Lace penetration dyeing equipment
By designing the continuous extrusion mechanism of the lace lace permeable dyeing equipment, the dye residue and waste caused by the failure of existing equipment to extrude the lace lace is solved, and a more efficient dye utilization and processing process is achieved.
Patent Information
- Application Number
- CN202411926511.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-14
AI Technical Summary
Existing dyeing equipment usually does not extrude the lace lace during use, resulting in a large amount of dye in the lace lace, which affects subsequent processing and leads to waste of some dyes, which cannot meet production needs.
A lace lace permeation device is designed, including a continuous extrusion mechanism, which drives the rotating wheel to rotate through the motor, and the hinge parts and hinge rods drive the extrusion plate to lift and lower to ensure effective extrusion and collection of dyes and avoid waste of dyes.
By extruding the lace lace, the residue of dye is effectively reduced, the efficiency of subsequent processing is improved, dye waste is avoided, and production needs are met.
Smart Images

Figure CN119615535A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lace through-dyeing, in particular to a lace through-dyeing device. Background Art
[0002] Through-dyeing means that the dye penetrates into the fibers of the lace to achieve a uniform dyeing effect. Unlike surface dyeing, through-dyeing requires the dye to penetrate the multi-layer structure and fiber gaps of the lace and dye the fibers from all angles. Lace usually has a complex mesh structure, and the through-dyeing process requires the dye to fully contact and enter these fibers, so that the entire lace presents a uniform and consistent color.
[0003] In the process of lace processing, through-dyeing equipment is needed. The through-dyeing process mainly relies on the diffusion of dye molecules in the fiber. After the dye is dissolved in the dye solution, it will diffuse into the fiber driven by the concentration difference. For fiber materials such as lace, the dye molecules are first adsorbed on the fiber surface, and then gradually penetrate inward through the pores of the fiber and the gaps between molecules. This process is affected by many factors, such as the molecular size of the dye, the type and structure of the fiber, the temperature of the dye solution, the pH value, etc. For example, smaller molecular reactive dyes are easier to penetrate into the fiber to a certain extent because they can enter the fiber through smaller pores.
[0004] The lace dyeing process is widely used in high-end clothing such as wedding dresses and formal dresses. These clothes have high requirements for the color quality and beauty of the lace. The dyed lace can add exquisite and gorgeous color effects to the clothes, making the clothes more outstanding.
[0005] However, during use, the existing through-dyeing equipment usually does not perform an extrusion process on the lace, which results in a large amount of dye in the lace, affecting subsequent processing and causing some dye to be wasted, which cannot meet production needs. Therefore, a lace through-dyeing equipment is proposed to solve the above problems. Summary of the invention
[0006] In view of the shortcomings of the prior art, the present invention provides a lace dyeing device, which has the advantage of being easy to extrude the lace, and solves the problem that the existing dyeing equipment usually does not extrude the lace during use, which results in a large amount of dye in the lace, affecting subsequent processing, and causing part of the dye to be wasted, and cannot meet production needs.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lace dyeing device, comprising a base and a supporting top plate arranged on the top of the base, a supporting column is fixedly connected between the supporting top plate and the base, a processing box is fixedly installed on the upper surface of the base, and a continuous extrusion mechanism extending into the inside of the processing box and extruding the lace is arranged on the top of the processing box;
[0008] The continuous extrusion mechanism includes a support frame fixedly connected to the outside of the processing box and extending to the top thereof, a motor is fixedly installed on the top of the support frame, a rotating wheel extending to the bottom of the support frame is fixedly connected to the output shaft of the motor, an extrusion plate is provided inside the processing box, a hinge is fixedly connected to the side of the extrusion plate close to the rotating wheel, a hinge rod is hinged between the front side of the rotating wheel and the hinge, a placement table is fixedly connected to the inside of the processing box, and a filter plate is fixedly connected to the inside of the placement table.
[0009] Furthermore, a positioning guide rod extending to the top of the support frame is fixedly connected to the top of the extrusion plate, and the hinge is located at the center of the top of the extrusion plate.
[0010] Furthermore, a collecting box extending to the front of the processing box is slidably connected to the inner bottom wall of the processing box, and the placing platform is located between the collecting box and the extrusion plate.
[0011] Furthermore, guide cylinders are fixedly installed on both the left and right sides of the processing box, and openings for the lace to enter and exit are opened on both the left and right sides of the processing box.
[0012] Furthermore, a dye box is fixedly connected to the top of the base, two conveying cylinders are fixedly installed on one side of the supporting top plate close to the base, and a positioning cylinder is rotatably installed inside the dye box.
[0013] Furthermore, the positioning cylinder and the two conveying cylinders are distributed in an isosceles triangle, and the interior of the dye box is injected with dye capable of completely immersing the positioning cylinder.
[0014] Furthermore, a driving motor is fixedly mounted on the top of the base, a rotating shaft extending to the inside of the dye box is fixedly connected to the output shaft of the driving motor, and a stirring blade is fixedly mounted on the outside of the rotating shaft.
[0015] Furthermore, the front and back sides of the top of the base are fixedly connected with mounting plates, a winding drum is rotatably connected between the two mounting plates, and a servo motor capable of driving the winding drum is fixedly installed on the front side of the front mounting plate.
[0016] Furthermore, a material baffle plate is slidably connected to the outer surface of the winding drum, a mounting sleeve is fixedly connected to one side of the winding drum, an elastic telescopic rod extending into the interior of the mounting sleeve is fixedly connected to one side of the material baffle plate, and a return spring is fixedly connected between the elastic telescopic rod and the mounting sleeve.
[0017] Furthermore, there are two material baffle plates, which are symmetrically distributed outside the winding drum.
[0018] Compared with the prior art, the present invention provides a lace dyeing device, which has the following beneficial effects:
[0019] 1. The lace dyeing equipment is provided with a motor to drive the rotating wheel to rotate, and then by providing a hinge and an articulated rod, the rotating plate can drive the articulated rod to rotate, and the articulated rod drives the extrusion plate to move up and down. At the same time, when the rotating wheel continues to rotate, the extrusion plate can be continuously raised and lowered. Then, by providing a placement table and a filter plate, it is convenient to squeeze the lace, and the excess dye can be collected through a collection box to avoid waste of dye.
[0020] 2. The lace dyeing equipment can immerse the lace in the dye inside the dye box by setting two conveying cylinders and a positioning cylinder, and then stir the dye by setting a driving motor to drive the stirring blades to rotate, thereby ensuring that the dye can fully contact the lace and improve the dyeing efficiency. It solves the problem that the existing dyeing equipment usually does not squeeze the lace during use, which leads to a large amount of dye in the lace, affecting subsequent processing, and causing part of the dye to be wasted, and cannot meet the production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a lace through-dyeing device of the present invention;
[0022] Figure 2 It is a structural schematic diagram of a continuous extrusion mechanism of a lace through-dyeing device of the present invention;
[0023] Figure 3 It is a structural stereogram of a processing box of a lace through-dyeing device of the present invention;
[0024] Figure 4 It is a structural side view of a winding drum of a lace through-dyeing device of the present invention;
[0025] Figure 5 A lace dyeing device according to the present invention Figure 4 A is a schematic diagram of the enlarged structure shown.
[0026] In the figure: 1 base, 2 supporting top plate, 3 processing box, 4 supporting frame, 5 rotating wheel, 6 extrusion plate, 7 hinged part, 8 hinged rod, 9 placing plate, 10 filter plate, 11 positioning guide rod, 12 collecting box, 13 through port, 14 guide cylinder, 15 dye box, 16 conveying cylinder, 17 positioning cylinder, 18 driving motor, 19 rotating shaft, 20 stirring blade, 21 mounting plate, 22 winding cylinder, 23 servo motor, 24 material blocking plate, 25 mounting sleeve, 26 elastic telescopic rod, 27 reset spring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figures 1 to 5 A lace dyeing device in this embodiment includes a base 1 and a supporting top plate 2 arranged on the top of the base 1, a supporting column is fixedly connected between the supporting top plate 2 and the base 1, a processing box 3 is fixedly installed on the upper surface of the base 1, and a continuous extrusion mechanism extending to the inside of the processing box 3 and extruding the lace is arranged on the top of the processing box 3. The continuous extrusion mechanism includes a support frame 4 fixedly connected to the outside of the processing box 3 and extending to the top of the processing box 3, a motor is fixedly installed on the top of the support frame 4, and a rotating wheel 5 extending to the bottom of the support frame 4 is fixedly connected to the output shaft of the motor. An extrusion plate 6 is arranged inside the processing box 3, and a hinge 7 is fixedly connected to the side of the extrusion plate 6 close to the rotating wheel 5, and a hinge rod 8 is hinged between the front of the rotating wheel 5 and the hinge 7, a placement table 9 is fixedly connected to the inside of the processing box 3, and a filter plate 10 is fixedly connected to the inside of the placement table 9.
[0029] Among them, the top of the extrusion plate 6 is fixedly connected with a positioning guide rod 11 extending to the top of the support frame 4, the hinge 7 is located at the center position of the top of the extrusion plate 6, the inner bottom wall of the processing box 3 is slidably connected with a collection box 12 extending to its front, and the placement table 9 is located between the collection box 12 and the extrusion plate 6.
[0030] It should be noted that the processing box 3 is a hollow, uncovered cuboid, a controller is fixedly mounted on the front of the top of the base 1 , and a handle is fixedly mounted on the front of the collection box 12 .
[0031] In this embodiment, guide cylinders 14 are fixedly installed on both sides of the processing box 3. Both sides of the processing box 3 are provided with openings 13 for the lace to enter and exit. By setting the guide cylinders 14, the lace can be guided to improve the stability of conveying the lace.
[0032] In this embodiment, a dye box 15 is fixedly connected to the top of the base 1, and two conveying cylinders 16 are fixedly installed on the side of the supporting top plate 2 close to the base 1. A positioning cylinder 17 is rotatably installed inside the dye box 15. The positioning cylinder 17 and the two conveying cylinders 16 are distributed in an isosceles triangle. The interior of the dye box 15 is injected with dye that can completely immerse the positioning cylinder 17.
[0033] A driving motor 18 is fixedly installed on the top of the base 1 , a rotating shaft 19 extending into the dye box 15 is fixedly connected to the output shaft of the driving motor 18 , and a stirring blade 20 is fixedly installed outside the rotating shaft 19 .
[0034] It should be noted that a drainage pipe extending into the interior of the dye box 15 is fixedly installed on the front side thereof, a valve is fixedly installed on the outside of the drainage pipe, and the stirring blade 20 and the positioning cylinder 17 are not in contact with each other.
[0035] In this embodiment, the front and back sides of the top of the base 1 are fixedly connected with mounting plates 21, a winding drum 22 is rotatably connected between the two mounting plates 21, a servo motor 23 capable of driving the winding drum 22 is fixedly installed on the front side of the front mounting plate 21, a material baffle plate 24 is slidably connected to the outer surface of the winding drum 22, a mounting sleeve 25 is fixedly connected to one side of the winding drum 22, an elastic telescopic rod 26 extending to the inside of the mounting sleeve 25 is fixedly connected to one side of the material baffle plate 24, and a reset spring 27 is fixedly connected between the elastic telescopic rod 26 and the mounting sleeve 25.
[0036] There are two baffle plates 24, which are symmetrically distributed outside the winding drum 22. By setting the baffle plates 24 and the return spring 27, the lace can be positioned when it is rolled up to avoid uneven rolling.
[0037] When this embodiment is in use, the staff first injects the dye into the dye box 15, and the dye should completely immerse the positioning cylinder 17. Then the staff transports the lace to the dye box 15 through the two conveying cylinders 16 and the positioning cylinder 17 respectively, and at the same time, the lace is transported to the processing box 3 by the right conveying cylinder 16. At this time, the motor is started to drive the rotating wheel 5 to rotate, and then the extrusion plate 6 continuously extrude the lace, and then the winding cylinder 22 can be used to reel it up.
[0038] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing disclosed power connection technology is also common knowledge in the field and will not be repeated in the article.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lace dyeing device, comprising a base (1) and a supporting top plate (2) arranged on the top of the base (1), characterized in that: A support column is fixedly connected between the support top plate (2) and the base (1); a processing box (3) is fixedly installed on the upper surface of the base (1); and a continuous extrusion mechanism extending into the interior of the processing box (3) is provided on the top of the processing box (3) for extruding the lace; The continuous extrusion mechanism comprises a support frame (4) fixedly connected to the outside of the processing box (3) and extending to the top thereof, a motor is fixedly installed on the top of the support frame (4), a rotating wheel (5) extending to the bottom of the support frame (4) is fixedly connected to the output shaft of the motor, an extrusion plate (6) is arranged inside the processing box (3), a hinge (7) is fixedly connected to the side of the extrusion plate (6) close to the rotating wheel (5), a hinge rod (8) is hinged between the front side of the rotating wheel (5) and the hinge (7), a placement table (9) is fixedly connected to the inside of the processing box (3), and a filter plate (10) is fixedly connected to the inside of the placement table (9).
2. The lace dyeing device according to claim 1, characterized in that: The top of the extrusion plate (6) is fixedly connected to a positioning guide rod (11) extending to the top of the support frame (4), and the hinge (7) is located at the center of the top of the extrusion plate (6).
3. The lace dyeing device according to claim 1, characterized in that: A collecting box (12) extending to the front side of the processing box (3) is slidably connected to the inner bottom wall of the processing box (3), and the placing platform (9) is located between the collecting box (12) and the extrusion plate (6).
4. The lace dyeing device according to claim 1, characterized in that: Guide cylinders (14) are fixedly mounted on both the left and right sides of the processing box (3), and openings (13) capable of allowing lace to enter and exit are opened on both the left and right sides of the processing box (3).
5. The lace dyeing device according to claim 1, characterized in that: A dye box (15) is fixedly connected to the top of the base (1), two conveying cylinders (16) are fixedly installed on one side of the supporting top plate (2) close to the base (1), and a positioning cylinder (17) is rotatably installed inside the dye box (15).
6. The lace dyeing device according to claim 5, characterized in that: The positioning cylinder (17) and the two conveying cylinders (16) are distributed in an isosceles triangle, and the interior of the dye box (15) is injected with dye capable of completely immersing the positioning cylinder (17).
7. The lace dyeing device according to claim 5, characterized in that: A driving motor (18) is fixedly mounted on the top of the base (1), a rotating shaft (19) extending into the interior of the dye box (15) is fixedly connected to the output shaft of the driving motor (18), and a stirring blade (20) is fixedly mounted on the exterior of the rotating shaft (19).
8. The lace dyeing device according to claim 1, characterized in that: The front and back sides of the top of the base (1) are both fixedly connected with mounting plates (21), a winding drum (22) is rotatably connected between the two mounting plates (21), and a servo motor (23) capable of driving the winding drum (22) is fixedly installed on the front side of the front mounting plate (21).
9. The lace through-dyeing device according to claim 8, characterized in that: The outer surface of the winding drum (22) is slidably connected to a material blocking plate (24), one side of the winding drum (22) is fixedly connected to a mounting sleeve (25), one side of the material blocking plate (24) is fixedly connected to an elastic telescopic rod (26) extending into the interior of the mounting sleeve (25), and a return spring (27) is fixedly connected between the elastic telescopic rod (26) and the mounting sleeve (25).
10. The lace dyeing device according to claim 9, characterized in that: The number of the material baffle plates (24) is two, and the two material baffle plates (24) are symmetrically distributed outside the winding drum (22).