Contact pressure type metal coating manufacturing device and application thereof
Through the coordinated control technology of contact pressure-feeding metal coating manufacturing device, the problems of uneven coating, unsolid bonding and tissue changes in the prior art are solved, and metal coatings with high density, strong bonding and long-term service life are achieved, which simplifies the process and reduces energy consumption.
Patent Information
- Application Number
- CN202510038353.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-03-21
AI Technical Summary
The existing metal coating surface modification technology has problems such as uneven coating, exposed bottom, cracking, shrinkage holes, sagging, unsolid bonding and changes in the matrix structure, resulting in poor coating stability and mechanical properties, which pose safety hazards.
A contact pressure-loading metal coating manufacturing device is adopted, which includes an inert gas bottle, a coating preparation body, a pulse power supply system, a CNC system and a program control computer. Through the coordinated regulation of metal coating powder, substrate, process and process parameters, the metal coating powder is formed on the surface of the substrate and is subjected to pressure and ultrasonic vibration during the molding process.
The high density and uniformity of the coating are achieved, which significantly increases the bond strength between the coating and the substrate, improves the durability and service life of the coating, avoids the failure of the coating due to premature peeling, and simplifies the process and reduces energy consumption.
Smart Images

Figure CN119663271A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of metal coating manufacturing, and in particular relates to a contact pressure type metal coating manufacturing device and application thereof. Background Art
[0002] Metal materials play an irreplaceable role in aerospace, energy and power, infrastructure, machinery, medical treatment, chemical industry and other fields. With the development of science and technology, the above fields have increasingly stringent requirements on the performance of metal materials, and improving the performance of metal materials has become an urgent problem to be solved. Metal coating surface modification technology can use lower material costs and fast forming methods to enable materials to serve in extreme environments such as strong radiation, high temperature, high pressure, strong corrosion, and high-speed friction. It not only meets the requirements for special surface properties of materials, but also saves expensive rare metal elements. Common preparation processes for metal coatings include thermal spraying (including flame spraying, arc spraying, explosion spraying and plasma spraying), cold spraying, physical vapor deposition (including new vacuum evaporation processes, magnetron sputtering, ion plating and molecular beam epitaxy), chemical solution electroplating, sol-gel method, infiltration coating, etc.
[0003] The existing metal coating surface modification technology mainly has the following problems: uneven coating, exposed bottom, cracks on the coating surface, shrinkage holes caused by coating bridging, sagging caused by molten metal coating, weak bonding between the metal coating and the substrate, or changes in the composition of the material substrate caused by the coating preparation process, etc., which make the coating less stable in actual use and create safety hazards, restricting the widespread application of metal coating surface modification technology. Therefore, how to improve the unevenness of metal coatings, surface cracks, internal shrinkage holes, sagging, weak bonding between the coating and the substrate, and changes in the material substrate structure caused by the coating process are technical problems that need to be solved urgently. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a contact pressure type metal coating manufacturing device, which includes: an inert gas bottle 1, a coating preparation body 2, a pulse power supply system 3, a numerical control system 4, and a program control computer 5. The coating preparation body 2 is located on the right side of the inert gas bottle 1, the pulse power supply system 3 is located on the right side of the coating preparation body 2, the numerical control system 4 is located on the upper left side of the pulse power supply system 3, and the program control computer 5 is located on the upper right side of the pulse power supply system 3. The inert gas bottle 1 provides inert gas for the coating preparation body 2, and the inert gas in the inert gas bottle 1 is one of argon and helium. The coating preparation body 2 is used to coat and mold the metal coating powder to be processed on the surface of the coating substrate, the numerical control system 4 controls the operation of the coating preparation body 2, the pulse power supply system 3 provides pulse current for the coating preparation body 2, and the program control computer 5 provides process parameter signals for the numerical control system 4; the coating substrate is a pipe, a rod or a plate;
[0005] The coating preparation body 2 includes: a body base 21, a mobile powder feeding mechanism 22, a right end clamping and fixing rotating mechanism 23, a plate clamping and fixing mechanism 24, a roller movement mechanism 25, a sealing cover 26, and a left end clamping and fixing rotating mechanism 27. The body base 21 is located at the bottom of the coating preparation body 2. The upper front slide rail and the rear slide rail are respectively arranged at the upper front and rear of the body base 21. The mobile powder feeding mechanism 22 is located in the upper front slide rail of the body base 21 and can move in the slide rail. The right end clamping and fixing rotating mechanism 23 is located on the right side of the body base 21. A groove is arranged at the center of the body base 21. The plate clamping and fixing mechanism 24 is located in the groove. The roller movement mechanism 25 Located in the rear slide rail on the upper side of the main body base 21, the sealing cover 26 is covered on the outside of the coating preparation main body 2, the left end clamping and fixing rotating mechanism 27 is located on the left side of the main body base 21, the mobile powder feeding mechanism 22 is used to control the powder feeding position, powder flow rate and flow rate of the metal coating powder, the right end clamping and fixing rotating mechanism 23 and the left end clamping and fixing rotating mechanism 27 are used to fix the position of the pipe and the rod relative to the main body base 21 and drive the pipe and the rod to rotate in the same direction, the plate clamping and fixing mechanism 24 is used to fix the position of the plate relative to the main body base 21, the outer surface of the pipe, rod or plate is the coating preparation area, and the sealing cover 26 is used to isolate the outside air from entering the coating preparation main body 2;
[0006] The mobile powder feeding mechanism 22 includes: a powder feeding mechanical arm 221, a clamping front fork control motor 222, a clamping front fork 223, a powder controller rotating mechanism 224, a powder controller 225, and a powder feeding nozzle 226. The powder feeding mechanical arm 221 is located above the powder feeding mechanism 22, the clamping front fork control motor 222 is connected to the left front end of the powder feeding mechanical arm 221, the clamping front fork 223 is connected to the bottom of the front end of the powder feeding mechanical arm 221, the powder controller rotating mechanism 224 is connected to the right side of the clamping front fork 223, the powder controller 225 is connected to the bottom of the clamping front fork 223, and the powder feeding nozzle 226 is connected to the bottom of the powder feeding mechanical arm 221. The powder controller 225 is connected below, the powder feeding mechanical arm 221 is used to control the relative movement of the powder feeding nozzle 226 relative to the main body base 21 up and down and left and right, the clamping front fork control motor 222 is used to control the rotation of the clamping front fork 223, the powder controller rotation mechanism 224 is used to control the rotation of the powder controller 225 relative to the clamping front fork 223, the powder controller 225 is used to place metal coating powder inside, and the powder controller 225 and the powder feeding nozzle 226 are combined to realize the control of the flow rate and flow of the metal coating powder, and the powder feeding nozzle 226 is used to spray the metal coating powder onto the surface of the coating substrate;
[0007] The roller motion mechanism 25 includes: a roller mechanical arm 251, a roller clamping fork control motor 252, a roller clamping fork 253, a roller control motor 254, and a roller 255. The roller mechanical arm 251 is located above the roller motion mechanism 25, the roller clamping fork control motor 252 is connected to the front left side of the roller mechanical arm 251, the roller clamping fork 253 is connected to the front lower side of the roller mechanical arm 251, and the roller control motor 254 is connected to the right side of the roller clamping fork 253. The roller 255 is connected to the lower side of the roller clamping fork 253, the roller mechanical arm 251 is used to control the relative position and movement of the roller 255 relative to the main base 21, the roller clamping fork control motor 252 is used to control the rotation of the roller clamping fork 253, the roller control motor 254 is used to control the rotation of the roller 255 relative to the roller clamping fork 253, and the roller 255 is used to directly contact, pre-press and process the metal coating powder sprayed by the powder feeding nozzle 226;
[0008] The roller 255 includes: a roller ring 2551, a temperature sensor and a temperature control device 2552, a pressure sensor 2553, and an ultrasonic oscillation device 2554. The pressure sensor 2553 is located on the outer ring of the ultrasonic oscillation device 2554, the temperature sensor and the temperature control device 2552 are located on the outer ring of the pressure sensor 2553, and the roller ring 2551 is located on the outer ring of the temperature sensor and the temperature control device 2552. The roller ring 2551 is in direct contact with the metal coating powder sprayed by the powder feeding nozzle 226 and pressurizes the metal coating powder. The device 2552 is used to monitor, control and set the temperature of the roller ring 2551 in real time. The pressure sensor 2553 is used to monitor the pressure of the roller ring 2551 in real time. The ultrasonic oscillation device 2554 is used to provide ultrasonic oscillation for the metal coating powder to improve the fluidity of the metal coating powder. The ultrasonic oscillation device 2554 combines the pressure of the roller 2551 to make the metal coating structure denser. The pulse current generated by the pulse power supply system 3 passes through the coating substrate and the roller ring 2551 to perform continuous pulse current treatment on the metal coating powder to be processed;
[0009] Furthermore, the outer surface shape of the roller ring 2551 is one of a plane shape, an inwardly concave arc shape, an inwardly concave tooth shape, a single-sided inwardly concave arc shape, and a single-sided inwardly concave semi-trapezoid shape;
[0010] Further, the roller ring 2551 is made of one of red copper, chromium zirconium copper, aluminum oxide copper, beryllium copper, tungsten copper, tungsten or molybdenum;
[0011] Furthermore, the powder delivery nozzle 226 has a shape of a circle, an ellipse, a curved ellipse, a square, or a rectangle.
[0012] The present invention also provides an application of a contact pressure-type metal coating manufacturing device in the field of metal coating manufacturing, which includes: placing dry metal coating powder into a powder controller 225, wherein the metal coating powder has a particle size of 5 to 500 μm, and the metal coating powder component has good wettability with the coating substrate component. If the coating substrate is a tube or a rod, a right-end clamping and fixing rotating mechanism 23 and a left-end clamping and fixing rotating mechanism 27 are required to fix the tube or the rod. If the coating substrate is a plate, a plate clamping and fixing mechanism 24 is required to fix the plate; turning on a numerical control system 4 and a program-controlled computer 5, and using an inert gas bottle 1 to fill the interior of a coating preparation body 2. After that, the oxygen concentration inside the coating preparation body 2 is less than 75ppm, the mobile powder feeding mechanism 22 and the roller motion mechanism 25 cooperate with each other to move to the vicinity of the coating substrate, the mobile powder feeding mechanism 22 relative to the main body base 21 The moving speed of the front and back and left and right is 0.01-1.5m / s, the moving speed of the roller motion mechanism 25 relative to the main body base 21 is 0.05-1m / s, the width of the roller ring 2551 is 5-50mm, and the diameter is 40-200mm; the powder controller 225 and the powder feeding nozzle 226 spray the metal coating powder on the surface of the coating substrate, and the equivalent circular area of the powder feeding nozzle 226 is 2-100mm 2 The powder controller 225 and the powder feeding nozzle 226 adjust the metal coating powder flow rate and flow rate to 10-1000 mm / s and 1-5000 mm / s respectively. 3 / s; the rotation speed of the roller 255 is 0.1~5r / s. When coating is prepared for pipes or rods, the roller 255, the right-end clamping fixed rotating mechanism 23 and the left-end clamping fixed rotating mechanism 27 have the same rotation speed of 0.1~5r / s. The right-end clamping fixed rotating mechanism 23 and the left-end clamping fixed rotating mechanism 27 rotate in the opposite direction to the roller 255. When coating is prepared for plates, the plate is fixed and the roller 255 rolls directly on the surface of the plate. The distance between the roller ring 2551 and the surface of the coating substrate is 0.1~5mm. After the surface of the coating substrate is covered with metal coating powder, the roller ring 2551 applies a pressure of 60~3000N to the metal coating powder. At the same time, the ultrasonic oscillation device 2553 performs ultrasonic oscillation treatment on the metal coating powder. The ultrasonic oscillation treatment is as follows: 2 0~100kHz, then start the pulse power supply system 3, and perform pulse current treatment on the metal coating powder between the roller 255 and the surface of the coating substrate, monitor and control the temperature of the roller ring 2551 through the temperature sensor and the temperature control device 2552, and set the temperature range of the roller ring 2551 to 25~300℃ by using the temperature sensor and the temperature control device 2552. When the roller ring 2551 exceeds the set temperature, the temperature sensor and the temperature control device 2552 will be started to restore the temperature to the set temperature, and then recycle the powder controller 225 and the powder feeding nozzle 226 to feed powder, use the roller 2551 and the ultrasonic oscillation device 2553 for pressurized oscillation and the pulse power supply system 3 for pulse current treatment, until the metal coating on the entire coating substrate surface is formed, and finally a metal coating material with high performance is formed on the coating substrate surface.
[0013] The pulse current treatment is: voltage is 3-500V, current is 50-15000A, frequency is 20-1500Hz;
[0014] Furthermore, the coating substrate is made of a titanium alloy, a steel material, a high-temperature alloy, an aluminum alloy or a copper alloy;
[0015] Further, the metal coating powder is nickel powder, aluminum powder, high entropy alloy powder, molybdenum powder, tungsten powder, tungsten carbide powder, titanium alloy powder, silicon carbide and iron powder mixture, silicon carbide and nickel powder mixture, silicon carbide and cobalt powder mixture, silicon carbide and titanium powder mixture, silicon carbide and aluminum powder mixture, silicon carbide and stainless steel powder mixture, aluminum oxide and iron powder mixture, aluminum oxide and nickel powder mixture, aluminum oxide and cobalt powder mixture, aluminum oxide and titanium powder mixture, aluminum oxide and stainless steel powder mixture, yttrium oxide and iron powder mixture, yttrium oxide and nickel powder mixture, yttrium oxide and titanium powder mixture, yttrium oxide and cobalt powder mixture, yttrium oxide and aluminum powder mixture The invention relates to a composite of yttrium oxide and stainless steel powder, a mixture of zirconium oxide and iron powder, a mixture of zirconium oxide and nickel powder, a mixture of zirconium oxide and cobalt powder, a mixture of zirconium oxide and titanium powder, a mixture of zirconium oxide and aluminum powder, a mixture of zirconium oxide and stainless steel powder, a mixture of boron nitride and iron powder, a mixture of boron nitride and nickel powder, a mixture of boron nitride and cobalt powder, a mixture of boron nitride and titanium powder, a mixture of boron nitride and aluminum powder, a mixture of boron nitride and stainless steel powder, a mixture of boron carbide and iron powder, a mixture of boron carbide and nickel powder, a mixture of boron carbide and cobalt powder, a mixture of boron carbide and titanium powder, a mixture of boron carbide and aluminum powder, and a mixture of boron carbide and stainless steel powder.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] In the existing metal coating surface modification technology, there are many phenomena such as uneven coating, exposed bottom, cracks on the coating surface, shrinkage holes caused by coating bridging, sagging caused by molten metal coating, weak bonding between the metal coating and the substrate, or changes in the organizational structure of the material substrate due to the coating preparation process. These phenomena cause the stability and mechanical properties of the coating to deteriorate in actual use, thereby creating safety hazards and restricting the widespread application of metal coating surface modification technology.
[0018] Compared with the prior art, the present invention achieves the following excellent effects simultaneously through the coordinated regulation of metal coating powder, substrate, process and process parameters: first, the metal coating powder is directly molded on the material surface. Because the processing time is short, no heat-affected zone will be generated on the surface or sub-surface of the material, thereby changing the comprehensive mechanical properties of the substrate material, and the coating material will not be allowed to stay at high temperature for a long time, resulting in coarsening of the structure of the coating material or deterioration of the coating material performance; second, the synergistic effect of pressure and ultrasonic vibration applied to the metal coating powder during the metal coating molding process can enable the metal coating powder to be efficiently filled into the pore position, greatly reducing the formation of coating pores, so that the coating can be molded on the substrate surface with high density; third, the molding of the coating under pressure can increase the bonding strength between the coating and the substrate, improve the service life of the coating material, and avoid the coating material from being lost due to premature peeling. effect; fourth, electric pulse rolling can be performed on the coating surface after the coating is formed, so that the coating structure is further refined and compacted to achieve a process similar to hot rolling, thereby improving the coating strength and the bonding strength between the coating and the substrate, and improving the durability of the coating; fifth, for some mixed coatings of ceramic powders and metal powders, the present invention will not cause the mixed coating powder to melt when preparing such coatings, thereby causing uneven distribution of the powder inside the coating; sixth, when the present invention processes different materials, the process parameters used are different, that is, when processing the same material, changes in process parameters will also affect the material properties. Therefore, the excellent performance of the material of the present invention is not determined by a certain process parameter, but is achieved by the coordinated regulation of metal coating powder, substrate material, process and parameters, none of which is indispensable, and only within the scope of protection of the claims of the present invention can the above-mentioned excellent effects be achieved simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of a contact pressure type metal coating manufacturing device proposed by the present invention;
[0020] Figure 2 This is a schematic diagram of the coating preparation main body 2 device of the present invention;
[0021] Figure 3 It is a schematic diagram of the mobile powder feeding mechanism 22 of the present invention;
[0022] Figure 4 It is a schematic diagram of the roller motion mechanism 25 of the present invention;
[0023] Figure 5 It is a schematic diagram of the roller 255 device of the present invention;
[0024] Figure 6 Different appearance diagrams of the roller ring 2551 of the present invention;
[0025] Figure 7The powder delivery nozzle 226 of the present invention has different appearances;
[0026] Figure 8 This is a diagram showing the preparation of a metal coating on the surface of a tube or rod according to the present invention;
[0027] Fig. 9 This is a diagram showing the preparation of a metal surface coating for a sheet of metal according to the present invention. DETAILED DESCRIPTION
[0028] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Embodiment 1:
[0030] From the attached Figure 1-9 It can be seen that a contact pressure-type metal coating manufacturing device comprises: an inert gas bottle 1, a coating preparation body 2, a pulse power supply system 3, a numerical control system 4, and a program control computer 5. The coating preparation body 2 is located on the right side of the inert gas bottle 1, the pulse power supply system 3 is located on the right side of the coating preparation body 2, the numerical control system 4 is located on the upper left side of the pulse power supply system 3, and the program control computer 5 is located on the upper right side of the pulse power supply system 3. The inert gas bottle 1 provides inert gas for the coating preparation body 2. The inert gas in the inert gas bottle 1 is one of argon and helium. The coating preparation body 2 is used to coat and mold the metal coating powder to be processed on the surface of the coating substrate. The numerical control system 4 controls the operation of the coating preparation body 2. The pulse power supply system 3 provides pulse current for the coating preparation body 2. The program control computer 5 provides process parameter signals for the numerical control system 4.
[0031] The coating preparation body 2 includes: a body base 21, a mobile powder feeding mechanism 22, a right-end clamping and fixing rotating mechanism 23, a plate clamping and fixing mechanism 24, a roller movement mechanism 25, a sealing cover 26, and a left-end clamping and fixing rotating mechanism 27. The body base 21 is located at the bottom of the coating preparation body 2. The upper front slide rail and the rear slide rail are respectively arranged at the upper front and rear of the body base 21. The mobile powder feeding mechanism 22 is located in the upper front slide rail of the body base 21 and can move in the slide rail. The right-end clamping and fixing rotating mechanism 23 is located on the right side of the body base 21. A groove is arranged at the center of the body base 21. The plate clamping and fixing mechanism 24 is located in the groove. The roller movement mechanism 25 is located on the upper rear slide rail of the body base 21. In the embodiment, the sealing cover 26 is coated on the outside of the coating preparation body 2, the left end clamping and fixing rotating mechanism 27 is located on the left side of the main body base 21, the mobile powder feeding mechanism 22 is used to control the powder feeding position, powder flow rate and flow rate of the metal coating powder, the right end clamping and fixing rotating mechanism 23 and the left end clamping and fixing rotating mechanism 27 are used to fix the position of the pipe and the rod relative to the main body base 21 and drive the pipe and the rod to rotate in the same direction, the plate clamping and fixing mechanism 24 is used to fix the position of the plate relative to the main body base 21, the outer surface of the pipe, rod or plate is the coating preparation area, the roller movement mechanism 25 is used to control the position, rotation speed and pressure of the roller 255, and the sealing cover 26 is used to isolate the outside air from entering the coating preparation body 2;
[0032] The mobile powder feeding mechanism 22 includes: a powder feeding mechanical arm 221, a clamping front fork control motor 222, a clamping front fork 223, a powder controller rotating mechanism 224, a powder controller 225, and a powder feeding nozzle 226. The powder feeding mechanical arm 221 is located above the powder feeding mechanism 22, the clamping front fork control motor 222 is connected to the left front end of the powder feeding mechanical arm 221, the clamping front fork 223 is connected to the bottom of the front end of the powder feeding mechanical arm 221, the powder controller rotating mechanism 224 is connected to the right side of the clamping front fork 223, the powder controller 225 is connected to the bottom of the clamping front fork 223, and the powder feeding nozzle 226 is connected to the bottom of the powder feeding mechanical arm 221. The powder controller 225 is connected below, the powder feeding mechanical arm 221 is used to control the relative movement of the powder feeding nozzle 226 relative to the main body base 21 up and down and left and right, the clamping front fork control motor 222 is used to control the rotation of the clamping front fork 223, the powder controller rotation mechanism 224 is used to control the rotation of the powder controller 225 relative to the clamping front fork 223, the powder controller 225 is used to place metal coating powder inside, and the powder controller 225 and the powder feeding nozzle 226 are combined to realize the control of the flow rate and flow of the metal coating powder, and the powder feeding nozzle 226 is used to spray the metal coating powder onto the surface of the coating substrate;
[0033] The roller motion mechanism 25 includes: a roller mechanical arm 251, a roller clamping fork control motor 252, a roller clamping fork 253, a roller control motor 254, a roller 255, and the roller mechanical arm 251 is located above the roller motion mechanism 25, the roller clamping fork control motor 252 is connected to the front left side of the roller mechanical arm 251, the roller clamping fork 253 is connected to the front lower side of the roller mechanical arm 251, and the roller control motor 254 is connected to the right side of the roller clamping fork 253. The roller 255 is connected to the lower side of the roller clamping front fork 253, the roller mechanical arm 251 is used to control the relative movement of the roller 255 relative to the main body base 21, the roller clamping front fork control motor 252 is used to control the rotation of the roller clamping front fork 253, the roller control motor 254 is used to control the rotation of the roller 255 relative to the roller clamping front fork 253, and the roller 255 is used to directly contact, pre-press and process the metal coating powder sprayed by the powder feeding nozzle 226;
[0034] The roller 255 includes: a roller ring 2551, a temperature sensor and a temperature control device 2552, a pressure sensor 2553, and an ultrasonic oscillation device 2554. The pressure sensor 2553 is located on the outer ring of the ultrasonic oscillation device 2554, the temperature sensor and the temperature control device 2552 are located on the outer ring of the pressure sensor 2553, and the roller ring 2551 is located on the outer ring of the temperature sensor and the temperature control device 2552. The roller ring 2551 is in direct contact with the metal coating powder sprayed by the powder feeding nozzle 226 and pressurizes the metal coating powder. Device 2552 is used to monitor, control and set the temperature of the roller ring 2551 in real time. The pressure sensor 2553 is used to monitor the pressure on the roller ring 2551 in real time. The ultrasonic oscillation device 2554 is used to provide ultrasonic oscillation for the metal coating powder to improve the fluidity of the metal coating powder. The ultrasonic oscillation device 2554 combined with the pressure of the roller 2551 makes the metal coating structure denser. The pulse current generated by the pulse power supply system 3 passes through the coating substrate and the roller ring 2551 to perform continuous pulse current treatment on the metal coating powder to be processed.
[0035] Embodiment 2:
[0036] Place the dried tungsten carbide coating powder into the powder controller 225, wherein the particle size of the tungsten carbide coating powder is 15 to 53 μm, and use the right end clamping and fixing rotating mechanism 23 and the left end clamping and fixing rotating mechanism 27 to fix the titanium alloy rod; turn on the numerical control system 4 and the program control computer 5, and use the inert gas bottle 1 to fill the inside of the coating preparation body 2, and the oxygen concentration inside the coating preparation body 2 is less than 25 ppm, and the mobile powder feeding mechanism 22 and the roller motion mechanism 25 cooperate with each other to move to the vicinity of the surface of the titanium alloy rod, The moving speed of the powder feeding mechanism 22 relative to the main body base 21 is 0.08m / s, the moving speed of the roller movement mechanism 25 relative to the main body base 21 is 0.1m / s, the outer surface shape of the roller ring 2551 is selected to be flat, the width of the roller ring 2551 is 10mm, and the diameter is 60mm; the powder controller 225 and the powder feeding nozzle 226 spray the tungsten carbide coating powder on the surface of the titanium alloy rod, the powder feeding nozzle 226 is round, and the equivalent circle area of the powder feeding nozzle 226 is 2mm 2 The powder controller 225 and the powder delivery nozzle 226 are used to adjust the flow rate and flow range of the tungsten carbide coating powder to 20 mm / s and 30 mm 3 / s; the rotation speed of the roller 255 relative to the titanium alloy rod is 0.8r / s, the right end clamping fixed rotating mechanism 23 and the left end clamping fixed rotating mechanism 27 have the same rotation speed as the roller 255, but the rotation direction is opposite, the roller ring 2551 is 1mm away from the surface of the titanium alloy rod, and after the surface of the titanium alloy rod is filled with tungsten carbide coating powder, the roller 2551 applies a pressure of 100N to the tungsten carbide coating powder, and at the same time, the ultrasonic oscillation device 2553 performs 80kHz ultrasonic oscillation treatment on the tungsten carbide coating powder, and then starts the pulse power supply system 3 to continuously transmit pulse current to the tungsten carbide coating powder between the roller 255 and the surface of the titanium alloy rod. The pulse current described above: the voltage is 10V, the current is 1000A, and the frequency is 50Hz. The temperature of the roller ring 2551 is monitored, controlled and set to 80°C through the roller ring 2552. When the roller ring 2551 exceeds the set temperature of 80°C, the temperature sensor and the temperature control device 2552 will be started to restore the temperature to 80°C. Then the powder controller 225, in conjunction with the powder feeding nozzle 226 and the roller ring 2551, performs a continuous tungsten carbide coating manufacturing process according to the above-mentioned powder feeding nozzle 226, roller 255 oscillation pressurization and pulse current until the forming of the tungsten carbide coating on the surface of the entire titanium alloy rod is completed, and finally a tungsten carbide coating is formed on the surface of the titanium alloy rod.
[0037] The tungsten carbide coating on the surface of titanium alloy disclosed in the prior art has the following problems: 1. The process is complicated and requires long-term high-temperature treatment. In addition, during the preparation of the tungsten carbide coating, the titanium alloy rod is exposed to high temperature for a long time, causing the internal structure of the titanium alloy rod to change, which has an adverse effect on the overall mechanical properties of the titanium alloy rod; 2. It is difficult to obtain a tungsten carbide coating with controllable thickness and uniformity; 3. Coating pores are formed; 4. It is not conducive to the combination of the tungsten carbide coating and the titanium alloy surface, and the service life of the tungsten carbide coating is reduced. The tungsten carbide coating will eventually have an adverse effect on the base material due to premature peeling. The coating material obtained in Example 2 has a simplified process, omitting high-temperature and long-term treatment, and simultaneously solving the problems existing in the above-mentioned prior art: it can overcome the phenomena of coating bottom exposure, coating surface cracking, shrinkage holes caused by coating bridging, sagging caused by metal coating melting, weak bonding between the metal coating and the substrate, or failure of the coating substrate material due to the coating preparation process in the traditional metal coating manufacturing technology. This embodiment directly forms the metal coating powder on the surface of the titanium alloy material. Since the processing time is very short, it has a higher coating manufacturing efficiency, and at the same time will not produce a heat-affected zone on the surface or sub-surface of the material, nor will it affect the substrate. The comprehensive mechanical properties of the material will not cause the coating material to stay at high temperature for a long time, resulting in coarsening of the coating material's structure or deterioration of the coating material's performance; during the metal coating forming process, the metal coating powder can be efficiently filled into the pore position, greatly reducing the formation of pores, so that the coating can be highly densely formed on the substrate surface; significantly increase the bonding strength between the coating and the substrate, increase the service life of the coating material, and avoid failure of the coating material due to premature peeling; can further refine and compact the coating structure, improve the coating strength and the bonding strength between the coating and the substrate, improve the durability of the coating and extend its service life.
[0038] Embodiment 3:
[0039] Place dry pure nickel powder in the powder controller 225, wherein the pure nickel powder has a particle size of 10 to 30 μm, and use the plate clamping and fixing mechanism 24 to fix the 45# steel plate; turn on the numerical control system 4 and the program control computer 5, and use the inert gas bottle 1 to fill the inside of the coating preparation body 2, so that the oxygen concentration inside the coating preparation body 2 is less than 35 ppm, and the mobile powder feeding mechanism 22 and the roller movement mechanism 25 cooperate with each other to move to the vicinity of the surface of the 45# steel plate, and the mobile powder feeding mechanism 22 The moving speed relative to the main base 21 is 0.1m / s, the moving speed of the roller motion mechanism 25 relative to the main base 21 is 0.2m / s, the outer surface shape of the roller ring 2551 is selected to be flat, the width of the roller ring 2551 is 8mm, and the diameter is 50mm; the powder controller 225 and the powder feeding nozzle 226 spray pure nickel powder on the surface of the 45 steel plate, the powder feeding nozzle 226 is circular, and the equivalent circular area of the powder feeding nozzle 226 is 3mm 2 The powder controller 225 and the powder delivery nozzle 226 are used to adjust the flow rate and flow range of the pure nickel powder to 15 mm / s and 20 mm 3 / s; the rotation speed of the roller 255 relative to the No. 45 steel plate is 0.5r / s, and the distance between the roller ring 2551 and the surface of the No. 45 steel plate is 0.8mm. After the surface of the No. 45 steel plate is filled with pure nickel powder, the roller 2551 applies a pressure of 200N to the pure nickel powder, and at the same time, the ultrasonic oscillation device 2553 performs 75kHz ultrasonic oscillation treatment on the pure nickel powder, and then starts the pulse power supply system 3 to continuously transmit pulse current to the pure nickel powder between the roller 255 and the surface of the No. 45 steel plate. The pulse current: voltage is 20V, current is 2000A, and frequency is 100Hz, the temperature of the roller ring 2551 is monitored, controlled and set to 70°C through the roller ring 2552. When the roller ring 2551 exceeds the set temperature of 70°C, the temperature sensor and the temperature control device 2552 will be started to restore the temperature to 70°C, and then the powder controller 225 will work with the powder feeding nozzle 226 and the roller ring 2551 to perform a continuous nickel coating manufacturing process according to the above-mentioned powder feeding nozzle 226, roller 255 oscillation pressurization and pulse current until the entire 45 steel plate surface nickel coating is formed, and finally a pure nickel coating is formed on the surface of the 45 steel plate.
[0040] The prior art discloses the following problems in coating the surface of No. 45 steel plate with pure nickel coating: 1. The process is complicated and requires long-term high-temperature treatment. In addition, during the preparation of the pure nickel coating, the No. 45 steel plate is exposed to high temperature for a long time, causing changes in the internal structure of the No. 45 steel plate, which has an adverse effect on the overall mechanical properties of the No. 45 steel plate; 2. It is difficult to obtain a pure nickel coating with controllable thickness and uniformity; 3. Coating pores are formed; 4. The process is complicated, the cost is high, and there are restrictions on the size of the No. 45 steel plate; 5. It is not conducive to the combination of the pure nickel coating and the surface of the No. 45 steel plate, and the service life of the pure nickel coating is reduced. The pure nickel coating will eventually have an adverse effect on the base material due to premature peeling. The coating material preparation process obtained in Example 3 is more simplified, and high-temperature and long-term treatment is omitted, and the problems existing in the above-mentioned prior art are solved simultaneously: it can overcome the phenomena of coating bottom exposure, coating surface cracking, shrinkage holes caused by coating bridging, sagging caused by metal coating melting, weak bonding between metal coating and substrate, or failure of coating substrate material due to coating preparation process in traditional metal coating manufacturing technology. In this embodiment, the metal coating powder is directly formed on the surface of 45 steel material. Since the processing time is very short, it has a higher coating manufacturing efficiency, and at the same time, it will not produce a heat-affected zone on the surface or sub-surface of the material, nor will it affect It will not affect the comprehensive mechanical properties of the substrate material, nor will it cause the coating material to stay at high temperature for a long time, resulting in the coarsening of the coating material's structure or deterioration of the coating material's performance; in the metal coating forming process, the metal coating powder can be efficiently filled into the pore position, greatly reducing the formation of pores, so that the coating can be highly densely formed on the substrate surface; significantly increase the bonding strength between the coating and the substrate, increase the service life of the coating material, and avoid the failure of the coating material due to premature peeling; can further refine and compact the coating structure, improve the coating strength and the bonding strength between the coating and the substrate, improve the durability of the coating and extend the service life.
[0041] Embodiment 4:
[0042] Silicon carbide and iron powder are mixed, and then the dry mixed powder is placed in the powder controller 225, the particle size of the mixed powder is 35-75 μm, and the stainless steel plate is fixed by the plate clamping and fixing mechanism 24; the numerical control system 4 and the program control computer 5 are turned on, and the coating preparation body 2 is filled with the inert gas bottle 1. The oxygen concentration inside the coating preparation body 2 is less than 25 ppm, and the mobile powder feeding mechanism 22 and the roller movement mechanism 25 cooperate with each other to move to the vicinity of the surface of the stainless steel plate. The moving speed of the powder feeding mechanism 22 relative to the main body base 21 is 0.3m / s, the moving speed of the roller movement mechanism 25 relative to the main body base 21 is 0.5m / s, the outer surface shape of the roller ring 2551 is selected to be flat, the width of the roller ring 2551 is 7mm, and the diameter is 45mm; the powder controller 225 and the powder feeding nozzle 226 spray the mixed powder on the surface of the stainless steel plate, the powder feeding nozzle 226 is circular, and the equivalent circular area of the powder feeding nozzle 226 is 5mm 2 The powder controller 225 and the powder delivery nozzle 226 are used to adjust the mixed powder flow rate and flow range to 20 mm / s and 25 mm 3 / s; the rotation speed of roller 255 relative to the stainless steel plate is 0.5r / s, and the distance between roller ring 2551 and the surface of stainless steel plate is 0.85mm. After the surface of stainless steel plate is filled with mixed powder, roller 2551 applies 400N pressure to the mixed powder, and ultrasonic oscillation device 2553 performs 80kHz ultrasonic oscillation treatment on the mixed powder, and then starts pulse power supply system 3 to continuously transmit pulse current to the mixed powder between roller 255 and the surface of stainless steel plate. The pulse current: voltage is 15V, current is 3000A, frequency is 500Hz, through roller ring Ring 2552 monitors, controls and sets the temperature of the roller ring 2551 to 60°C. When the roller ring 2551 exceeds the set temperature of 60°C, the temperature sensor and temperature control device 2552 will be started to restore the temperature to 60°C, and then the powder controller 225, in conjunction with the powder feeding nozzle 226 and the roller ring 2551, performs a continuous silicon carbide particle mixed coating manufacturing process according to the above-mentioned powder feeding nozzle 226, roller 255 oscillation pressurization and pulse current until the formation of the silicon carbide particle mixed coating on the surface of the entire stainless steel plate is completed, and finally a metal coating with embedded silicon carbide particles is formed on the surface of the stainless steel plate.
[0043] The preparation of a mixed coating of silicon carbide and iron powder on a stainless steel surface disclosed in the prior art has the following problems: 1. The silicon carbide particles in the prepared mixed coating of silicon carbide and iron powder are unevenly distributed; 2. During the coating forming process, the silicon carbide powder and the iron powder are not firmly bonded, forming coating pores, which is not conducive to the forming of the mixed coating on the surface of the stainless steel plate; 3. The mixed coating is exposed to high temperature for a long time during the preparation process, thereby causing changes in the internal structure of the stainless steel plate, which has an adverse effect on the overall mechanical properties of the stainless steel plate. At the same time, cold spraying will leave a high residual stress on the surface of the stainless steel plate, thereby adversely affecting the overall mechanical properties of the stainless steel plate. The preparation process of the mixed coating material obtained in Example 4 is more simplified, and the problems existing in the above-mentioned prior art are solved simultaneously: it can overcome the problems of uneven distribution of silicon carbide particles inside the mixed coating of silicon carbide and iron powder in the traditional mixed material coating manufacturing technology, the weak bonding between silicon carbide powder and iron powder to form coating pores, and the deterioration of the organizational properties of the coating substrate material due to long-term exposure to heat or cold. In this embodiment, the mixed coating powder is directly formed on the surface of the stainless steel material. Since the processing time is very short, it has a higher coating manufacturing efficiency, and at the same time, it will not produce a heat-affected zone on the surface or sub-surface of the material, nor will it affect the substrate material. The comprehensive mechanical properties of the material will not be maintained, nor will the coating material stay at high temperature for a long time, resulting in the coarsening of the structure of the mixed coating material or the deterioration of the performance of the mixed coating material; in the mixed coating forming process, the mixed coating powder can be efficiently filled into the pore position, greatly reducing the formation of pores, so that the coating can be highly densely formed on the substrate surface; significantly increase the bonding strength between the coating and the substrate, improve the service life of the coating material, and avoid the failure of the coating material due to premature peeling; can further refine and compact the coating structure, improve the coating strength and the bonding strength between the coating and the substrate, improve the durability of the coating and extend the service life.
[0044] In summary: Each embodiment of the present invention adopts different process parameters for different coatings and substrates. Compared with the prior art, the contact pressure-type metal coating manufacturing device obtained by the present invention realizes the manufacture of metal coatings through the coordinated regulation of various components, processes and their related parameters, and only within the scope of protection of the claims of the present invention can the significantly improved technical effects of the present invention be achieved. The present invention simultaneously achieves the following advantages: Compared with the prior art, the process is simplified and energy consumption is reduced, and the phenomena of coating bottom exposure, coating surface cracking, shrinkage holes caused by coating bridging, sagging caused by melting of metal coating, weak bonding between metal coating and substrate, or failure of coating substrate material due to coating preparation process in traditional metal coating manufacturing technology can be overcome. The metal coating powder is directly formed on the material surface. Since the processing time is very short, it has a higher coating manufacturing efficiency, and at the same time, it will not damage the surface of the material or produce a heat-affected zone on the surface. It will not have an adverse effect on the comprehensive mechanical properties of the base material, nor will it cause the coating material to stay at high temperature for a long time, causing the structure of the coating material to coarsen or deteriorate, and having an adverse effect on the performance of the coating and the base material; the pressure and ultrasonic vibration applied to the metal coating powder during the metal coating forming process can enable the metal coating powder to be efficiently filled into the pore position, greatly reducing the formation of pores, so that the coating can be highly densely formed on the surface of the base; effectively increase the bonding strength between the coating and the base, increase the service life of the coating material, and avoid the failure of the coating material due to premature peeling; it will not cause the mixed coating powder to melt and cause uneven distribution of the ceramic powder inside the coating; the coating structure can be further refined and compacted through the process and process parameters, and the coating strength and the bonding strength between the coating and the base, the durability of the coating and the service life can be simultaneously improved without damaging the surface or comprehensive performance of the base, which is suitable for industrial production.
Claims
1. A contact pressure type metal coating manufacturing device, characterized in that: It includes: An inert gas bottle 1, a coating preparation body 2, a pulse power supply system 3, a numerical control system 4, and a program control computer 5. The coating preparation body 2 is located on the right side of the inert gas bottle 1, the pulse power supply system 3 is located on the right side of the coating preparation body 2, the numerical control system 4 is located on the upper left side of the pulse power supply system 3, and the program control computer 5 is located on the upper right side of the pulse power supply system 3. The inert gas bottle 1 provides inert gas for the coating preparation body 2. The inert gas in the inert gas bottle 1 is one of argon and helium. The coating preparation body 2 is used to coat and mold the metal coating powder to be processed on the surface of the coating substrate. The numerical control system 4 controls the operation of the coating preparation body 2. The pulse power supply system 3 provides pulse current for the coating preparation body 2. The program control computer 5 provides process parameter signals for the numerical control system 4. The coating substrate is a tube, a rod or a plate; The coating preparation body 2 includes: a body base 21, a mobile powder feeding mechanism 22, a right end clamping and fixing rotating mechanism 23, a plate clamping and fixing mechanism 24, a roller movement mechanism 25, a sealing cover 26, and a left end clamping and fixing rotating mechanism 27. The body base 21 is located at the bottom of the coating preparation body 2. The upper front slide rail and the rear slide rail are respectively arranged at the upper front and rear of the body base 21. The mobile powder feeding mechanism 22 is located in the upper front slide rail of the body base 21 and can move in the slide rail. The right end clamping and fixing rotating mechanism 23 is located on the right side of the body base 21. A groove is arranged at the center of the body base 21. The plate clamping and fixing mechanism 24 is located in the groove. The roller movement mechanism 25 Located in the rear slide rail on the upper side of the main body base 21, the sealing cover 26 is covered on the outside of the coating preparation main body 2, the left end clamping and fixing rotating mechanism 27 is located on the left side of the main body base 21, the mobile powder feeding mechanism 22 is used to control the powder feeding position, powder flow rate and flow rate of the metal coating powder, the right end clamping and fixing rotating mechanism 23 and the left end clamping and fixing rotating mechanism 27 are used to fix the position of the pipe and the rod relative to the main body base 21 and drive the pipe and the rod to rotate in the same direction, the plate clamping and fixing mechanism 24 is used to fix the position of the plate relative to the main body base 21, the outer surface of the pipe, rod or plate is the coating preparation area, and the sealing cover 26 is used to isolate the outside air from entering the coating preparation main body 2; The mobile powder feeding mechanism 22 includes: a powder feeding mechanical arm 221, a clamping front fork control motor 222, a clamping front fork 223, a powder controller rotating mechanism 224, a powder controller 225, and a powder feeding nozzle 226. The powder feeding mechanical arm 221 is located above the powder feeding mechanism 22, the clamping front fork control motor 222 is connected to the left front end of the powder feeding mechanical arm 221, the clamping front fork 223 is connected to the bottom of the front end of the powder feeding mechanical arm 221, the powder controller rotating mechanism 224 is connected to the right side of the clamping front fork 223, the powder controller 225 is connected to the bottom of the clamping front fork 223, and the powder feeding nozzle 226 is connected to the bottom of the powder feeding mechanical arm 221. The powder controller 225 is connected below, the powder feeding mechanical arm 221 is used to control the relative movement of the powder feeding nozzle 226 relative to the main body base 21 up and down and left and right, the clamping front fork control motor 222 is used to control the rotation of the clamping front fork 223, the powder controller rotation mechanism 224 is used to control the rotation of the powder controller 225 relative to the clamping front fork 223, the powder controller 225 is used to place metal coating powder inside, and the powder controller 225 and the powder feeding nozzle 226 are combined to realize the control of the flow rate and flow of the metal coating powder, and the powder feeding nozzle 226 is used to spray the metal coating powder onto the surface of the coating substrate; The roller motion mechanism 25 includes: a roller mechanical arm 251, a roller clamping fork control motor 252, a roller clamping fork 253, a roller control motor 254, and a roller 255. The roller mechanical arm 251 is located above the roller motion mechanism 25, the roller clamping fork control motor 252 is connected to the front left side of the roller mechanical arm 251, the roller clamping fork 253 is connected to the front lower side of the roller mechanical arm 251, and the roller control motor 254 is connected to the right side of the roller clamping fork 253. The roller 255 is connected to the lower side of the roller clamping fork 253, the roller mechanical arm 251 is used to control the relative position and movement of the roller 255 relative to the main base 21, the roller clamping fork control motor 252 is used to control the rotation of the roller clamping fork 253, the roller control motor 254 is used to control the rotation of the roller 255 relative to the roller clamping fork 253, and the roller 255 is used to directly contact, pre-press and process the metal coating powder sprayed by the powder feeding nozzle 226; The roller 255 includes: a roller ring 2551, a temperature sensor and a temperature control device 2552, a pressure sensor 2553, and an ultrasonic oscillation device 2554. The pressure sensor 2553 is located on the outer ring of the ultrasonic oscillation device 2554, the temperature sensor and the temperature control device 2552 are located on the outer ring of the pressure sensor 2553, and the roller ring 2551 is located on the outer ring of the temperature sensor and the temperature control device 2552. The roller ring 2551 is in direct contact with the metal coating powder sprayed by the powder feeding nozzle 226 and pressurizes the metal coating powder. The device 2552 is used for real-time monitoring, controlling and setting the temperature of the roller ring 2551, the pressure sensor 2553 is used for real-time monitoring the pressure on the roller ring 2551, the ultrasonic oscillation device 2554 is used for providing ultrasonic oscillation for the metal coating powder to improve the fluidity of the metal coating powder, the ultrasonic oscillation device 2554 combined with the pressure of the roller ring 2551 makes the metal coating structure denser, and the pulse current generated by the pulse power supply system 3 passes through the coating substrate and the roller ring 2551 to perform continuous pulse current treatment on the metal coating powder to be processed.
2. The contact pressure type metal coating manufacturing device according to claim 1, characterized in that: The outer surface shape of the roller ring 2551 is one of a plane shape, an inwardly concave arc shape, an inwardly concave tooth shape, a single-sided inwardly concave arc shape, and a single-sided inwardly concave semi-trapezoid shape.
3. The contact pressure type metal coating manufacturing device according to claim 1, characterized in that: The roller ring 2551 is made of red copper, chromium zirconium copper, aluminum oxide copper, beryllium copper, tungsten copper, tungsten or molybdenum.
4. The contact pressure type metal coating manufacturing device according to claim 1, characterized in that: The powder delivery nozzle 226 has a shape of a circle, an ellipse, a curved ellipse, a square, or a rectangle.
5. Application of the contact pressure type metal coating manufacturing device according to any one of claims 1 to 4 in the field of metal coating manufacturing, characterized in that: It includes: Place the dried metal coating powder into the powder controller 225. The particle size of the metal coating powder is 5 to 500 μm. The metal coating powder component has good wettability with the coating substrate component. If the coating substrate is a pipe or a rod, the right end clamping and fixing rotating mechanism 23 and the left end clamping and fixing rotating mechanism 27 are required to fix the pipe or the rod. If the coating substrate is a plate, the plate clamping and fixing mechanism 24 is required to fix the plate. Turn on the numerical control system 4 and the program control computer 5. After the inert gas bottle 1 is used to fill the inside of the coating preparation body 2, the oxygen concentration inside the coating preparation body 2 is less than 75 ppm, the mobile powder feeding mechanism 22 and the roller motion mechanism 25 cooperate with each other to move to the vicinity of the coating substrate, the mobile powder feeding mechanism 22 relative to the main body base 21 front and back left and right moving speed is 0.01 ~ 1.5m / s, the roller motion mechanism 25 relative to the main body base 21 front and back left and right moving speed is 0.05 ~ 1m / s, the roller ring 2551 width is 5 ~ 50mm, the diameter is 40 ~ 200mm; the powder controller 225 and the powder feeding nozzle 226 spray the metal coating powder on the surface of the coating substrate, the powder feeding nozzle 226 nozzle equivalent circle area is 2 ~ 100mm 2 The powder controller 225 and the powder feeding nozzle 226 adjust the flow rate and flow rate of the metal coating powder to 10-1000 mm / s and 1-5000 mm / s respectively. 3 / s; the rotation speed of roller 255 is 0.1~5r / s. When coating is prepared for pipes or rods, the rotation speeds of roller 255, right-end clamping fixed rotating mechanism 23 and left-end clamping fixed rotating mechanism 27 are the same, and the rotation directions of right-end clamping fixed rotating mechanism 23 and left-end clamping fixed rotating mechanism 27 are opposite to the rotation direction of roller 255. When coating is prepared for plates, the plate is fixed and roller 255 rolls directly on the surface of the plate. The distance between roller ring 2551 and the surface of the coating substrate is 0.1~5mm. After the surface of the coating substrate is covered with metal coating powder, roller 2551 applies a pressure of 60~3000N to the metal coating powder. At the same time, ultrasonic oscillation device 2553 performs ultrasonic oscillation treatment on the metal coating powder. The ultrasonic oscillation treatment is: 20~100kHz , then start the pulse power supply system 3, and perform pulse current treatment on the metal coating powder between the roller 255 and the surface of the coating substrate. The temperature of the roller ring 2551 is monitored and controlled by the temperature sensor and the temperature control device 2552. The temperature range of the roller ring 2551 is set to 25-300°C by the temperature sensor and the temperature control device 2552. When the roller ring 2551 exceeds the set temperature, the temperature sensor and the temperature control device 2552 will be started to restore the temperature to the set temperature, and then the powder controller 225 is used in conjunction with the powder feeding nozzle 226 to feed powder, and the roller 2551 and the ultrasonic oscillation device 2553 are used for pressurized oscillation and the pulse power supply system 3 is used for pulse current treatment, until the metal coating on the entire coating substrate surface is formed, and finally a metal coating material with high performance is formed on the coating substrate surface.
6. The application of the contact pressure type metal coating manufacturing device according to claim 5 in the field of metal coating manufacturing is characterized in that: The pulse current treatment is as follows: voltage is 3-500V, current is 50-15000A, and frequency is 20-1500Hz.
7. The application of the contact pressure type metal coating manufacturing device according to claim 5 in the field of metal coating manufacturing, characterized in that: The coating substrate is made of a titanium alloy, a steel material, a high-temperature alloy, an aluminum alloy or a copper alloy.
8. Application of the contact pressure type metal coating manufacturing device according to claim 5 in the field of metal coating manufacturing, characterized in that: The metal coating powder is nickel powder, aluminum powder, high entropy alloy powder, molybdenum powder, tungsten powder, tungsten carbide powder, titanium alloy powder, a mixture of silicon carbide and iron powder, a mixture of silicon carbide and nickel powder, a mixture of silicon carbide and cobalt powder, a mixture of silicon carbide and titanium powder, a mixture of silicon carbide and aluminum powder, a mixture of silicon carbide and stainless steel powder, a mixture of aluminum oxide and iron powder, a mixture of aluminum oxide and nickel powder, a mixture of aluminum oxide and cobalt powder, a mixture of aluminum oxide and titanium powder, a mixture of aluminum oxide and stainless steel powder, a mixture of yttrium oxide and iron powder, a mixture of yttrium oxide and nickel powder, a mixture of yttrium oxide and titanium powder, a mixture of yttrium oxide and cobalt powder, a mixture of yttrium oxide and aluminum powder, One of a mixture of yttrium oxide and stainless steel powder, a mixture of zirconium oxide and iron powder, a mixture of zirconium oxide and nickel powder, a mixture of zirconium oxide and cobalt powder, a mixture of zirconium oxide and titanium powder, a mixture of zirconium oxide and aluminum powder, a mixture of zirconium oxide and stainless steel powder, a mixture of boron nitride and iron powder, a mixture of boron nitride and nickel powder, a mixture of boron nitride and cobalt powder, a mixture of boron nitride and titanium powder, a mixture of boron nitride and aluminum powder, a mixture of boron nitride and stainless steel powder, a mixture of boron carbide and iron powder, a mixture of boron carbide and nickel powder, a mixture of boron carbide and cobalt powder, a mixture of boron carbide and titanium powder, a mixture of boron carbide and aluminum powder, and a mixture of boron carbide and stainless steel powder.