Automatic classification warehouse management device based on self-propelled reclaimed material collecting device
By adopting an automated self-propelled recycled material collection device in construction waste treatment, the automated classification and treatment of construction waste is achieved, and the problems of difficult, high cost and manual treatment in the existing technology are solved, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202510065842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-18
AI Technical Summary
The existing construction waste treatment method is to mix construction waste together to transport and unload materials, and cannot be processed nearby, which increases the difficulty and cost of post-processing, and requires manual treatment, which limits the efficiency of construction.
An automatic classification warehouse management device based on a self-propelled recycled material collection device is adopted, including the main frame, self-tracking, centralized material storage system, modular classified material storage module, electronically controlled flip telescopic control arm, electronically controlled shovel hopper, electronically controlled crushing guide device and electronically controlled screw material conveying platform, and automatic classification and treatment of construction waste is realized through these components.
It realizes the automated classification and treatment of construction waste, reduces the difficulty and cost of post-processing, improves construction efficiency, and reduces manual participation through automated operations, improving safety and durability.
Smart Images

Figure CN119637551A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of collection, processing and classified collection of building recycled materials, in particular to an automatic classified warehouse management device based on a self-propelled recycled material collection device. Background Art
[0002] Construction waste refers to the waste generated by construction units or individuals during the construction, laying, demolition and repair of various buildings, structures, pipelines, etc.
[0003] With the acceleration of industrialization and urbanization, the construction industry has also developed rapidly. The construction waste generated is increasing day by day. The amount of urban construction waste has accounted for more than 1 / 3 of the total waste. If it is not handled and utilized in time, it will inevitably have an adverse impact on society, the environment and resources. The current method of construction waste treatment is to collect the construction waste in a mixed manner, and then transport it to a waste recycling plant for centralized landfill treatment or recycle it and then transport it back to the construction area for recycling. All the waste is mixed together for transportation and unloading, and it is impossible to process and classify it nearby. This method greatly increases the difficulty and cost of later processing. At the same time, the entire operation process requires manual processing, and the construction is very restricted. Summary of the invention
[0004] The technical problem to be solved by the present invention is that the current construction waste is mixed together for transportation and unloading, and cannot be processed and classified nearby, which greatly increases the difficulty and cost of subsequent processing. At the same time, the entire operation process requires manual processing, which greatly restricts construction.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an automatic classification warehouse management device based on a self-propelled recycled material collection device, including a main frame, self-propelled crawlers installed on both sides of the main frame and a centralized storage system, a central modular classification storage module is installed on the upper surface of the main frame, an electrically-controlled flip telescopic control arm is installed on the upper surface of the main frame at the periphery of the central modular classification storage module, an electrically-controlled shovel hopper is installed at the front end of the electrically-controlled flip telescopic control arm, an electrically-controlled crushing and guiding device is installed at the bottom of the electrically-controlled production hopper, and an electrically-controlled screw feeding platform is installed on the outside of the centralized storage system.
[0006] The central modular material storage module includes a plurality of first electrically-controlled flip support platforms installed inside the main frame, a plurality of second electrically-controlled flip support platforms, modular material storage bins installed on the first electrically-controlled flip support platforms and the second electrically-controlled flip support platforms, and an electrically-controlled material guiding device installed on the inner side of the modular material storage bin.
[0007] The electrically controlled flip telescopic control arm comprises a lateral flip adjustment frame mounted on mounting brackets on both sides of the main frame, a lateral screw adjustment guide rail fixed on the inner side of the lateral flip adjustment frame, an internal thread adjustment seat mounted on the lateral screw adjustment guide rail, and a lateral angle adjustment support rod mounted on both sides of the main frame for controlling the lateral flip adjustment frame.
[0008] The electrically controlled shoveling bucket comprises a flip-type shoveling bucket movably mounted on the inner side of an internal thread adjustment seat, a lateral cutting tool mounted on the side wall of the flip-type shoveling bucket, a telescopic protective outer frame elastically sleeved on the outer side of the lateral cutting tool, and an external angle control motor mounted on the outer side of the internal thread adjustment seat, wherein the protruding end of the external angle control motor is movably assembled with the outer side surface of the flip-type shoveling bucket.
[0009] The inner arc surface of the tipping type material production hopper is provided with an inner processing groove which is recessed outwards, and the electrically controlled crushing and guiding device comprises a first crushing roller, a second crushing roller and an electrically controlled screw guiding platform which are installed inside the inner processing groove.
[0010] The upper surface of the modular storage bin is provided with external upper and lower material openings.
[0011] The electrically controlled screw conveying platform includes an external guide rail fixed to the outside of the centralized material storage system, an external rack, a longitudinal adjustment frame connected to the external guide rail through a slider, a longitudinal material guide barrel installed on the outer side of the longitudinal adjustment frame, an arc-shaped material guide elbow installed on the lower end of the longitudinal material guide barrel, an electrically controlled travel motor installed on the longitudinal adjustment frame and matched with the external rack, an angle adjustment motor installed on the longitudinal adjustment frame, and a main material spiral blade shaft installed inside the longitudinal material guide barrel.
[0012] A plurality of water mist dust suppression nozzles are installed on the inner side of the flip shovel hopper, a front water storage tank connected to the water mist dust suppression nozzles is installed on the upper surface of the main frame, and an electric-controlled water pump for supplying liquid to the water mist dust suppression nozzles is installed inside the front water storage tank.
[0013] The electrically controlled screw material guiding platform comprises an electrically controlled material guiding spiral shaft installed inside the internal processing tank and electrically controlled material guiding curved pipes installed at the opening ends on both sides of the internal processing tank.
[0014] The beneficial effects of the present invention are: (1) The automatic classification warehouse management device based on the self-propelled recycled material collection device of the present invention can facilitate the shoveling and loading and unloading of construction waste by using an electrically controlled flip telescopic control arm to adjust the electrically controlled shoveling bucket for extension and rotation, and the operation is simple and convenient; (2) The modular storage bin is supported and flipped by using an electrically controlled flip support platform inside the main frame, making it easy to replace as needed and improving applicability; (3) By using the electric-controlled material guiding device installed on the inner side of the modular storage bin and the electric-controlled screw conveying platform installed on the outer side of the centralized storage system, materials can be transported very quickly, and the material guiding efficiency is greatly improved; (4) By adopting the methods of local crushing, classified storage and self-propelled operation to treat construction waste, the difficulty and cost of subsequent waste treatment are greatly reduced; (5) By installing a hidden side cutting tool on the side wall of the flip shovel bucket, daily safety and durability can be improved, while the pre-processing capacity of construction waste can be improved, making it easier to shovel in sections; (6) An electrically controlled screw conveying platform is installed outside the centralized storage system, which can be used for classified loading and unloading as needed. The drive unit has a simple structure and low cost; (7) An electrically controlled screw guide platform is provided inside the first crushing roller and the second crushing roller in the internal processing tank, and the discharge direction can be adjusted as needed, which is convenient for classification and storage and greatly improves operability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is a structural schematic diagram of the present invention.
[0017] Figure 2 It is a structural schematic diagram of the main frame of the present invention.
[0018] Figure 3 It is a structural schematic diagram of the electric-controlled screw feeding platform of the present invention.
[0019] Figure 4 It is a structural schematic diagram of the electrically controlled flip telescopic control arm of the present invention.
[0020] Figure 5 It is a structural schematic diagram of the electric-controlled shovel bucket in the present invention.
[0021] Figure 6 It is a structural schematic diagram of the central modular classification storage module in the present invention. DETAILED DESCRIPTION
[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 An automatic classification warehouse management device based on a self-propelled recycled material collection device is shown, comprising a main frame 1, self-propelled crawlers installed on both sides of the main frame 1 and a centralized storage system 2, a central modular classification storage module 3 is installed on the upper surface of the main frame 1, an electrically-controlled flip telescopic control arm 4 is installed on the upper surface of the main frame 1 at the periphery of the central modular classification storage module 3, an electrically-controlled flip telescopic control arm 4 is installed at the front end of the electrically-controlled flip telescopic control arm 4, an electrically-controlled shovel hopper 5 is installed at the bottom of the electrically-controlled production hopper 5, and an electrically-controlled crushing and guiding device 6 is installed, and an electrically-controlled screw conveying platform 7 is installed on the outside of the centralized storage system 2.
[0025] Working principle: The main frame 1 is driven by self-propelled crawler control, and then the electrically controlled flip telescopic control arm 4 drives the electrically controlled production hopper 5 to flip downward, and then the garbage is introduced into the electrically controlled production hopper 5, and then pre-processed by the electrically controlled crushing and guiding device 6 at the bottom of the electrically controlled production hopper 5, and then the recycled materials after processing are introduced into the middle modular classification storage module 3 through the electrically controlled crushing and guiding device 6. After the final classification and storage is completed, the main frame 1 travels to the outside of the centralized storage system 2, and by flipping the middle modular classification storage module 3 upward, the electrically controlled screw feeding platform 7 is cooperated to carry out material unloading processing.
[0026] In order to cooperate with classified material storage, the central modular material storage module 3 includes three first electrically-controlled flip support platforms 31 installed inside the main frame 1, three second electrically-controlled flip support platforms 32, a modular material storage bin 33 installed on the first electrically-controlled flip support platform 31 and the second electrically-controlled flip support platform 32, and an electrically-controlled material guiding device 34 installed on the inner side of the modular material storage bin 33.
[0027] The first electrically-controlled flip support platform 31 and the second electrically-controlled flip support platform 32 are both composed of internal extension struts and a bottom support platform connected to the extended ends of the internal extension struts.
[0028] The modular storage bin 33 can be used to store liquid, light solid and medium solid in order from front to back. The classification method is to monitor the type of solid and liquid and the quality of solid through the humidity sensor and pressure sensor located on the bottom surface of the electric control type production hopper 5, and then control the electric control type crushing and guiding device 6 to discharge the material to the modular storage bin 33 at different positions.
[0029] The electrically controlled material guiding device 34 includes an inner adjusting screw installed on the inner side of the modular storage bin 33 and an internal extrusion plate with internal threaded control seats on both sides. The inner adjusting screw is rotated to control the internal extrusion plate to perform translational adjustment, thereby squeezing and guiding the material in the modular storage bin 33.
[0030] In order to cooperate with lateral telescopic adjustment, the electrically controlled flip telescopic control arm 4 includes a lateral flip adjustment frame 41 installed on the mounting brackets on both sides of the main frame 1, a lateral screw adjustment guide rail 42 fixed on the inner side of the lateral flip adjustment frame 41, an internal thread adjustment seat 43 installed on the lateral screw adjustment guide rail 42, and a lateral angle adjustment strut 44 installed on both sides of the main frame 1 for controlling the lateral flip adjustment frame 41.
[0031] The lateral angle adjustment support rod 44 controls the lateral flip adjustment frame 41 to adjust the angle by extending and retracting, and the extended end of the lateral angle adjustment support rod 44 is movably connected to the side wall of the lateral flip adjustment frame 41 .
[0032] An electric-controlled screw according to the prior art is arranged inside the lateral screw adjustment guide rail 42, and an internal thread adjustment seat 43 is threadedly sleeved on the electric-controlled screw. The electric-controlled screw is rotated to drive the internal thread adjustment seat 43 to perform translational adjustment along the lateral screw adjustment guide rail 42, thereby changing the gap between the electric-controlled production hopper 5 and the modular storage bin 33.
[0033] In order to coordinate the angle adjustment and the cutting and separation of large-structured garbage, the electrically-controlled shovel hopper 5 includes a flip-type shovel hopper 51 movably mounted on the inner side of an internal thread adjustment seat 43, a lateral cutting tool 52 mounted on the side wall of the flip-type shovel hopper 51, a telescopic protective outer frame 53 elastically sleeved on the outer side of the lateral cutting tool 52, and an external angle control motor 54 mounted on the outer side of the internal thread adjustment seat 43. The protruding end of the external angle control motor 54 is movably assembled with the outer side surface of the flip-type shovel hopper 51.
[0034] The external angle control motor 54 is a prior art, which controls the angle of the flip shovel bucket 51 by rotating. The adjustment method is a prior art, which ensures the structural stability of the flip shovel bucket 51 after the flip angle. When the garbage needs to be shoveled away, the opening of the flip shovel bucket 51 faces forward. When it needs to be processed, the flip shovel bucket 51 needs to be facing upward. When the flip shovel bucket 51 squeezes the garbage, when the squeezing force becomes greater, the telescopic protective frame 53 will be controlled to squeeze backwards, and the lateral cutting tool 52 will be exposed at this time, so that the lateral cutting tool 52 can contact the garbage to complete the cutting.
[0035] In order to cooperate with internal processing and material guiding processing, the inner curved surface of the flip-type production hopper 51 is provided with an outwardly recessed internal processing groove 55, and the electrically-controlled crushing and material guiding device 6 includes a first crushing roller 61, a second crushing roller 62 and an electrically-controlled screw material guiding platform 63 installed on the inner side of the internal processing groove 55.
[0036] The tipping material hopper 51 is driven by the main frame to shovel the garbage on the ground off the ground, and then guide it into the internal processing tank 55, where it is crushed by the first crushing roller 61 and the second crushing roller 62 staggered inside the internal processing tank 55, and then the crushed material is translated and adjusted by the electrically controlled screw guide platform 63, and the material can be guided to one of the two sides.
[0037] In order to facilitate loading and unloading of materials, the upper surface of the modular storage bin 33 is provided with external upper and lower material openings 35 .
[0038] External upper and lower material ports 35 are provided at both ends of the upper surface of the modular storage bin 33. An electrically controlled closing cover for closing the external upper and lower material ports 35 is provided on the upper surface of the modular storage bin 33. The opening and closing are controlled by sliding adjustment. The external upper and lower material ports 35 at both ends of the modular storage bin 33 are used for loading and unloading, respectively.
[0039] In order to cooperate with the classification of loading and unloading, the electrically controlled screw conveying platform 7 includes an external guide rail 71 fixed to the outside of the centralized storage system 2, an external rack 72, a longitudinal adjustment frame 73 connected to the external guide rail 71 through a slider, a longitudinal material guide barrel 74 installed on the outer surface of the longitudinal adjustment frame 73, an arc-shaped material guide elbow 75 installed on the lower end of the longitudinal material guide barrel 74, an electrically controlled travel motor 76 installed on the longitudinal adjustment frame 73 and cooperating with the external rack 72, an angle adjustment motor 77 installed on the longitudinal adjustment frame 73 and a main material spiral blade shaft 78 installed inside the longitudinal material guide barrel 74.
[0040] The angle adjustment motor 77 meshes with the external rack 72 through the control gear on the rotating shaft, and drives the longitudinal adjustment frame 73 to perform translational adjustment through rotation, so that the longitudinal material guide barrel 74 can be driven to perform translational adjustment at different positions outside the centralized storage system 2, and the construction waste inside the modular storage bins 33 at different positions can be classified and stored in different storage bins inside the centralized storage system 2.
[0041] The main material guiding spiral blade shaft 78 includes a longitudinal control spiral shaft installed inside the longitudinal material guiding cylinder 74 and an external power motor installed outside the longitudinal material guiding cylinder for controlling the rotation of the longitudinal control spiral shaft. The longitudinal control spiral shaft is driven to rotate by the external power motor.
[0042] A feeding port and a loading port are respectively arranged outside the centralized material storage system 2, and electric control valves are arranged inside the feeding port and the loading port. The longitudinal material guide cylinder 74 is inserted into the longitudinal adjustment frame 73 through the lateral assembly axis and is movably assembled with the longitudinal adjustment frame 73. The longitudinal material guide cylinder 74 is located on both sides of the lateral assembly axis and has a longer section and a shorter section. When loading is required, the longer section of the longitudinal material guide cylinder 74 faces upward and is connected to the loading port of the centralized material storage system 2, and the shorter section of the longitudinal material guide cylinder 74 faces downward , the upper and lower material ports 35 of the upwardly turned modular storage bin 33 are connected to the arc-shaped material guide elbow 75 at the lower end of the longitudinal material guide cylinder 74, and then the electric-controlled material guide device 34 on the inner side of the modular storage bin 33 is lifted upward, and the internal recycled material is squeezed into the lower end of the longitudinal material guide cylinder 74, and then the main material spiral blade shaft 78 is used to introduce it into the arc-shaped material guide elbow 75 at the upper end, and the material is fed to the loading port of the centralized storage system 2 through the arc-shaped material guide elbow 75 at the upper end; When unloading is required, the longer section of the longitudinal material guide cylinder 74 faces downward and is connected to the discharge port of the centralized material storage system 2, and the shorter section of the longitudinal material guide cylinder 74 faces upward and is connected to the vehicle for transporting the recycled garbage material. Then, the main material guide spiral blade shaft 78 is used to guide the material into the arc-shaped material guide bend pipe 75 at the upper end, and the material is unloaded into the vehicle compartment through the arc-shaped material guide bend pipe 75 at the upper end.
[0043] In order to avoid dust during shoveling and crushing, a plurality of water mist dust suppression nozzles 57 are installed on the inner side of the flip shoveling bucket 51, and a front water storage tank 8 connected to the water mist dust suppression nozzle 57 is installed on the upper surface of the main frame 1. An electric-controlled water pump 9 for supplying liquid to the water mist dust suppression nozzle 57 is installed inside the front water storage tank 8.
[0044] The electric-controlled water pump 9 is a prior art, which can avoid dust by introducing the liquid in the front water storage tank 8 into the water mist dust reduction nozzle 57 through an external flexible drainage pipe, and then spraying it into the flip shovel hopper 51 through the water mist dust reduction nozzle 57.
[0045] In order to cooperate with the discharge adjustment, the electrically-controlled screw material guiding platform 63 includes an electrically-controlled material guiding spiral shaft 631 installed inside the internal processing tank 55 and electrically-controlled material guiding curved pipes 632 installed at the open ends on both sides of the internal processing tank 55 .
[0046] The electrically controlled material guiding screw shaft 631 is composed of a transverse screw shaft installed in the internal processing tank 55 and a side drive motor fixed on the side wall of the flip-type shovel bucket 51. The drive shaft of the side drive motor is connected to the transverse screw shaft, and the side drive motor drives the transverse screw shaft to rotate and adjust. The electrically controlled material guiding screw shaft 631 can adjust the guide by forward and reverse rotation; The electrically controlled material guiding elbow 632 is composed of an adjusting motor fixed on the side wall of the tiltable shovel bucket 51 and an adjusting elbow axially movably mounted on the two side walls of the tiltable shovel bucket 51. An external toothed ring is provided on the outer side of the adjusting elbow. The adjusting motor is driven by meshing the gear on the adjusting shaft with the external toothed ring. When the opening of the adjusting elbow faces the outer wall of the tiltable shovel bucket 51, the opening can be closed by fitting. When the opening of the adjusting elbow faces outward, the electrically controlled material guiding spiral shaft 631 can be used to guide and discharge the material.
[0047] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An automatic classification warehouse management device based on a self-propelled recycled material collection device, comprising a main frame (1), self-propelled crawlers installed on both sides of the main frame (1) and a centralized material storage system (2), wherein: A central modular classification storage module (3) is installed on the upper surface of the main frame (1); an electrically controlled flip telescopic control arm (4) is installed on the upper surface of the main frame (1) at the periphery of the central modular classification storage module (3); an electrically controlled shoveling hopper (5) is installed at the front end of the electrically controlled flip telescopic control arm (4); an electrically controlled crushing and guiding device (6) is installed at the bottom of the electrically controlled material production hopper (5); and an electrically controlled screw feeding platform (7) is installed on the outer side of the centralized storage system (2).
2. According to claim 1, an automatic classification warehouse management device based on a self-propelled recycled material collection device is characterized in that: The central modular material storage module (3) comprises a plurality of first electrically controlled flip support platforms (31) installed inside the main frame (1), a plurality of second electrically controlled flip support platforms (32), a modular material storage bin (33) installed on the first electrically controlled flip support platforms (31) and the second electrically controlled flip support platforms (32), and an electrically controlled material guiding device (34) installed on the inner side of the modular material storage bin (33).
3. According to claim 1, the automatic classification warehouse management device based on the self-propelled recycled material collection device is characterized by: The electrically controlled rollover telescopic control arm (4) comprises a lateral rollover adjustment frame (41) mounted on mounting brackets on both sides of the main frame (1), a lateral screw adjustment guide rail (42) fixed on the inner side of the lateral rollover adjustment frame (41), an internal thread adjustment seat (43) mounted on the lateral screw adjustment guide rail (42), and a lateral angle adjustment support rod (44) mounted on both sides of the main frame (1) for controlling the lateral rollover adjustment frame (41).
4. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 3 is characterized in that: The electrically controlled shoveling bucket (5) comprises a tilting shoveling bucket (51) movably mounted on the inner side of an internal thread adjustment seat (43), a lateral cutting tool (52) mounted on the side wall of the tilting shoveling bucket (51), a telescopic protective outer frame (53) elastically sleeved on the outer side of the lateral cutting tool (52), and an external angle control motor (54) mounted on the outer side of the internal thread adjustment seat (43), wherein the extended end of the external angle control motor (54) is movably assembled with the outer side surface of the tilting shoveling bucket (51).
5. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 4 is characterized in that: The inner arc surface of the tiltable material production hopper (51) is provided with an inner processing groove (55) that is recessed outwards, and the electrically controlled crushing and guiding device (6) comprises a first crushing roller (61), a second crushing roller (62) and an electrically controlled screw guiding platform (63) that are installed inside the inner processing groove (55).
6. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 2 is characterized in that: The upper surface of the modular material storage bin (33) is provided with external upper and lower material openings (35).
7. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 1 is characterized in that: The electrically controlled screw feeding platform (7) comprises an external guide rail (71) fixed to the outside of the centralized material storage system (2), an external rack (72), a longitudinal adjustment frame (73) sleeved on the external guide rail (71) via a slide block, a longitudinal material guide barrel (74) mounted on the outer surface of the longitudinal adjustment frame (73), an arc-shaped material guide elbow (75) mounted on the upper and lower ends of the longitudinal material guide barrel (74), an electrically controlled travel motor (76) mounted on the longitudinal adjustment frame (73) and cooperating with the external rack (72), an angle adjustment motor (77) mounted on the longitudinal adjustment frame (73), and a main material guide spiral blade shaft (78) mounted inside the longitudinal material guide barrel (74).
8. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 1 is characterized in that: A plurality of water mist dust suppression nozzles (57) are mounted on the inner side of the flip-type shovel hopper (51), a front water storage tank (8) connected to the water mist dust suppression nozzles (57) is mounted on the upper surface of the main frame (1), and an electric-controlled water pump (9) for supplying liquid to the water mist dust suppression nozzles (57) is mounted inside the front water storage tank (8).
9. The automatic classification warehouse management device based on the self-propelled recycled material collection device according to claim 5 is characterized in that: The electrically controlled screw material guiding platform (63) comprises an electrically controlled material guiding spiral shaft (631) installed inside the internal processing tank (55) and electrically controlled material guiding curved pipes (632) installed at the open ends on both sides of the internal processing tank (55).
Citation Information
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