Automatic clamping tool of infrared carbon and sulfur analyzer
By designing the automatic clamping tool of rotating electrical frame and finger cylinder on the infrared carbon sulfur analyzer, the scald and flammable problems of manual crucible removal after sample heating are solved, and automatic clamping is achieved, improving analysis speed and safety are improved .
Patent Information
- Application Number
- CN202420977809.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing infrared carbon sulfur analyzers require manual removal of the crucible after the sample is heated, which poses a risk of scalding and flammable materials may cause ignition, and lacks automated clamping tools for increased safety and efficiency.
An automatic clamping tool including a rotating electric frame and a finger cylinder is designed. Through the cooperation of the motor rotating frame and the finger cylinder, the automatic clamping and transport of the crucible is realized, avoiding manual contact with the high-temperature crucible, and the clamp will automatically loosen the crucible and fall into waste. In the crucible box, grab the new crucible and enter the sample crucible placement area.
实现了自动化夹取,提高了碳硫分析速度和安全性,避免了高温坩埚接触烫伤风险,提高了样品检验的安全性和效率。
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Figure CN222158986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical inspection clamping and transporting equipment, in particular to an automatic clamping tool for an infrared carbon-sulfur analyzer. Background Art
[0002] The infrared carbon and sulfur analyzer uses a high-frequency induction heating furnace to burn the sample, and the infrared absorption method is used to test the mass fraction of carbon and sulfur in the sample. The carbon and sulfur in the sample of the infrared carbon and sulfur analyzer are heated at high temperature in the crucible under oxygen-rich conditions and oxidized into carbon dioxide and sulfur dioxide gas. After treatment, the gas enters the corresponding absorption cell, absorbs the corresponding infrared radiation, and is forwarded by the detector as a signal, and the result is output by computer processing. This method is accurate, fast, and highly sensitive. It is used for both high and low carbon and sulfur contents. The infrared carbon and sulfur analyzer using this method has a high degree of automation and is suitable for occasions with high analytical accuracy requirements.
[0003] Carbon and sulfur analysis is an important step in the inspection process of the furnace laboratory. In the process of carbon and sulfur analysis in the furnace laboratory, after the analysis of the sample is completed, it is necessary to manually remove the used crucible with tweezers, discard it in the waste crucible box, and then place the next sample crucible. After the carbon and sulfur analysis sample is completed, it is necessary to manually remove the used crucible with tweezers, discard it in the waste crucible box, and then place the next sample crucible. After the analysis is completed, the high-temperature crucible is easy to burn, and if there are flammable materials in the waste sample tray, it will cause fire.
[0004] Therefore, it is urgent to design an automatic clamping tool for an infrared carbon-sulfur analyzer to solve the problem of burns and flammability when the crucible of the existing infrared carbon-sulfur analyzer is manually taken out with tweezers after the crucible is heated. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model aims to provide an automatic clamping tool for an infrared carbon-sulfur analyzer.
[0006] The utility model solves the technical problem by adopting the following technical solution: an automatic clamping tool for an infrared carbon-sulfur analyzer, comprising an infrared carbon-sulfur analyzer and a clamping mechanism, wherein a sample crucible placement area is provided on one side of the infrared carbon-sulfur analyzer, the sample crucible placement area is rotatably connected to the clamping mechanism on the infrared carbon-sulfur analyzer, the clamping mechanism is provided with a motor rotating frame and a finger cylinder, and the finger cylinder clamps the upper part of the crucible.
[0007] Specifically, the outer side of the rotating motor frame is connected to the outer shell of the infrared carbon-sulfur analyzer through a hinge shaft, and the rotating motor is installed on the outer shell of the infrared carbon-sulfur analyzer.
[0008] Specifically, a driving gear is installed on the motor shaft of the rotating motor, the driving gear is meshed with a driven gear, the driven gear is fixedly installed on the gear shaft, the upper and lower ends of the gear shaft are rotatably installed with bearing seats, the upper and lower bearing seats are fixed on the housing of the infrared carbon and sulfur analyzer through brackets, and the rotating motor drives the gear shaft to rotate.
[0009] Specifically, the gear shaft is fixedly connected to a motor rotating frame, and the rotating motor drives the motor rotating frame to swing inside and outside the sample crucible placement area.
[0010] Specifically, a finger cylinder is installed at the far end of the motor rotating frame, and two clamping fingers of the finger cylinder are respectively connected to a clamping plate 1 and a clamping plate 2, and the clamping plate 1 and the clamping plate 2 clamp or release the crucible.
[0011] Specifically, the first clamping plate is located on the outside, the second clamping plate is located on the inside, and the opening formed between the first clamping plate and the second clamping plate faces one side of the crucible.
[0012] Specifically, a waste crucible box is installed on the outer shell of the infrared carbon-sulfur analyzer below the sample crucible placement area.
[0013] The utility model has the following beneficial effects:
[0014] The automatic clamping tool of the infrared carbon and sulfur analyzer designed by the utility model adopts a finger cylinder to automatically clamp the crucible, and uses a rotating motor to swing and transfer the clamped crucible inside and outside, loosen the clamping plate and drop it into the waste crucible box below, and then the clamping plate clamps a new crucible and puts it into the sample crucible placement area, automatically clamps the waste crucible, and improves the carbon and sulfur analysis speed.
[0015] The automatic clamping tool of the infrared carbon-sulfur analyzer designed by the utility model adopts a mechanical structure to replace manual clamping of the crucible, thereby avoiding the risk of scalding caused by contact between the high-temperature crucible and the inspector, and improving the safety of sample inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the overall installation status of the automatic clamping tool of the infrared carbon and sulfur analyzer.
[0017] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0018] In the figure: 1-gripping mechanism, 1.1-motor rotating frame, 1.2-finger cylinder, 1.3-clamping plate 1, 1.4-clamping plate 2;
[0019] 2-Infrared carbon and sulfur analyzer, 2.1-Sample crucible placement area;
[0020] 3-crucible; 4-waste crucible box. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] like Figure 1-Figure 2 As shown, an automatic clamping tool for an infrared carbon and sulfur analyzer includes a clamping mechanism 1, an infrared carbon and sulfur analyzer 2, a crucible 3 and a waste crucible box 4. A sample crucible placement area 2.1 is provided on one side of the infrared carbon and sulfur analyzer 2. The clamping mechanism 1 is rotatably connected in the sample crucible placement area 2.1 and on the infrared carbon and sulfur analyzer 2.
[0024] The clamping mechanism 1 is provided with a motor rotating frame 1.1, a finger cylinder 1.2, a clamping plate 1.3 and a clamping plate 2 1.4, and the finger cylinder 1.2 clamps the upper part of the crucible 3.
[0025] The outer side of the rotating motor frame 1.1 is connected to the outer shell of the infrared carbon-sulfur analyzer 2 through a hinge shaft, and the rotating motor is installed on the outer shell of the infrared carbon-sulfur analyzer 2.
[0026] A driving gear is installed on the motor shaft of the rotating motor, and the driving gear is meshed with the driven gear. The driven gear is fixedly installed on the gear shaft. The motor shaft and gear shaft of the rotating motor are both vertically arranged. The upper and lower ends of the gear shaft are rotatably installed with bearing seats. The upper and lower bearing seats are fixed on the housing of the infrared carbon and sulfur analyzer 2 through brackets. The rotating motor drives the gear shaft to rotate. This part is a common transmission structure of the motor through gears, which is not shown in the figure.
[0027] The gear shaft is fixedly connected to a motor rotating frame 1.1, and the rotating motor drives the motor rotating frame 1.1 to swing inside and outside the sample crucible placement area 2.1.
[0028] A finger cylinder 1.2 is installed at the far end of the motor rotating frame 1.1, and two clamping fingers of the finger cylinder 1.2 are respectively connected to a clamp plate 1.3 and a clamp plate 2 1.4. The finger cylinder 1.2 controls the clamp plate 1.3 and the clamp plate 2 1.4 to move in the same direction or in the opposite direction at the same time, and the clamp plate 1.3 and the clamp plate 2 1.4 clamp or release the crucible 3.
[0029] The first clamping plate 1.3 is located on the outside, the second clamping plate 1.4 is located on the inside, and the opening formed between the first clamping plate 1.3 and the second clamping plate 1.4 faces one side of the crucible 3.
[0030] A waste crucible box 4 is installed on the housing of the infrared carbon-sulfur analyzer 2 below the sample crucible placement area 2.1, and the waste crucible box 4 receives the crucibles 3 that have completed the detection experiment.
[0031] Embodiment 2: Specific implementation process of the automatic clamping tool for the infrared carbon-sulfur analyzer using the structural form of embodiment 1:
[0032] 1. During the production process of the infrared carbon and sulfur analyzer 2, an automatic scrap crucible clamping mechanism 1 is assembled, and a scrap crucible box 4 is installed at the corresponding position, or suitable spare parts are produced and installed later, and a finger cylinder 1.2 and a control switch of a rotating motor are added to the control panel of the infrared carbon and sulfur analyzer 2.
[0033] 2. During operation, manually place the crucible between the two clamps, press the control switch of the finger cylinder 1.2 to make the clamps clamp the crucible 3, and then press the control switch of the rotating motor to control the motor rotating frame 1.1 to drive the crucible 3 to swing into the sample crucible placement area 2.1 to inspect the sample.
[0034] 3. After the sample inspection is completed, the finger cylinder 1.2 is used to automatically clamp the crucible 3, and the clamped crucible 3 is swung outward for transportation through a rotating motor. The control switch controls the finger cylinder 1.2 clamp to release the crucible 3, and the crucible 3 falls into the waste crucible box 4 below. Then the clamp clamps a new crucible 3 and puts it into the sample crucible placement area 2.1, automatically clamping the waste crucible to improve the carbon and sulfur analysis speed.
[0035] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.
[0036] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic clamping tool for an infrared carbon and sulfur analyzer, characterized in that: The invention comprises an infrared carbon-sulfur analyzer and a clamping mechanism. A sample crucible placement area is arranged on one side of the infrared carbon-sulfur analyzer. The sample crucible placement area is rotatably connected to the clamping mechanism on the infrared carbon-sulfur analyzer. The clamping mechanism is provided with a motor rotating frame and a finger cylinder. The finger cylinder clamps the upper part of the crucible.
2. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 1 is characterized in that: The outer side of the motor rotating frame is connected to the shell of the infrared carbon-sulfur analyzer through a hinge rotating shaft, and the rotating motor is installed on the shell of the infrared carbon-sulfur analyzer.
3. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 2 is characterized in that: A driving gear is installed on the motor shaft of the rotating motor, the driving gear is meshed with a driven gear, the driven gear is fixedly installed on the gear shaft, the upper and lower ends of the gear shaft are rotatably installed with bearing seats, the upper and lower bearing seats are fixed on the housing of the infrared carbon-sulfur analyzer through brackets, and the rotating motor drives the gear shaft to rotate.
4. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 3 is characterized in that: The gear shaft is fixedly connected to a motor rotating frame, and the rotating motor drives the motor rotating frame to swing inside and outside the sample crucible placement area.
5. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 1 is characterized in that: A finger cylinder is installed at the far end of the motor rotating frame, and two clamping fingers of the finger cylinder are respectively connected with a clamping plate 1 and a clamping plate 2, and the clamping plate 1 and the clamping plate 2 clamp or release the crucible.
6. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 5 is characterized in that: The first clamping plate is located on the outside, the second clamping plate is located on the inside, and the opening formed between the first clamping plate and the second clamping plate faces one side of the crucible.
7. The automatic clamping tool for infrared carbon and sulfur analyzer according to claim 1 is characterized in that: A waste crucible box is installed on the outer shell of the infrared carbon-sulfur analyzer below the sample crucible placement area.
