Carbon steel and stainless steel composite board solder grinding and polishing device

By designing a solder grinding and polishing device for carbon steel stainless steel composite plates, including dust removal, grinding and cooling components, the problems of workpiece deformation and workshop environmental pollution during solder grinding and polishing are solved, and the effect of improving production efficiency and environmental quality is achieved.

CN119609818APending Publication Date: 2025-03-14SHANGHAI SHUNFENG MACHINERY MFG

Patent Information

Application Number
CN202510074267.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

During the welding polishing process, friction and heat between the workpiece and the grinding rollers cause deformation of the workpiece surface, and the dust and welding slag are not processed in time, resulting in environmental pollution in the workshop, affecting production efficiency.

Method used

A carbon steel stainless steel composite plate solder grinding and polishing device is designed, including dust removal components, grinding components and cooling components. The dust collector is fixedly connected to the dust collector and the main frame through a support rod to improve the stability of the dust collector; the grinding assembly realizes the flexible movement of the grinding roller through the slide rail and the connecting frame; the cooling assembly sprays coolant through the sprayer to reduce the friction and heat between the workpiece and the grinding roller.

Benefits of technology

It effectively reduces the deformation of the workpiece surface and improves production efficiency; by reducing the generation of flying dust and welding slag, the quality of the workshop's working environment is improved and the negative impact on the operator is avoided.

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Abstract

The invention relates to the technical field of grinding and polishing devices, and particularly discloses a carbon steel and stainless steel composite board solder grinding and polishing device which comprises a dust removal assembly, a grinding assembly, a cooling assembly and a main body frame, and the main body frame is located outside the grinding assembly and the cooling assembly; the dust removal assembly comprises a first recycling box, a dust removal pipe, a supporting rod and a dust remover, the first recycling box is fixedly connected above the main body frame, the dust removal pipe is communicated with the dust remover and the first recycling box, and the supporting rod is fixedly connected between the dust remover and the main body frame. Friction and heat generation between a workpiece and the grinding roller can be reduced, the surface of the workpiece is protected, deformation is avoided, and the production efficiency is improved; flying dust and welding slag are effectively reduced, the working environment quality of a workshop is improved, and influences on operators are avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding and polishing devices, and in particular to a carbon steel and stainless steel composite plate solder grinding and polishing device. Background Art

[0002] Grinding and polishing device is a kind of equipment used to make the surface of an object smooth and bright and improve its quality and appearance. Solder grinding and polishing device is used to remove welding slag, burrs and rust on the solder to ensure that the solder has a smooth and beautiful appearance. It is widely used in machinery manufacturing, shipbuilding, automobile industry, etc.

[0003] The current existing technology still has the following areas for improvement: when grinding and polishing solder workpieces, friction between the workpiece and the grinding roller generates heat, the workpiece surface is easily deformed, and the factory requirements cannot be met, and production efficiency is reduced. The flying dust and welding slag generated during the grinding and polishing process will pollute the workshop environment if not handled in time, have a negative impact on operators, and reduce production efficiency. Summary of the invention

[0004] In order to solve the above-mentioned problems existing in the prior art, the present invention provides a carbon steel and stainless steel composite plate solder grinding and polishing device, which can reduce the friction and heat generation between the workpiece and the grinding roller, protect the workpiece surface, avoid deformation, and improve production efficiency; effectively reduce flying dust and welding slag, improve the quality of the workshop working environment, and avoid affecting the operators.

[0005] The purpose of the present invention can be achieved through the following technical solutions: A carbon steel and stainless steel composite plate solder grinding and polishing device comprises a dust removal component, a grinding component, a cooling component and a main frame, wherein the main frame is located outside the grinding component and the cooling component; The dust removal assembly includes a first recovery box, a dust removal pipe, a support rod and a dust collector, wherein the first recovery box is fixedly connected above the main frame, the dust removal pipe communicates with the dust collector and the first recovery box, and the support rod is fixedly connected between the dust collector and the main frame; The grinding assembly includes a second recovery box, a feed plate, a guide plate, a grinding roller, a recovery port, a second support frame, a connecting frame, a slide rail and a guide rail, wherein the guide rail is fixedly connected to the top of the second recovery box, the feed plate is slidably connected to the guide rail, and a plurality of guide plates are provided, and the plurality of guide plates are respectively fixedly connected to both sides of the feed plate; The cooling assembly includes a filter, a water pump, a water pipe, a first support frame and a sprayer. The filter is fixedly connected to one side of the second recovery box, the water pipe connects the filter and the sprayer, the water pump is fixedly connected to the water pipe, and the sprayer is fixedly connected to the first support frame.

[0006] Preferably, the connecting frame is arranged in a mountain shape, and the connecting frame matches the slide rail.

[0007] Preferably, the slide rail is fixedly connected to the second support frame, and the grinding roller is slidably connected to the slide rail via the connecting frame.

[0008] Preferably, the filter includes a top cover, an electric push rod, a third support frame, a filter screen, a fixing frame, a limiting groove, a recovery groove and a main body. A plurality of the electric push rods are provided, and the plurality of the electric push rods are respectively fixedly connected to both sides of the top cover.

[0009] Preferably, a plurality of the third support frames are provided, and the plurality of the third support frames are fixedly connected to the bottom of the main body, and the positions of the plurality of the third support frames correspond one-to-one to the positions of the plurality of the electric push rods.

[0010] Preferably, the limiting groove is fixedly connected to the inside of the main body, the fixing frame is slidably connected to the limiting groove, and the filter is detachably connected to the fixing frame.

[0011] Preferably, the recovery groove is fixedly connected to a lower portion of one side of the fixed frame, and the recovery groove is convexly arranged.

[0012] Preferably, a plurality of the recovery ports are provided, and the plurality of recovery ports are respectively provided on both sides of the upper portion of the second recovery box, and the recovery ports are located on the outer sides of the guide rails.

[0013] Preferably, the guide plate is concavely arranged, and the concave vertical sections of the guide plate are in contact with both sides of the feed plate.

[0014] Preferably, the sprayer is provided with a plurality of spray heads, and the plurality of spray heads are arranged and distributed horizontally.

[0015] The beneficial effects of the present invention are: (1) By setting up the dust removal assembly and the main frame, the technical effect that can be achieved is that the support rod is fixedly connected between the dust collector and the main frame, so as to avoid large shaking of the dust collector during dust removal work, which affects the grinding and polishing process, and improves the stability of the dust collector during operation. The setting of the dust removal assembly effectively reduces the flying dust and welding slag generated during the polishing and grinding process, improves the quality of the workshop working environment, and avoids affecting the operators.

[0016] (2) By setting up the grinding assembly, the technical effect that can be achieved is that the feed plate is slidably connected to the guide rail, which is convenient for controlling the feed plate to move along the Y-axis direction through the guide rail, and the grinding roller is slidably connected to the slide rail through the connecting frame, which is convenient for controlling the grinding roller to move along the Z-axis direction through the connecting frame and the slide rail. The concave vertical section of the guide plate fits on both sides of the feed plate, which is convenient for draining excess coolant to the recovery port for recovery, thereby improving the recovery efficiency.

[0017] (3) By setting up a cooling component, the technical effect that can be achieved is that the water pump is fixedly connected to the water pipe, which is convenient for controlling the delivery of the coolant and the flow rate during delivery. The sprinkler is provided with multiple sprinkler heads, which are arranged horizontally to facilitate the coolant to be evenly sprayed onto the workpiece, thereby improving the cooling efficiency, protecting the workpiece surface and avoiding deformation.

[0018] (4) By setting up a cooling component, a technical effect that can be achieved is that a plurality of electric push rods are fixedly connected to both sides of the top cover, which is convenient for stably controlling the top cover to move up and down along the Z-axis direction. The positions of the plurality of third support frames correspond to the positions of the plurality of electric push rods, respectively, which improves the stability of the electric push rods during operation. The fixed frame is slidably connected to the limit groove, which is convenient for limiting the fixed frame and preventing the fixed frame from shaking. The filter is detachably connected to the fixed frame, which is convenient for cleaning and replacement. The setting of the recovery groove is convenient for cleaning impurities left after filtration.

[0019] (5) By coordinating the cooling component and the grinding component, the coolant is sprayed while the workpiece is being ground and polished, which can effectively reduce the friction and heat generation between the workpiece and the grinding roller, protect the workpiece surface, avoid deformation, and improve production efficiency. The excess coolant is recovered into the second recovery box through the recovery port for recycling, reducing production costs. The setting of the filter can prevent the secondary used coolant from containing a large amount of impurities, thereby ensuring the effect of the coolant. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0021] Figure 1 A perspective view of the present invention; Figure 2 It is a front view of the present invention; Figure 3 A top view of some components of the present invention; Figure 4 is a first stereoscopic view of some components of the present invention; Figure 5 is a second stereoscopic view of some components of the present invention; Figure 6 is a structural diagram of the filter in the present invention; Figure 7 It is a front view of the internal structure of the filter in the present invention; Figure 8 A top view of the internal structure of the filter in the present invention; Fig. 9 is an internal structure diagram of the filter in the present invention; Description of main component symbols: In the figure: 1. first recovery box; 2. dust removal pipe; 3. main frame; 4. filter; 401. top cover; 402. electric push rod; 403. third support frame; 404. filter; 405. fixing frame; 406. limit groove; 407. recovery groove; 408. main body; 5. water pump; 6. water pipe; 7. second recovery box; 8. first support frame; 9. sprayer; 10. feed plate; 11. guide plate; 12. grinding roller; 13. recovery port; 14. second support frame; 15. connecting frame; 16. slide rail; 17. guide rail; 18. support rod; 19. dust collector. DETAILED DESCRIPTION

[0022] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are clearly and completely described below in combination with the accompanying drawings and preferred embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] In the description of the present application, it should be understood that the orientation or position relationship indicated by "inside" or "outside" is based on the orientation or position described in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, specific orientation structure and operation, and therefore cannot be understood as a limitation on the present application.

[0024] Reference Figures 1 to 9 The present invention discloses a carbon steel and stainless steel composite plate solder grinding and polishing device, comprising a dust removal component, a grinding component, a cooling component and a main frame 3, wherein the main frame 3 is located outside the grinding component and the cooling component; The dust removal assembly includes a first recycling box 1, a dust removal pipe 2, a support rod 18 and a dust collector 19. The first recycling box 1 is fixedly connected to the top of the main frame 3. The dust removal pipe 2 connects the dust collector 19 and the first recycling box 1. The support rod 18 is fixedly connected between the dust collector 19 and the main frame 3 to avoid large-scale shaking of the dust collector 19 during dust removal work, which affects the grinding and polishing process, and improves the stability of the dust collector 19 during work. The setting of the dust removal assembly effectively reduces the flying dust and welding slag generated during the polishing and grinding process, improves the quality of the workshop working environment, and avoids affecting the operators; The grinding assembly includes a second recovery box 7, a feed plate 10, a guide plate 11, a grinding roller 12, a recovery port 13, a second support frame 14, a connecting frame 15, a slide rail 16 and a guide rail 17. The guide rail 17 is fixedly connected to the top of the second recovery box 7. The feed plate 10 is slidably connected to the guide rail 17, so as to control the feed plate 10 to move along the Y-axis direction through the guide rail 17. A plurality of guide plates 11 are provided, and the plurality of guide plates 11 are respectively fixedly connected to both sides of the feed plate 10; the connecting frame 15 is arranged in a mountain shape, and the connecting frame 15 matches the slide rail 16; the slide rail 16 is fixedly connected to the second support frame 14, and the grinding roller 12 is slidably connected to the slide rail 16 through the connecting frame 15, so as to control the grinding roller 12 to move along the Z-axis direction through the connecting frame 15 and the slide rail 16; The cooling assembly includes a filter 4, a water pump 5, a water pipe 6, a first support frame 8 and a sprayer 9. The filter 4 is fixedly connected to one side of the second recovery box 7. The water pipe 6 connects the filter 4 and the sprayer 9. The water pump 5 is fixedly connected to the water pipe 6 to facilitate the control of the delivery of the coolant and the flow rate during delivery. The sprayer 9 is fixedly connected to the first support frame 8.

[0025] By cooperating with the cooling component and the grinding component, cooling liquid is sprayed while the workpiece is being ground and polished, which can effectively reduce the friction and heat generation between the workpiece and the grinding roller 12, protect the workpiece surface, avoid deformation, and improve production efficiency. Excess cooling liquid is recovered into the second recovery box 7 through the recovery port 13 for recycling, reducing production costs. The setting of the filter 4 can prevent the secondary used cooling liquid from containing a large amount of impurities, thereby ensuring the effect of the cooling liquid.

[0026] Reference Figures 5 to 9 The filter 4 includes a top cover 401, an electric push rod 402, a third support frame 403, a filter screen 404, a fixing frame 405, a limiting groove 406, a recovery groove 407 and a main body 408. A plurality of electric push rods 402 are provided, and the plurality of electric push rods 402 are respectively fixedly connected to both sides of the top cover 401, so as to stably control the top cover 401 to move up and down along the Z-axis direction; a plurality of third support frames 403 are provided, and the plurality of third support frames 403 are fixedly connected to the bottom of the main body 408, and the positions of the plurality of third support frames 403 correspond one by one to the positions of the plurality of electric push rods 402, so as to improve the stability of the electric push rods 402 when working.

[0027] Reference Figures 5 to 9The limiting groove 406 is fixedly connected to the inside of the main body 408, and the fixed frame 405 is slidably connected to the limiting groove 406, which is convenient for limiting the fixed frame 405 and preventing the fixed frame 405 from shaking. The filter screen 404 is detachably connected to the fixed frame 405, which is convenient for cleaning and replacement. The filter screen 404 used in the present invention is made of activated carbon, which can reduce the odor of the recovered coolant while filtering impurities; the recovery groove 407 is fixedly connected to the lower part of one side of the fixed frame 405, and the recovery groove 407 is convexly arranged. The arrangement of the recovery groove 407 is convenient for cleaning the impurities left after filtration.

[0028] Reference Figures 1 to 5 There are multiple recovery ports 13, which are respectively opened on both sides of the upper part of the second recovery box 7, and the recovery port 13 is located on the outside of the guide rail 17; the guide plate 11 is concavely arranged, and the concave vertical sections of the guide plate 11 fit the two sides of the feed plate 10, which is convenient for draining excess coolant to the recovery port 13 for recovery, thereby improving the recovery efficiency; a plurality of spray heads are arranged on the sprayer 9, and the plurality of spray heads are horizontally arranged and distributed, which is convenient for evenly spraying the coolant onto the workpiece, thereby improving the cooling efficiency, protecting the workpiece surface, and avoiding deformation.

[0029] The working principle and use process of the present invention are as follows: the grinding roller 12 is controlled to move up and down along the Z-axis direction to a suitable position through the slide rail 16 and the connecting frame 15, and the grinding roller 12 and the dust collector 19 are started.

[0030] The solder workpiece is placed on the feed plate 10, and the feed plate 10 is controlled to move along the Y-axis direction to the grinding roller 12 through the guide rail 17 to grind and polish the workpiece. At the same time, the water pump 5 is started to transport the coolant through the filter 4 along the water pipe 6 to the sprayer 9 to spray the workpiece. While the workpiece is being grinded and polished by the grinding roller 12, the coolant is continuously sprayed on the workpiece to prevent deformation of the workpiece surface caused by frictional heat.

[0031] The welding slag and dust generated during the workpiece polishing and dust removal process are sucked away by the dust collector 19 and transported to the first recovery box 1 through the dust removal pipe 2 for recycling. The excess coolant is recovered into the second recovery box 7 through the recovery port 13 for recycling.

[0032] After the grinding and polishing work is completed, the electric push rod 402 is controlled to move the top cover 401 of the filter 4 upward along the Y-axis direction to open it. The top cover 401 drives the fixed frame 405 to move upward along the limiting groove 406 to clean the impurities filtered to the recovery groove 407. If necessary, the filter 404 is taken out of the fixed frame 405 and replaced.

[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A carbon steel and stainless steel composite plate solder grinding and polishing device, characterized in that: It comprises a dust removal component, a grinding component, a cooling component and a main frame (3), wherein the main frame (3) is located outside the grinding component and the cooling component; The dust removal assembly comprises a first recovery box (1), a dust removal pipe (2), a support rod (18) and a dust collector (19); the first recovery box (1) is fixedly connected to the top of the main frame (3); the dust removal pipe (2) is connected to the dust collector (19) and the first recovery box (1); and the support rod (18) is fixedly connected between the dust collector (19) and the main frame (3); The grinding assembly comprises a second recovery box (7), a feed plate (10), a guide plate (11), a grinding roller (12), a recovery port (13), a second support frame (14), a connecting frame (15), a slide rail (16) and a guide rail (17), wherein the guide rail (17) is fixedly connected to the top of the second recovery box (7), the feed plate (10) is slidably connected to the guide rail (17), and a plurality of guide plates (11) are provided, and the plurality of guide plates (11) are respectively fixedly connected to both sides of the feed plate (10); The cooling assembly comprises a filter (4), a water pump (5), a water pipe (6), a first support frame (8) and a sprayer (9); the filter (4) is fixedly connected to one side of the second recovery box (7); the water pipe (6) communicates with the filter (4) and the sprayer (9); the water pump (5) is fixedly connected to the water pipe (6); and the sprayer (9) is fixedly connected to the first support frame (8).

2. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 1 is characterized in that: The connecting frame (15) is arranged in a mountain shape, and the connecting frame (15) matches the slide rail (16).

3. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 2 is characterized in that: The slide rail (16) is fixedly connected to the second support frame (14), and the grinding roller (12) is slidably connected to the slide rail (16) via the connecting frame (15).

4. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 1, characterized in that: The filter (4) comprises a top cover (401), an electric push rod (402), a third support frame (403), a filter screen (404), a fixing frame (405), a limiting groove (406), a recovery groove (407) and a main body (408), wherein a plurality of the electric push rods (402) are provided, and the plurality of the electric push rods (402) are respectively fixedly connected to two sides of the top cover (401).

5. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 4, characterized in that: A plurality of the third support frames (403) are provided, and the plurality of the third support frames (403) are fixedly connected to the bottom of the main body (408), and the positions of the plurality of the third support frames (403) correspond one-to-one to the positions of the plurality of the electric push rods (402).

6. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 5, characterized in that: The limiting groove (406) is fixedly connected to the inside of the main body (408), the fixing frame (405) is slidably connected to the limiting groove (406), and the filter screen (404) is detachably connected to the fixing frame (405).

7. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 6, characterized in that: The recovery groove (407) is fixedly connected to a lower portion of one side of the fixing frame (405), and the recovery groove (407) is arranged in a convex shape.

8. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 1, characterized in that: A plurality of the recovery ports (13) are provided, and the plurality of recovery ports (13) are respectively provided on both sides of the upper portion of the second recovery box (7), and the recovery ports (13) are located on the outer side of the guide rail (17).

9. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 1, characterized in that: The guide plate (11) is arranged in a concave shape, and the concave vertical section of the guide plate (11) fits on both sides of the feed plate (10).

10. The carbon steel and stainless steel composite plate solder grinding and polishing device according to claim 1, characterized in that: The sprayer (9) is provided with a plurality of spray heads, and the plurality of spray heads are arranged and distributed horizontally.

Citation Information

Patent Citations

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  • Hardware polishing grinding tool

    CN218427597U

  • Zirconium oxide grinding and polishing device

    CN219005597U

  • Polishing device for stainless steel product machining

    CN221658895U

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