Electric kiln for ferrite sintering

By introducing the design of servo motor and connecting rod in the electric kiln for rotary magnet ferrite sintering, the circular motion of the rotary material holder frame is realized, the problems of uneven sintering and inconvenient object pick-up and placement are solved, and the sintering uniformity and Easy to operate.

CN222187751UActive Publication Date: 2024-12-17MIANYANG BEIDOU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422718310.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2024-12-17
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

There is a temperature difference between the top and bottom of the existing electric kiln for rotary magnet ferrite sintering, resulting in uneven sintering and inconvenient access and placement of objects.

Method used

An electric kiln for rotary magnet ferrite sintering including electric kiln body, cover plate, microwave generator, partition plate, servo motor and connecting rod is designed. The circumference of the material holder frame is realized through the servo motor driving the gears and connecting rods. Rotate to keep the object in contact with heat evenly, and conveniently place and remove objects through the cover.

Benefits of technology

It realizes sintering uniformity and the convenience of picking and putting objects, avoids the problem of sintering unevenness caused by temperature differences, and protects the drive device from high temperature damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric kiln for ferrite sintering, which relates to the technical field of gyromagnetic ferrite sintering and comprises an electric kiln body, a cover plate is hinged to one side of the top of the electric kiln body, a microwave generator is fixed at the bottom of the inner wall of the electric kiln body, and a partition plate is fixed above the microwave generator on the inner wall of the electric kiln body. A microwave guide block is arranged in the middle of the partition plate in a penetrating mode, a supporting rod is fixed to one side of the outer wall of the electric kiln body, and a servo motor is fixed to the top of the supporting rod. According to the device, a servo motor drives a driving gear to rotate, then a driven gear is driven to rotate at a low speed, a driven shaft and a first connecting rod are driven to rotate, a second connecting rod is driven to rotate on a connecting shaft, a material containing frame is always kept at the bottom, and the material containing frame is driven to rotate circumferentially in the electric kiln body; and an object to be sintered in the material containing frame can be in uniform contact with heat, so that the effect of further maintaining uniform sintering is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sintering of rotary magnetic ferrites, and more specifically, particularly relates to an electric kiln for sintering ferrites. Background Art

[0002] Gyromagnetic materials are materials with unique microwave magnetism. The sintering process is currently used for the molding of microwave magnetic materials. This can effectively avoid pollution in the process, improve the quality of the product, and ensure the consistency of microwave gyromagnetic materials and the stability of product quality. At this time, a special sintering electric kiln is required.

[0003] The existing publication number CN211876710U discloses an electric kiln for sintering gyromagnetic ferrite. By setting a rubber rotating central axis at the central axis position of the sintering inner box, the glass placement plate can be rotated, which improves the sintering effect and avoids the effect of uneven sintering.

[0004] Based on the above, the following problems were found: However, there is not only a temperature difference between the area close to the microwave guide tube and the area far from the microwave guide tube inside the electric ceramic oven, but there is also a large temperature difference between the top and bottom of the electric ceramic oven. It is still difficult to avoid uneven sintering. At the same time, the electric ceramic oven is vertically layered inside, which makes it inconvenient to pick up and place objects when sintering is completed, and it is necessary to wait for the central axis to rotate one circle while taking the object.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and an electric kiln for sintering ferrite is provided, in order to achieve a more practical purpose. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides an electric kiln for sintering ferrite to solve the problem that a large temperature difference will occur between the top and the bottom of the current electric ceramic furnace, and it is still difficult to avoid the problem of uneven sintering.

[0007] The utility model provides an electric kiln for ferrite sintering, which is achieved by the following specific technical means:

[0008] An electric kiln for sintering ferrites comprises an electric kiln body, a cover plate is hingedly connected to one side of the top of the electric kiln body, a microwave generator is fixed to the bottom of the inner wall of the electric kiln body, a partition is fixed above the microwave generator on the inner wall of the electric kiln body, a microwave guide block is penetrated in the middle of the partition, a support rod is fixed to one side of the outer wall of the electric kiln body, a servo motor is fixed to the top of the support rod, a driving gear is fixed to the power output end of the servo motor, a driven shaft is penetrated and rotatably connected to the side and the opposite side of the electric kiln body close to the support rod, a driven gear is fixed to one end of the outer wall of the driven shaft close to the support rod, the driven gear and the support rod are meshed with each other, a first connecting rod is fixed to the outer wall of the opposite end of the two driven shafts, a connecting shaft is fixed to the opposite side of the two first connecting rods away from the driven shaft, a second connecting rod is rotatably connected to the outer wall of the two ends of the connecting shaft, and a material holding frame is fixed to the bottom end of the two second connecting rods.

[0009] Furthermore, a plurality of the first connecting rods are provided, and the plurality of the first connecting rods are arranged equidistantly around the circumference, and the distance between the driven shaft and the top of the partition is greater than the sum of the length of the first connecting rod, the length of the second connecting rod and the height of the material holding frame.

[0010] Furthermore, there are two microwave generators, which are respectively located on both sides of the middle of the bottom of the electric kiln furnace body, and there are two microwave guide blocks, which are arranged corresponding to the two microwave generators.

[0011] Furthermore, transverse grooves are formed through both sides of the material holding frame, and a plurality of the transverse grooves are provided, and the plurality of material holding frames are arranged vertically and equidistantly.

[0012] Furthermore, a ventilation hole is formed through the bottom of the material holding frame, and a plurality of the ventilation holes are provided, and the plurality of ventilation holes are arranged in an equidistant manner.

[0013] Furthermore, the distance between the driven gear and the support rod and the electric kiln furnace body is greater than 5CM, and the diameter of the root circle of the driven gear is greater than the diameter of the root circle of the support rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. In the utility model, the servo motor drives the driving gear to rotate, and then drives the driven gear to rotate slowly, drives the driven shaft and the first connecting rod to rotate, and the second connecting rod rotates on the connecting shaft, always keeping the material holding frame at the bottom, driving the material holding frame to rotate in a circle inside the electric kiln furnace body, so that the objects to be sintered inside the material holding frame can be evenly exposed to heat, thereby achieving the effect of further maintaining uniform sintering.

[0016] 2. In the utility model, the cover is opened, and the servo motor is rotated while the object to be sintered is placed inside the material holding frame using pliers. When some objects are sintered, the cover is opened. When the sintered objects that can be taken out are rotated to the top, the objects can be directly taken out from the material holding frame at the top using pliers, thereby achieving a more convenient effect of taking out the sintered objects.

[0017] 3. In the utility model, the servo motor drives the driving gear to rotate, which in turn drives the driven gear to rotate slowly, and drives the driven shaft and the first connecting rod to rotate, so as to avoid the servo motor and the driving gear from directly contacting the electric kiln furnace body, thereby protecting the driving device and preventing the temperature from being too high. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0020] Figure 3 It is a schematic diagram of the back structure of the utility model.

[0021] Figure 4 It is a structural schematic diagram of the connecting shaft and the material containing frame of the utility model.

[0022] The corresponding relationship between the component names and the figure numbers in the figure is:

[0023] 1. Electric kiln body; 2. Cover plate; 3. Partition plate; 4. Microwave guide block; 5. Microwave generator; 6. Driven shaft; 7. Driven gear; 8. Support rod; 9. Servo motor; 10. Driving gear; 11. First connecting rod; 12. Connecting shaft; 13. Second connecting rod; 14. Material holding frame; 15. Horizontal groove; 16. Air vent. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] In the description of the present invention, unless otherwise specified, “plurality” means two or more; in addition, the terms “first”, “second”, “third”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] Example:

[0027] As attached Figure 1 To Attachment Figure 4 As shown:

[0028] The utility model provides an electric kiln for sintering ferrite, comprising an electric kiln body 1, a cover plate 2 is hingedly connected to one side of the top of the electric kiln body 1, a microwave generator 5 is fixed to the bottom of the inner wall of the electric kiln body 1, a partition plate 3 is fixed above the microwave generator 5 on the inner wall of the electric kiln body 1, a microwave guide block 4 is penetrated through the middle of the partition plate 3, a support rod 8 is fixed to one side of the outer wall of the electric kiln body 1, a servo motor 9 is fixed to the top of the support rod 8, a driving gear 10 is fixed to the power output end of the servo motor 9, and the electric kiln body 1 is supported by the electric kiln body 1. A driven shaft 6 is rotatably connected to one side near the support rod 8 and the opposite side. A driven gear 7 is fixed to one end of the outer wall of the driven shaft 6 close to the support rod 8. The driven gear 7 and the support rod 8 are meshed with each other. A first connecting rod 11 is fixed to the outer walls of the opposite ends of the two driven shafts 6. A connecting shaft 12 is fixed to the opposite side of the two first connecting rods 11 away from the driven shaft 6. Second connecting rods 13 are rotatably connected to the outer walls of both ends of the connecting shaft 12, and a material holding frame 14 is fixed to the bottom end of the two second connecting rods 13.

[0029] Among them, there are multiple first connecting rods 11, and the multiple first connecting rods 11 are arranged equidistantly on the circumference. The distance between the driven shaft 6 and the top of the partition 3 is greater than the sum of the length value of the first connecting rod 11, the length value of the second connecting rod 13 and the height value of the material holding frame 14. The multiple material holding frames 14 are supported by the multiple first connecting rods 11, and the distance between the driven shaft 6 and the top of the partition 3 is sufficient to prevent the material holding frame 14 from touching the partition 3 when moving to the bottom, causing the sintered objects inside to shake.

[0030] Among them, there are two microwave generators 5, which are respectively located on both sides of the middle of the bottom of the electric kiln furnace body 1, and there are two microwave guide blocks 4, which are arranged in correspondence with the two microwave generators 5, so that the heat generated by the microwave generator 5 is more evenly distributed from the bottom to the top.

[0031] Among them, transverse grooves 15 are opened through both sides of the material holding frame 14. There are multiple transverse grooves 15, and multiple material holding frames 14 are arranged vertically and equidistantly, so that heat can enter both sides of the material holding frame 14, and the side surfaces of the object to be sintered inside the material holding frame 14 are sintered.

[0032] Among them, a ventilation hole 16 is opened through the bottom of the material holding frame 14. There are multiple ventilation holes 16, and the multiple ventilation holes 16 are arranged in an equidistant manner. The heat at the bottom is transported upward from the bottom of the material holding frame 14 through the multiple ventilation holes 16 to sinter the bottom of the object to be sintered.

[0033] Among them, the distance between the driven gear 7 and the support rod 8 and the electric kiln furnace body 1 is greater than 5CM, the diameter of the root circle of the driven gear 7 is greater than the diameter of the root circle of the support rod 8, and the driving gear 10 is driven to rotate by the servo motor 9, thereby driving the driven gear 7 to rotate slowly, driving the driven shaft 6 and the first connecting rod 11 to rotate, and the second connecting rod 13 rotates on the connecting shaft 12, always keeping the material frame 14 at the bottom, driving the material frame 14 to rotate in a circle inside the electric kiln furnace body 1, so that the objects to be sintered inside the material frame 14 can be evenly exposed to heat.

[0034] The specific usage and function of this embodiment are as follows:

[0035] In the utility model, the servo motor 9 is first started to rotate, driving the driving gear 10 to rotate, and then driving the driven gear 7 to rotate slowly, driving the driven shaft 6 and the first connecting rod 11 to rotate, and the second connecting rod 13 rotates on the connecting shaft 12, always keeping the material frame 14 at the bottom, driving the material frame 14 to rotate in a circle inside the electric kiln furnace body 1, and at the same time opening the cover plate 2, while the servo motor 9 rotates, the object to be sintered is placed inside the material frame 14 using pliers, and then the microwave generator 5 is turned on. The two microwave generators 5 are respectively located on both sides of the middle of the bottom of the electric kiln furnace body 1, so that the heat generated by the microwave generator 5 is more evenly distributed from the bottom to the top, and the object is placed After completion, cover the cover 2, and transverse grooves 15 are opened on both sides of the material holding frame 14 to allow heat to enter both sides of the material holding frame 14, and the sides of the objects to be sintered inside the material holding frame 14 are sintered. Air holes 16 are opened at the bottom of the material holding frame 14, and the heat at the bottom is transported upward from the bottom of the material holding frame 14 through multiple air holes 16 to sinter the bottom of the object to be sintered. The material holding frame 14 rotates in a circle inside the electric kiln furnace body 1, so that the objects to be sintered inside the material holding frame 14 can be evenly exposed to heat. When the sintering of some objects is completed, when the sintered objects that can be taken out rotate to the top, the cover 2 is opened and the objects can be directly taken out from the top of the material holding frame 14 using pliers.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An electric kiln for sintering ferrite, comprising an electric kiln body (1), a cover plate (2) being hingedly connected to one side of the top of the electric kiln body (1), and a microwave generator (5) being fixed to the bottom of the inner wall of the electric kiln body (1), characterized in that: A partition (3) is fixed above the microwave generator (5) on the inner wall of the electric kiln furnace body (1), and a microwave guide block (4) is provided through the middle of the partition (3). A support rod (8) is fixed to one side of the outer wall of the electric kiln furnace body (1), and a servo motor (9) is fixed to the top of the support rod (8). A driving gear (10) is fixed to the power output end of the servo motor (9). A driven shaft (6) is rotatably connected to the electric kiln furnace body (1) on both the side close to the support rod (8) and the opposite side. A driven gear (7) is fixed to one end of the outer wall of the driven shaft (6) on one side, the driven gear (7) and the support rod (8) are meshed with each other, a first connecting rod (11) is fixed to the outer wall of the opposite end of the two driven shafts (6), a connecting shaft (12) is fixed to the opposite side of the two first connecting rods (11) away from the end of the driven shaft (6), the outer walls of both ends of the connecting shaft (12) are rotatably connected to second connecting rods (13), and a material holding frame (14) is fixed to the bottom end of the two second connecting rods (13).

2. An electric kiln for sintering ferrite according to claim 1, characterized in that: A plurality of the first connecting rods (11) are provided, and the plurality of the first connecting rods (11) are arranged equidistantly around the circumference, and the distance between the driven shaft (6) and the top of the partition (3) is greater than the sum of the length of the first connecting rod (11), the length of the second connecting rod (13) and the height of the material holding frame (14).

3. An electric kiln for sintering ferrite as claimed in claim 1, characterized in that: Two microwave generators (5) are provided, and the two microwave generators (5) are respectively located on both sides of the middle of the bottom of the electric kiln furnace body (1); two microwave guide blocks (4) are provided, and the two microwave guide blocks (4) are arranged in a corresponding shape to the two microwave generators (5).

4. The electric kiln for sintering ferrite according to claim 1, characterized in that: Both sides of the material holding frame (14) are penetrated by transverse grooves (15), a plurality of transverse grooves (15) are provided, and the plurality of material holding frames (14) are arranged vertically and equidistantly.

5. The electric kiln for sintering ferrite according to claim 1, characterized in that: A ventilation hole (16) is provided through the bottom of the material holding frame (14), and a plurality of the ventilation holes (16) are provided, and the plurality of ventilation holes (16) are arranged in a filled and equidistant manner.

6. An electric kiln for sintering ferrite as claimed in claim 1, characterized in that: The distance between the driven gear (7) and the support rod (8) and the electric kiln furnace body (1) is greater than 5 cm, and the diameter of the tooth root circle of the driven gear (7) is greater than the diameter of the tooth root circle of the support rod (8).