Integrated production and processing equipment for daylily in archaizing method

Abstract

The invention belongs to the technical field of dried daylily manufacturing equipment, and discloses archaizing daylily integrated production and processing equipment which comprises braising and steaming equipment, saccharifying equipment, color changing equipment and drying equipment which are connected in sequence. The braising and steaming equipment comprises a braising and steaming box body, a second conveying device is arranged in the braising and steaming box body, and a device for providing steam is arranged at the bottom of the braising and steaming box body; the saccharifying equipment comprises a saccharifying box body, a plurality of layers of second conveying devices are arranged in the saccharifying box body, and the output end of each layer of second conveying device directly faces the second conveying device on the adjacent lower layer; the saccharifying equipment is provided with an air cooling device; the color changing equipment comprises a color changing frame; the color changing frame is provided with a plurality of layers of second conveying devices; the drying equipment comprises a drying box body, a plurality of layers of second conveying devices are arranged in the drying box body, and each layer of second conveying device is provided with a fan; the processing equipment solves the problems of nutrient loss, non-uniform drying and tedious manual operation of the dried day lily caused by the existing processing equipment.

Description

Technical Field

[0001] The invention relates to the technical field of dried daylily production equipment, in particular to an antique-style integrated daylily production and processing equipment. Background Art

[0002] Daylily is also known as day lily, forget-me-not, etc. Its scientific name is Hemerocallis, a perennial herb of the genus Hemerocallis in the Liliaceae family, and its edible part is the flower bud. Daylily is native to China and is a specialty vegetable in my country with high ornamental value, medicinal value and economic value. Daylily is sweet and delicious, and has many functions such as lactation, diuresis, forgetfulness and healing. In the more than 3,000 years of diet therapy history of traditional Chinese medicine, daylily is listed as one of the commonly used diet therapy foods. After picking, except for a small part that is eaten directly as fresh vegetables, most of the daylily is processed into dried vegetables to adjust the off-season market for consumers to eat throughout the year.

[0003] Therefore, most producers currently choose to process fresh day lily into dried vegetables for sale. However, most of the equipment used for drying day lily on the market is split-type, which may have the following problems: (1) Uneven stewing and saccharification, resulting in poor appearance quality of dried day lily and serious loss of nutrients; (2) The large amount of manual operation reduces the efficiency of producing dried day lily; (3) The processing quality is affected by the weather. Summary of the invention

[0004] The present invention aims to provide an integrated production and processing device for day lily according to an antique method, which solves the problems of nutrient loss of dried day lily, uneven drying and cumbersome manual operation caused by existing processing equipment.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] An integrated production and processing device for day lily using an antique method, comprising a stewing device, a saccharification device, a color changing device and a drying device which are sequentially connected via a first conveying device;

[0007] The stewing and steaming equipment comprises a stewing and steaming box, a second conveying device is arranged in the stewing and steaming box, and a device for providing steam is arranged at the bottom of the stewing and steaming box;

[0008] The saccharification equipment comprises a saccharification box, in which a plurality of layers of second conveying devices are arranged, and the output end of each layer of the second conveying device is directly opposite to the second conveying device of the adjacent lower layer; the saccharification equipment is provided with an air cooling device;

[0009] The color changing device comprises a color changing frame, the color changing frame is provided with a plurality of layers of second conveying devices, and a sunlight board is provided on the top of the color changing frame;

[0010] The drying equipment comprises a drying box body, in which a plurality of layers of second conveying devices are arranged, and each layer of the second conveying device is provided with a fan.

[0011] Furthermore, the device for providing steam includes a water tank connected to the stewing box body, the water tank is provided with an air inlet and a water inlet, and the air inlet is connected to a steam boiler.

[0012] Furthermore, the air cooling device in the saccharification equipment is an air conditioner with a temperature of 20°C to 25°C.

[0013] Furthermore, inclined reflectors are provided on both sides of the color changing frame, and the reflectors are used to reflect sunlight.

[0014] Furthermore, the top plate of the drying box is a transparent glass plate.

[0015] Furthermore, the color changing device is connected to a sunlight introduction system.

[0016] Furthermore, a material mixing claw is rotatably connected in the stewing box, the material mixing claw is connected to a first driving motor, and there is a gap between the material mixing claw and the second conveying device.

[0017] Furthermore, the second conveying device includes two connecting rods arranged opposite to each other, the connecting rods are rotatably connected to the stewing box body, and the connecting rods are connected to a motor, both ends of the connecting rods are connected to gears, the gears on the two connecting rods correspond to each other one by one, and the gears are meshed and connected with chains, a number of support rods are connected between the two chains, and a support net is laid on the support rods.

[0018] Furthermore, the output end of the second conveying device is connected to a conical feeding funnel.

[0019] The principle and beneficial effects of the technical solution are:

[0020] 1. The present invention provides an integrated production and processing equipment for day lily in an antique method, wherein the stewing and steaming equipment is used for stewing and steaming day lily, and the day lily is stewed and steamed to be cooked and prepared for saccharification treatment; the stewing and steaming equipment is composed of a stewing and steaming box, a device for providing steam at the bottom, and a second conveying device, and fresh day lily is put in and placed on the second conveying device. During the process of the second conveying device conveying it to the saccharification equipment, the device for providing steam at the bottom of the stewing and steaming box ripens it, and the cooked day lily is conveyed to the output end via the second conveying device, and then conveyed to the saccharification equipment by the first conveying device;

[0021] The saccharification equipment is used to saccharify the day lily to improve its taste and nutritional value; the air cooling device maintains the temperature at 20-25 degrees, allowing it to secrete polysaccharides, making it sweeter and more delicious, crisper to eat, improving the taste and texture, and having higher nutritional value. The saccharification equipment consists of a saccharification box, several layers of conveying devices and an air cooling device, and the output end of each layer of the second conveying device is directly opposite to the adjacent lower layer of the second conveying device, so that the day lily conveyed by the upper second conveying device can fall onto the adjacent lower layer of the second conveying device. For example, the cooked day lily is conveyed to the output end via the second conveying device of the uppermost layer, and falls onto the second conveying device of the second layer, and then conveyed to the output end of the second conveying device by the second conveying device in the opposite direction, and falls onto the second conveying device of the third layer, and so on, and finally falls onto the second conveying device of the lowermost layer, and falls onto the first conveying device from the output end of the second conveying device of the lowermost layer, and the first conveying device conveys it to the color changing device;

[0022] The color changing equipment is used for natural color changing and color changing treatment to improve the appearance and color of the day lily. The color changing rack is equipped with a number of fans that can adjust the wind force to make its appearance and color better. The color changing rack is like a saccharification box, and is equipped with a multi-layer second conveyor device, which can achieve layered drying without manual handling, and has good ventilation and air permeability. The top of the color changing rack is equipped with a sun panel to utilize natural ultraviolet rays.

[0023] The drying equipment is used to dry the day lily to the humidity required for storage; the drying box is also provided with multiple layers of second conveying devices like the saccharification box, the bottom of the drying box is connected with a heating device, and each layer of conveying devices is provided with a plurality of fans, and the dried day lily is conveyed to the second conveying device in the drying box via the first conveying device, and the fan at the bottom of the second conveying device can bring hot air to each layer of the second conveying device in turn, and the fan of the upper second conveying device can take away the moisture blown out by the fan of the lower layer, so that the drying is more uniform and the drying efficiency is increased;

[0024] In this way, the steaming, saccharification, color change and drying processes are integrated through an integrated design, which simplifies the operation process and improves production efficiency. The temperature, humidity and wind speed can be adjusted to ensure that the dried day lily is dried evenly and retains the nutrients to the maximum extent. The automatic conveying device is used to reduce manual handling and labor intensity. The color change equipment and drying equipment use natural light and heat energy to save energy.

[0025] 2. The present invention provides an integrated production and processing equipment for day lily in an antique method. The V-shaped groove at the bottom of the stewing and steaming equipment is used to store water. The V-shaped groove is connected with a water inlet, an air inlet, a water outlet and an air outlet. The water inlet is used to add water, and the air inlet is used to pass steam from the boiler. The temperature sensor in the stewing and steaming box is used to detect the temperature of the steam. When the temperature is too high, the water intake is increased and the air is released. When the temperature is too low, the water is released and the air intake is increased. The stewing and steaming box body is rotatably connected with a material leveling claw, which is connected to a first driving motor, and there is a gap between the material leveling claw and the second conveying device. When the first motor is started, the material leveling claw can rotate to ensure the laying thickness of the day lily.

[0026] 3. The present invention provides an integrated production and processing equipment for day lily in the antique method. Reflectors are arranged on both sides of the color-changing frame, and the reflectors are inclined to the color-changing frame, so that the solar tube can be reflected to the second conveying device in the middle layer. The sun panel integrates lighting, heat preservation and sound insulation, can block rain, and can also transmit light, which increases the energy utilization rate, makes the drying more sufficient, thereby improving the appearance and color, and reducing the influence of weather; the top plate of the drying box is a glass plate, which can transmit light, and the sunlight heating can promote the drying effect, and can also be processed by color change again, further improving the appearance;

[0027] 4. The present invention provides an integrated production and processing equipment for day lily in imitation of an antique method. The second conveying device is composed of gears, connecting rods, chains, support rods and supporting nets, which is easy to install and increases the air permeability of the bottom; the conical feeding funnel can prevent the day lily from spilling outside the second conveying device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic structural diagram of an antique-style integrated production and processing device for day lily in Example 1;

[0029] Figure 2 This is a schematic structural diagram of the stewing and steaming equipment in Example 1;

[0030] Figure 3 This is a schematic diagram of the internal structure of the stewing and steaming equipment in Example 1 after removing a side panel of the box body;

[0031] Figure 4 It is a side view of the stewing and steaming equipment in Example 1;

[0032] Figure 5 This is a schematic structural diagram of the feed funnel in Example 1;

[0033] Figure 6 This is a schematic diagram of the internal structure of the saccharification equipment in Example 1, with one side panel of the box removed;

[0034] Figure 7 This is a schematic diagram of the internal structure of the saccharification box and the second conveying device of the saccharification equipment in Example 1;

[0035] Figure 8 for Figure 7 A partial large schematic diagram is placed at A in the middle;

[0036] Fig. 9 A side view of a saccharification tank and a second conveying device of the saccharification equipment in Example 1;

[0037] Fig.10 This is a schematic structural diagram of a first conveying device in Example 1;

[0038] Fig.11 This is a schematic structural diagram of a color changing device in Example 1;

[0039] Fig.12 This is a schematic diagram of the structure of the drying device in Example 1 without a box side panel;

[0040] Fig.13 This is a schematic structural diagram of an antique-style integrated production and processing device for day lily in Example 2;

[0041] The names of the corresponding marks in the accompanying drawings are:

[0042] Steaming equipment 1, steaming box 11, first feed port 12, feed baffle 13, water trough 14, air inlet 141, water inlet 142, water outlet 143, air outlet 144, first drive motor 15, material leveling claw 17, discharge baffle 18, first discharge port 19, saccharification equipment 2, saccharification box 21, box frame 211, air cooling device 22, second feed port 23, second discharge port 24, air conditioner outdoor unit 25, color change equipment 3, sunlight board 31, third feed port 32, reflector 33, third discharge port 34, color change frame 35, fan 36, cover plate 37, drying equipment 4, drying box 41, top plate 42, fourth discharge port 43, fan 44, fourth feed port 45, first conveying device 5, second conveying device 6, gear 61, chain 62, connecting rod 64, feed funnel 7, sunlight introduction system 8. DETAILED DESCRIPTION

[0043] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments:

[0044] Example 1

[0045] like Figure 1 As shown, an integrated production and processing equipment for day lily using an antique method includes a stewing and steaming equipment 1, a saccharification equipment 2, a color changing equipment 3 and a drying equipment 4;

[0046] like Figures 2 to 5As shown, the stewing device 1 includes a stewing box 11 provided with a first feed port 12 and a first discharge port 19, the first feed port 12 is provided with a feed baffle 13 to prevent the day lily from spilling, the first discharge port 19 is surrounded by the discharge baffle 18, the second conveying device 6 and the two side walls of the stewing box 11, the stewing box 11 is provided with the second conveying device 6; and the output end of the second conveying device 6 is connected to the conical feeding funnel 7; a device for providing steam is provided at the bottom of the stewing box 11; the device for providing steam includes a water supply connected to the stewing box 11 The water tank 14 is connected with the steaming box 11, and the water tank 14 is provided with an air inlet 141 and a water inlet 142, and the air inlet 141 is connected with a steam boiler, wherein the steaming temperature is 60-70 degrees Celsius, and the time is 30-40 minutes; the water tank 14 is also provided with a water outlet 143 and an air outlet 144, and a temperature sensor is provided in the steaming box 11; wherein the steaming box 11 is rotatably connected with a material scrambling claw 17, the material scrambling claw 17 is connected with a first driving motor 15, and there is a gap between the material scrambling claw 17 and the second conveying device 6;

[0047] like Figure 6 and Figure 7 As shown, the saccharification equipment 2 includes a saccharification box 21 provided with a second feed port 23 and a second discharge port 24, and a three-layer second conveying device 6 is provided in the saccharification box 21, wherein Figure 7 and Figure 8 As shown, the second conveying device 6 includes two connecting rods 64 arranged opposite to each other, the connecting rods 64 are rotatably connected to the stewing box 11, and one of the connecting rods 64 is connected to a motor, both ends of the connecting rod 64 are connected to gears 61, the gears 61 on the two connecting rods 64 correspond to each other, and the corresponding gears 61 on the two connecting rods 64 are meshed and connected to chains 62, a plurality of support rods are connected between the two chains 62, and a support net is laid on the support rods; and the second feed port 23 and the output end of the second conveying device 6 are connected to a conical feed funnel 7; as shown Fig. 9 As shown, the output end of each layer of the second conveying device 6 is directly opposite to the adjacent lower layer of the second conveying device 6, so that the day lily conveyed by the upper second conveying device 6 can fall onto the adjacent lower layer of the second conveying device 6, and an air cooling device 22 is arranged in the saccharification box 21. The air cooling device can be an air conditioner, and the air conditioner outdoor unit 25 is connected to the outside of the saccharification box 21, wherein the saccharification temperature is 20-30 degrees Celsius, and the time is 6-8h; and the first discharge port 19 is connected to the second feed port 23 through the first conveying device 5, wherein, as Fig.10As shown, the first conveying device 5 is in the shape of a Z-shaped climbing conveyor belt, which includes a Z-shaped bracket, two rollers are arranged on each side of the Z-shaped bracket, and the four rollers are connected to the conveyor belt, one of the rollers is connected to a motor, the motor drives the roller to rotate, and the roller drives the conveyor belt to rotate; one end of the first conveying device 5 is located directly below the output end of the bottom second conveying device 6 in the stewing box 11, so that the day lily on the second conveying device 6 in the stewing box 11 can fall onto the first conveying device 5, and the other end of the first conveying device 5 is located above the top second conveying device 6 in the saccharification box 21, so that the day lily on the first conveying device 5 can fall onto the top second conveying device 6 in the saccharification box 21;

[0048] like Fig.11 As shown, the color changing device 3 includes a color changing frame 35 provided with a third feed port 32 and a third discharge port 34. The color changing frame 35 is a square frame. Reflectors 33 are connected to both sides of the color changing frame 35, and the reflectors 33 are inclined to the color changing frame 35. A sunlight board 31 is arranged on the top of the color changing frame 35; the color changing frame 35 is also provided with a plurality of fans 36 that can adjust the wind force to facilitate adjusting the wind speed. The color changing frame 35 is provided with a three-layer second conveying device 6, and the arrangement of the second conveying device 6 is the same as that of the saccharification device 2; the third feed port 32 and the output end of the second conveying device 6 are both connected to a conical feed port 33. Funnel 7; the second discharge port 24 is connected to the second feed port 23 through the first conveying device 5, one end of the first conveying device 5 is located below the output end of the bottom second conveying device 6 in the saccharification box 21, so that the day lily on the second conveying device 6 in the saccharification box 21 can fall onto the first conveying device 5, and the other end of the first conveying device 5 is located above the top second conveying device 6 in the color changing rack 35, so that the day lily on the first conveying device 5 can fall onto the top second conveying device 6 in the color changing rack 35; wherein the color changing time under sunlight is 4-8h.

[0049] like Fig.12As shown, the drying equipment 4 includes a drying box 41 provided with a fourth feed port 45 and a fourth discharge port 43, the top plate 42 of the drying box 41 is a transparent glass plate, the drying box 41 is connected to a steam boiler to provide heat for the drying box, the drying temperature is 60-70 degrees Celsius, and the drying time is 2-6 hours; three layers of second conveying devices 6 are arranged in the drying box 41, wherein the arrangement of the second conveying devices 6 is the same as that of the saccharification equipment 2; and the fourth feed port 45 and the output end of the second conveying device 6 are connected to a conical feeding funnel 7; each layer of the second conveying device 6 A plurality of fans 44 are provided, and the third discharge port 34 is connected to the fourth feed port 45 through a first conveying device 5, one end of the first conveying device 5 is located below the output end of the second conveying device 6 of the lowest layer in the color changing rack 35, so that the day lily on the second conveying device 6 in the color changing rack 35 can fall onto the first conveying device 5, and the other end of the first conveying device 5 is located above the second conveying device 6 of the highest layer in the drying box 41, so that the day lily on the first conveying device 5 can fall onto the second conveying device 6 of the highest layer in the drying box 41.

[0050] Example 2

[0051] like Fig.13 As shown, the difference between this embodiment and embodiment 1 is:

[0052] The side, bottom and top surfaces of the color changing frame 35 are covered with a cover plate 37, so that the color changing device 3 is a closed box, which can be set indoors or outdoors, and the color changing device 3 is connected to a sunlight introduction system 8; the working principle of the sunlight introduction system 8 is to track the sun's trajectory, focus and collect it through a light collector, and transmit the sunlight to the room with a special optical cable. The sunlight introduction system 8 is composed of three parts: an outdoor focusing device (host), a transmission device (optical cable) and an indoor irradiation device. The host is installed outdoors in a sunny place to track, collect and separate sunlight; the optical cable is used to efficiently transmit the sunlight collected by the host into the room; the indoor irradiation device is mainly used to fix and protect the light outlet end of the optical cable, and enhance and control the indoor lighting. The host mainly includes a base and a light collector rotatably connected to the base. The angle of the light collector can be adjusted to adjust the sunlight collected by the light collector, thereby adjusting the indoor light intensity. A fan with adjustable wind power is provided in the closed box to adjust the wind speed in the closed box; in this way, sunlight can be introduced into the closed box to simulate outdoor sunlight in the color-changing device 3, and the influence of weather can be avoided. The light intensity and wind speed can be adjusted as needed to make the color change more uniform and the appearance and color better.

[0053] The specific implementation process is as follows:

[0054] Start the equipment, put fresh day lily into the stewing box 11 from the first feed port 12, while the steam providing device at the bottom stews the day lily, the second conveying device 6 in the stewing box 11 starts to operate, and the material leveling claw 17 starts to rotate to ensure the laying thickness of the day lily, the second conveying device 6 in the stewing box 11 conveys the steamed day lily to the first discharge port 19, and then conveys it to the saccharification box 21 via the first conveying device 5, the air cooling device 22 adjusts the temperature for saccharification, after the saccharification is completed, the second conveying device 6 in the saccharification box 21 conveys the saccharified day lily to the second discharge port 24, and conveys the saccharified day lily to the color changing rack 35 for color change treatment via the first conveying device 5, after the color change treatment is completed, the second conveying device 6 in the color changing rack 35 conveys the discolored day lily to the third discharge port 34, and conveys the discolored day lily to the drying box 41 for drying and storage via the first conveying device 5.

[0055] To sum up, through integrated design, the stewing, saccharification, color changing and drying processes are integrated, which simplifies the operation process and improves production efficiency; the temperature, humidity and wind speed can be adjusted to ensure uniform drying of dried day lily and maximize the retention of nutrients; the automatic conveying device is used to reduce manual handling and labor intensity; the color changing equipment and drying equipment utilize natural light and heat energy to save energy.

[0056] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the technical solution of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. An integrated production and processing equipment for daylily in the style of an antique method, characterized in that: It comprises a steaming device (1), a saccharification device (2), a color changing device (3) and a drying device (4) which are arranged in sequence, and two adjacent devices are connected via a first conveying device; The stewing device (1) comprises a stewing box (11), a second conveying device (6) is arranged inside the stewing box (11), and a device for providing steam is arranged at the bottom of the stewing box (11); The saccharification equipment (2) comprises a saccharification box (21), wherein a plurality of layers of second conveying devices (6) are arranged in the saccharification box (21), and the output end of each layer of the second conveying device (6) is directly opposite to the second conveying device (6) of the adjacent lower layer; the saccharification equipment (2) is provided with an air cooling device (22); The color changing device (3) comprises a color changing frame (35), the color changing frame (35) is provided with a plurality of layers of second conveying devices (6), and a sunlight panel (31) is provided on the top of the color changing frame (35); The drying equipment (4) comprises a drying box (41), wherein a plurality of layers of second conveying devices (6) are arranged in the drying box (41), and each layer of the second conveying device (6) is provided with a fan (44).

2. The integrated production and processing equipment for daylily according to the antique method of claim 1 is characterized in that: The steam supply device comprises a water tank (14) connected to the stewing box (11); the water tank (14) is provided with an air inlet (141) and a water inlet (142); and the air inlet (141) is connected to a steam boiler.

3. The integrated production and processing equipment for daylily according to the antique method of claim 1 is characterized in that: The air cooling device (22) in the saccharification equipment (2) is an air conditioner with a temperature of 20°C to 25°C.

4. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: Inclined reflective plates (33) are arranged on both sides of the color changing frame (35), and the reflective plates (33) are used to reflect sunlight.

5. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: The top plate (42) of the drying box is a transparent glass plate.

6. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: The color changing device (3) is connected to a sunlight introduction system (8).

7. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: A material mixing claw (17) is rotatably connected inside the stewing box (11), the material mixing claw (17) is connected to a first driving motor (15), and there is a gap between the material mixing claw (17) and the second conveying device (6).

8. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: The second conveying device (6) comprises two connecting rods (64) arranged opposite to each other, the connecting rods (64) are rotatably connected to the stewing box (11), and the connecting rods (64) are connected to a motor, both ends of the connecting rods (64) are connected to gears (61), the gears (61) on the two connecting rods (64) correspond to each other one by one, and the gears (61) are meshedly connected to a chain (62), and a plurality of support rods are connected between the two chains (62), and a support net is laid on the support rods.

9. The integrated production and processing equipment for day lily according to the antique method of claim 1 is characterized in that: The output end of the second conveying device (6) is connected to a conical feeding funnel (7).

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