Automatic climbing and fixing integrated intelligent bent cap hoop device

Abstract

The invention discloses an automatic climbing and fixing integrated intelligent cover beam hoop device, and relates to the field of cover beam hoops, the automatic climbing and fixing integrated intelligent cover beam hoop device comprises a first hoop, a second hoop and a pier column, the outer wall of the pier column is clamped with the first hoop and the second hoop from top to bottom, and fixing clamping plates are arranged between the first hoop and the second hoop; an electric control climbing clamping plate is arranged on the inner wall of the fixed clamping plate, a plurality of sets of driving assemblies are arranged on the outer wall of the second hoop, and the output ends of the driving assemblies are connected with the outer wall of the first hoop. An electric control climbing clamping plate in a second hoop is in an open state, so that the second hoop at the bottom moves upwards, an electric control climbing clamping plate in a first hoop is opened, a climbing air cylinder stretches to jack up the first hoop at the bottom, and when the gravity of the top of a sand cylinder is increased, the sand cylinder can be driven to slide towards the interior of a supporting frame; and therefore, the stability of the first hoop located on the outer wall of the pier column is achieved.

Description

Technical Field

[0001] The present invention relates to the field of cap beam clamps, and in particular to an automatic climbing and fixing integrated intelligent cap beam clamp device. Background Art

[0002] As a relatively important structure in bridge components, the cap beam refers to the beam installed on the top of the frame pile pier to support, distribute and transfer the load of the superstructure. Before the construction of the cap beam of the bridge, it is necessary to build a support around the pier to facilitate the staff to cast the cap beam. During the construction of the cap beam, the hoop is put on the outside of the pier, and then the support is built on the top of the hoop. It can not only reduce the difficulty of formwork support for the project construction, but also give full play to the role of the existing project structure in bearing, saving engineering measures costs. It is very suitable for playing a good supporting role when casting the beam.

[0003] When the existing clamps are installed on the pier, large-scale lifting equipment is needed. The two sets of clamps are moved from the top of the pier to the outer wall by the lifting equipment. Then, when they are moved to the specified position, the workers install the two sets of clamps on the outer wall of the pier by using bolt assemblies. Since the workers are working at high altitudes during the installation process, the installation process is dangerous. At the same time, in some areas with complex terrain, it is difficult for large-scale lifting equipment to carry out installation operations, which makes the overall installation process cumbersome, wastes manpower and material resources, and reduces the overall practicality of the device.

[0004] In summary, the above-mentioned clamp has certain risks in the actual installation process. At the same time, when it is installed in a more complex ground area, the overall installation process is more complicated, which reduces the overall practicality of the device. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide an automatic climbing and fixed integrated intelligent cap beam clamp device to solve the technical problem that the clamp has certain risks in the actual installation process, and when installed in more complex ground areas, the overall installation process is more cumbersome, which reduces the overall practicality of the device.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automatic climbing fixed integrated intelligent cap beam clamp device, comprising a first clamp, a second clamp and a pier column, the outer wall of the pier column is clamped with the first clamp and the second clamp from top to bottom, a fixed clamp is arranged between the first clamp and the second clamp, and an electric-controlled climbing clamp is installed on the inner wall of the fixed clamp, an array of drive components are symmetrically arranged on the outer wall of the second clamp, and the output end of the drive component is connected to the outer wall of the first clamp;

[0007] A support frame is symmetrically arranged on the outer wall of the first clamp, and a sand cylinder is slidably arranged on the top of the support frame, wherein the bottom end of the sand cylinder passes through the support frame and is connected to a special-shaped plug plate, and one end of the fixed splint passes through the support frame and is connected to a third plug rod that cooperates with the special-shaped plug plate.

[0008] By adopting the above technical solution, the electrically controlled climbing splint in the second hoop is in an open state. At this time, the second hoop at the bottom moves upward under the contraction action of the climbing cylinder, and then the electrically controlled climbing splint in the first hoop opens. At this time, the climbing cylinder stretches to lift the first hoop at the bottom upward. When the gravity on the top of the sand cylinder increases, it will drive the sand cylinder to slide toward the inside of the support frame, so that the third plug rod drives the fixed splint to move inward, thereby achieving that the greater the force on the top of the sand cylinder, the greater the clamping force between the fixed splint and the pier, thereby ensuring the stability of the first hoop located on the outer wall of the pier.

[0009] The present invention is further configured such that a transmission column is elastically arranged in the interlayer of the fixed splint, and a first plug rod cooperating with the transmission column is arranged on one side of the electric-controlled climbing splint and penetrates into the fixed splint, a second plug rod is elastically arranged at the other end of the transmission column, and a roller group is connected to the other end of the second plug rod.

[0010] Preferably, the first plug rod will cause the transmission column to move upward, thereby pushing out the roller group at one end of the second plug rod, thereby making the roller group contact the outer wall of the pier column. In this process, the stability of the clamp during the sliding adjustment process is ensured, so that the clamp itself slides in a vertical state, preventing the clamp itself from tilting during the climbing process, causing damage to the output end of the climbing cylinder, and further improving the overall service life of the device.

[0011] The present invention is further configured such that elastic components are symmetrically arranged on both sides of the transmission column, and the elastic components are located in the fixed clamping plate, and a compression spring is slidably arranged on the outer wall of the second insertion rod.

[0012] Preferably, when the electric-controlled climbing plate slides toward the inner side of the fixed plate, the transmission column moves upward to push the second plug rod to one side. At this time, the elastic component is in a compressed state and the compression spring is in a stretched state. Subsequently, the elastic component drives the transmission column to reset downward, and the compression spring drives the second plug rod to retract the roller group inward. In this process, it is ensured that only one group of the roller groups and the electric-controlled climbing plate will be connected to the outer wall of the pier.

[0013] The present invention is further configured such that the driving assembly has a climbing cylinder, and the climbing cylinder is used to pull the first clamp and the second clamp to slide in a vertical direction.

[0014] Preferably, the first clamp and the second clamp are allowed to climb on the outer wall of the pier in an orderly manner under the action of a climbing cylinder.

[0015] The present invention is further configured such that a clamping cylinder is symmetrically arranged on the inner side of the fixed clamping plate, and an electric-controlled climbing clamping plate is connected to the output end of the clamping cylinder.

[0016] Preferably, when the first clamp or the second clamp needs to be fixed, the clamping cylinder is started to move the electric-controlled climbing clamp to one side, thereby making the inner wall of the electric-controlled climbing clamp in close contact with the outer wall of the pier.

[0017] The present invention is further configured such that a slot for the roller assembly to slide out is provided through the electrically controlled climbing splint, and the slot is provided in an open shape.

[0018] Preferably, the slotted arrangement facilitates the roller assembly to slide out through the electrically controlled climbing cleat so as to effectively contact the outer wall of the pier column, and the slotted arrangement in an open shape facilitates guiding the roller assembly itself.

[0019] The present invention is further configured such that the inner wall of the electrically controlled climbing splint is provided with a rubber pad, and an anti-corrosion coating is applied on the rubber pad.

[0020] Preferably, when the rubber pad is clamped between the pier column, its own friction effect is increased to ensure the stability of the overall clamping, and the anti-corrosion coating slows down the corrosion rate of the rubber pad surface, extending the overall service life.

[0021] The present invention is further configured such that the roller assembly includes a connecting frame and a roller, a damping structure is provided at the connection between the connecting frame and the roller, and an outer wall of the roller is provided in a smooth shape.

[0022] Preferably, the damping structure between the two can effectively prevent the roller from being displaced on the outer wall of the pier, further improving the overall practicality of the device.

[0023] The present invention is further configured such that one end of the first plug rod, the second plug rod and the third plug rod and both ends of their transmission columns are all configured in an arc shape.

[0024] Preferably, the arc-shaped arrangement prevents the first plug rod, the second plug rod, the third plug rod and the transmission column from getting stuck during the squeezing process, thereby ensuring the stability of the overall adjustment process of the device.

[0025] The present invention is further configured such that the first clamp and the second clamp are connected via a bolt assembly.

[0026] Preferably, the first clamp and the second clamp are installed at the bottom of the pier column by means of a bolt assembly, so as to facilitate subsequent disassembly of the entire pier column by the staff.

[0027] In summary, the present invention mainly has the following beneficial effects:

[0028] 1. The present invention clamps the first clamp and the second clamp to the outer wall of the pier column, then starts the electric-controlled climbing clamp in the first clamp to clamp the outer wall of the pier column, and the electric-controlled climbing clamp in the second clamp is in an open state. At this time, the second clamp at the bottom moves upward under the contraction of the climbing cylinder, and then the electric-controlled climbing clamp in the second clamp clamps the outer wall of the pier column. The electric-controlled climbing clamp in the first clamp is opened, and the climbing cylinder stretches to lift the first clamp at the bottom upward, and repeats the above working process to complete the first clamp and the second clamp climbing on the outer wall of the pier column to the designated area of ​​the pier column. In this process, no large-scale lifting equipment is needed, which saves a lot of manpower and material resources, and ensures that the device is suitable for installation work in different terrain areas;

[0029] 2. The present invention symmetrically arranges support frames on both sides of the first clamp. After the clamp is fixedly installed, the processing table is installed by extending the sand barrel upward. When the gravity on the top of the sand barrel increases, the sand barrel will slide toward the inside of the support frame. Since the bottom of the sand barrel is located in the support frame and connected with a special-shaped plug plate, the third plug rod will drive the fixed clamp plate to move inward during the sliding of the special-shaped plug plate downward. As a result, the greater the force on the top of the sand barrel, the greater the clamping force between the fixed clamp plate and the pier column, thereby ensuring the stability of the first clamp located on the outer wall of the pier column.

[0030] 3. The present invention provides a first plug rod at the back end of the electric-controlled climbing splint. When the electric-controlled climbing splint slides into the fixed splint, the first plug rod causes the transmission column to move upward, thereby pushing out the roller group at one end of the second plug rod, thereby making the roller group contact with the outer wall of the pier column. In this process, the stability of the clamp during the sliding adjustment is guaranteed, so that the clamp itself slides in a vertical state, preventing the clamp itself from tilting during the climbing process, causing damage to the output end of the climbing cylinder, and further improving the overall service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the structure of the hoop pier column of the present invention;

[0032] Figure 2 It is a schematic diagram of the structure of the first clamp and the second clamp of the present invention;

[0033] Figure 3 A top view of the present invention;

[0034] Figure 4 It is a side view of the first clamp and the second clamp of the present invention;

[0035] Figure 5 It is a schematic diagram of the partial structure of the first clamp of the present invention;

[0036] Figure 6 For the present invention Figure 2 A magnified view of middle;

[0037] Figure 7 is a cross-sectional view of a fixing splint of the present invention;

[0038] Figure 8 For the present invention Figure 7 Enlarged view of middle B;

[0039] Fig. 9 It is a cross-sectional view of the support frame of the present invention.

[0040] Description of reference numerals:

[0041] 1. First clamp; 2. Second clamp; 3. Pier; 4. Support frame; 5. Sand barrel; 6. Climbing cylinder; 7. Roller assembly; 8. Fixed splint; 9. Electric climbing splint; 10. Slot; 11. Transmission column; 12. First plug rod; 13. Clamping cylinder; 14. Second plug rod; 15. Elastic component; 16. Special-shaped plug plate; 17. Third plug rod. DETAILED DESCRIPTION

[0042] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0043] The following describes an embodiment of the present invention based on its overall structure.

[0044] First embodiment:

[0045] See also Figure 1-Figure 9 An automatic climbing fixed integrated intelligent cap beam clamp device shown includes a first clamp 1, a second clamp 2, a pier 3, a transmission mechanism, a clamping mechanism and a climbing mechanism. The first clamp 1 and the second clamp 2 are connected by a bolt assembly. When working, the first clamp 1 and the second clamp 2 are installed at the bottom of the pier 3 by the bolt assembly. Since a fixed clamp 8 is provided between the first clamp 1 and the second clamp 2, and an electric-controlled climbing clamp 9 is installed on the inner wall of the fixed clamp 8, after the first clamp 1 and the second clamp 2 are installed, the electric-controlled climbing clamp 9 in the first clamp 1 is started, so that the first clamp 1 is located on the outer wall of the pier 3 for clamping, and the electric-controlled climbing clamp 9 in the second clamp 2 is located on the pier 3 and is in an open state;

[0046] Since the outer wall of the second hoop 2 is symmetrically provided with an array of climbing cylinders 6, and the output end of the climbing cylinder 6 is connected to the outer wall of the first hoop 1, the climbing cylinder 6 is started, and the climbing cylinder 6 contracts to drive the second hoop 2 at the bottom to move upward on the outer wall of the pier 3. After the movement is completed, the electric-controlled climbing clamp 9 in the second hoop 2 is closed, so that the second hoop 2 is located on the outer wall of the pier 3 for clamping, and the electric-controlled climbing clamp 9 in the first hoop 1 is opened. At this time, the climbing cylinder 6 is stretched to lift the first hoop 1 at the output end upward, and the above-mentioned working process is repeated to complete the climbing of the first hoop 1 and the second hoop 2 on the outer wall of the pier 3 to the designated area of ​​the pier 3. In this process, no large-scale lifting equipment is needed, which saves a lot of manpower and material resources, and ensures that the device is suitable for installation work in different terrain areas;

[0047] After the first clamp 1 and the second clamp 2 are moved to the designated area of ​​the pier 3, the electric-controlled climbing clamps 9 in the first clamp 1 and the second clamp 2 are clamped, and at the same time, a support frame 4 is symmetrically arranged on the outer wall of the first clamp 1, and a sand cylinder 5 is slidably arranged on the top of the support frame 4. The staff extends the bracket on the top of the sand cylinder 5 and builds a processing table. When the gravity of the processing table on the top of the sand cylinder 5 becomes larger, the sand cylinder 5 will be driven to slide into the inside of the support frame 4. Since the bottom end of the sand cylinder 5 penetrates to the support A special-shaped plug plate 16 is connected to the frame 4, and one end of the fixed splint 8 passes through the supporting frame 4 and is connected to a third plug rod 17 that cooperates with the special-shaped plug plate 16. At this time, the special-shaped plug plate 16 slides downward to squeeze the third plug rod 17, so that the fixed splint 8 drives the electric-controlled climbing splint 9 in the first clamp 1 to clamp the pier 3, thereby achieving that the greater the force on the top of the sand tube 5, the greater the clamping force between the fixed splint 8 and the pier 3, thereby ensuring the stability of the first clamp 1 located on the outer wall of the pier 3.

[0048] In the above embodiments, please refer to Figure 7 , wherein a clamping cylinder 13 is symmetrically arranged on the inner side of the fixed clamp plate 8, and an electric-controlled climbing clamp plate 9 is connected to the output end of the clamping cylinder 13. When the first clamp 1 or the second clamp 2 needs to be fixed, the clamping cylinder 13 is started to move the electric-controlled climbing clamp plate 9 to one side, thereby making the inner wall of the electric-controlled climbing clamp plate 9 in close contact with the outer wall of the pier 3.

[0049] In the above embodiments, please refer to Figure 3 A rubber pad is provided on the inner wall of the electric-controlled climbing clamp 9, and an anti-corrosion coating is applied on the rubber pad. When the rubber pad is clamped between the pier 3, its own friction effect is increased to ensure the stability of the overall clamping. The anti-corrosion coating slows down the corrosion rate on the surface of the rubber pad, thereby extending the overall service life.

[0050] Second embodiment:

[0051] See also Figure 2 and Figure 7 The shown automatic climbing and fixed integrated intelligent cap beam clamp device has an overall structure similar to that of the first embodiment, wherein a transmission column 11 is elastically arranged in the interlayer of the fixed splint 8, and a first plug rod 12 cooperating with the transmission column 11 is arranged on one side of the electric climbing splint 9 and penetrates into the fixed splint 8, and a second plug rod 14 is elastically arranged at the other end of the transmission column 11, and a roller group 7 is connected to the other end of the second plug rod 14, wherein the first plug rod 12 will cause the transmission column 11 to move upward, thereby ejecting the roller group 7 at one end of the second plug rod 14, thereby causing the roller group 7 to contact the outer wall of the pier 3, and in this process, the stability of the clamp during the sliding adjustment process is guaranteed, so that the clamp itself slides in a vertical state, preventing the clamp itself from tilting during the climbing process, causing damage to the output end of the climbing cylinder 6, and further improving the overall service life of the device.

[0052] In the above embodiments, please refer to Figure 7 , elastic components 15 are symmetrically arranged on both sides of the transmission column 11, and the elastic components 15 are located in the fixed splint 8, and a compression spring is slidingly arranged on the outer wall of the second plug rod 14. When the electric-controlled climbing splint 9 slides toward the inner side of the fixed splint 8, the transmission column 11 moves upward to make the second plug rod 14 push out to one side. At this time, the elastic component 15 is in a compressed state, and the compression spring is in a stretched state. The subsequent elastic component 15 drives the transmission column 11 to reset downward, and the compression spring drives the second plug rod 14 to retract the roller group 7 inward. In this process, it is ensured that only one group between the roller group 7 and the electric-controlled climbing splint 9 will be connected to the outer wall of the pier column 3, and a slot 10 for the roller group 7 to slide out is arranged on the electric-controlled climbing splint 9, and the slot 10 is arranged in an open shape. The arrangement of the slot 10 facilitates the roller group 7 to slide out through the electric-controlled climbing splint 9, so that it effectively contacts the outer wall of the pier column 3, and the slot 10 arranged in an open shape facilitates the roller group 7 to play a guiding role itself.

[0053] The present invention is specifically working as follows: when in use, the first hoop 1 and the second hoop 2 are installed on the outer wall of the pier column 3 from top to bottom, and then the electric-controlled climbing splint 9 in the first hoop 1 is started, so that the first hoop 1 is fixed to the outer wall of the pier column 3, and the electric-controlled climbing splint 9 in the second hoop 2 is in an open state. Under the contraction of the climbing cylinder 6, the second hoop 2 slides upward on the outer wall of the pier column 3, and then the electric-controlled climbing splint 9 in the first hoop 1 is in an open state, and the electric-controlled climbing splint 9 in the second hoop 2 is clamped and fixed to the outer wall of the pier column 3. At this time, the climbing cylinder 6 stretches to lift up the top first hoop 1, and repeats the above work process to complete the climbing of the first hoop 1 and the second hoop 2 on the outer wall of the pier column 3, and then climb to the designated area of ​​the pier column 3;

[0054] At this time, the electrically controlled climbing clamps 9 in the first clamp 1 and the second clamp 2 clamp the pier 3, and then a bracket is extended on the top of the sand cylinder 5 to install a processing table. When the gravity of the processing table itself gradually increases, the sand cylinder 5 at the bottom will be squeezed, so that the sand cylinder 5 drives the special-shaped plug plate 16 at the bottom to slide inward, thereby achieving the special-shaped plug plate 16 squeezing the third plug rod 17, so that the fixed clamp plate 8 moves inward, further increasing the clamping force between the fixed clamp plate 8 and the pier 3. In this process, the greater the force on the top of the sand cylinder 5, the greater the clamping force between the fixed clamp plate 8 and the pier 3, thereby ensuring the stability of the first clamp 1 on the outer wall of the pier 3.

[0055] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An automatic climbing fixed integrated intelligent cap beam clamp device, comprising a first clamp (1), a second clamp (2) and a pier column (3), wherein the outer wall of the pier column (3) is clamped with the first clamp (1) and the second clamp (2) from top to bottom, characterized in that: A fixed clamp (8) is provided between the first clamp (1) and the second clamp (2), and an electric-controlled climbing clamp (9) is installed on the inner wall of the fixed clamp (8); an array of drive components are symmetrically provided on the outer wall of the second clamp (2), and the output end of the drive component is connected to the outer wall of the first clamp (1); A support frame (4) is symmetrically arranged on the outer wall of the first clamp (1), and a sand cylinder (5) is slidably arranged on the top of the support frame (4), wherein the bottom end of the sand cylinder (5) penetrates into the support frame (4) and is connected to a special-shaped plug plate (16), and one end of the fixed clamp plate (8) penetrates into the support frame (4) and is connected to a third plug rod (17) that cooperates with the special-shaped plug plate (16).

2. According to claim 1, the automatic climbing and fixing integrated intelligent cap beam clamp device is characterized in that: A transmission column (11) is elastically arranged in the interlayer of the fixed splint (8), and a first plug rod (12) cooperating with the transmission column (11) is arranged on one side of the electric-controlled climbing splint (9) and penetrates into the fixed splint (8), and a second plug rod (14) is elastically arranged at the other end of the transmission column (11), and a roller group (7) is connected to the other end of the second plug rod (14).

3. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2 is characterized in that: Elastic components (15) are symmetrically arranged on both sides of the transmission column (11), and the elastic components (15) are located in the fixed clamping plate (8). At the same time, a compression spring is slidably arranged on the outer wall of the second insertion rod (14).

4. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1 is characterized in that: The driving assembly comprises a climbing cylinder (6), wherein the climbing cylinder (6) is used to pull the first clamp (1) and the second clamp (2) to slide in a vertical direction.

5. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1 is characterized in that: A clamping cylinder (13) is symmetrically arranged on the inner side of the fixed clamping plate (8), and an electric-controlled climbing clamping plate (9) is connected to the output end of the clamping cylinder (13).

6. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2 is characterized in that: The electrically controlled climbing clamping plate (9) is provided with a slot (10) through which the roller group (7) can slide out, and the slot (10) is provided in an open shape.

7. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1 is characterized in that: The inner wall of the electrically controlled climbing clamping plate (9) is provided with a rubber pad, and an anti-corrosion coating is applied on the rubber pad.

8. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2 is characterized in that: The roller assembly (7) comprises a connecting frame and a roller, a damping structure is provided at the connection between the connecting frame and the roller, and the outer wall of the roller is provided in a smooth shape.

9. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2 is characterized in that: One end of the first plug rod (12), the second plug rod (14) and the third plug rod (17) and both ends of their transmission column (11) are all arranged in an arc shape.

10. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1, characterized in that: The first clamp (1) and the second clamp (2) are both connected via a bolt assembly.

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