Precast PC wall mold closing and pressing device

The PC prefabricated wall mold clamping device addresses concrete overflow issues by using a cleaning mechanism with rotating rods and scrapers to enhance molding quality and reduce manual cleaning, promoting uniform concrete distribution and mold reuse.

CN222178135UActive Publication Date: 2024-12-17ANHUI DESHUN CONSTR IND CO LTD
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Patent Information

Application Number
CN202420838045.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-17
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The traditional production process of PC precast walls involves concrete overflow during extrusion, leading to adhesion on pressing plates, requiring cumbersome manual cleaning and affecting mold reuse.

Method used

A PC prefabricated wall mold clamping device with a cleaning mechanism, including a rotating rod, scrapers, and a connecting rod with spiral patterns, which applies force evenly and scrapes adhered concrete, promoting uniform concrete distribution and reducing adhesion.

Benefits of technology

The device enhances molding quality by evenly distributing concrete and effectively scraping adhered concrete, improving mold reuse efficiency and reducing manual cleaning efforts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PC prefabricated wall body mold closing pressing device, and relates to the technical field of PC prefabricated part machining, the PC prefabricated wall body mold closing pressing device comprises a bottom plate, a mold is arranged on the outer surface of the upper end of the bottom plate, a supporting frame is fixedly connected to the outer surface of the upper end of the bottom plate, and a first electric push rod is fixedly connected to the outer surface of the lower end of the supporting frame; the outer surface of the lower end of the first electric push rod is fixedly connected with a U-shaped frame, and the outer surface of the lower end of the U-shaped frame is fixedly connected with an annular frame. The cleaning mechanism is arranged, in the process that the pressing plate is used for pressing concrete, the rotating rod evenly applies force to the pressing plate in all directions, the forming quality of a prefabricated wall is improved, meanwhile, a first scraping plate, a second scraping plate and a scraping piece can be matched with one another to scrape the concrete attached to the outer surface of the pressing plate, and therefore the cleaning efficiency is improved. The influence on secondary use is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of PC prefabricated part processing, in particular to a PC prefabricated wall mold clamping device. Background Art

[0002] With the improvement of the level of building industrialization, prefabricated buildings are gradually shifting towards a construction model of standardized design, factory production and integrated decoration. PC is the abbreviation of precast concrete parts, which is called PC components in the field of residential industrialization, such as precast reinforced concrete column foundation, precast walls, precast steel structure steel column foundation, street light billboard column reinforced concrete foundation, precast floor slabs, etc. The corresponding traditional cast-in-place concrete requires on-site mold making, on-site pouring and on-site maintenance.

[0003] Precast concrete parts are widely used in the fields of construction, transportation, water conservancy, etc. The PC precast component formwork is the mold table required for the industrial production of precast components, which is convenient for batch production of PC precast components. However, there are still certain defects in the production process of PC precast walls:

[0004] The common production process of PC walls is: first pour the mixed concrete into the precast mold, and then place the precast mold filled with concrete on the mold table for extrusion and mold closing. However, during the extrusion process, the concrete will overflow from the gap between the pressing plate and the precast mold and adhere to the surface of the pressing plate, resulting in the need for manual cleaning before the pressing plate can be used again, which is very cumbersome. Utility Model Content

[0005] The purpose of the utility model is to solve the problems in the prior art and to provide a PC prefabricated wall mold clamping device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a PC prefabricated wall mold clamping device, comprising a bottom plate, the upper outer surface of the bottom plate is provided with a mold, the upper outer surface of the bottom plate is fixedly connected to a support frame, the lower outer surface of the support frame is fixedly connected to an electric push rod 1, and the lower outer surface of the electric push rod 1 is fixedly connected to a U-shaped frame, and the lower outer surface of the U-shaped frame is fixedly connected to an annular frame;

[0007] A pressure plate is movably connected inside the annular frame, a second electric push rod is arranged at the top of the inner surface of the U-shaped frame, and the bottom end of the second electric push rod is fixedly connected to the pressure plate, and a cleaning mechanism for cleaning the edge of the pressure plate is arranged between the pressure plate and the U-shaped frame.

[0008] Furthermore, a scraper plate 1 is fixedly connected to the inner surface of the annular frame near the bottom end, and the scraper plate 1 is annular, and the outer surface of the pressure plate is in contact with the inner surface of the scraper plate 1.

[0009] Furthermore, the cleaning mechanism includes a slide groove, a slider, a connecting plate and a scraper; the upper outer surface of the pressure plate is provided with a slide groove at positions on both sides of the electric push rod, two groups of sliders are slidably connected inside the slide groove, and the upper outer surface of the slider is fixedly connected with a connecting plate, and the two ends of the connecting plate are fixedly connected with scrapers, and the outer surface of the scraper is in contact with the outer surface of the pressure plate.

[0010] Furthermore, a scraper plate 2 is fixedly connected to the outer surface of one side of the connecting plate away from the electric push rod 2, and the outer surface of the scraper plate 2 is in contact with the outer surface of the pressure plate. A rotating rod is hinged on the outer surface of the upper end of the connecting plate near the middle, and the rotating rod is hinged to the U-shaped frame at one end away from the connecting plate.

[0011] Furthermore, a connecting rod is arranged between the two groups of corresponding sliders, and the connecting rod is rotatably connected to the slide groove. The outer surface of the connecting rod is provided with spiral patterns at positions corresponding to the sliders. The two groups of spiral patterns on the surface of the same connecting rod have opposite rotation directions, and the slider is threadedly connected to the connecting rod. A fixing column is fixedly connected to a position near the middle of the outer surface of the connecting rod.

[0012] Furthermore, a connecting tube is provided on the outer surface of the fixed column, and a spring is provided inside the connecting tube, one end of the spring is fixedly connected to the fixed column, and the other end is fixedly connected to the connecting tube, one end of the connecting tube is provided with a protrusion 1, and a plurality of groups of protrusions 2 are fixedly connected to the position corresponding to the protrusion 1 on the inner surface of the slide groove.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0014] In the utility model, by setting a cleaning mechanism, the rotating rod can evenly apply force to the pressing plate in all directions during the process of pressing the concrete with the pressing plate, thereby improving the molding quality of the prefabricated wall. In addition, the scraper 1, the scraper 2 and the scraper blade can cooperate with each other to scrape the concrete adhered to the outer surface of the pressing plate to avoid affecting the secondary use.

[0015] In addition, during the above process, the connecting rod rotates forward and backward, and the protrusion one repeatedly elastically collides with the protrusion two under the elastic force of the spring and the extrusion of the protrusion two, thereby increasing the vibration frequency of the pressing plate, promoting uniform distribution of concrete inside the mold, and reducing the adhesion strength between the pressing plate and the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a combined view of the cleaning mechanism and the annular frame of the utility model;

[0018] Figure 3This is a combined view of the pressing plate and the connecting rod of the utility model;

[0019] Figure 4 For the utility model Figure 3 A magnified view of region A;

[0020] Figure 5 This is a combined view of the connecting plate and the scraper plate 2 of the utility model;

[0021] Figure 6 For the utility model Figure 5 Magnified view of area B.

[0022] Figure numerals: 1. base plate; 2. mold; 3. support frame; 4. electric push rod one; 5. U-shaped frame; 6. ring frame; 7. electric push rod two; 8. pressure plate; 9. cleaning mechanism; 901. slide groove; 902. slider; 903. connecting plate; 904. scraper; 905. scraper two; 906. rotating rod; 907. fixed column; 908. connecting cylinder; 909. spring; 910. protrusion one; 911. protrusion two; 912. connecting rod; 10. scraper one. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1: Figure 1 and Figure 2 As shown, the utility model proposes a PC prefabricated wall mold clamping device, including a bottom plate 1, the upper outer surface of the bottom plate 1 is provided with a mold 2, the mold 2 is first installed on the surface of the bottom plate 1, and then a certain amount of concrete is injected into the mold 2, and then the pressing plate 8 is controlled to press down to close the mold, the upper outer surface of the bottom plate 1 is fixedly connected with a support frame 3, the lower outer surface of the support frame 3 is fixedly connected with an electric push rod 4, and the lower outer surface of the electric push rod 4 is fixedly connected with a U-shaped frame 5, and the lower outer surface of the U-shaped frame 5 is fixedly connected with an annular frame 6, and the annular frame 6 moves toward the mold 2 under the push of the electric push rod 4 until the annular frame 6 fits with the lower mold 2;

[0025] A pressing plate 8 is movably connected inside the annular frame 6, an electric push rod 2 7 is provided at the top of the inner surface of the U-shaped frame 5, and the bottom end of the electric push rod 2 7 is fixedly connected to the pressing plate 8 to control the operation of the electric push rod 2 7. The pressing plate 8 moves toward the inside of the mold 2 to press the concrete under the push of the electric push rod 2 7.

[0026] A scraper 10 is fixedly connected to the inner surface of the annular frame 6 near the bottom end, and the scraper 10 is annular. The outer surface of the pressing plate 8 fits the inner surface of the scraper 10, and the scraper 10 scrapes the concrete adhered to the surrounding of the pressing plate 8.

[0027] Embodiment 2: Figure 2-5 As shown, the difference between this embodiment and embodiment 1 is that a cleaning mechanism 9 for cleaning the edge of the pressing plate 8 is provided between the pressing plate 8 and the U-shaped frame 5, and the cleaning mechanism 9 includes a slide groove 901, a slider 902, a connecting plate 903 and a scraper 904; the upper outer surface of the pressing plate 8 is provided with a slide groove 901 at positions on both sides of the electric push rod 27, and two groups of sliders 902 are slidably connected inside the slide groove 901, and the upper outer surface of the slider 902 is fixedly connected with a connecting plate 903, and the upper outer surface of the connecting plate 903 is hinged with a rotating rod 906 near the middle;

[0028] The end of the rotating rod 906 away from the connecting plate 903 is hinged to the U-shaped frame 5. When the pressure plate 8 moves downward, the rotating rod 906 rotates adaptively. During the rotation of the rotating rod 906, it can apply force to the pressure plate 8 in all directions and evenly, and drive the slider 902 to move along the slide groove 901. The scraper 905 moves with the slider 902 and scrapes the concrete overflowed from part of the surface of the pressure plate 8. The two ends of the connecting plate 903 are fixedly connected with scrapers 904, and the outer surface of the scraper 904 is in contact with the outer surface of the pressure plate 8.

[0029] A scraper 2 905 is fixedly connected to the outer surface of one side of the connecting plate 903 away from the electric push rod 2 7. The outer surface of the scraper 2 905 fits the outer surface of the pressing plate 8. After pressing and forming, the pressing plate 8 moves upward, and the scraper 904 and the scraper 2 905 scrape the concrete overflowed from other areas of the scraper surface.

[0030] Embodiment 3: Figure 4-6 As shown, the difference between this embodiment and embodiment 1 and embodiment 2 is that a connecting rod 912 is provided between two groups of corresponding sliders 902, and the connecting rod 912 is rotatably connected to the slide groove 901, and a spiral pattern is provided on the outer surface of the connecting rod 912 at a position corresponding to the slider 902. In the process of repeated movement of the slider 902 along the slide groove 901, the connecting rod 912 rotates forward and backward, and the two groups of spirals on the surface of the same connecting rod 912 rotate in opposite directions, and the slider 902 is threadedly connected to the connecting rod 912, and a fixing column 907 is fixedly connected to the outer surface of the connecting rod 912 near the middle.

[0031] A connecting tube 908 is provided on the outer surface of the fixed column 907, and a spring 909 is provided inside the connecting tube 908. One end of the spring 909 is fixedly connected to the fixed column 907, and the other end is fixedly connected to the connecting tube 908. A protrusion 910 is provided at one end of the connecting tube 908, and a plurality of groups of protrusions 911 are fixedly connected to the position corresponding to the protrusion 910 on the inner surface of the slide groove 901. The protrusion 910 repeatedly elastically collides with the protrusion 911 under the elastic force of the spring 909 and the extrusion of the protrusion 911.

[0032] The working process and principle of the utility model are as follows:

[0033] Step 1: First, install the mold 2 on the surface of the bottom plate 1, then inject a certain amount of concrete into the mold 2, and then control the pressing plate 8 to press down and close the mold;

[0034] Step 2: The annular frame 6 moves toward the mold 2 under the push of the electric push rod 1 4 until the annular frame 6 fits with the lower mold 2, and then the electric push rod 2 7 is controlled to operate, and the pressing plate 8 moves toward the inside of the mold 2 under the push of the electric push rod 2 7 to press the concrete;

[0035] Step 3: During the downward movement of the pressing plate 8, the rotating rod 906 rotates adaptively and drives the slider 902 to move along the slide groove 901. The second scraper 905 moves with the slider 902. The second scraper 905 can scrape the concrete overflowing from a part of the surface of the pressing plate 8 during the pressing process of the pressing plate 8 to avoid affecting the secondary use. In addition, during the rotation of the rotating rod 906, the pressing plate 8 can be uniformly forced in all directions, thereby improving the molding quality of the prefabricated wall.

[0036] Step 4: After the pressing and forming, the electric push rod 2 7 is controlled to pull the pressing plate 8 to move upward. During this process, the scraper 904 and the scraper 2 905 scrape the concrete overflowing from other areas, and during the process of the pressing plate 8 and the scraper 1 10 being attached, the scraper 1 10 scrapes the concrete adhered to the surrounding of the pressing plate 8, thereby achieving comprehensive scraping of the surface of the pressing plate 8;

[0037] Step 5. During the repeated movement of the slider 902 along the slide groove 901, the connecting rod 912 rotates forward and backward, and the protrusion 1 910 repeatedly elastically collides with the protrusion 2 911 under the elastic force of the spring 909 and the extrusion of the protrusion 2 911, thereby increasing the vibration frequency of the pressing plate 8, promoting the uniform distribution of the concrete inside the mold 2, and reducing the adhesion strength between the pressing plate 8 and the mold 2.

[0038] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A PC prefabricated wall mold clamping device, comprising a bottom plate (1), wherein the upper outer surface of the bottom plate (1) is provided with a mold (2), characterized in that: The upper outer surface of the bottom plate (1) is fixedly connected to a support frame (3), the lower outer surface of the support frame (3) is fixedly connected to an electric push rod (4), and the lower outer surface of the electric push rod (4) is fixedly connected to a U-shaped frame (5), and the lower outer surface of the U-shaped frame (5) is fixedly connected to an annular frame (6); The annular frame (6) is movably connected to a pressure plate (8) inside, an electric push rod (7) is provided at the top end of the inner surface of the U-shaped frame (5), and the bottom end of the electric push rod (7) is fixedly connected to the pressure plate (8), and a cleaning mechanism (9) for cleaning the edge of the pressure plate (8) is provided between the pressure plate (8) and the U-shaped frame (5).

2. A PC prefabricated wall mold clamping device according to claim 1, characterized in that: A scraper plate 1 (10) is fixedly connected to the inner surface of the annular frame (6) near the bottom end, and the scraper plate 1 (10) is annular, and the outer surface of the pressing plate (8) is in contact with the inner surface of the scraper plate 1 (10).

3. A PC prefabricated wall mold clamping device according to claim 1, characterized in that: The cleaning mechanism (9) comprises a slide groove (901), a slider (902), a connecting plate (903) and a scraper (904); the upper outer surface of the pressing plate (8) is provided with a slide groove (901) at positions on both sides of the second electric push rod (7); two groups of sliders (902) are slidably connected inside the slide groove (901); the upper outer surface of the slider (902) is fixedly connected with a connecting plate (903); the two ends of the connecting plate (903) are fixedly connected with scrapers (904); the outer surface of the scraper (904) is in contact with the outer surface of the pressing plate (8).

4. A PC prefabricated wall mold clamping device according to claim 3, characterized in that: A second scraper (905) is fixedly connected to the outer surface of one side of the connecting plate (903) away from the second electric push rod (7), and the outer surface of the second scraper (905) is in contact with the outer surface of the pressure plate (8). A rotating rod (906) is hingedly connected to the outer surface of the upper end of the connecting plate (903) near the middle, and the end of the rotating rod (906) away from the connecting plate (903) is hingedly connected to the U-shaped frame (5).

5. A PC prefabricated wall mold clamping device according to claim 4, characterized in that: A connecting rod (912) is provided between the two corresponding groups of sliders (902), and the connecting rod (912) is rotatably connected to the slide groove (901). The outer surface of the connecting rod (912) is provided with spiral patterns at positions corresponding to the sliders (902). The two groups of spiral patterns on the surface of the same connecting rod (912) have opposite rotation directions, and the slider (902) is threadedly connected to the connecting rod (912). A fixing column (907) is fixedly connected to a position near the middle of the outer surface of the connecting rod (912).

6. A PC prefabricated wall mold clamping device according to claim 5, characterized in that: The outer surface of the fixed column (907) is provided with a connecting tube (908), and a spring (909) is provided inside the connecting tube (908). One end of the spring (909) is fixedly connected to the fixed column (907), and the other end is fixedly connected to the connecting tube (908). One end of the connecting tube (908) is provided with a protrusion 1 (910), and a plurality of groups of protrusions 2 (911) are fixedly connected to the position corresponding to the protrusion 1 (910) on the inner surface of the slide groove (901).

Citation Information

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