Protective film assembling equipment for plastic frame

By using the closure and separation of the mold on the cylinder drive in the plastic frame protective film assembly equipment, combined with the precise alignment design of the slide rail and the limit seat, the problems of low production efficiency and unstable coating quality of traditional equipment are solved, and the problem of low film efficiency and unstable coating quality is achieved. Efficient and uniform coating operation.

CN222116058UActive Publication Date: 2024-12-06DONGGUAN CAIQIAO NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420833363.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-06
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

Traditional plastic frame coating equipment requires manual operation or slow mechanical transmission, resulting in low production efficiency and inability to meet the needs of high-speed production. The uniformity and firmness of the coating are difficult to ensure, resulting in unstable quality.

Method used

A protective film assembly equipment consisting of a box, column, roof plate, bar, upper mold, cylinder, etc. is designed. The closure and separation of the upper mold is driven by the cylinder to realize automated coating operation, and through the slide rail and limit seat Ensure accurate alignment and ensure uniformity and firmness of the coating.

Benefits of technology

It improves production speed, reduces mold change and adjustment time, ensures consistency in the quality of the coating, and improves the overall production efficiency and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides protective film assembling equipment for a plastic frame, which belongs to the technical field of protective film assembling equipment and comprises a box body. The stand column is fixedly connected to the upper end of the box body, the upper end of the stand column is fixedly connected with a top plate, the upper end of the top plate is slidably connected with a polished rod, the lower end of the polished rod is fixedly connected with an upper mold, and the upper end of the polished rod is fixedly connected with a limiting block; the connecting plate is arranged on the box body, the upper end of the connecting plate is fixedly connected with the lower mold, the side end of the connecting plate is fixedly connected with the upper mold, the air cylinder is used for driving the upper mold to be closed and separated, automatic film covering operation is achieved, the production speed is greatly increased, continuous operation is allowed through the design of equipment, the mold changing and adjusting time is shortened, and the production efficiency is improved. And the overall production efficiency is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of protective film assembly equipment, and in particular relates to protective film assembly equipment for a plastic frame. Background Art

[0002] The protective film assembly equipment for plastic frames is a commonly used equipment in modern industrial production. It is mainly used to protect plastic frames and prevent them from being damaged during processing, transportation and installation. The equipment is mainly composed of a protective film assembly device, a plastic frame conveying device, a control system, etc. The protective film assembly device mainly includes a protective film reel, a film feeding device, a gluing device, a bonding device, etc. The protective film reel is used to store the protective film, the film feeding device feeds the protective film into the gluing device, the gluing device applies a layer of glue on the protective film, and the bonding device sticks the glued protective film on the plastic frame. The plastic frame conveying device is mainly used to convey the plastic frame to the protective film assembly device for pasting the protective film. The conveying device can be a conveyor belt, a conveyor chain, etc., which is selected according to the production efficiency and the size of the plastic frame. The control system is the command center of the entire equipment. By controlling the working speed, glue amount, bonding strength and other parameters of the protective film assembly device and the plastic frame conveying device, the equipment can be precisely controlled to ensure the quality of the product. The advantage of this equipment is that it can realize the automatic assembly of the protective film, improve production efficiency, reduce production costs, and at the same time ensure the quality of the plastic frame and increase the service life of the product. In modern industrial production, this equipment has been widely used.

[0003] In traditional laminating equipment, manual operation or slower mechanical transmission is often required to complete the laminating process, which leads to low production efficiency and cannot meet the needs of high-speed production. In addition, due to the inaccuracy of manual operation or the accuracy of mechanical transmission, traditional laminating equipment often finds it difficult to ensure the uniformity and firmness of the lamination, resulting in unstable lamination quality. Utility Model Content

[0004] The purpose of the utility model is to provide a protective film assembly device for a plastic frame, aiming to solve the problem that in the prior art laminating equipment, manual operation or a slower mechanical transmission method is often required to complete the laminating process, which leads to low production efficiency and cannot meet the needs of high-speed production. In addition, due to the inaccuracy of manual operation or the accuracy of mechanical transmission, traditional laminating equipment often finds it difficult to ensure the uniformity and firmness of the lamination, resulting in the problem of unstable lamination quality.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A protective film assembly device for a plastic frame, comprising:

[0007] Box;

[0008] A column, wherein the column is fixedly connected to the upper end of the box body, the upper end of the column is fixedly connected to a top plate, the upper end of the top plate is slidably connected to a polished rod, the lower end of the polished rod is fixedly connected to an upper mold, and the upper end of the polished rod is fixedly connected to a limit block; and

[0009] A connecting plate is arranged on the box body, the upper end of the connecting plate is fixedly connected to the lower mold, and the side end of the connecting plate is fixedly connected to.

[0010] As a preferred solution of the utility model, a slide rail is fixedly connected to the upper end of the box body, a slider is slidably connected to the slide rail, and the slider is connected to the connecting plate.

[0011] As a preferred solution of the utility model, the upper end of the box body is fixedly connected to a limited position seat, the lower end of the box body is fixedly connected to a base, and the upper end of the box body is fixedly connected to a switch.

[0012] As a preferred solution of the utility model, a recess is opened at the upper end of the top plate, a side frame is fixedly connected in the recess, a connecting seat is fixedly connected to the side end of the side frame, a rotating rod is rotatably connected to the connecting seat, and a coating roller is fixedly connected to the upper end of the rotating rod.

[0013] As a preferred solution of the utility model, a ratchet is fixedly connected to the circumferential surface of the rotating rod, and the side end of the connecting seat is rotatably connected to a ratchet through a rotating shaft. A torque spring is connected between the ratchet, the torque spring and the connecting seat, and the ratchet and the ratchet are intermittently meshed.

[0014] As a preferred solution of the utility model, a cylinder is fixedly connected to the upper end of the top plate, and an output end of the cylinder is connected to the upper mold.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In this solution, the cylinder is used to drive the closing and separation of the upper mold, which realizes the automatic laminating operation and greatly improves the production speed. The design of the equipment allows continuous operation, reduces the mold change and adjustment time, and further improves the overall production efficiency.

[0017] 2. In this solution, the precise alignment of the upper and lower molds ensures that the protective film can be evenly and firmly covered on the plastic frame. Through the controllable movement of the cylinder, the thickness and pressure of the film can be accurately controlled, thereby ensuring the consistency of the film quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is an exploded view of the utility model;

[0021] Figure 3 For this utility model Figure 2 Enlarged view of the middle side frame;

[0022] Figure 4 For this utility model Figure 2 Enlarged view of the middle connecting plate.

[0023] In the figure: 1. box body; 2. column; 3. top plate; 4. bare rod; 5. limit block; 6. upper mold; 7. cylinder; 8. side frame; 9. notch; 10. connecting seat; 11. rotating rod; 12. laminating roller; 13. ratchet; 14. ratchet; 15. torque spring; 16. slide rail; 17. slider; 18. limit seat; 19. switch; 20. base; 21. connecting plate; 22. lower mold; 23. handle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0025] See also Figure 1-4 , the utility model provides the following technical solutions:

[0026] A protective film assembly device for a plastic frame, comprising:

[0027] Box 1;

[0028] A column 2, the column 2 is fixedly connected to the upper end of the box body 1, the upper end of the column 2 is fixedly connected to a top plate 3, the upper end of the top plate 3 is slidably connected to a polished rod 4, the lower end of the polished rod 4 is fixedly connected to an upper mold 6, and the upper end of the polished rod 4 is fixedly connected to a limiting block 5; and

[0029] The connecting plate 21 is arranged on the box body 1 , the upper end of the connecting plate 21 is fixedly connected with the lower mold 22 , and the side end of the connecting plate 21 is fixedly connected with 23 .

[0030] In a specific embodiment of the utility model, the column 2 is made of aluminum alloy material, which has the characteristics of high strength and light weight, and is convenient for the handling and installation of the equipment. A guide device is provided on the top plate 3 to ensure that the sliding direction of the light rod 4 is accurate. The upper mold 6 and the lower mold 22 are made of mold steel, which has high hardness and wear resistance, and can ensure the molding quality and precision of the plastic frame. The side end of the connecting plate 21 is fixedly connected with a support frame 23 to increase the stability and operational safety of the equipment. A driving device is provided on the top plate 3 to drive the upper and lower movements of the light rod 4, thereby realizing the closing and separation of the upper mold 6 and the lower mold 22. The driving device can be an electric motor or a pneumatic device, which is selected according to actual needs. In this way, the automation degree and operational convenience of the equipment can be improved. Through the description of the above embodiments, it can be seen that the utility model provides a device with simple structure, convenient operation, and suitable for assembling protective films of various plastic frames.

[0031] For details, please refer to Figure 1-Figure 4 A slide rail 16 is fixedly connected to the upper end of the box body 1 , a slider 17 is slidably connected to the slide rail 16 , and the slider 17 is connected to the connecting plate 21 .

[0032] In this embodiment: the upper end of the box body 1 is fixedly connected with a slide rail 16, and a slider 17 is slidably connected to the slide rail 16, and the slider 17 is connected to the connecting plate 21. This design allows the slider 17 to move up and down along the slide rail 16, so as to achieve accurate alignment and closure of the upper mold 6 and the lower mold 22. The sliding connection between the slide rail 16 and the slider 17 ensures smooth and accurate movement, while reducing mechanical wear and improving the overall service life of the equipment. Specifically, the slide rail 16 can be a series of parallel tracks fixed to the box body 1, which are designed to withstand the weight of the slider 17 and the friction force during sliding. The slider 17 is usually made of a lightweight but high-strength material, such as aluminum alloy or engineering plastic, to achieve smooth sliding and stable support. The connecting plate 21 is connected to the slider 17 by bolts or other fixing devices to ensure a firm and reliable connection. During operation, when the protective film of the plastic frame needs to be assembled, the operator can push or drive the slider 17 through a mechanical device to move up and down along the slide rail 16, so that the upper mold 6 can be closed with the lower mold 22, thereby completing the assembly of the protective film. After the assembly is completed, the slider 17 is pushed again to open the upper mold 6 and take out the assembled plastic frame.

[0033] For details, please refer to Figure 1-Figure 3 The upper end of the box body 1 is fixedly connected to a limited seat 18, the lower end of the box body 1 is fixedly connected to a base 20, and the upper end of the box body 1 is fixedly connected to a switch 19.

[0034] In this embodiment: the function of the limit seat 18 is to set the upper limit of the range of motion of the slider 17 or the upper mold 6 to ensure that the set safety limit will not be exceeded during operation. The limit seat 18 is usually matched with a sensor or a mechanical limiting device. When the slider 17 approaches or reaches the limit seat 18, the device will automatically stop moving to protect the operator and the device from harm. The base 20 is the supporting base of the device. It is fixedly connected to the lower end of the box 1 to provide stable support for the entire device. The base 20 can be made of new materials to ensure the stability of the device during operation and prevent the device from shifting due to vibration. The switch 19 is located at the upper end of the box 1 and is a switch for controlling the electrical system of the device, such as an emergency stop switch, a start switch, etc. This arrangement enables the operator to quickly cut off the power supply in an emergency to ensure safety. At the same time, the position of the switch 19 is also convenient for the operator to perform daily equipment control and maintenance. The operator can start or stop the operation of the device by controlling the switch 19, or immediately stop all operations of the device in an emergency. The design of the limit seat 18 and the base 20 ensures the stability and safety of the device during long-term operation. From the description of the above embodiments, it can be seen that the plastic frame protective film assembly equipment provided by the utility model takes into account the safety of operation and the stability of the equipment in terms of structure, so that the equipment can be reliably used in industrial production.

[0035] For details, please refer to Figure 2-Figure 4 A notch 9 is provided at the upper end of the top plate 3, a side frame 8 is fixedly connected in the notch 9, a connecting seat 10 is fixedly connected to the side end of the side frame 8, a rotating rod 11 is rotatably connected to the connecting seat 10, and a coating roller 12 is fixedly connected to the upper end of the rotating rod 11.

[0036] In this embodiment: the notch 9 is located at the upper end of the top plate 3, and its function is to provide a fixed installation position for the side frame 8. The design of the notch 9 should be able to adapt to the shape and size of the side frame 8 to ensure that it is firmly installed on the top plate 3. The side frame 8 is fixedly connected in the notch 9, and its function is to provide a support structure for the connecting seat 10. The design of the side frame 8 should be able to withstand the weight and force of the connecting seat 10 and the rotating rod 11 to ensure the stability of the entire structure. The connecting seat 10 is fixedly connected to the side end of the side frame 8, and its function is to provide a fixed installation point for the rotating rod 11. The design of the connecting seat 10 should take into account the rotational freedom of the rotating rod 11, while ensuring that its connection with the side frame 8 is stable. The rotating rod 11 is rotatably connected to the connecting seat 10, and its function is to transmit force and movement so that the coating roller 12 can rotate relative to the connecting seat 10. The design of the rotating rod 11 should have sufficient strength and rigidity to withstand the forces and torques during operation. The laminating roller 12 is fixedly connected to the upper end of the rotating rod 11, and its function is to be used for laminating operation, and the protective film is evenly covered on the plastic frame. The design of the laminating roller 12 should be able to adapt to the shape and size of the plastic frame, and ensure the quality and efficiency of the laminating.

[0037] For details, please refer to Figure 2-Figure 4 A ratchet 13 is fixedly connected to the circumferential surface of the rotating rod 11, and a ratchet 14 is rotatably connected to the side end of the connecting seat 10 through a rotating shaft. A torque spring 15 is connected between the ratchet 14, the torque spring 15 and the connecting seat 10, and the ratchet 14 and the ratchet 13 are intermittently meshed.

[0038] In this embodiment: the ratchet 13 is fixedly connected to the circumferential surface of the rotating rod 11, and its function is to provide a surface so that the ratchet 14 can mesh with it, thereby realizing the rotation control of the rotating rod 11. The design of the ratchet 13 should be able to withstand the impact and friction of the ratchet 14 during the rotation process. The ratchet 14 is rotatably connected to the side end of the connecting seat 10 through the rotating shaft, and its function is to mesh with the ratchet 13 to realize the rotation of the rotating rod 11. The design of the ratchet 14 should have sufficient strength and wear resistance to withstand the force and friction during the rotation process. The torque spring 15 is connected between the ratchet 14, the torque spring 15 and the connecting seat 10, and its function is to provide an elastic force so that the ratchet 14 can intermittently mesh and release on the ratchet 13, thereby controlling the rotation speed and rhythm of the rotating rod 11. The ratchet 14 and the ratchet 13 are intermittently meshed: this intermittent meshing design allows the ratchet 14 to move intermittently on the ratchet 13, thereby realizing the intermittent rotation of the rotating rod 11. This design can be used to control the speed of the laminating roller 12 to adapt to different production speeds and laminating requirements.

[0039] For details, please refer to Figure 2-Figure 4 The upper end of the top plate 3 is fixedly connected with a cylinder 7, and the output end of the cylinder 7 is connected to the upper mold 6.

[0040] In this embodiment: the cylinder 7 is a common actuator, which uses compressed air as a power source and drives the connected parts through the reciprocating motion of the piston. In this embodiment, the cylinder 7 is used to drive the closing and separation of the upper mold 6, so as to realize the assembly of the protective film of the plastic frame. The output end of the cylinder 7 is usually a piston or a push rod, which is connected to the upper mold 6 to convert the reciprocating motion of the cylinder 7 into the linear motion of the upper mold 6. This connection method can be achieved by bolts, welding or other fixing devices. The upper mold 6 is a key component in the plastic frame protective film assembly equipment. It is used in conjunction with the lower mold 22 to form and fix the protective film on the plastic frame. The design of the upper mold 6 should ensure precise alignment with the lower mold 22, as well as sufficient strength and wear resistance.

[0041] The working principle and use process of the utility model are as follows: First, start the cylinder 7 to push the upper mold 6 downward so that it is closed with the lower mold 22. When the upper mold 6 is closed, the protective film on the coating roller 12 is stretched and covered on the plastic frame. Keep the closed state for a period of time to ensure that the protective film is firmly attached to the plastic frame. Stop the operation of the cylinder 7, open the upper mold 6, and release the coated plastic frame. Take out the coated plastic frame and carry out the next round of coating operation. Clean the equipment regularly to remove residual film material and dust. Check and lubricate the moving parts of the equipment to keep it in good operating condition. After completing the production task, turn off the cylinder 7 and the power supply, and disconnect the compressed air supply. Keep the equipment in the closed state and wait for the next use.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A protective film assembly device for a plastic frame, characterized in that: include: Box (1); A column (2), the column (2) being fixedly connected to the upper end of the box body (1), the upper end of the column (2) being fixedly connected to a top plate (3), the upper end of the top plate (3) being slidably connected to a polished rod (4), the lower end of the polished rod (4) being fixedly connected to an upper mold (6), and the upper end of the polished rod (4) being fixedly connected to a limit block (5); and A connecting plate (21), the connecting plate (21) being arranged on the box body (1), the upper end of the connecting plate (21) being fixedly connected to the lower mold (22), and the side end of the connecting plate (21) being fixedly connected to (23).

2. The protective film assembly device for a plastic frame according to claim 1, characterized in that: The upper end of the box body (1) is fixedly connected to a slide rail (16), a slider (17) is slidably connected to the slide rail (16), and the slider (17) is connected to a connecting plate (21).

3. The protective film assembly device for a plastic frame according to claim 2, characterized in that: The upper end of the box body (1) is fixedly connected to a limit seat (18), the lower end of the box body (1) is fixedly connected to a base (20), and the upper end of the box body (1) is fixedly connected to a switch (19).

4. The protective film assembly device for a plastic frame according to claim 3, characterized in that: A notch (9) is provided at the upper end of the top plate (3), a side frame (8) is fixedly connected in the notch (9), a connecting seat (10) is fixedly connected to the side end of the side frame (8), a rotating rod (11) is rotatably connected to the connecting seat (10), and a coating roller (12) is fixedly connected to the upper end of the rotating rod (11).

5. The protective film assembly device for a plastic frame according to claim 4, characterized in that: A ratchet (13) is fixedly connected to the circumferential surface of the rotating rod (11); a ratchet (14) is rotatably connected to the side end of the connecting seat (10) via a rotating shaft; a torque spring (15) is connected between the ratchet (14), the torque spring (15) and the connecting seat (10); and the ratchet (14) and the ratchet (13) are intermittently meshed.

6. The protective film assembly device for a plastic frame according to claim 5, characterized in that: The upper end of the top plate (3) is fixedly connected to a cylinder (7), and the output end of the cylinder (7) is connected to the upper mold (6).