Sliding formwork device convenient to adjust and method thereof

Abstract

The invention discloses a slip form device convenient to adjust and a method thereof, and belongs to the technical field of slip forms. The detachable mold comprises a first mold, a second mold and a combined assembly, and the combined assembly is mounted on the first mold and the second mold; a mounting frame is fixedly mounted on the side of the first mold; a hopper is fixedly mounted on the upper side of the first mold; a cutting assembly is mounted at the right end of the second mold; a secondary slicking mechanism is mounted on the left side of the cutting assembly on the second mold; the distance measuring mechanism is mounted on the mounting frame; the distance measuring mechanism comprises a floating installation assembly installed on the installation frame, a controller is fixedly installed on the floating installation assembly, a distance measuring module is installed on the floating installation assembly, and a conductive module is installed on the distance measuring module. Through the mode, secondary trowelling is carried out, so that the slip form is smoother; in the sliding formwork process, the sliding formwork distance is automatically metered, and the expansion joint is automatically cut; when arc-shaped mold sliding is needed, the overall length of the mold is adjusted, and continuous forming is facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of sliding forms, and in particular to a sliding form device and a method thereof which are easy to adjust. Background Art

[0002] The slipform machine is a device that uses a slowly moving formwork to form a shape. The slipform machine is moved by a traction device, and then concrete is poured into the slipform machine. The concrete flows into the mold of the slipform machine to form a shape.

[0003] For example, Chinese patent CN115874513B discloses an intelligent curb slipform machine, which is provided with a forming mold, a feed shell and an adjustment plate. During the moving process, concrete is formed by the mold, and the formed concrete is adjusted again by the adjustment plate.

[0004] However, after the formwork has been moved for a certain distance, it is necessary to press and cut expansion joints on the formed concrete. It is difficult for the formwork machine to automatically measure the formwork distance and to automatically press and cut expansion joints after the formwork has been moved for a certain distance.

[0005] Based on this, the present invention designs a sliding mode device and method that is easy to adjust to solve the above problems. Summary of the invention

[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a sliding mold device and method thereof which is easy to adjust.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A sliding mold device that is easy to adjust, including a detachable mold; also includes a mounting frame, a hopper, a distance measuring mechanism, a cutting assembly and a secondary scraping mechanism;

[0009] The detachable mold comprises a first mold, a second mold and a combined assembly, wherein the combined assembly is installed on the first mold and the second mold; a mounting frame is fixedly installed on the side of the first mold, and a hopper is fixedly installed on the upper side of the first mold; a cutting assembly is installed on the right end of the second mold; and a secondary scraping mechanism is installed on the left side of the cutting assembly on the second mold;

[0010] The distance measuring mechanism is installed on the mounting frame; the distance measuring mechanism includes a floating mounting assembly, a controller, a conductive module and a distance measuring module. The floating mounting assembly is installed on the mounting frame, the controller is fixedly installed on the floating mounting assembly, the distance measuring module is installed on the floating mounting assembly, and the conductive module is installed on the distance measuring module.

[0011] Furthermore, the combined assembly includes an upper mounting plate, an upper fixing plate, a side mounting plate, a side fixing plate, an upper positioning pin and a side positioning pin. The upper mounting plate is fixedly mounted on the top of the second mold, and multiple side mounting plates are symmetrically fixedly mounted on both sides of the second mold; the upper fixing plate is fixedly mounted on the top of the first mold, and multiple side fixing plates are fixedly mounted on both sides of the first mold; locking holes are provided on the upper mounting plate and the upper fixing plate, and locking holes are provided on the side mounting plate and the side fixing plate; the end of the upper positioning pin passes through the locking holes on the upper mounting plate and the upper fixing plate and is locked by a nut; two side positioning pins are provided, and the two side positioning pins are symmetrically arranged on both sides of the second mold; the end of the side positioning pin passes through the locking holes on the side mounting plate and the side fixing plate and is locked by a nut.

[0012] Furthermore, the floating mounting assembly includes a first fixed frame, a floating box, a support block, a first slide rod and a floating spring, the first fixed frame is fixedly mounted on the side of the mounting frame, a support block is fixedly mounted on the rear side of the floating box, a plurality of first slide rods pass through the support block, and the first slide rods are limitedly and slidably connected to the support block; the upper and lower ends of the first slide rod are fixedly mounted on the mounting frame; a floating spring is provided on the outer sleeve of the first slide rod, and the two ends of the floating spring are respectively fixedly connected to the first fixed frame and the support block.

[0013] Furthermore, the distance measuring module includes a fitting roller, a synchronous disk, a limit disk, a driving rod, a rotating plate, a limit slot and a driving slot. A synchronous shaft is fixedly installed in the middle of the fitting roller, and the synchronous shaft is fixedly connected to the synchronous disk after passing through the floating box, and the synchronous shaft is rotatably connected to the floating box; a limit disk is fixedly installed in the middle of the synchronous disk, and a driving rod is fixedly installed on the edge of the synchronous disk; the rotating plate is rotatably installed inside the floating box, and the limiting slots are evenly arranged in a circular array on the rotating plate at equal intervals, and the driving slots are evenly arranged in a circular array on the rotating plate at equal intervals, and the limiting slots and the driving slots are alternately distributed on the rotating plate; the limiting slots fit and slide with the limiting disk, and the driving slot fits and slides with the driving rod.

[0014] Furthermore, the conductive module includes an insulating plate, a conductive plate, a first conductive block and a second conductive block. The insulating plate is fixedly mounted on the edge of the rotating plate, the conductive plate is fixedly mounted on the insulating plate, the first conductive block and the second conductive block are fixedly mounted on the inner wall of the floating box, the conductive plate abuts against the first conductive block, and the conductive plate abuts against the second conductive block; the distance between the first conductive block and the second conductive block is less than the length of the conductive plate.

[0015] Furthermore, the cutting assembly includes a support frame, a cylinder, a press frame and a downward pressing forming assembly. The support frame is fixedly mounted on the second mold, the cylinder is fixedly mounted on the cylinder, and the press frame is fixedly mounted on the output end of the cylinder; the downward pressing forming assembly is mounted on the lower side of the press frame.

[0016] Furthermore, the lower pressure forming component includes a reset spring, a second slide rod, a sliding frame, an insertion rod and a conformal cutting frame. The second slide rod is symmetrically fixedly installed on the lower side of the pressing frame, and the sliding frame and the two second slide rods slide within a limited position; a reset spring is provided on the outer sleeve of the second slide rod, and the two ends of the reset spring are respectively fixedly connected to the sliding frame and the pressing frame; a conformal cutting frame is fixedly installed on the lower side of the sliding frame; and the insertion rod is symmetrically fixedly installed on the bottom of the sliding frame.

[0017] Furthermore, the secondary scraping mechanism includes a second fixed frame, a unwinding roller, a winding roller, a side material strip, a side guide column, a top material strip and a top guide column. The second fixed frame is fixedly installed on the second mold, and a unwinding roller driven by a servo motor is rotatably installed on the second fixed frame, and a winding roller driven by a servo motor is rotatably installed on the second fixed frame; the two ends of the side material strip and the top material strip are respectively fixedly connected to the unwinding roller and the winding roller; the top guide column is symmetrically rotatably installed on the upper side of the second fixed frame; the top material strip passes through the bottom of the top guide column; and the second fixed frame is installed with a side guide column for guiding the side material strip.

[0018] Furthermore, the side guide column includes a first guide rod, a second guide rod, a third guide rod and a fourth guide rod, two first guide rods are symmetrically rotatably installed at the bottom of the second fixed frame, two second guide rods are symmetrically rotatably installed on the upper side of the second fixed frame, and four third guide rods are symmetrically rotatably installed on the upper side of the second fixed frame; the fourth guide rod is rotatably installed in the middle of the upper side of the second fixed frame; the side material belt passes around the outside of an outer third guide rod and then passes around the bottom of the first guide rod, and then the side material belt passes around the inside of the second guide rod and then passes around the outside of an inner third guide rod, and then the side material belt passes around the bottom of the fourth guide rod.

[0019] In order to better achieve the purpose of the present invention, the present invention also provides a method for using a sliding form device that is easy to adjust, comprising the following steps:

[0020] Step 1: Fix the first mold on the external tractor through the mounting frame; align the upper mounting plate with the upper fixing plate, align the side mounting plate with the side fixing plate, and then pass the upper positioning pin through the locking holes on the upper mounting plate and the upper fixing plate, and lock the end of the upper positioning pin through the nut; pass the side positioning pin through the locking holes on the side mounting plate and the side fixing plate, and then lock the end of the side positioning pin through the nut; thereby assembling the second mold onto the first mold;

[0021] Step 2: Use an external tractor to move the first mold and the second mold, put concrete into the hopper, and the concrete flows into the first mold and the second mold through the hopper. The concrete is formed in the first mold and the second mold, and then the tractor drives the first mold and the second mold forward to achieve sliding molding; the side of the concrete platform formed by the second mold is scraped flat for the second time through the side material belt between the first guide rod and the second guide rod, and the top of the concrete platform formed by the second mold is scraped flat for the second time through the top material belt between the top guide columns; the support block slides on the first slide rod, and the support block is always kept moving downward by the floating spring and its own gravity The tendency of the floating box to always keep the tendency of moving downward, so that the fitting roller on the synchronous shaft always keeps close to the ground; during the sliding process, the fitting roller rolls, and the rolling of the fitting roller drives the synchronous disk to rotate through the synchronous shaft, thereby driving the limit plate and the driving rod to rotate; the fitting roller rotates one circle, driving the synchronous disk, the limit plate and the driving rod to rotate one circle; when the limit plate contacts the limit groove, the rotation of the rotating plate is prevented; when the driving rod contacts the driving groove, the limit plate is separated from the limit groove, and the driving rod drives the rotating plate to rotate through the driving groove until the driving rod is separated from the driving groove; repeat this operation until the rotating plate rotates one circle and the conductive plate is fitted with the first conductive block and the second conductive block;

[0022] Step three: The controller controls the oil cylinder to start, and the oil cylinder drives the press frame to move vertically. The press frame drives the sliding frame, the insertion rod and the conformal cutting frame to move vertically through the second sliding rod until the insertion rod is inserted into the soft ground, and the sliding frame is positioned by the insertion rod. Then the oil cylinder drives the sliding frame, the insertion rod and the conformal cutting frame to continue to press down through the press frame and the second sliding rod, and the conformal cutting frame is pressed and cut into shape. During this process, the sliding mold continues; the sliding frame slides on the second sliding rod, and the reset spring is stretched; after the cutting is completed, the oil cylinder drives the sliding frame, the insertion rod and the conformal cutting frame to reset through the press frame and the second sliding rod, and the reset spring resets and drives the sliding frame to reset.

[0023] Compared with the prior art, the present invention has the following beneficial effects: 1. The first mold is fixedly mounted on an external tractor through a mounting frame; when the sliding film track is a straight line, the second mold is assembled onto the first mold through an assembly assembly; the tractor drives the first mold and the second mold to move, and concrete is put into the hopper, and the concrete flows into the first mold and the second mold through the hopper, and the concrete is formed by the first mold and the second mold to complete the sliding mold; during the sliding mold process, the concrete formed by the first mold and the second mold is secondarily smoothed by a secondary scraping mechanism to make the sliding mold smoother;

[0024] 2. The distance measuring module is always in contact with the ground through the floating installation component, and the distance measuring module is used to measure the sliding form distance. After the sliding form reaches a certain distance, an electrical signal is generated through the conductive module, and then the cutting component is controlled by the controller to press and cut the formed concrete, thereby realizing automatic measurement of the sliding form distance during the sliding form process and automatic cutting of the expansion joint;

[0025] 3. The second mold can be used to extend the mold length and increase the sliding speed when performing linear sliding. When arc sliding is required, if the arc is small, the tractor speed can be reduced, and then the second mold can be removed through the combined assembly to adjust the overall length of the mold, which is convenient for sliding with a smaller arc; linear sliding and curved sliding can be performed continuously. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 The present invention is a three-dimensional sliding mold device that is easy to adjust Figure 1 ;

[0028] Figure 2 A front view of a sliding mold device that is easy to adjust according to the present invention;

[0029] Figure 3 The present invention is a three-dimensional sliding mold device that is easy to adjust Figure 2 ;

[0030] Figure 4 for Figure 1 The enlarged view of point A in the middle;

[0031] Figure 5 For along Figure 2 A three-dimensional diagram after a part of the structure is cut away in the CC direction;

[0032] Figure 6 For along Figure 2 A three-dimensional diagram after a part of the structure is cut away in the BB direction;

[0033] Figure 7 It is a schematic diagram of the floating box and its connection structure;

[0034] Figure 8 It is a schematic diagram of a synchronous disk and its connection structure;

[0035] Fig. 9Schematic diagram of the first conductive block and its connection structure.

[0036] The numbers in the figure represent:

[0037] 1. Mounting frame; 2. Hopper; 3. Removable mold; 31. First mold; 311. Top plate; 32. Second mold; 33. Combination assembly; 331. Upper mounting plate; 332. Upper fixing plate; 333. Side mounting plate; 334. Side fixing plate; 335. Upper positioning pin; 336. Side positioning pin; 4. Distance measuring mechanism; 41. Floating mounting assembly; 411. First fixing frame; 412. Floating box; 413. Support block; 414. First slide bar; 415. Floating spring; 42. Controller; 43. Conductive module; 431. Insulating plate; 432. Conductive plate; 433. First conductive block; 434. Second conductive block; 44. Distance measuring module; 441. Paste The invention relates to a plurality of rollers; 442, a synchronous disk; 443, a limiting disk; 444, a driving rod; 445, a rotating plate; 446, a limiting groove; 447, a driving groove; 448, a synchronous shaft; 5, a cutting assembly; 51, a supporting frame; 52, a cylinder; 53, a pressing frame; 54, a reset spring; 55, a second sliding rod; 56, a sliding frame; 57, an inserting rod; 58, a conformal cutting frame; 6, a secondary scraping mechanism; 61, a second fixed frame; 62, a unwinding roller; 63, a winding roller; 64, a side material strip; 65, a side guide column; 651, a first guide rod; 652, a second guide rod; 653, a third guide rod; 654, a fourth guide rod; 66, a top material strip; 67, a top guide column. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0040] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1 , Figure 2 and Figure 7 , a sliding mold device that is easy to adjust, including a detachable mold 3; also including a mounting frame 1, a hopper 2, a distance measuring mechanism 4, a cutting assembly 5 and a secondary scraping mechanism 6;

[0041] The detachable mold 3 includes a first mold 31, a second mold 32 and a combination assembly 33, and the combination assembly 33 is installed on the first mold 31 and the second mold 32; a mounting frame 1 is fixedly installed on the side of the first mold 31, and a hopper 2 is fixedly installed on the upper side of the first mold 31; a cutting assembly 5 is installed on the right end of the second mold 32; and a secondary scraping mechanism 6 is installed on the left side of the cutting assembly 5 on the second mold 32;

[0042] The distance measuring mechanism 4 is installed on the mounting frame 1; the distance measuring mechanism 4 includes a floating mounting component 41, a controller 42, a conductive module 43 and a distance measuring module 44, the floating mounting component 41 is installed on the mounting frame 1, the controller 42 is fixedly installed on the floating mounting component 41, the distance measuring module 44 is installed on the floating mounting component 41, and the conductive module 43 is installed on the distance measuring module 44.

[0043] The conductive module 43 is electrically connected to the controller 42 , and the controller 42 is electrically connected to the cutting assembly 5 .

[0044] In this embodiment, when the adjustable sliding form device works normally, the first mold 31 is fixedly mounted on the external tractor through the mounting frame 1; when the sliding film track is a straight line, the second mold 32 is assembled to the first mold 31 through the assembly assembly 33; the tractor drives the first mold 31 and the second mold 32 to move, and the concrete is put into the hopper 2, and the concrete flows into the first mold 31 and the second mold 32 through the hopper 2, and the concrete is formed by the first mold 31 and the second mold 32 to complete the sliding form; during the sliding form process, the concrete formed by the first mold 31 and the second mold 32 is secondarily smoothed by the secondary scraping mechanism 6 to make the sliding form smoother; at the same time, the distance measuring module 44 is always in contact with the ground through the floating mounting assembly 41, and the sliding form distance is measured by the distance measuring module 44. After the sliding form has a certain distance, an electrical signal is generated by the conductive module 43, and then the cutting assembly 5 is controlled by the controller 42 to press and cut the formed concrete, thereby realizing automatic measurement of the sliding form distance during the sliding form process and automatic cutting of the expansion joint;

[0045] The second mold 32 allows the mold length to be extended and the sliding speed to be increased when performing linear sliding. When arc sliding is required, if the arc is small, the tractor speed can be reduced, and then the second mold 32 can be removed through the combination component 33 to adjust the overall length of the mold to facilitate sliding with a smaller arc; this allows linear sliding and curved sliding to be performed continuously.

[0046] Embodiment 2: In some embodiments, Figure 1-Figure 9 As shown, as a preferred embodiment of the present invention, a top plate 311 is fixedly installed at the left end of the first mold 31, the upper side of the first mold 31 is connected to the hopper 2, and the right side of the first mold 31 is connected to the second mold 32;

[0047] The combined assembly 33 includes an upper mounting plate 331, an upper fixing plate 332, a side mounting plate 333, a side fixing plate 334, an upper positioning pin 335 and a side positioning pin 336. The upper mounting plate 331 is fixedly mounted on the top of the second mold 32, and a plurality of side mounting plates 333 are symmetrically fixedly mounted on both sides of the second mold 32; the upper fixing plate 332 is fixedly mounted on the top of the first mold 31, and a plurality of side fixing plates 334 are fixedly mounted on both sides of the first mold 31; locking holes are provided on the upper mounting plate 331 and the upper fixing plate 332, and locking holes are provided on the side mounting plate 333 and the side fixing plate 334; the end of the upper positioning pin 335 passes through the locking holes on the upper mounting plate 331 and the upper fixing plate 332 and is locked by a nut; two side positioning pins 336 are provided, and the two side positioning pins 336 are symmetrically arranged on both sides of the second mold 32; the end of the side positioning pin 336 passes through the locking holes on the side mounting plate 333 and the side fixing plate 334 and is locked by a nut;

[0048] The floating installation assembly 41 includes a first fixed frame 411, a floating box 412, a support block 413, a first slide bar 414 and a floating spring 415. The first fixed frame 411 is fixedly installed on the side of the installation frame 1, and a support block 413 is fixedly installed on the rear side of the floating box 412. A plurality of first slide bars 414 pass through the support block 413, and the first slide bars 414 are limitedly slidably connected with the support block 413; the upper and lower ends of the first slide bars 414 are fixedly installed on the installation frame 1; the outer cover of the first slide bar 414 is provided with a floating spring 415, and the two ends of the floating spring 415 are fixedly connected with the first fixed frame 411 and the support block 413 respectively;

[0049] The distance measuring module 44 includes a fitting roller 441, a synchronous disk 442, a limiting disk 443, a driving rod 444, a rotating plate 445, a limiting groove 446 and a driving groove 447. A synchronous shaft 448 is fixedly installed in the middle of the fitting roller 441. The synchronous shaft 448 passes through the floating box 412 and is fixedly connected to the synchronous disk 442. The synchronous shaft 448 is rotatably connected to the floating box 412. The limiting disk 443 is fixedly installed in the middle of the synchronous disk 442. A driving rod 444 is fixedly installed on the edge of 42; a rotating plate 445 is rotatably installed inside the floating box 412, and limiting grooves 446 are evenly arranged in a circumferential array on the rotating plate 445 at equal intervals, and driving grooves 447 are evenly arranged in a circumferential array on the rotating plate 445 at equal intervals. The limiting grooves 446 and the driving grooves 447 are alternately distributed on the rotating plate 445; the limiting grooves 446 slide in close contact with the limiting plate 443, and the driving grooves 447 slide in close contact with the driving rod 444;

[0050] The conductive module 43 includes an insulating plate 431, a conductive plate 432, a first conductive block 433 and a second conductive block 434. The insulating plate 431 is fixedly mounted on the edge of the rotating plate 445, the conductive plate 432 is fixedly mounted on the insulating plate 431, the first conductive block 433 and the second conductive block 434 are fixedly mounted on the inner wall of the floating box 412, the conductive plate 432 abuts against the first conductive block 433, and the conductive plate 432 abuts against the second conductive block 434; the distance between the first conductive block 433 and the second conductive block 434 is less than the length of the conductive plate 432;

[0051] The cutting assembly 5 includes a support frame 51, a cylinder 52, a press frame 53 and a press forming assembly. The support frame 51 is fixedly mounted on the second mold 32, the cylinder 52 is fixedly mounted on the cylinder 52, and the press frame 53 is fixedly mounted on the output end of the cylinder 52; the press forming assembly is mounted on the lower side of the press frame 53;

[0052] The lower pressing forming assembly includes a return spring 54, a second slide bar 55, a sliding frame 56, an insertion rod 57 and a conforming cutting frame 58. The second slide bars 55 are symmetrically fixedly installed on the lower side of the pressing frame 53. The sliding frame 56 and the two second slide bars 55 are limited and slide. The outer sleeve of the second slide bar 55 is provided with a return spring 54. The two ends of the return spring 54 are respectively fixedly connected to the sliding frame 56 and the pressing frame 53. The conforming cutting frame 58 is fixedly installed on the lower side of the sliding frame 56. The insertion rod 57 is symmetrically fixedly installed at the bottom of the sliding frame 56.

[0053] The secondary scraping mechanism 6 includes a second fixed frame 61, a reeling roller 62, a reeling roller 63, a side material strip 64, a side guide column 65, a top material strip 66 and a top guide column 67. The second fixed frame 61 is fixedly mounted on the second mold 32. The second fixed frame 61 is rotatably mounted with a reeling roller 62 driven by a servo motor, and the second fixed frame 61 is rotatably mounted with a reeling roller 63 driven by a servo motor; the two ends of the side material strip 64 and the top material strip 66 are respectively fixedly connected to the reeling roller 62 and the reeling roller 63; the top guide column 67 is symmetrically rotatably mounted on the upper side of the second fixed frame 61; the top material strip 66 passes through the bottom of the top guide column 67; the second fixed frame 61 is mounted with a side guide column 65 for guiding the side material strip 64;

[0054] The side guide column 65 includes a first guide rod 651, a second guide rod 652, a third guide rod 653 and a fourth guide rod 654. The two first guide rods 651 are symmetrically rotatably installed at the bottom of the second fixed frame 61, the two second guide rods 652 are symmetrically rotatably installed on the upper side of the second fixed frame 61, and the four third guide rods 653 are symmetrically rotatably installed on the upper side of the second fixed frame 61; the fourth guide rod 654 is rotatably installed in the middle of the upper side of the second fixed frame 61; the side edge material belt 64 passes around the outside of an outer third guide rod 653 and then passes around the bottom of the first guide rod 651, and then the side edge material belt 64 passes around the inside of the second guide rod 652 and then passes around the outside of an inner third guide rod 653, and then the side edge material belt 64 passes around the bottom of the fourth guide rod 654.

[0055] In this embodiment, the first mold 31 is fixedly mounted on the external tractor through the mounting frame 1; the upper mounting plate 331 is aligned with the upper fixing plate 332, the side mounting plate 333 is aligned with the side fixing plate 334, and then the upper positioning pin 335 is passed through the locking holes on the upper mounting plate 331 and the upper fixing plate 332, and the end of the upper positioning pin 335 is locked by a nut; the side positioning pin 336 is passed through the locking holes on the side mounting plate 333 and the side fixing plate 334, and then the end of the side positioning pin 336 is locked by a nut; thereby, the second mold 32 is assembled to the first mold 31;

[0056] The first mold 31 and the second mold 32 are moved by an external tractor, and concrete is put into the hopper 2. The concrete flows into the first mold 31 and the second mold 32 through the hopper 2, and the end of the first mold 31 is blocked by the top plate 311; the concrete is formed in the first mold 31 and the second mold 32, and then the tractor drives the first mold 31 and the second mold 32 forward to realize sliding molding; the side of the concrete platform formed by the second mold 32 is secondarily scraped flat by the side material belt 64 between the first guide rod 651 and the second guide rod 652, and the top of the concrete platform formed by the second mold 32 is secondarily scraped flat by the top material belt 66 between the top guide columns 67; when in use, the unwinding roller 62 is operated to unwind, and the winding roller 63 is operated to wind up at the same time, thereby synchronously driving the side material belt 64 and the top material belt 66 to move, and the side material belt 64 and the top material belt 66 are replaced, so as to avoid uneven scraping caused by wear of the side material belt 64 and the top material belt 66;

[0057] During the sliding process, the support block 413 slides on the first slide bar 414, and the support block 413 always maintains a downward movement trend through the floating spring 415 and its own gravity, so that the floating box 412 always maintains a downward movement trend, and then the contact roller 441 on the synchronization shaft 448 is always close to the ground; during the sliding process, the contact roller 441 rolls, and the contact roller 441 rolls through the synchronization shaft 448 to drive the synchronization disk 442 to rotate, thereby driving the limit disk 443 and the driving rod 444 to rotate; the contact roller 441 rotates The synchronous disk 442, the limiting disk 443 and the driving rod 444 rotate for one circle. When the limiting disk 443 contacts the limiting groove 446, the rotating plate 445 is prevented from rotating. When the driving rod 444 contacts the driving groove 447, the limiting disk 443 is separated from the limiting groove 446, and the driving rod 444 drives the rotating plate 445 to rotate through the driving groove 447 until the driving rod 444 is separated from the driving groove 447. Repeat this operation until the rotating plate 445 rotates for one circle and the conductive plate 432 is in contact with the first conductive block 433 and the second conductive block 434.

[0058] The controller 42 controls the oil cylinder 52 to start, and the oil cylinder 52 drives the pressing frame 53 to move vertically. The pressing frame 53 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to move vertically through the second sliding rod 55 until the insertion rod 57 is inserted into the soft ground, and the sliding frame 56 is positioned by the insertion rod 57. Then the oil cylinder 52 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to continue to press down through the pressing frame 53 and the second sliding rod 55, and the conformal cutting frame 58 is pressed and cut to form, and the sliding mold continues in this process; the sliding frame 56 slides on the second sliding rod 55, and the reset spring 54 is stretched; after the cutting is completed, the oil cylinder 52 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to reset through the pressing frame 53 and the second sliding rod 55, and the reset spring 54 resets and drives the sliding frame 56 to reset.

[0059] Embodiment 3: In some embodiments, Figure 1-Figure 9 As shown, as a preferred embodiment of the present invention, a method for using a sliding mode device that is easy to adjust includes the following steps:

[0060] Step 1: Fix the first mold 31 on the external tractor through the mounting frame 1; align the upper mounting plate 331 with the upper fixing plate 332, align the side mounting plate 333 with the side fixing plate 334, and then pass the upper positioning pin 335 through the locking holes on the upper mounting plate 331 and the upper fixing plate 332, and lock the end of the upper positioning pin 335 with a nut; pass the side positioning pin 336 through the locking holes on the side mounting plate 333 and the side fixing plate 334, and then lock the end of the side positioning pin 336 with a nut; thereby assembling the second mold 32 onto the first mold 31;

[0061] Step 2: The first mold 31 and the second mold 32 are moved by an external tractor, and concrete is put into the hopper 2. The concrete flows into the first mold 31 and the second mold 32 through the hopper 2, and the concrete is formed in the first mold 31 and the second mold 32. Then the tractor drives the first mold 31 and the second mold 32 forward to realize sliding molding; the side edge of the concrete platform formed by the second mold 32 is secondary scraped by the side material belt 64 between the first guide rod 651 and the second guide rod 652, and the top of the concrete platform formed by the second mold 32 is secondary scraped by the top material belt 66 between the top guide columns 67; the support block 413 slides on the first slide rod 414, and the support block 413 always maintains a downward movement trend through the floating spring 415 and its own gravity, so that the floating box 412 always keeps moving downward The tendency of the fitting roller 441 on the synchronous shaft 448 is always close to the ground; during the sliding process, the fitting roller 441 rolls, and the fitting roller 441 rolls through the synchronous shaft 448 to drive the synchronous disk 442 to rotate, thereby driving the limit plate 443 and the driving rod 444 to rotate; the fitting roller 441 rotates one circle, driving the synchronous disk 442, the limit plate 443 and the driving rod 444 to rotate one circle; when the limit plate 443 contacts the limit groove 446, the rotation of the rotating plate 445 is prevented; when the driving rod 444 contacts the driving groove 447, the limit plate 443 is separated from the limit groove 446, and the driving rod 444 drives the rotating plate 445 to rotate through the driving groove 447 until the driving rod 444 is separated from the driving groove 447; repeat this operation until the rotating plate 445 rotates one circle, and the conductive plate 432 is fitted with the first conductive block 433 and the second conductive block 434;

[0062] Step three: the controller 42 controls the oil cylinder 52 to start, the oil cylinder 52 drives the press frame 53 to move vertically, the press frame 53 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to move vertically through the second slide bar 55, until the insertion rod 57 is inserted into the soft ground, the sliding frame 56 is positioned by the insertion rod 57, and then the oil cylinder 52 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to continue to press down through the press frame 53 and the second slide bar 55, and the conformal cutting frame 58 is pressed and cut to form, and the sliding mold continues in this process; the sliding frame 56 slides on the second slide bar 55, and the reset spring 54 is stretched; after the cutting is completed, the oil cylinder 52 drives the sliding frame 56, the insertion rod 57 and the conformal cutting frame 58 to reset through the press frame 53 and the second slide bar 55, and the reset spring 54 resets and drives the sliding frame 56 to reset.

[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A sliding mold device that is easy to adjust, comprising a detachable mold (3), characterized in that: It also includes a mounting frame (1), a hopper (2), a distance measuring mechanism (4), a cutting assembly (5) and a secondary scraping mechanism (6); The detachable mold (3) comprises a first mold (31), a second mold (32) and a combination assembly (33), wherein the combination assembly (33) is installed on the first mold (31) and the second mold (32); a mounting frame (1) is fixedly installed on the side of the first mold (31), and a hopper (2) is fixedly installed on the upper side of the first mold (31); a cutting assembly (5) is installed on the right end of the second mold (32); and a secondary scraping mechanism (6) is installed on the left side of the cutting assembly (5) on the second mold (32); The distance measuring mechanism (4) is mounted on the mounting frame (1); the distance measuring mechanism (4) comprises a floating mounting assembly (41), a controller (42), a conductive module (43) and a distance measuring module (44); the floating mounting assembly (41) is mounted on the mounting frame (1); the controller (42) is fixedly mounted on the floating mounting assembly (41); the distance measuring module (44) is mounted on the floating mounting assembly (41); and the conductive module (43) is mounted on the distance measuring module (44).

2. The adjustable sliding form device according to claim 1, characterized in that: The combined component (33) comprises an upper mounting plate (331), an upper fixing plate (332), a side mounting plate (333), a side fixing plate (334), an upper positioning pin (335) and a side positioning pin (336); the upper mounting plate (331) is fixedly mounted on the top of the second mold (32); a plurality of side mounting plates (333) are symmetrically fixedly mounted on both sides of the second mold (32); the upper fixing plate (332) is fixedly mounted on the top of the first mold (31); a plurality of side fixing plates (334) are fixedly mounted on both sides of the first mold (31); the upper mounting plate (331) is fixedly mounted on the top of the second mold (32); a plurality of side fixing plates (334) are fixedly mounted on both sides of the first mold (31); The upper mold (331) and the upper fixing plate (332) are provided with locking holes, and the side mounting plate (333) and the side fixing plate (334) are provided with locking holes; the ends of the upper positioning pins (335) pass through the locking holes on the upper mounting plate (331) and the upper fixing plate (332) and are locked by nuts; two side positioning pins (336) are provided, and the two side positioning pins (336) are symmetrically arranged on both sides of the second mold (32); the ends of the side positioning pins (336) pass through the locking holes on the side mounting plate (333) and the side fixing plate (334) and are locked by nuts.

3. The easily adjustable sliding form device according to claim 2, characterized in that: The floating installation assembly (41) comprises a first fixed frame (411), a floating box (412), a support block (413), a first sliding bar (414) and a floating spring (415); the first fixed frame (411) is fixedly installed on the side of the installation frame (1); the support block (413) is fixedly installed on the rear side of the floating box (412); a plurality of first sliding bars (414) pass through the support block (413); the first sliding bars (414) and the support block (413) are limitedly slidably connected; the upper and lower ends of the first sliding bars (414) are fixedly installed on the installation frame (1); the floating spring (415) is provided on the outer sleeve of the first sliding bar (414); the two ends of the floating spring (415) are respectively fixedly connected to the first fixed frame (411) and the support block (413).

4. The easily adjustable sliding form device according to claim 3, characterized in that: The distance measuring module (44) comprises a fitting roller (441), a synchronous disk (442), a limiting disk (443), a driving rod (444), a rotating plate (445), a limiting groove (446) and a driving groove (447); a synchronous shaft (448) is fixedly installed in the middle of the fitting roller (441); the synchronous shaft (448) passes through the floating box (412) and is fixedly connected to the synchronous disk (442); the synchronous shaft (448) is rotatably connected to the floating box (412); a limiting disk (443) is fixedly installed in the middle of the synchronous disk (442); A driving rod (444) is fixedly installed on the edge of the disk (442); the rotating plate (445) is rotatably installed inside the floating box (412); the rotating plate (445) is provided with limit grooves (446) evenly spaced in a circular array; the rotating plate (445) is provided with driving grooves (447) evenly spaced in a circular array; the limit grooves (446) and the driving grooves (447) are alternately distributed on the rotating plate (445); the limit grooves (446) and the limit disk (443) are fitted and slid, and the driving grooves (447) and the driving rod (444) are fitted and slid.

5. The easily adjustable sliding form device according to claim 4, characterized in that: The conductive module (43) comprises an insulating plate (431), a conductive plate (432), a first conductive block (433) and a second conductive block (434); the insulating plate (431) is fixedly mounted on the edge of the rotating plate (445); the conductive plate (432) is fixedly mounted on the insulating plate (431); the first conductive block (433) and the second conductive block (434) are fixedly mounted on the inner wall of the floating box (412); the conductive plate (432) abuts against the first conductive block (433); the conductive plate (432) abuts against the second conductive block (434); and the distance between the first conductive block (433) and the second conductive block (434) is less than the length of the conductive plate (432).

6. The easily adjustable sliding form device according to claim 5, characterized in that: The cutting assembly (5) comprises a support frame (51), an oil cylinder (52), a pressing frame (53) and a downward pressing forming assembly; the support frame (51) is fixedly mounted on the second mold (32); the oil cylinder (52) is fixedly mounted on the oil cylinder (52); the pressing frame (53) is fixedly mounted on the output end of the oil cylinder (52); and the downward pressing forming assembly is mounted on the lower side of the pressing frame (53).

7. The easily adjustable sliding form device according to claim 6, characterized in that: The lower pressure forming assembly comprises a return spring (54), a second slide bar (55), a sliding frame (56), an insertion rod (57) and a conforming cutting frame (58); the second slide bars (55) are symmetrically fixedly installed on the lower side of the pressing frame (53); the sliding frame (56) and the two second slide bars (55) are limitedly slidable; the outer sleeve of the second slide bar (55) is provided with a return spring (54); the two ends of the return spring (54) are respectively fixedly connected to the sliding frame (56) and the pressing frame (53); the conforming cutting frame (58) is fixedly installed on the lower side of the sliding frame (56); and the insertion rod (57) is symmetrically fixedly installed on the bottom of the sliding frame (56).

8. The easily adjustable sliding form device according to claim 7, characterized in that: The secondary scraping mechanism (6) comprises a second fixed frame (61), an unwinding roller (62), a winding roller (63), a side material strip (64), a side guide column (65), a top material strip (66) and a top guide column (67); the second fixed frame (61) is fixedly mounted on the second mold (32); an unwinding roller (62) driven by a servo motor is rotatably mounted on the second fixed frame (61); and a winding roller (63) driven by a servo motor is rotatably mounted on the second fixed frame (61); two ends of the side material strip (64) and the top material strip (66) are respectively fixedly connected to the unwinding roller (62) and the winding roller (63); a top guide column (67) is symmetrically rotatably mounted on the upper side of the second fixed frame (61); the top material strip (66) passes through the bottom of the top guide column (67); and a side guide column (65) for guiding the side material strip (64) is mounted on the second fixed frame (61).

9. The easily adjustable sliding form device according to claim 8, characterized in that: The side guide column (65) includes a first guide rod (651), a second guide rod (652), a third guide rod (653) and a fourth guide rod (654). The two first guide rods (651) are symmetrically rotatably mounted on the bottom of the second fixed frame (61), the two second guide rods (652) are symmetrically rotatably mounted on the upper side of the second fixed frame (61), and the four third guide rods (653) are symmetrically rotatably mounted on the upper side of the second fixed frame (61); the fourth guide rod (654) is rotatably mounted on the middle part of the upper side of the second fixed frame (61); the side edge material belt (64) passes around the outside of an outer third guide rod (653) and then passes around the bottom of the first guide rod (651), and then the side edge material belt (64) passes around the inside of the second guide rod (652) and then passes around the outside of an inner third guide rod (653), and then the side edge material belt (64) passes around the bottom of the fourth guide rod (654).

10. A method of use, using the easily adjustable sliding form device according to claim 9, characterized in that: The following steps are involved: Step 1: Fix the first mold (31) on the external tractor through the mounting frame (1); align the upper mounting plate (331) with the upper fixing plate (332), align the side mounting plate (333) with the side fixing plate (334), and then pass the upper positioning pin (335) through the locking holes on the upper mounting plate (331) and the upper fixing plate (332), and lock the end of the upper positioning pin (335) with a nut; pass the side positioning pin (336) through the locking holes on the side mounting plate (333) and the side fixing plate (334), and then lock the end of the side positioning pin (336) with a nut; thereby assembling the second mold (32) onto the first mold (31); Step 2: The first mold (31) and the second mold (32) are driven to move by an external tractor, and concrete is put into the hopper (2). The concrete flows into the first mold (31) and the second mold (32) through the hopper (2), and the concrete is formed in the first mold (31) and the second mold (32). Then, the tractor drives the first mold (31) and the second mold (32) forward to realize sliding mold forming; the side edge of the concrete platform formed by the second mold (32) is scraped flat for a second time by the side material belt (64) between the first guide rod (651) and the second guide rod (652), and the top of the concrete platform formed by the second mold (32) is scraped flat for a second time by the top material belt (66) between the top guide columns (67); the support block (413) slides on the first slide rod (414), and the support block (413) always maintains a downward movement tendency by the floating spring (415) and its own gravity, so that the floating box (412) always maintains a downward movement tendency, thereby The fitting roller (441) on the synchronous shaft (448) is always in close contact with the ground; during the sliding process, the fitting roller (441) rolls, and the fitting roller (441) drives the synchronous disk (442) to rotate through the synchronous shaft (448), thereby driving the limit disk (443) and the driving rod (444) to rotate; the fitting roller (441) rotates one circle, driving the synchronous disk (442), the limit disk (443) and the driving rod (444) to rotate one circle; the limit disk (443) and the limit slot (44 6) when in contact, the rotating plate (445) is prevented from rotating; when the driving rod (444) contacts the driving slot (447), the limiting plate (443) is separated from the limiting slot (446), and the driving rod (444) drives the rotating plate (445) to rotate through the driving slot (447) until the driving rod (444) is separated from the driving slot (447); this operation is repeated until the rotating plate (445) rotates one circle and the conductive plate (432) is in contact with the first conductive block (433) and the second conductive block (434); Step 3: The controller (42) controls the oil cylinder (52) to start, and the oil cylinder (52) drives the press frame (53) to move vertically. The press frame (53) drives the sliding frame (56), the insertion rod (57) and the conformal cutting frame (58) to move vertically through the second sliding rod (55) until the insertion rod (57) is inserted into the soft ground. The sliding frame (56) is positioned by the insertion rod (57), and then the oil cylinder (52) drives the sliding frame (56), the insertion rod (57) and the conformal cutting frame (58) through the press frame (53) and the second sliding rod (55). The rod (57) and the conformable cutting frame (58) continue to press down, and the conformable cutting frame (58) performs press cutting and forming, and the sliding mold continues in this process; the sliding frame (56) slides on the second sliding rod (55), and the return spring (54) is stretched; after the cutting is completed, the oil cylinder (52) drives the sliding frame (56), the insertion rod (57) and the conformable cutting frame (58) to reset through the pressing frame (53) and the second sliding rod (55), and the reset spring (54) resets and drives the sliding frame (56) to reset.

Images