34) is arranged between the upper annular frame (17) and the lower annular frame (18); The top of the pot body (10) is also provided with a clutch type centrifugal extrusion mechanism (5) for controlling the material placing frame (2) in the fixed outer frame (34) to rotate and centrifuge while extruding the material in the material placing frame (2); A collecting plate (16) is fixedly mounted on the upper end of the partition (11), and an annular guide plate (15) for guiding concentrated chicken juice in the extraction chamber to the collecting plate (16) is fixedly mounted on the side wall of the pot body (10); The top of the pot body (10) is provided with a steam main pipe (12) connected to the extraction chamber, and the side wall of the pot body (10) is provided with a chicken juice pipe (14) connected to the bottom of the collection tray (16).
2. The concentrated chicken juice production device according to claim 1, characterized in that: The reciprocating swing material turning mechanism (4) comprises a driving wheel (41), an upper friction block (42), a lower friction block (43) and a horizontal limiting support block (44); a driving wheel (41) is fixedly mounted on the rotation shaft (33) of each fixed outer frame (34) away from the revolution shaft (31); the outer edges of the upper annular frame (17) and the lower annular frame (18) are provided with a first control component for controlling the fixed outer frame (34) to continuously rotate forward and reverse; the inner edges of the upper annular frame (17) and the lower annular frame (18) are provided with a second control component for limiting the fixed outer frame (34) to keep it in a horizontal posture; the second control component is arranged on one side of the opening and closing door and on the lower side of the clutch type centrifugal extrusion mechanism (5), and the first control component and the second control component are staggered inside and outside.
3. The concentrated chicken juice production device according to claim 2, characterized in that: The first control component comprises an upper friction block (42) and a lower friction block (43), the upper friction block (42) is fixedly connected to the upper annular frame (17), the lower friction block (43) is fixedly connected to the lower annular frame (18), and the upper friction block (42) and the lower friction block (43) are staggered in an upper and lower direction; the driving wheel (41) is located between the upper friction block (42) and the lower friction block (43) and is rollingly connected to the two; the ends of the upper friction block (42) and the lower friction block (43) are both provided with guiding inclined surfaces.
4. The concentrated chicken juice production device according to claim 3, characterized in that: The second control component comprises a horizontal limit support block (44), the horizontal limit support block (44) is fixedly connected to the upper friction block (42), the horizontal limit support block (44) is coplanar with the lower surface of the fixed outer frame (34), and the horizontal limit support block (44) is used to support the fixed outer frame (34) so that the fixed outer frame (34) maintains a horizontal posture.
5. The concentrated chicken juice production device according to claim 4, characterized in that: The material placing frame (2) is composed of a frame body (21) and a frame cover (22) which are opened and closed up and down. The side wall of the frame body (21) is provided with a plurality of limit grooves (23) at even intervals in a circular array. A plurality of limit blocks (24) which correspond to and are plugged in with the limit grooves (23) are fixedly installed at the lower end of the frame body (21). Handles (25) are symmetrically fixedly installed on both sides of the frame body (21) and both sides of the frame cover (22).
6. The concentrated chicken juice production device according to claim 5, characterized in that: The positioning and locking assembly (38) comprises a positioning block (381), a positioning groove (382) and a locking assembly. The two positioning blocks (381) are symmetrically fixedly mounted on both sides of the frame (21). A positioning groove (382) plugged into the positioning block (381) is provided in the rotating inner frame (35). The rotating inner frame (35) is provided with a locking assembly for locking the material placing frame (2) in the rotating inner frame (35).
7. The concentrated chicken juice production device according to claim 6, characterized in that: The clutch type centrifugal extrusion mechanism (5) comprises a rotary lifting component and a clutch control component. The rotary lifting component is mounted on the top of the pot body (10). A clutch control component is arranged between the lower end of the rotary lifting component and the material placing frame (2), so that the rotary lifting component can control the material placing frame (2) to rotate in the fixed outer frame (34) and squeeze the material in the material placing frame (2).
8. The concentrated chicken juice production device according to claim 7, characterized in that: The rotary lifting assembly comprises a bracket (51), a centrifugal motor (52), an electric cylinder (53), a driving shaft (54), a driven shaft (55) and a connecting plate (56); the bracket (51) is fixedly mounted on the top of the pot body (10); the centrifugal motor (52) and the electric cylinder (53) are fixedly mounted on the bracket (51); the driving shaft (54) is fixedly mounted on the output end of the centrifugal motor (52); the driven shaft (55) is sleeved on the outside of the driving shaft (54) and is limitedly slidably connected to the driving shaft (54); one end of the connecting plate (56) is rotatably connected to the driven shaft (55) through a bearing, and the other end of the connecting plate (56) is fixedly connected to the output end of the electric cylinder (53).
9. The concentrated chicken juice production device according to claim 8, characterized in that: The clutch control assembly comprises a pressure cover (57), a linkage disk (58), an upper plug block (59) and a lower plug block (510); the pressure cover (57) is fixedly mounted on the lower end of the driven shaft (55); the upper end of the frame cover (22) of each material placing frame (2) is fixedly mounted with a linkage disk (58) which is plugged in and matched with the pressure cover (57); a plurality of upper plug blocks (59) are fixedly mounted in a circular array on the side of the pressure cover (57) at equal intervals; a plurality of lower plug blocks (510) are fixedly mounted in a circular array on the side of the linkage disk (58) at equal intervals; the upper plug blocks (59) and the lower plug blocks (510) are staggered and plugged in and matched; the upper plug blocks (59) and the lower plug blocks (510) are both provided with guide arc surfaces at their near ends; and a pressure sensor for sensing the pressure between the pressure cover (57) and the linkage disk (58) is provided on the pressure cover (57).
10. A production method, using the concentrated chicken juice production device according to claim 9, characterized in that: The following steps are involved: Step 1: Chop the chicken pieces or chicken racks into small pieces and evenly spread them in the frame (21), cover the frame cover (22) with the frame (21), align the positioning block (381) of the material placement frame (2) with the positioning groove (382) of the rotating inner frame (35) and insert it, and fix the material placement frame (2) in the rotating inner frame (35) by a locking assembly; Step 2: The opening and closing door of the pot body (10) is closed, and the steam chamber outputs steam flowing from bottom to top. The steam passes through the partition (11) to heat and steam the material in the material frame (2), and the concentrated chicken juice generated by the material in the material frame (2) flows into the collection plate (16) to be collected; Step 3: The revolution motor (32) drives the rotation shaft (33) to rotate, so that the material placement frame (2) revolves around the revolution shaft (31) in the rotating inner frame (35); Step 4: The driving wheel (41) continuously rolls on the upper friction block (42) and the lower friction block (43), so that the rotating shaft (33) drives the fixed outer frame (34) to swing back and forth, so that the material in the material frame (2) is continuously turned over and fully contacts with the high-temperature steam; Step 5: The material placement frame (2) rotates toward the lower side of the pressure cover (57), the driving wheel (41) is disengaged from the upper friction block (42) and the lower friction block (43), and the horizontal limit support block (44) lifts and supports the fixed outer frame (34), so that the fixed outer frame (34) maintains a horizontal posture; Step 6: When the linkage disk (58) on the material placement frame (2) is aligned with the pressure cover (57), the electric cylinder (53) controls the driven shaft (55) to move vertically downward, so that the pressure cover (57) and the linkage disk (58) are plugged in under the cooperation of the upper plug block (59) and the lower plug block (510), and then the centrifugal motor (52) drives the driving shaft (54) to rotate, so that the material placement frame (2) and the rotating inner frame (35) perform centrifugal movement in the fixed outer frame (34). At the same time, the electric cylinder (53) drives the driven shaft (55) to move downward, so that the frame cover (22) presses the steamed raw materials down on the frame body (21), thereby achieving the material in the material placement frame (2) being squeezed and the material being centrifuged at the same time, so that the concentrated chicken juice of the material is completely squeezed out, and the concentrated chicken juice thrown out during centrifugation will flow back to the collection plate (16) along the annular guide plate (15).
Citation Information
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