Corrosion-resistant radar cleaning electromagnetic valve
Through the combination of diaphragm design and hinged jaw group, the chemical reaction problem of solenoid valves between cleaning media and iron is solved, and the anti-explosion performance and installation efficiency are improved. It is suitable for all kinds of cleaning scenarios.
Patent Information
- Application Number
- CN202420643694.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The chemical reaction between the existing solenoid valves produces potential difference between the cleaning medium and the iron material, resulting in corrosion of the iron core, and the overall assembly efficiency is low, and the anti-explosion performance is insufficient. The chamber medium emptying and active additives for rubber and plastic are not considered. chemical reaction.
The diaphragm-type design eliminates the chemical reaction between the cleaning medium and the iron core, strengthens the explosion resistance through centralized drainage design and hinge jaw group, and uses a new splicing structure to improve installation efficiency.
It effectively reduces corrosion and variation of the internal materials of the solenoid valve, improves anti-explosion performance and installation efficiency, and ensures the application of various cleaning scenarios.
Smart Images

Figure CN222163738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic valves, in particular to an anti-corrosion radar cleaning electromagnetic valve. Background Art
[0002] The prior art has disclosed patents such as patent number CN202120462015.5, patent name "A solenoid valve block and a solenoid valve group are authorized-examined and authorized", patent number CN202110080758.0, patent name "A multi-position multi-way centralized integrated quick-plug solenoid valve group" and patent number CN201921452276.8, patent name "A series solenoid valve-authorized-examined and authorized", but the existing designs only rely on screws to lock the connection between the solenoid valve and the valve seat, without considering the potential difference caused by the chemical reaction between the cleaning medium and the iron material, causing corrosion of the iron core, or considering the emptying of the medium in the chamber to reduce the chemical reaction of the medium's active additives on rubber and plastic, effectively reduce the variation of the internal material of the solenoid valve, and do not consider other connection methods. The anti-explosion performance is average and the overall assembly efficiency is slow. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a corrosion-resistant radar cleaning solenoid valve. The diaphragm design eliminates the corrosion and damage to the internal parts of the solenoid valve caused by the potential difference generated by the chemical reaction between the cleaning medium and the movable and fixed iron cores, resulting in failure of the electromagnet action. The diaphragm shape and the valve cavity adopt a centralized drainage design to facilitate the emptying of the medium in the chamber, reduce the chemical reaction of the medium's active additives on rubber and plastic, and effectively reduce the variation of the internal material of the solenoid valve. The hinged jaw group enhances the anti-explosion performance and resists the impact of the water vertical effect caused by the compact water outlet. Through theoretical design and experimental optimization, it can be applied to various cleaning scenarios; it also adopts a new splicing structure to greatly improve the overall installation efficiency.
[0004] The utility model solves the technical problem by adopting the following technical scheme: providing a corrosion-resistant radar cleaning solenoid valve, comprising a coil group, a fixed group, a movable diaphragm group and a solenoid valve seat, wherein the solenoid valve seat is provided with an inlet channel, a plurality of valve chambers connected with the inlet channel, and a plurality of outlet channels respectively connected with the plurality of valve chambers, the fixed group comprises an iron frame and a plurality of fixed iron cores, an iron frame is installed at the upper end of the solenoid valve seat, a plurality of coil groups are arranged side by side in the iron frame at the upper end of the solenoid valve seat, the plurality of coil groups respectively correspond to the plurality of valve chambers, a movable diaphragm group is installed in each coil group, the movable diaphragm group comprises a movable iron core and a sealing diaphragm, a sealing diaphragm is installed at the lower end of the movable iron core, the sealing diaphragm is used to block the connection between the corresponding inlet channel and the outlet channel, a fixed iron core is installed at the top of the iron frame located above each movable iron core, a spring is installed between the fixed iron core and the corresponding movable iron core.
[0005] As a supplement to the technical solution described in the utility model, a row of closing jaw groups are arranged on both sides of the lower end of the iron frame, each closing jaw group includes two symmetrically arranged closing jaws, and the solenoid valve seat is provided with a clamping part that cooperates with the closing jaw group.
[0006] As a supplement to the technical solution described in the utility model, the sealing diaphragm is a disc-shaped structure made of elastic material. The middle part of the sealing diaphragm is arched to form a middle area that can reciprocate. The middle area reciprocates to open or close the connection between the inlet channel and the outlet channel.
[0007] As a supplement to the technical solution described in the utility model, an inverted T-shaped plug interface is provided in the middle of the upper end of the intermediate area, and a plug-in portion cooperating with the plug interface is provided at the lower end of the movable iron core.
[0008] As a supplement to the technical solution of the utility model, the lower end surface of the middle area is a horizontal plane, and an arc-shaped disturbance portion is arranged between the middle area and the edge portion of the sealing diaphragm.
[0009] As a supplement to the technical solution described in the utility model, the coil assembly includes a frame, an enameled wire and a lead wire. The enameled wire is wound around the frame, and the lead wire is welded on the enameled wire.
[0010] As a supplement to the technical solution of the utility model, both sides of the upper end of the frame are provided with vertically arranged wire outlet grooves, and the lead wires are led out along the inner wall of the wire outlet grooves. The wire outlet grooves can protect the lead wires from being slipped and cut by the iron frame during pulling movement.
[0011] As a supplement to the technical solution described in the utility model, an upper cover is respectively connected to the front and rear sides of the lower part of the multiple coil groups, and an annular upper cover groove is provided at the lower part of the skeleton, and a positioning protrusion is provided on both sides of the upper cover groove. A card interface inserted into the upper cover groove is provided on the upper cover, and a positioning concave point cooperating with the positioning protrusion is provided on the inner wall of the card interface. The positioning protrusion cooperates with the positioning concave point, and this cooperation can prevent the coil group from rotating and failing to be assembled when it is assembled into a fixed group.
[0012] As a supplement to the technical solution of the utility model, a plurality of positioning blocks are arranged on the outer side of the upper cover along the length direction, and a positioning groove cooperating with the positioning block is opened on the iron frame.
[0013] As a supplement to the technical solution described in the utility model, the lower end face of the skeleton is an annular leakage sealing surface, and the edges of the upper and lower ends of the sealing diaphragm are surrounded by at least one sealing flange, and the leakage sealing surface squeezes the sealing flange to form a seal.
[0014] Beneficial effect: The utility model relates to a corrosion-resistant radar cleaning solenoid valve, which adopts a diaphragm design to eliminate the corrosion and damage to the internal parts of the solenoid valve caused by the potential difference generated by the chemical reaction between the cleaning medium and the movable and fixed iron cores, resulting in failure of the electromagnet action. The diaphragm shape and the valve cavity adopt a centralized drainage design to facilitate the emptying of the medium in the chamber, reduce the chemical reaction of the medium's active additives on rubber and plastic, and effectively reduce the variation of the internal material of the solenoid valve. The hinged jaw group enhances the anti-explosion performance and resists the impact of the water drop effect caused by the compact water outlet. Through theoretical design and experimental optimization, it can be applied to various cleaning scenarios; it also adopts a new splicing structure, which greatly improves the overall installation efficiency; through the cooperation of the clamping part and the dumplings The jaw group realizes the rapid connection between the solenoid valve seat and the iron frame Connection; two rows of dumplings-engaged jaw groups allow the hinge force to be evenly distributed, and the sealing diaphragm is subjected to a more even compression force to increase the sealing effect, and also increase the explosion resistance and overall mechanical strength of the solenoid valve; the sealing diaphragm is a disc-shaped structure made of elastic material, and the middle part of the sealing diaphragm is arched to form a middle area that can reciprocate, and the middle area reciprocates to open or close the connection between the inlet channel and the outlet channel. A circle of arc-shaped disturbance parts is arranged between the middle area and the edge of the sealing diaphragm, and the lower end surface of the middle area is a horizontal plane. The design of the horizontal plane can increase the flow rate and reduce the pressure difference. The curvature design of the disturbance part can effectively reduce the eddy current to guide the medium to the outlet, thereby reducing the contact time of the medium; through the coordination of the positioning convex point and the positioning concave point, this coordination can prevent the coil group from rotating and failing to be assembled when it is assembled into the fixed group. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2It is a structural schematic diagram of the coil assembly described in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the iron frame described in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the movable diaphragm group described in the utility model;
[0019] Figure 5 It is a structural schematic diagram of the solenoid valve seat described in the utility model;
[0020] Figure 6 It is a cross-sectional view of the utility model;
[0021] Figure 7 It is a schematic diagram of the structure of the utility model at different angles;
[0022] Figure 8 It is the medium flow pressure distribution diagram of the utility model;
[0023] Fig. 9 It is the medium flow velocity distribution diagram of the utility model;
[0024] Fig.10 It is a schematic diagram of the structure of two upper covers and a frame of the utility model;
[0025] Fig.11 It is a structural schematic diagram of the upper cover described in the utility model;
[0026] Fig.12 It is a schematic diagram of the assembly of the upper cover and the iron frame described in the utility model;
[0027] Fig.13 is a cross-sectional view of the coil assembly described in the utility model;
[0028] Fig.14 It is a structural schematic diagram of the sealing diaphragm described in the utility model.
[0029] Illustration: 100, coil group, 101, skeleton, 102, enameled wire, 103, lead wire, 104, wire outlet slot, 105, upper cover slot, 106, positioning protrusion, 107, leakage sealing surface, 200, fixed group, 201, iron frame, 202, fixed iron core, 203, dumplings clamping jaw group, 300, movable diaphragm group, 301, movable iron core, 302, sealing diaphragm, 303, spring, 304, plug interface, 305, sealing flange, 306, middle area, 307, disturbance part, 400, guide disk, 401, upper cover, 402, card interface, 403, positioning concave point, 601, solenoid valve seat, 602, card connection part, 603, inlet channel, 604, valve cavity, 605, outlet channel. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
[0031] The embodiment of the utility model relates to a corrosion-resistant radar cleaning solenoid valve, such as Figure 1-14 As shown, it includes a coil group 100, a fixed group 200, a movable diaphragm group 300 and an electromagnetic valve seat 601, wherein the electromagnetic valve seat 601 is provided with an inlet channel 603, a plurality of valve chambers 604 communicating with the inlet channel 603, and a plurality of outlet channels 605 respectively communicating with the plurality of valve chambers 604, the fixed group 200 includes an iron frame 201 and a plurality of fixed iron cores 202, the upper end of the electromagnetic valve seat 601 is installed with an iron frame 201, the upper end of the electromagnetic valve seat 601 is located in the iron frame 201 and a plurality of coil groups 100 are arranged side by side, the plurality of coils The coil groups 100 correspond to the multiple valve chambers 604 respectively, and a movable diaphragm group 300 is installed in each coil group 100. The movable diaphragm group 300 includes a movable iron core 301 and a sealing diaphragm 302. The sealing diaphragm 302 is installed at the lower end of the movable iron core 301. The sealing diaphragm 302 is used to block the connection between the corresponding inlet channel 603 and the outlet channel 605. The top of the iron frame 201 is located above each movable iron core 301, and a fixed iron core 202 is installed, and a spring 303 is installed between the fixed iron core 202 and the corresponding movable iron core 301.
[0032] The coil assembly 100 provides the excitation condition to control the movement of the movable diaphragm assembly 300 to switch the valve. The movable diaphragm assembly 300 is an isolated core component that isolates the medium from the iron core so that it cannot produce a chemical reaction to generate a potential difference. When the movable diaphragm assembly 300 is in the demagnetized state, the tensile force of the sealing diaphragm 302 plus the restoring force of the spring 30 can accelerate the reset of the movable diaphragm assembly 300. During the accelerated reset process of the sealing diaphragm 302, the medium flow is accelerated to clear the residual cleaning medium in the chamber, reduce the chemical reaction of the active additives of the medium to rubber and plastic, and effectively reduce the variation of the internal material of the solenoid valve.
[0033] A row of clamping jaws 203 are arranged on both sides of the lower end of the iron frame 201, each of which includes two symmetrically arranged clamping jaws. A clamping portion 602 cooperating with the clamping jaws 203 is arranged on the solenoid valve seat 601; Figure 7As shown in the diagram at A, the electromagnetic valve seat 601 is quickly connected to the iron frame 201 by the cooperation of the clamping part 602 and the clamping jaw group 203. The two rows of clamping jaw groups 203 evenly distribute the hinge force, and the sealing diaphragm 302 is more evenly subjected to the compression force to increase the sealing effect, and also increase the explosion resistance and overall mechanical strength of the electromagnetic valve.
[0034] The plane of the clamping portion 602 is lower than the plane of the electromagnetic valve seat 601. When resisting the blasting water pressure, the iron frame 201 contracts inwards due to deformation stress and squeezes the valve seat to increase the anti-blasting capability.
[0035] The sealing diaphragm 302 is a disc-shaped structure made of elastic material. The middle part of the sealing diaphragm 302 is arched to form a middle area 306 that can reciprocate. The middle area 306 reciprocates to open or close the connection between the inlet channel 603 and the outlet channel 605. A circle of arc-shaped disturbance part 307 is arranged between the middle area 306 and the edge part of the sealing diaphragm 302. The lower end surface of the middle area 306 is a horizontal plane. The valve cavity 604 adopts a centralized drainage design. The design of the horizontal plane and the valve cavity 604 can increase the drainage flow rate and the emptying of the chamber medium. The arc design of the disturbance part 307 can effectively reduce the vortex to guide the medium to the outlet and reduce the contact time of the medium.
[0036] An inverted T-shaped plug-in port 304 is provided in the middle of the upper end of the intermediate region 306, and a plug-in portion that cooperates with the plug-in port 304 is provided at the lower end of the movable iron core 301. A circular inner hole is provided in the middle of the upper end of the movable iron core 301, and the lower part of the spring 303 is installed in the circular inner hole. The spring 303 is responsible for driving the movable iron core 301 and the sealing diaphragm 302 to close the valve when the power is turned off and the magnet is demagnetized.
[0037] The fixed iron core 202 is hinged to the top of the iron frame 201. The fixed iron core 202 is hinged to the iron frame 201, and the protrusion at the upper end of the fixed iron core 202 is inserted into the circular hole at the top of the iron frame 201. The inner hole at the upper end of the protrusion is hinged by expanding, riveting, dotting and crushing.
[0038] The coil assembly 100 comprises a frame 101 , an enameled wire 102 and a lead wire 103 . The enameled wire 102 is wound around the frame 101 , and the lead wire 103 is welded to the enameled wire 102 .
[0039] Both sides of the upper end of the frame 101 are provided with vertically arranged wire outlet grooves 104, and the lead wires 103 are led out along the inner wall of the wire outlet grooves 104; the wire outlet grooves 104 can protect the lead wires 103 from being slipped or cut by the iron frame 201 during pulling movement.
[0040] The front and rear sides of the lower part of the plurality of coil groups 100 are each clamped with an upper cover 401, the lower part of the skeleton 101 is provided with an annular upper cover groove 105, and the two sides of the upper cover groove 105 are each provided with a positioning convex point 106, and the upper cover 401 is provided with a card interface 402 inserted into the upper cover groove 105, and the inner wall of the card interface 402 is provided with a positioning concave point 403 that cooperates with the positioning convex point 106, and the positioning convex point 106 cooperates with the positioning concave point 403, and this cooperation can prevent the coil group 100 from rotating when it is assembled into the fixed group 200 and cannot be assembled; two upper covers 401 are spliced to form a conductive magnetic disk 400. The fixed group 200, the movable diaphragm group 300 and the conductive magnetic disk 400 provide an excitation circuit.
[0041] Reference Figure 3 , Fig.12 and Fig.13 A plurality of positioning blocks 404 are arranged along the length direction on the outer side of the upper cover 401, and a positioning groove 204 cooperating with the positioning block 404 is opened on the iron frame 201. The positioning groove 204 cooperates with the positioning block 404 to achieve rapid positioning between the iron frame 201 and the upper cover 401.
[0042] The lower end surface of the frame 101 is an annular leakage sealing surface 107. At least one sealing flange 305 is arranged around the edges of the upper and lower ends of the sealing diaphragm 302. The leakage sealing surface 107 squeezes the sealing flange 305 to form a seal.
[0043] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0044] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0045] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0046] The above is a detailed introduction to a corrosion-resistant radar cleaning solenoid valve provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A corrosion-resistant radar cleaning solenoid valve, comprising a coil assembly (100), a fixed assembly (200), a movable diaphragm assembly (300) and a solenoid valve seat (601), Features: The solenoid valve seat (601) is provided with an inlet channel (603), a plurality of valve chambers (604) in communication with the inlet channel (603), and a plurality of outlet channels (605) in communication with the plurality of valve chambers (604), respectively; the fixing group (200) comprises an iron frame (201) and a plurality of fixed iron cores (202); the iron frame (201) is installed at the upper end of the solenoid valve seat (601); the upper end of the solenoid valve seat (601) is located in the iron frame (201), and a plurality of coil groups (100) are arranged side by side; the plurality of coil groups (100) respectively correspond to the plurality of valve chambers (604). A movable diaphragm group (300) is installed in each coil group (100), and the movable diaphragm group (300) includes a movable iron core (301) and a sealing diaphragm (302). The lower end of the movable iron core (301) is installed with a sealing diaphragm (302), and the sealing diaphragm (302) is used to block the connection between the corresponding inlet channel (603) and the outlet channel (605). A fixed iron core (202) is installed on the top of the iron frame (201) above each movable iron core (301), and a spring (303) is installed between the fixed iron core (202) and the corresponding movable iron core (301).
2. The corrosion-resistant radar cleaning solenoid valve according to claim 1, Features: A row of engaging jaw groups (203) are respectively arranged on both sides of the lower end of the iron frame (201), and each engaging jaw group (203) includes two symmetrically arranged engaging jaws. A clamping portion (602) cooperating with the engaging jaw group (203) is arranged on the solenoid valve seat (601).
3. The corrosion-resistant radar cleaning solenoid valve according to claim 1, Features: The sealing diaphragm (302) is a disc-shaped structure made of elastic material. The middle part of the sealing diaphragm (302) is arched to form a middle area (306) that can reciprocate. The middle area (306) reciprocates to open or close the connection between the inlet channel (603) and the outlet channel (605).
4. The corrosion-resistant radar cleaning solenoid valve according to claim 3, Features: An inverted T-shaped plug-in port (304) is provided at the middle of the upper end of the intermediate region (306), and a plug-in portion cooperating with the plug-in port (304) is provided at the lower end of the movable iron core (301).
5. The corrosion-resistant radar cleaning solenoid valve according to claim 3, Features: The lower end surface of the middle area (306) is a horizontal plane, and an arc-shaped disturbance portion (307) is arranged between the middle area (306) and the edge of the sealing diaphragm (302).
6. The corrosion-resistant radar cleaning solenoid valve according to claim 1, Features: The coil assembly (100) comprises a frame (101), an enameled wire (102) and a lead wire (103); the frame (101) is wound with the enameled wire (102), and the lead wire (103) is welded to the enameled wire (102).
7. The corrosion-resistant radar cleaning solenoid valve according to claim 6, Features: Both sides of the upper end of the frame (101) are provided with vertically arranged wire outlet grooves (104), and the lead wires (103) are led out along the inner walls of the wire outlet grooves (104).
8. The corrosion-resistant radar cleaning solenoid valve according to claim 6, Features: The front and rear sides of the lower part of the plurality of coil groups (100) are each clamped with an upper cover (401); the lower part of the frame (101) is provided with an annular upper cover groove (105); both sides of the upper cover groove (105) are each provided with a positioning protrusion (106); the upper cover (401) is provided with a card interface (402) inserted into the upper cover groove (105); and the inner wall of the card interface (402) is provided with a positioning concave point (403) that cooperates with the positioning protrusion (106).
9. The corrosion-resistant radar cleaning solenoid valve according to claim 8, Features: A plurality of positioning blocks (404) are arranged along the length direction on the outer side of the upper cover (401), and a positioning groove (204) cooperating with the positioning block (404) is provided on the iron frame (201).
10. The corrosion-resistant radar cleaning solenoid valve according to claim 6, Features: The lower end surface of the skeleton (101) is an annular leakage sealing surface (107), and at least one sealing flange (305) is arranged around the edges of the upper and lower ends of the sealing diaphragm (302), and the leakage sealing surface (107) squeezes the sealing flange (305) to form a seal.
