Compact and efficient modular condenser
By adopting a combined design of threaded rotary pipe and baffle plate in the condenser, the problems of low condensation efficiency and volume increase caused by linear heat exchange pipes are solved, and a compact and efficient condenser structure and efficient heat exchange effect are achieved.
Patent Information
- Application Number
- CN202420252449.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The linear heat exchange tubes in existing condensers lead to increased condensation cost and volume, poor condensation and heat exchange efficiency, and cannot achieve rapid liquid guidance.
Adopting a compact and efficient modular condenser design, the condenser main body is equipped with first and second heat exchange pipes, combined with a baffle plate for condensation and heat exchange treatment, and the heat exchange area and residence time are increased through the threaded rotary pipe structure, reducing the Liquid flow rate.
The condenser volume is compact, cost reduction, improvement of condensation heat exchange efficiency, increase contact conduction range with liquid, slow down the impact pressure of liquid, and achieve efficient flow diversion and condensation treatment.
Smart Images

Figure CN222165236U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condensers, in particular to a compact and efficient modular condenser. Background Art
[0002] According to a high-efficiency condenser disclosed in Chinese patent number CN112033053A, it includes a shell, a left end cover and a right end cover, the left end cover and the right end cover are fixedly installed at both ends of the shell, a left chamber is formed between the left end cover and the end of the shell, a baffle is arranged in the right end cover, the ends of the right end cover are respectively connected with a water inlet pipe and a water outlet pipe, an air inlet pipe is arranged on the top of the shell, a liquid outlet pipe is arranged on the bottom of the shell, a water inlet heat exchange pipe is connected between the left chamber and the water inlet chamber, a water outlet heat exchange pipe is connected between the left chamber and the water outlet chamber, a partition plate is arranged in the shell, the partition plate divides the shell into an upper chamber and a lower chamber, and a flow guide structure is arranged in both the upper chamber and the lower chamber, the flow guide structure includes a flow guide plate and a fixed screw, one end of the fixed screw is arranged on the end face of the shell, and the flow guide plate is fixedly installed on the fixed screw in turn. The present application prolongs the movement trajectory of the gaseous refrigerant, increases the heat exchange time of the gaseous refrigerant, enables the gaseous refrigerant to release heat more fully, and improves the condensation efficiency.
[0003] The use of linear heat exchange pipes in the above-mentioned comparative documents and prior art results in an increase in the volume of the entire condenser body and a smaller contact area with the liquid. More heat exchange tubes increase both the cost and volume, resulting in poor condensation heat exchange efficiency and an inability to quickly guide the liquid, which is not conducive to practical use. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the prior art that the linear heat exchange tubes lead to increased condensation cost and volume and poor condensation heat exchange efficiency, and proposes a compact and efficient modular condenser.
[0005] In order to achieve the above-mentioned objectives, the utility model adopts the following technical solutions: a compact and efficient modular condenser, comprising a condenser body and a supporting bracket, a first heat exchange coil is provided inside the condenser body, and the first heat exchange coil is against the inner wall of the condenser body, a second heat exchange coil is provided inside the condenser body, and the second heat exchange coil is located at the center position inside the condenser body, a baffle is provided inside the condenser body, and the baffle penetrates the surface of the first heat exchange coil and the second heat exchange coil.
[0006] Preferably, the baffle plate surface is provided with baffle holes distributed in a circumferential manner, and the baffle plate surface is provided with material guide arc grooves distributed in a linear array on both sides of the baffle plate surface, and the material guide arc grooves are blind grooves.
[0007] Preferably, the side cross-section of the baffle is semicircular, and the baffles are staggered along the top and bottom surfaces of the condenser body, and the spacing between adjacent baffles is the same.
[0008] Preferably, water guides are provided at both ends of the condenser body, and the ends of the first heat exchange coil and the second heat exchange coil are both located inside the water guides after penetrating the condenser body.
[0009] Preferably, a feed inlet and a discharge port are respectively provided on the top and bottom surfaces of the water guide head, a feed inlet is provided on one side of the top surface of the condenser body, and a discharge port is provided on the other side of the bottom surface of the condenser body.
[0010] Preferably, a support bracket is provided on the bottom surface of the condenser body, and the top surface of the support bracket is coplanar with the bottom surface of the condenser body, and the edge of the support bracket is bolted to the surface of the condenser body.
[0011] Preferably, the surfaces of the first heat exchange coil and the second heat exchange coil are both bolted to the inner wall of the condenser body, and the first heat exchange coil and the second heat exchange coil have the same length and orifice cross-sectional size.
[0012] Beneficial Effects
[0013] In the utility model, a first heat exchange coil and a second heat exchange coil are arranged inside the condenser body to cooperate with each other to carry out condensation heat exchange treatment, and heat exchange is carried out through a threaded rotating pipe. The threaded pipe distribution structure has a wider distribution range within the same length compared to the traditional linear structure. Therefore, while ensuring the same heat exchange efficiency, the volume of the condenser body becomes smaller, thereby realizing a compact condenser body structure and reducing costs. The distribution range inside the condenser body is wider, thereby increasing the contact and conduction range with the liquid and increasing the basic area with the liquid. Through the cooperation of the baffle, the flow rate of the liquid is reduced, the residence time of the liquid in the condenser body is increased and the liquid is guided, thereby improving the condensation heat exchange efficiency, reducing the impact pressure of the liquid, and realizing efficient diversion and condensation heat exchange treatment of the liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the internal structure diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural diagram of the utility model;
[0016] Figure 3 This is a baffle connection structure diagram of the utility model;
[0017] Figure 4 This is a structural diagram of the baffle of the utility model.
[0018] Legend:
[0019] 1. Condenser body; 2. Water guide head; 3. Feed inlet; 4. Discharge outlet; 5. Support bracket; 6. First heat exchange coil; 7. Second heat exchange coil; 8. Baffle; 9. Baffle hole; 10. Feed guide arc groove. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0021] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:
[0023] Reference Figure 1-4 , a compact and efficient modular condenser comprises a condenser body 1 and a supporting bracket 5, a first heat exchange coil 6 is arranged inside the condenser body 1, and the first heat exchange coil 6 is against the inner wall of the condenser body 1, a second heat exchange coil 7 is arranged inside the condenser body 1, and the second heat exchange coil 7 is located at the center position inside the condenser body 1, a baffle 8 is arranged inside the condenser body 1, and the baffle 8 penetrates the surface of the first heat exchange coil 6 and the second heat exchange coil 7, and the first heat exchange coil 6 and the second heat exchange coil 7 are arranged inside the condenser body 1 to cooperate with each other for condensation heat exchange treatment, and heat exchange is carried out through the threaded rotating pipe. Compared with the heat exchange pipe structure with linear distribution, the distribution range inside the condenser body 1 is wider, thereby increasing the contact conduction range with the liquid and increasing the basic area with the liquid. Through the cooperation of the baffle 8, the flow rate of the liquid is reduced, the residence time of the liquid in the condenser body 1 is increased, and the liquid is guided, thereby improving the condensation heat exchange efficiency, reducing the liquid impact pressure, and realizing efficient diversion and condensation heat exchange treatment of the liquid.
[0024] When the baffle plate 8 is used for liquid diversion, since the baffle plate 8 surface is provided with baffle holes 9 distributed circumferentially, the baffle plate 8 surface is provided with guide arc grooves 10 distributed in a linear array on both sides of the baffle plate 8 surface, and the guide arc grooves 10 are blind grooves, the side cross-section of the baffle plate 8 is semicircular, and the baffle plate 8 is staggered along the top and bottom surfaces of the condenser body 1, and the spacing between adjacent baffle plates 8 is the same, the baffle plate 8 surface is used to divert the high-speed liquid on the side through the baffle holes 9, and the contacting liquid is guided by the guide arc grooves 10 arranged on the side, so that the liquid can move in a straight line along the baffle holes 9 on the surface of the baffle plate 8 while being diverted along the side in an S-shaped path, thereby reducing the impact force of the incoming liquid, reducing the liquid flow rate, increasing the residence time inside the condenser, and improving the condensation heat exchange efficiency.
[0025] When the whole device is conducting hot and cold water diversion, since water guide heads 2 are provided at both ends of the condenser body 1, the ends of the first heat exchange spiral tube 6 and the second heat exchange spiral tube 7 are both located inside the water guide head 2 after penetrating the condenser body 1, and a feed port 3 and a discharge port 4 are respectively provided at the top and bottom surfaces of the water guide head 2. A feed port 3 is provided on one side of the top surface of the condenser body 1, and a discharge port 4 is provided on the other side of the bottom surface of the condenser body 1. Therefore, the water flow inside the first heat exchange spiral tube 6 and the second heat exchange spiral tube 7 mainly enters and is discharged through the water guide head 2. For example, liquid generally enters through the feed port 3 of the water guide head 2 at one end, and the liquid enters the ends of the first heat exchange spiral tube 6 and the second heat exchange spiral tube 7 after filling the water guide head 2, and then fills the entire pipeline, and finally flows out from the discharge port 4 at the bottom of the water guide head 2 at the other end. The water flow inside the condenser body 1 enters through the feed port 3 on the top surface and contacts with the surfaces of the first heat exchange spiral tube 6 and the second heat exchange spiral tube 7 inside for heat exchange, and finally flows out from the discharge port 4 on the bottom side.
[0026] Other limiting structures of the entire device are as follows: a support bracket 5 is provided on the bottom surface of the cooler body, and the top surface of the support bracket 5 is coplanar with the bottom surface of the condenser body 1, and the edge of the support bracket 5 is bolted to the surface of the condenser body 1, and the surfaces of the first heat exchange coil 6 and the second heat exchange coil 7 are bolted to the inner wall of the condenser body 1, and the first heat exchange coil 6 and the second heat exchange coil 7 are the same in length and cross-sectional size of the tube orifice to maintain the stability of the entire device. In actual use, the first heat exchange coil 6 and the second heat exchange coil 7 are fixed to the inside of the condenser body 1 by brackets or bolts to maintain stability or are directly fixed by the baffle 8. Specific embodiment 2:
[0028] Reference Figure 1-4 In actual use, the liquid temperature inside the first heat exchange coil 6 and the second heat exchange coil 7 is the same, which can be used to store cold water or hot water. For example, when storing hot water, the water flow entering the internal shell of the condenser body 1 is cold water, thereby performing cold and hot exchange, and vice versa. The corresponding cold and hot water positions are selected according to actual and usage requirements. Specific embodiment three:
[0030] Reference Figure 1-4 , a threaded pipe distribution structure is adopted, which has a wider distribution range within the same length compared to the traditional linear structure. Therefore, while ensuring the same heat exchange efficiency, the volume of the condenser body 1 becomes smaller, thereby realizing a compact condenser body 1 structure. At the same time, multiple groups of concentric heat exchange coils can be arranged inside the condenser body 1, such as adding a group of heat exchange coils inside the first heat exchange coil 6 and the second heat exchange coil 7, etc., and the selection is made according to the actual usage scenario.
[0031] In summary:
[0032] A first heat exchange coil 6 and a second heat exchange coil 7 are arranged inside the condenser body 1 to cooperate in condensation heat exchange treatment, and heat exchange is carried out through a threaded rotating pipe. Compared with a linearly distributed heat exchange pipe structure, the distribution range inside the condenser body 1 is wider, thereby improving the contact and conduction range with the liquid and increasing the basic area with the liquid. Through the cooperation of the baffle 8, the flow rate of the liquid is reduced, the residence time of the liquid in the condenser body 1 is increased, and the liquid is guided, thereby improving the condensation heat exchange efficiency, reducing the liquid impact pressure, and realizing efficient liquid diversion and condensation heat exchange treatment.
[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A compact and efficient modular condenser, comprising a condenser body (1) and a support bracket (5), characterized in that: A first heat exchange coil (6) is provided inside the condenser body (1), and the first heat exchange coil (6) is against the inner wall of the condenser body (1); a second heat exchange coil (7) is provided inside the condenser body (1), and the second heat exchange coil (7) is located at the center of the condenser body (1); a baffle (8) is provided inside the condenser body (1), and the baffle (8) penetrates the surface of the first heat exchange coil (6) and the second heat exchange coil (7); baffle holes (9) are distributed circumferentially on the surface of the baffle (8), and guide arc grooves (10) are distributed in a linear array on both sides of the surface of the baffle (8).
2. A compact and efficient modular condenser according to claim 1, characterized in that: The guide arc groove (10) is a blind groove.
3. A compact and efficient modular condenser according to claim 1, characterized in that: The side cross-section of the baffle (8) is semicircular, and the baffles (8) are staggered along the top and bottom surfaces of the condenser body (1), and the spacing between adjacent baffles (8) is the same.
4. A compact and efficient modular condenser according to claim 1, characterized in that: Water guides (2) are provided at both ends of the condenser body (1); the ends of the first heat exchange coil (6) and the second heat exchange coil (7) are both located inside the water guides (2) after penetrating the condenser body (1).
5. A compact and efficient modular condenser according to claim 4, characterized in that: The top surface and bottom surface of the water guide head (2) are respectively provided with a feed inlet (3) and a discharge port (4); one side of the top surface of the condenser body (1) is provided with a feed inlet (3); and the other side of the bottom surface of the condenser body (1) is provided with a discharge port (4).
6. A compact and efficient modular condenser according to claim 1, characterized in that: A support base (5) is provided on the bottom surface of the condenser body, and the top surface of the support base (5) is coplanar with the bottom surface of the condenser body (1), and the edge of the support base (5) is bolted to the surface of the condenser body (1).
7. A compact and efficient modular condenser according to claim 1, characterized in that: The surfaces of the first heat exchange coil (6) and the second heat exchange coil (7) are both bolted to the inner wall of the condenser body (1), and the first heat exchange coil (6) and the second heat exchange coil (7) have the same length and tube opening cross-section.
