Automobile microfiber interior fabric production equipment and method

Abstract

The invention provides automobile microfiber interior fabric production equipment and method, and relates to the technical field of fabric processing. The coating device comprises a bottom frame, a coating part is arranged on the bottom frame and comprises a first supporting frame, two sets of side plates, a coating roller, a sliding base, a motor base and a second rotating rod, the lower end of the first supporting frame is fixed to the bottom frame, and the lower ends of the two sets of side plates are fixed to the first supporting frame; the height of the storage tank is increased by rotating the first hand wheel, so that the lower end of the coating roller is completely immersed in an electrostatic eliminating agent in the storage tank, the coating roller can uniformly coat the electrostatic eliminating agent on the fabric, the fabric is subjected to anti-static treatment, dust can be effectively prevented from being attracted by static electricity, the dustproof effect is achieved, and the anti-static effect is good. The height of the scraping plate can be adjusted by rotating a second hand wheel, and the contact tightness between the scraping plate and the smearing roller is adjusted by stretching and retracting a second hydraulic rod, so that the scraping plate can effectively remove the redundant antistatic agent on the smearing roller.

Description

Technical Field

[0001] The invention relates to the technical field of automobile interior fabric production, and in particular to an automobile microfiber interior fabric production device and method. Background Art

[0002] In the field of automotive interior, microfiber fabrics have gradually become the new favorite in the market with their unique feel and excellent physical properties. However, with the increasing requirements of consumers for the air quality and safety inside cars, traditional oily microfiber fabrics can no longer meet market demand. In order to improve the production efficiency and product quality of automotive microfiber interior fabrics, a production equipment for automotive microfiber interior fabrics is designed.

[0003] The dust and dirt resistance of automotive microfiber interior fabrics are very high, and the anti-static degree is an important factor affecting the dust resistance of the fabric. Therefore, how to improve the anti-static degree of microfiber fabrics has become a problem that needs to be solved before it can be applied to the field of automotive interiors. Summary of the invention

[0004] The disclosed embodiments relate to a device and method for producing microfiber interior fabrics for automobiles, so as to solve the problem of how to improve the antistatic property of microfiber fabrics.

[0005] In a first aspect, the present disclosure provides an apparatus and method for producing automotive microfiber interior fabrics, specifically comprising: a chassis;

[0006] The bottom frame is provided with a coating component, and the coating component includes a No. 1 support frame, a side plate, a coating roller, a sliding seat, a motor seat and a No. 2 rotating rod. The lower end of the No. 1 support frame is fixed on the bottom frame, and two groups of side plates are provided. The lower ends of the two groups of side plates are fixed on the No. 1 support frame, and a No. 1 mounting seat is installed on the inside of the two groups of side plates by bolts. A No. 1 toothed rod is slidably on the two groups of No. 1 mounting seats, and a No. 1 rotating rod is installed between the two groups of No. 1 mounting seats. Gears are fixed on the front and rear ends of the No. 1 rotating rod, and the two groups of gears are respectively located between the two groups of No. 1 mounting seats, and the two groups of gears are respectively meshed with the two groups of No. 1 toothed rods. The upper ends of the two groups of No. 1 toothed rods are fixed with material storage troughs, and a No. 1 control rod is installed on the side plate near the front end of the No. 1 support frame through a bearing, and a No. 1 handwheel is fixed on the No. 1 control rod, and a worm is fixed on the No. 1 control rod. A worm wheel is fixed on the front end of the No. 1 rotating rod, and the worm on the No. 1 control rod is connected with the No. 1 rotating rod. The worm gear on the moving rod is meshed, and sliding blocks are provided for sliding on the two sets of side plates. A smear roller is installed between the two sets of sliding blocks through bearings. The left ends of the two sets of side plates are installed with baffles through bolts, and a No. 2 control rod is arranged on the baffle, and the No. 2 control rod is threadedly matched with the sliding block. Two groups of sliding seats are provided, and the two sets of sliding seats slide on the two sets of side plates respectively, and a pressure roller is installed between the two sets of sliding seats. A No. 1 hydraulic rod is fixed at the upper ends of the two sets of side plates, and the lower end of the piston rod of the No. 1 hydraulic rod is fixedly connected to the upper end of the sliding seat, and a pulley is fixed to the rear end of the smear roller. The motor seat is installed on the side plate near the rear end of the No. 1 support frame by bolts, and a No. 1 motor is installed on the motor seat by bolts. A pulley is fixed on the output shaft of the No. 1 motor, and the pulley on the output shaft of the No. 1 motor is connected to the pulley at the rear end of the smear roller by a belt. Two groups of No. 2 rotating rods are provided, and the two groups of No. 2 rotating rods are fixed between the two sets of side plates.

[0007] In at least some embodiments,

[0008] Two groups of No. 2 mounting seats are fixed on the two groups of No. 2 rotating rods, and a No. 2 toothed rod is movable on the two groups of No. 2 mounting seats. Two groups of gears are fixed on the No. 2 rotating rod near the lower end of the side plate, and the two groups of gears are respectively meshed with the two groups of No. 2 toothed rods, and a worm gear is fixed on the No. 2 rotating rod near the lower end of the side plate, and a worm shaft is installed on the No. 2 mounting seat near the front end of the No. 1 support frame through a bearing, and the worm shaft is meshed with the worm gear on the No. 2 rotating rod, and a No. 2 handwheel is fixed on the worm shaft.

[0009] In at least some embodiments,

[0010] A fixing rod is fixed to the upper end of the two groups of No. 2 toothed rods, and two groups of hinged seats are fixed on the fixing rod. Adjustment seats are hinged on the two groups of hinged seats, and a No. 2 hydraulic rod is installed between the hinged seat and the adjustment seat. A movable plate is movable on the adjustment seat, and a No. 3 control rod is threadedly screwed on the adjustment seat. The No. 3 control rod is in contact with the movable plate, and a scraper is installed on the movable plate through bolts.

[0011] In at least some embodiments,

[0012] A leveling component is arranged on the base frame, and the leveling component includes a No. 2 support frame, a top seat, a No. 1 roller, a slide seat, a mounting rod, a No. 1 cover plate and a No. 2 cover plate. The No. 2 support frame is fixed on the base frame, the No. 2 support frame is located on the right side of the No. 1 support frame, the top seat is fixed on the upper end of the No. 2 support frame, the No. 1 roller is mounted on the top seat through a bearing, a No. 1 gearbox is mounted on the top seat through bolts, the output shaft of the No. 1 gearbox is connected to the No. 1 roller, and a No. 2 motor is mounted on the No. 1 gearbox through bolts.

[0013] In at least some embodiments,

[0014] The slide seats are provided with two groups, and the two groups of slide seats are installed on the inner wall of the top seat by bolts. There are movable seats sliding on the two groups of slide seats, and a No. 2 roller is installed between the two groups of movable seats through bearings. A No. 4 control rod is installed on the upper ends of the two groups of slide seats, and the lower end of the No. 4 control rod is rotatably connected to the upper end of the movable seat, and a No. 3 handwheel is fixed to the upper end of the No. 4 control rod.

[0015] In at least some embodiments,

[0016] The mounting rods are provided with two groups, both groups of mounting rods are fixed in the top seat, both groups of mounting rods are provided with locking seats installed by bolts, the locking seats are provided with spray heads, and the spray heads are connected with the external heat flow supply device through a hose.

[0017] In at least some embodiments,

[0018] Two sets of mounting plates are installed on the left side of the top seat by bolts, hinged frames are installed on the two sets of mounting plates, rollers are installed between the two sets of hinged frames by bolts, a No. 3 hydraulic rod is installed between the mounting plates and the hinged frames, a No. 1 cover plate is installed on the upper end of the top seat by bolts, a No. 2 cover plate is installed on the right side of the No. 1 cover plate by hinges, and two sets of handles are fixed on the No. 2 cover plate.

[0019] In at least some embodiments,

[0020] The right side of the top seat is equipped with a side seat by bolts, and two groups of rail plates are fixed on the upper end of the side seat, and movable plates are slidably arranged on the two groups of rail plates, and two groups of support plates are installed on the rail plate near the rear end of the side seat by bolts, and a No. 1 threaded rod is installed between the two groups of support plates by bearings, and the No. 1 threaded rod is matched with the rear end thread of the movable plate, and a No. 3 motor is installed on the upper end of the side seat by bolts, and a belt is connected between the output shaft of the No. 3 motor and the No. 1 threaded rod, and five groups of movable grooves are arranged on the movable plate, and five groups of sliding plates are slidably arranged on the upper end of the side seat, and matching columns are fixed on the upper ends of the five groups of sliding plates, and the five groups of matching columns are respectively movable in the five groups of movable grooves, and cooling nozzles are fixed on the left ends of the five groups of sliding plates, and the cooling nozzles are connected to the external cold flow supply equipment through hoses, two groups of transmission rollers are installed on the top seat by bearings, and a No. 4 motor is installed on the front end of the top seat by bolts, and a transmission belt is connected between the output shaft of the No. 4 motor and the two groups of transmission rollers.

[0021] In at least some embodiments,

[0022] The transmission gear of the present invention is a gear shifting device, and the gear shifting device is a gear shifting device, and the gear shifting device is a gear shifting device. The gear shifting device is a gear shifting device, and the gear shifting device is a gear shifting device. The gear shifting device is a gear shifting device, and the gear shifting device is a gear shifting device.

[0023] The invention discloses a production device and method for automobile microfiber interior fabrics, comprising the following steps:

[0024] 1) The fabric passes through the space between the coating roller and the pressure roller and is transported to the right. The material storage tank is raised by turning the No. 1 hand wheel, so that the lower end of the coating roller is immersed in the anti-static agent in the storage tank. The anti-static agent is applied to the fabric through the coating roller. The No. 2 hand wheel is turned to adjust the height of the scraper. The No. 2 hydraulic rod is extended to adjust the fit between the scraper and the coating roller, so that the scraper cleans the excess anti-static agent on the coating roller.

[0025] 2) Turn the No. 3 hand wheel to make the No. 2 roller press down on the No. 1 roller, and use the No. 2 roller and the No. 1 roller to flatten the fabric, and use the jet nozzle to spray hot air flow to the fabric to achieve fabric drying;

[0026] 3) Spray cold air to the fabric through the cooling nozzle to speed up the cooling of the fabric, and operate the No. 3 motor to move the moving plate to adjust the spacing between the five groups of cooling nozzles;

[0027] 4) Run the No. 5 motor to rotate the winding roller to achieve fabric winding.

[0028] The present invention provides a production device and method for automotive microfiber interior fabrics, which has the following beneficial effects:

[0029] The present invention raises the height of the material storage tank by rotating the No. 1 hand wheel, so that the lower end of the coating roller is completely immersed in the anti-static agent in the material storage tank, so that the coating roller can evenly coat the anti-static agent on the fabric, thereby performing anti-static treatment on the fabric, which can effectively prevent dust from being attracted by static electricity and play a dust-proof role. The height of the scraper can be adjusted by rotating the No. 2 hand wheel, and the contact tightness between the scraper and the coating roller can be adjusted by telescoping the No. 2 hydraulic rod, so that the scraper can effectively remove excess anti-static agent on the coating roller.

[0030] In addition, the present invention is provided with a leveling component, through the synergistic effect of the No. 2 roller and the No. 1 roller, the fabric is effectively leveled, ensuring the flatness and appearance quality of the fabric, and the nozzle is used to spray hot air flow to the fabric, so as to achieve rapid drying of the fabric and improve production efficiency. The cooling speed of the fabric is accelerated by spraying cold air flow to the fabric through the cooling nozzle, further shortening the production cycle, and the No. 3 motor is operated to move the movable plate to adjust the spacing between the five groups of cooling nozzles to adapt to fabrics of different thicknesses and materials, thereby improving the adaptability and flexibility of the equipment, and by adjusting the spacing between the cooling nozzles, the distribution of the cooling airflow can be optimized, and the cooling rate of the cloth can be increased, thereby improving the efficiency of the overall production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0032] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0033] In the attached picture:

[0034] Figure 1 This is a schematic diagram of a method flow chart of an automobile microfiber interior fabric production device according to an embodiment of the present invention.

[0035] Figure 2 It is a schematic diagram of the overall structure of an automobile microfiber interior fabric production device according to an embodiment of the present invention;

[0036] Figure 3 It is a structural schematic diagram of the left side of the coating component of the automobile microfiber interior fabric production equipment according to an embodiment of the present invention;

[0037] Figure 4 The invention is an embodiment of the automobile microfiber interior fabric production equipment Figure 3 A schematic diagram of the enlarged structure at point A;

[0038] Figure 5 It is a structural schematic diagram of the right side of the coating component of the automobile microfiber interior fabric production equipment according to an embodiment of the present invention;

[0039] Figure 6 Automobile microfiber interior fabric production equipment according to the embodiment of the present invention Figure 5 A schematic diagram of the enlarged structure at B;

[0040] Figure 7 It is a structural schematic diagram of a flattening component of an automobile microfiber interior fabric production device according to an embodiment of the present invention;

[0041] Figure 8 The invention is an embodiment of the automobile microfiber interior fabric production equipment Figure 7 A schematic diagram of the enlarged structure at C;

[0042] Fig. 9 The invention is an embodiment of the automobile microfiber interior fabric production equipment Figure 7 A schematic diagram of the structure at D of FIG.

[0043] Fig.10 It is a structural schematic diagram of a side seat of an automobile microfiber interior fabric production device according to an embodiment of the present invention;

[0044] Fig.11 The invention is an embodiment of the automobile microfiber interior fabric production equipment Fig.10 A schematic diagram of the structure at E of FIG.

[0045] Fig.12 It is a schematic structural diagram of a transmission roller of an automobile microfiber interior fabric production device according to an embodiment of the present invention;

[0046] Fig.13 It is a structural schematic diagram of a support plate of an automobile microfiber interior fabric production device according to an embodiment of the present invention;

[0047] Fig.14 The invention is an embodiment of the automobile microfiber interior fabric production equipment Fig.13 Enlarged structural diagram of F.

[0048] Reference numerals list

[0049] 1. Base frame;

[0050] 2. Coating parts; 21. No. 1 support frame; 22. Side plate; 221. No. 1 mounting seat; 222. No. 1 toothed rod; 223. No. 1 rotating rod; 224. Material storage trough; 225. No. 1 control rod; 2251. No. 1 hand wheel; 226. Sliding block; 227. Baffle; 2271. No. 2 control rod; 23. Coating roller; 24. Sliding seat; 241. Pressing roller; 242. No. 1 hydraulic rod; 25. Motor seat; 251. No. 1 motor; 26. No. 2 rotating rod; 261. No. 2 mounting seat; 262. No. 2 toothed rod; 263. Worm shaft; 2631. No. 2 hand wheel; 264. Fixed rod; 2641. Articulated seat; 2642. Adjusting seat; 2643. No. 2 hydraulic rod; 265. Movable plate; 2651. No. 3 control rod; 2652. Scraper;

[0051] 3. Leveling parts; 31. No. 2 support frame; 32. Top seat; 321. Mounting plate; 322. Articulated frame; 323. Roller; 3231. No. 3 hydraulic rod; 33. No. 1 roller; 331. No. 1 gearbox; 332. No. 2 motor; 34. Slide seat; 341. Movable seat; 342. No. 2 roller; 343. No. 4 control lever; 344. No. 3 hand wheel; 35. Mounting rod; 351. Locking seat; 352. Injection head; 36. No. 1 cover plate; 37. No. 2 cover plate; 371. Handle;

[0052] 4. Side seat; 41. Track plate; 42. Support plate; 421. No. 1 threaded rod; 422. No. 3 motor; 43. Moving plate; 431. Movable groove; 44. Sliding plate; 441. Matching column; 442. Cooling nozzle; 45. Transmission roller; 451. No. 4 motor; 452. Transmission belt;

[0053] 5. Support plate; 51. Partition plate; 52. Support seat; 521. Receiver roller; 522. No. 2 gearbox; 523. No. 5 motor; 53. Bottom plate; 531. Support block; 532. Rail rod; 533. No. 2 threaded rod; 5331. No. 4 hand wheel; 54. Moving seat; 541. Locking cylinder; 55. Winding roller. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] Please refer to Figures 1 to 14 :

[0056] Embodiment 1:

[0057] The present invention proposes a production device and method for automobile microfiber interior fabrics, comprising: a chassis 1;

[0058] A coating component 2 is provided on the base frame 1, and the coating component 2 includes a No. 1 support frame 21, a side plate 22, a coating roller 23, a sliding seat 24, a motor seat 25 and a No. 2 rotating rod 26. The lower end of the No. 1 support frame 21 is fixed to the base frame 1, and two groups of side plates 22 are provided. The lower ends of the two groups of side plates 22 are fixed to the No. 1 support frame 21, and the inner parts of the two groups of side plates 22 are both installed with No. 1 mounting seats 221 by bolts. There are No. 1 toothed rods 222 sliding on the two groups of No. 1 mounting seats 221, and a No. 1 rotating rod 223 is installed between the two groups of No. 1 mounting seats 221. Gears are fixed to the front and rear ends of the rotating rod 223. The two sets of gears are respectively located between the two sets of No. 1 mounting seats 221, and the two sets of gears are respectively meshed with the two sets of No. 1 toothed rods 222. The upper ends of the two sets of No. 1 toothed rods 222 are fixed with storage troughs 224. A No. 1 control rod 225 is installed on the side plate 22 near the front end of the No. 1 support frame 21 through a bearing. A No. 1 handwheel 2251 is fixed to the No. 1 control rod 225. A worm is fixed to the No. 1 control rod 225. A worm wheel is fixed to the front end of the No. 1 rotating rod 223. The worm on the No. 1 control rod 225 is connected to the No. 1 rotating rod 223. The worm gear on the rod 223 is meshed, and a sliding block 226 slides on the two sets of side plates 22. A smearing roller 23 is installed between the two sets of sliding blocks 226 through a bearing. The left ends of the two sets of side plates 22 are both installed with baffles 227 through bolts. A No. 2 control rod 2271 is provided on the baffle 227. The No. 2 control rod 2271 is threadedly matched with the sliding block 226. Two sets of sliding seats 24 are provided. The two sets of sliding seats 24 slide on the two sets of side plates 22 respectively. A pressure roller 241 is installed between the two sets of sliding seats 24. A No. 1 hydraulic rod 242 is fixed to the upper ends of the two sets of side plates 22. The lower end of the piston rod of the hydraulic rod 242 is fixedly connected to the upper end of the sliding seat 24, a pulley is fixed to the rear end of the smear roller 23, the motor seat 25 is installed on the side plate 22 near the rear end of the No. 1 support frame 21 by bolts, and a No. 1 motor 251 is installed on the motor seat 25 by bolts, and a pulley is fixed on the output shaft of the No. 1 motor 251. The pulley on the output shaft of the No. 1 motor 251 is connected to the pulley at the rear end of the smear roller 23 by a belt, and two groups of No. 2 rotating rods 26 are provided, and the two groups of No. 2 rotating rods 26 are fixed between the two groups of side plates 22.

[0059] In the disclosed embodiment,

[0060] Two groups of No. 2 mounting seats 261 are fixed on the two groups of No. 2 rotating rods 26, and No. 2 toothed rods 262 are movable on the two groups of No. 2 mounting seats 261. Two groups of gears are fixed on the No. 2 rotating rods 26 near the lower end of the side plate 22, and the two groups of gears are respectively meshed with the two groups of No. 2 toothed rods 262, and a worm gear is fixed on the No. 2 rotating rods 26 near the lower end of the side plate 22. A worm shaft 263 is installed on the No. 2 mounting seat 261 near the front end of the No. 1 support frame 21 through a bearing, and the worm shaft 263 is meshed with the worm gear on the No. 2 rotating rod 26. A No. 2 handwheel 2631 is fixed on the worm shaft 263. A fixing rod 264 is fixed to the upper ends of the two groups of No. 2 toothed rods 262, and two groups of hinges are fixed on the fixing rod 264. The connecting seat 2641, the two sets of articulated seats 2641 are both articulated with an adjusting seat 2642, a No. 2 hydraulic rod 2643 is installed between the articulated seat 2641 and the adjusting seat 2642, a movable plate 265 is movably arranged on the adjusting seat 2642, and a No. 3 control rod 2651 is threadedly screwed on the adjusting seat 2642, the No. 3 control rod 2651 is in contact with the movable plate 265, and a scraper 2652 is installed on the movable plate 265 by bolts, and its function is: turning the No. 2 hand wheel 2631 to adjust the height of the scraper 2652, and retracting the No. 2 hydraulic rod 2643 to adjust the fit between the scraper 2652 and the coating roller 23, so that the scraper 2652 cleans the excess antistatic agent on the coating roller 23.

[0061] In the disclosed embodiment,

[0062] A leveling component 3 is provided on the base frame 1, and the leveling component 3 includes a No. 2 support frame 31, a top seat 32, a No. 1 roller 33, a slide seat 34, a mounting rod 35, a No. 1 cover plate 36 and a No. 2 cover plate 37. The No. 2 support frame 31 is fixed on the base frame 1, the No. 2 support frame 31 is located on the right side of the No. 1 support frame 21, the top seat 32 is fixed to the upper end of the No. 2 support frame 31, the No. 1 roller 33 is installed on the top seat 32 through a bearing, a No. 1 gearbox 331 is installed on the top seat 32 through bolts, the output shaft of the No. 1 gearbox 331 is connected to the No. 1 roller 33, and a No. 2 motor 332 is installed on the No. 1 gearbox 331 through bolts. There are two groups of slide groove seats 34, both groups of slide groove seats 34 are installed on the inner wall of the top seat 32 by bolts, and movable seats 341 are slidably arranged on the two groups of slide groove seats 34, and a No. 2 roller 342 is installed between the two groups of movable seats 341 through bearings, and a No. 4 control rod 343 is installed on the upper ends of the two groups of slide groove seats 34, and the lower end of the No. 4 control rod 343 is rotatably connected to the upper end of the movable seat 341, and a No. 3 hand wheel 344 is fixed to the upper end of the No. 4 control rod 343, and its function is: rotating the No. 3 hand wheel 344 makes the No. 2 roller 342 press down on the No. 1 roller 33, and the fabric is leveled by the No. 2 roller 342 and the No. 1 roller 33.

[0063] In the disclosed embodiment,

[0064] Two groups of mounting rods 35 are provided, and both groups of mounting rods 35 are fixed in the top seat 32. Locking seats 351 are installed on both groups of mounting rods 35 by bolts, and jet heads 352 are installed on the locking seats 351. The jet heads 352 are connected to the external heat flow supply equipment through hoses. Two groups of mounting plates 321 are installed on the left side of the top seat 32 by bolts, and hinged frames 322 are installed on both groups of mounting plates 321. Rollers 323 are installed between the two groups of hinged frames 322 by bolts, and a No. 3 hydraulic rod 3231 is installed between the mounting plates 321 and the hinged frames 322. A No. 1 cover plate 36 is installed on the upper end of the top seat 32 by bolts, and a No. 2 cover plate 37 is installed on the right side of the No. 1 cover plate 36 by hinges. Two groups of handles 371 are fixed on the No. 2 cover plate 37, and their functions are: using the jet heads 352 to spray hot air flow on the fabric, the fabric is quickly dried, and the production efficiency is improved.

[0065] Embodiment 2, based on embodiment 1,

[0066] The right side of the top seat 32 is installed with a side seat 4 by bolts, and two groups of rail plates 41 are fixed on the upper end of the side seat 4, and a movable plate 43 is slid on the two groups of rail plates 41, and two groups of support plates 42 are installed on the rail plate 41 near the rear end of the side seat 4 by bolts, and a No. 1 threaded rod 421 is installed between the two groups of support plates 42 through a bearing, and the No. 1 threaded rod 421 is threadedly matched with the rear end of the movable plate 43, and a No. 3 motor 422 is installed on the upper end of the side seat 4 by bolts, and a belt is connected between the output shaft of the No. 3 motor 422 and the No. 1 threaded rod 421, and five groups of movable grooves 431 are arranged on the movable plate 43, and five groups of sliding plates 43 are slidably provided on the upper end of the side seat 4 4. The upper ends of the five groups of sliding plates 44 are all fixed with matching columns 441, and the five groups of matching columns 441 are respectively movable in the five groups of movable grooves 431, and the left ends of the five groups of sliding plates 44 are all fixed with cooling nozzles 442, which are connected to the external cold flow supply equipment through a hose, and two groups of driving rollers 45 are installed on the top seat 32 through bearings, and a No. 4 motor 451 is installed on the front end of the top seat 32 through bolts, and a driving belt 452 is connected between the output shaft of the No. 4 motor 451 and the two groups of driving rollers 45, and its function is to spray cold air flow to the fabric through the cooling nozzle 442, thereby accelerating the cooling speed of the fabric and further shortening the production cycle.

[0067] Embodiment 3, based on Embodiment 1 and Embodiment 2,

[0068] Two groups of support plates 5 are installed on the base frame 1 by bolts, and partitions 51 are installed on the upper ends of the two groups of support plates 5 by bolts, and brackets 52 are fixed on the partitions 51, and three groups of receiving rollers 521 are arranged on the brackets 52, and a No. 2 gearbox 522 is installed on the partitions 51 by bolts, and a No. 5 motor 523 is installed on the No. 2 gearbox 522 by bolts, and a sprocket is fixed on the output shaft of the No. 2 gearbox 522, and bottom plates 53 are fixed on the upper ends of the two groups of support plates 5, and two groups of support blocks 531 are fixed on the two groups of bottom plates 53, and two groups of rail rods 532 are fixed between the two groups of support blocks 531, and moving seats 54 are slidably provided on the two groups of rail rods 532, and the two groups of moving seats 54 are A locking cylinder 541 is installed through a bearing, a winding roller 55 is installed between the two sets of locking cylinders 541, and a No. 2 threaded rod 533 is arranged between the two sets of support blocks 531 on the two sets of base plates 53, the No. 2 threaded rod 533 is threadedly matched with the lower end of the movable seat 54, a No. 4 handwheel 5331 is fixed on the No. 2 threaded rod 533, a sprocket is fixed on the locking cylinder 541 near the front end of the winding roller 55, and the two sets of sprockets are connected and driven by a chain, and their functions are: running the No. 5 motor 523 to rotate the winding roller 55 to realize fabric winding, and rotating the two sets of No. 4 handwheels 5331 can adjust the distance between the two sets of locking cylinders 541, so as to facilitate the assembly and disassembly of the winding roller 55.

[0069] The invention discloses a production device and method for automobile microfiber interior fabrics, comprising the following steps:

[0070] 1) The fabric passes through between the coating roller 23 and the pressure roller 241 and is transported to the right. The material storage tank 224 is raised by turning the No. 1 hand wheel 2251, so that the lower end of the coating roller 23 is immersed in the anti-static agent in the material storage tank 224, and the anti-static agent is applied to the fabric through the coating roller 23. The No. 2 hand wheel 2631 is turned to adjust the height of the scraper 2652, and the No. 2 hydraulic rod 2643 is extended to adjust the fit between the scraper 2652 and the coating roller 23, so that the scraper 2652 cleans the excess anti-static agent on the coating roller 23;

[0071] 2) Turn the No. 3 hand wheel 344 to make the No. 2 roller 342 press down on the No. 1 roller 33, and the fabric is leveled by the No. 2 roller 342 and the No. 1 roller 33, and the fabric is sprayed with hot air by the nozzle 352 to dry the fabric;

[0072] 3) Spray cold air to the fabric through the cooling nozzle 442 to speed up the cooling of the fabric, and operate the third motor 422 to move the moving plate 43 to adjust the spacing between the five groups of cooling nozzles 442;

[0073] 4) Run the fifth motor 523 to rotate the winding roller 55 to achieve fabric winding.

[0074] The working principle of this embodiment is as follows: when in use, the fabric passes between the coating roller 23 and the pressure roller 241 and is transported to the right side. The material storage tank 224 is raised by turning the No. 1 hand wheel 2251, so that the lower end of the coating roller 23 is immersed in the anti-static agent in the material storage tank 224, and the anti-static agent is applied to the fabric through the coating roller 23. The No. 2 hand wheel 2631 is turned to adjust the height of the scraper 2652, and the No. 2 hydraulic rod 2643 is extended to adjust the fit between the scraper 2652 and the coating roller 23, so that the scraper 2652 is close to the coating roller 2 3, clean up the excess anti-static agent on the fabric, turn the No. 3 hand wheel 344 to press the No. 2 roller 342 down on the No. 1 roller 33, level the fabric by the No. 2 roller 342 and the No. 1 roller 33, spray hot air flow to the fabric through the nozzle 352 to dry the fabric, spray cold air flow to the fabric through the cooling nozzle 442 to speed up the cooling of the fabric, operate the No. 3 motor 422 to move the moving plate 43 to adjust the spacing between the five groups of cooling nozzles 442, operate the No. 5 motor 523 to rotate the winding roller 55 to wind the fabric.

[0075] In this article, there are a few points to note:

[0076] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0077] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0078] The above are only specific implementation methods of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be covered by the protection scope of the present disclosure.

Claims

1. A production equipment for automotive microfiber interior fabrics, comprising: The chassis (1) is characterized in that: The base frame (1) is provided with a coating component (2), the coating component (2) comprising a No. 1 support frame (21), a side plate (22), a coating roller (23), a sliding seat (24), a motor seat (25) and a No. 2 rotating rod (26), the lower end of the No. 1 support frame (21) is fixed on the base frame (1), the side plate (22) is provided with two groups, the lower ends of the two groups of side plates (22) are fixed on the No. 1 support frame (21), the inside of the two groups of side plates (22) are both bolted with a No. 1 mounting seat (221), the two groups of No. 1 mounting seats (221) are both slidably provided with a No. 1 toothed rod (222), and a No. 1 rotating rod (26) is installed between the two groups of No. 1 mounting seats (221). The first rotating rod (223) is provided with a gear fixed at the front and rear ends of the first rotating rod (223), the two sets of gears are respectively located between the two sets of first mounting seats (221), and the two sets of gears are respectively meshed with the two sets of first toothed rods (222), the upper ends of the two sets of first toothed rods (222) are fixed with a storage trough (224), a first control rod (225) is installed on the side plate (22) near the front end of the first supporting frame (21) through a bearing, a first hand wheel (2251) is fixed on the first control rod (225), a worm is fixed on the first control rod (225), a worm wheel is fixed on the front end of the first rotating rod (223), and the worm on the first control rod (225) is connected to the first rotating rod (223). The worm gear on the rotating rod (223) is meshed, and a sliding block (226) is slidably provided on the two sets of side plates (22). A smearing roller (23) is installed between the two sets of sliding blocks (226) through a bearing. A baffle plate (227) is installed on the left ends of the two sets of side plates (22) through bolts. A second control rod (2271) is provided on the baffle plate (227). The second control rod (2271) is threadedly matched with the sliding block (226). Two sets of sliding seats (24) are provided. The two sets of sliding seats (24) slide on the two sets of side plates (22) respectively. A pressing roller (241) is installed between the two sets of sliding seats (24). A first hydraulic rod (24) is fixed to the upper ends of the two sets of side plates (22). 2), the lower end of the piston rod of the No. 1 hydraulic rod (242) is fixedly connected to the upper end of the sliding seat (24), a pulley is fixed to the rear end of the smear roller (23), the motor seat (25) is bolted to the side plate (22) near the rear end of the No. 1 support frame (21), a No. 1 motor (251) is bolted to the motor seat (25), a pulley is fixed to the output shaft of the No. 1 motor (251), the pulley on the output shaft of the No. 1 motor (251) is connected to the pulley at the rear end of the smear roller (23) by a belt, and two groups of No. 2 rotating rods (26) are provided, and the two groups of No. 2 rotating rods (26) are fixed between the two groups of side plates (22).

2. The automobile microfiber interior fabric production equipment according to claim 1 is characterized in that: Two groups of No. 2 mounting seats (261) are fixed on the two groups of No. 2 rotating rods (26), and No. 2 toothed rods (262) are movable on the two groups of No. 2 mounting seats (261). Two groups of gears are fixed on the No. 2 rotating rods (26) near the lower end of the side plate (22), and the two groups of gears are respectively meshed with the two groups of No. 2 toothed rods (262). A worm gear is fixed on the No. 2 rotating rods (26) near the lower end of the side plate (22). A worm shaft (263) is installed on the No. 2 mounting seat (261) near the front end of the No. 1 supporting frame (21) through a bearing. The worm shaft (263) is meshed with the worm gear on the No. 2 rotating rod (26), and a No. 2 handwheel (2631) is fixed on the worm shaft (263).

3. The automobile microfiber interior fabric production equipment according to claim 2 is characterized in that: A fixing rod (264) is fixed to the upper end of the two groups of second toothed rods (262), two groups of hinged seats (2641) are fixed on the fixing rod (264), and an adjustment seat (2642) is hinged on the two groups of hinged seats (2641), a second hydraulic rod (2643) is installed between the hinged seat (2641) and the adjustment seat (2642), a movable plate (265) is movable on the adjustment seat (2642), and a third control rod (2651) is threadedly screwed on the adjustment seat (2642), and the third control rod (2651) contacts the movable plate (265), and a scraper (2652) is installed on the movable plate (265) through bolts.

4. The automobile microfiber interior fabric production equipment according to claim 1 is characterized in that: The base frame (1) is provided with a leveling component (3), the leveling component (3) comprising a No. 2 support frame (31), a top seat (32), a No. 1 roller (33), a slide seat (34), a mounting rod (35), a No. 1 cover plate (36) and a No. 2 cover plate (37), the No. 2 support frame (31) is fixed on the base frame (1), the No. 2 support frame (31) is located on the right side of the No. 1 support frame (21), the top seat (32) is fixed on the upper end of the No. 2 support frame (31), the No. 1 roller (33) is mounted on the top seat (32) via a bearing, a No. 1 gearbox (331) is mounted on the top seat (32) via bolts, the output shaft of the No. 1 gearbox (331) is connected to the No. 1 roller (33), and a No. 2 motor (332) is mounted on the No. 1 gearbox (331) via bolts.

5. The automobile microfiber interior fabric production equipment according to claim 4 is characterized in that: The slide groove seats (34) are provided with two groups, and the two groups of slide groove seats (34) are both installed on the inner wall of the top seat (32) by bolts. A movable seat (341) is slidably provided on the two groups of slide groove seats (34). A No. 2 roller (342) is installed between the two groups of movable seats (341) through a bearing. A No. 4 control rod (343) is installed at the upper end of the two groups of slide groove seats (34). The lower end of the No. 4 control rod (343) is rotatably connected to the upper end of the movable seat (341), and a No. 3 hand wheel (344) is fixed to the upper end of the No. 4 control rod (343).

6. The automobile microfiber interior fabric production equipment according to claim 4 is characterized in that: The mounting rods (35) are provided in two groups, and the two groups of mounting rods (35) are both fixed in the top seat (32). The two groups of mounting rods (35) are both equipped with locking seats (351) by means of bolts, and the locking seats (351) are equipped with spray heads (352), and the spray heads (352) are connected to an external heat flow supply device through a hose.

7. The automobile microfiber interior fabric production equipment according to claim 6 is characterized in that: Two groups of mounting plates (321) are installed on the left side of the top seat (32) by bolts, and hinge frames (322) are installed on the two groups of mounting plates (321). A roller (323) is installed between the two groups of hinge frames (322) by bolts. A third hydraulic rod (3231) is installed between the mounting plates (321) and the hinge frames (322). A first cover plate (36) is installed on the upper end of the top seat (32) by bolts, and a second cover plate (37) is installed on the right side of the first cover plate (36) by hinges. Two groups of handles (371) are fixed on the second cover plate (37).

8. The automobile microfiber interior fabric production equipment according to claim 7 is characterized in that: The right side of the top seat (32) is bolted with a side seat (4), two groups of rail plates (41) are fixed to the upper end of the side seat (4), a movable plate (43) is slidably mounted on the two groups of rail plates (41), and two groups of support plates (42) are bolted to the rail plate (41) near the rear end of the side seat (4), a No. 1 threaded rod (421) is mounted between the two groups of support plates (42) via a bearing, the No. 1 threaded rod (421) is threadedly matched with the rear end of the movable plate (43), and a No. 3 motor (422) is bolted to the upper end of the side seat (4), a belt is connected between the output shaft of the No. 3 motor (422) and the No. 1 threaded rod (421), and a movable plate (43) is provided on the movable plate (43). Five groups of movable grooves (431), five groups of sliding plates (44) are slidably mounted on the upper end of the side seat (4), matching columns (441) are fixedly mounted on the upper ends of the five groups of sliding plates (44), the five groups of matching columns (441) are respectively movable in the five groups of movable grooves (431), and cooling nozzles (442) are fixedly mounted on the left ends of the five groups of sliding plates (44), the cooling nozzles (442) are connected to an external cold flow supply device through a hose, two groups of transmission rollers (45) are mounted on the top seat (32) through bearings, and a No. 4 motor (451) is mounted on the front end of the top seat (32) through bolts, and a transmission belt (452) is connected between the output shaft of the No. 4 motor (451) and the two groups of transmission rollers (45).

9. The automobile microfiber interior fabric production equipment according to claim 4 is characterized in that: Two groups of support plates (5) are mounted on the base frame (1) by bolts, a partition plate (51) is mounted on the upper ends of the two groups of support plates (5) by bolts, a bracket (52) is fixed on the partition plate (51), three groups of receiving rollers (521) are arranged on the bracket (52), a No. 2 gearbox (522) is mounted on the partition plate (51) by bolts, a No. 5 motor (523) is mounted on the No. 2 gearbox (522) by bolts, a sprocket is fixed on the output shaft of the No. 2 gearbox (522), and a bottom plate (53) is fixed on the upper ends of the two groups of support plates (5), two groups of support blocks (531) are fixed on the two groups of bottom plates (53), and the two groups of support blocks (531) are fixed on the two groups of ) are fixed between the two groups of rail rods (532), and a movable seat (54) is slidably provided on the two groups of rail rods (532). Locking cylinders (541) are installed on the two groups of movable seats (54) through bearings. A winding roller (55) is installed between the two groups of locking cylinders (541), and a No. 2 threaded rod (533) is arranged between the two groups of supporting blocks (531) on the two groups of bottom plates (53). The No. 2 threaded rod (533) is threadedly matched with the lower end of the movable seat (54). A No. 4 hand wheel (5331) is fixed on the No. 2 threaded rod (533), and a sprocket is fixed on the locking cylinder (541) near the front end of the winding roller (55). The two groups of sprockets are connected and driven by a chain.

10. The method for using the automobile microfiber interior fabric production equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: 1) The fabric passes through between the coating roller (23) and the pressure roller (241) and is transported to the right side. The material storage tank (224) is raised by turning the first hand wheel (2251), so that the lower end of the coating roller (23) is immersed in the anti-static agent in the material storage tank (224). The anti-static agent is applied to the fabric through the coating roller (23). The second hand wheel (2631) is turned to adjust the height of the scraper (2652). The second hydraulic rod (2643) is extended to adjust the fit between the scraper (2652) and the coating roller (23), so that the scraper (2652) cleans the excess anti-static agent on the coating roller (23). 2) Turning the No. 3 hand wheel (344) to make the No. 2 roller (342) press down on the No. 1 roller (33), the No. 2 roller (342) and the No. 1 roller (33) are used to level the fabric, and the fabric is sprayed with hot air flow through the nozzle (352) to dry the fabric; 3) Spraying cold airflow to the fabric through the cooling nozzle (442) to accelerate the cooling of the fabric, and operating the third motor (422) to move the moving plate (43) to adjust the spacing between the five groups of cooling nozzles (442); 4) Running the fifth motor (523) to rotate the winding roller (55) to achieve fabric winding.

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