Plastic plugging structure applied to aluminum profile
By using the quick connection and interference matching structure of plastic sealing plates and aluminum profiles, the problems of difficult processing, high cost and short life of aluminum sealing plates are solved, and the low-cost and high-efficiency sealing effect is achieved, which improves the The stability and comfort of the car.
Patent Information
- Application Number
- CN202420489264.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing aluminum sealing sheets have problems such as difficult processing, high material cost, low installation efficiency and short service life in automotive structural design.
The plastic sealing plate is used to connect with aluminum profiles through connecting parts, and the rivets are quickly connected and interfered with the cavity through the pads, which improves connection stability, reduces costs and improves processing efficiency.
It realizes low-cost and easy-to-machining sealing of aluminum profiles, improves connection efficiency and service life, enhances the stability between aluminum profiles and plastic sealing plates, reduces noise and vibration, and improves driving comfort.
Smart Images

Figure CN222277484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a plastic blocking structure applied to aluminum profiles. Background Art
[0002] In the structural design of automobiles, aluminum profiles are widely used in body frames, chassis and other key parts. When aluminum profiles are used as automobile parts, they can not only significantly reduce the overall weight of the vehicle and improve fuel efficiency, but also provide good impact resistance and structural rigidity, thereby improving driving safety.
[0003] The aluminum profiles used in automobiles have open cavities. When in use, aluminum plugging sheets are usually used to block the ports of the above cavities to prevent external air from entering the cab through sheet metal positioning holes, weight reduction holes, mounting holes (without sealing pads), etc., thereby preventing noise from entering the car through the medium of air. The use of aluminum plugging sheets for blocking in the prior art has the following shortcomings:
[0004] First, aluminum plugging pieces are mostly formed by hot extrusion process. For complex aluminum profile structures, they need to be bent to the shape of the corresponding plugging pieces, which increases the processing difficulty of the aluminum plugging pieces. In addition, aluminum plugging pieces also have the disadvantage of high material cost.
[0005] Second, since aluminum plugging pieces are difficult to process and are not easy to match with corresponding mechanical connection structures (common mechanical connection structures (bolts, screws, rivets and other mechanical fasteners) require additional connection positions to be processed on the aluminum plugging pieces), aluminum plugging pieces are mostly connected by welding, which results in low installation efficiency.
[0006] Third, the aluminum plugging piece is prone to surface oxidation when it encounters corrosion, which shortens the service life and has the disadvantage of a low service life. Utility Model Content
[0007] The purpose of the utility model is to provide a plastic plugging structure applied to aluminum profiles, aiming to solve the technical problems in the above-mentioned background technology.
[0008] The technical solution of the utility model is achieved in this way:
[0009] The technical solution of the present application provides a plastic plugging structure applied to an aluminum profile, wherein the aluminum profile has an open cavity, and the plastic plugging structure comprises a plastic sealing plate, and the plastic sealing plate is used to seal the port of the cavity;
[0010] A connecting portion is provided on one side of the plastic sealing plate facing the cavity, and a connecting piece connected to the aluminum profile is provided on the connecting portion.
[0011] In some embodiments of the present utility model, the connecting portion is provided with a first connecting hole, and the aluminum profile is provided with a second connecting hole for docking with the first connecting hole;
[0012] The connecting piece is a rivet, and the first connecting hole and the second connecting hole are connected by the rivet.
[0013] In some embodiments of the present invention, a cushion block is provided on the side of the plastic sealing plate facing the cavity, the cushion block is plug-fitted with the cavity, and the cushion block and the cavity are interference fit.
[0014] In some embodiments of the utility model, the plastic sealing plate is provided with two folded edges on one side facing the cavity, and the two folded edges are respectively connected to the top and bottom of the cavity, and the connecting portion and the cushion block are respectively provided on the two folded edges.
[0015] In some embodiments of the present invention, the aluminum profile includes a top plate and a bottom plate that are spaced apart, the cavity is formed between the top plate and the bottom plate, and a connecting plate is provided between the top plate and the bottom plate.
[0016] In some embodiments of the present invention, there are multiple connecting parts, and the multiple connecting parts are arranged at intervals along the extension direction of the plastic sealing plate.
[0017] In some embodiments of the present invention, there are multiple cushion blocks, and the multiple cushion blocks are arranged at intervals along the extension direction of the plastic sealing plate.
[0018] In some embodiments of the present invention, the plastic sealing plate includes a first sealing plate, a second sealing plate and a third sealing plate that are connected in sequence.
[0019] Compared with the prior art, the technical solution of the utility model has at least the following advantages or beneficial effects:
[0020] (1) In the present application, a plastic sealing plate is used to seal the aluminum profile, which has the advantages of low cost and easy processing compared to the aluminum sealing plate in the prior art. In addition, the plastic sealing plate and the aluminum profile are connected by a connecting piece, which is more efficient than the welding method in the prior art.
[0021] (2) Compared with the aluminum sealing plate in the prior art, the plastic sealing plate is less prone to oxidation and has a longer service life.
[0022] (3) The interference fit between the pad and the cavity increases the friction between the aluminum profile and the plastic cover, making the connection stability between the aluminum profile and the plastic cover better. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the structure of the plastic blocking structure and the aluminum profile in the embodiment of the utility model;
[0025] Figure 2 This is a structural schematic diagram of a plastic plugging structure according to an embodiment of the utility model;
[0026] Figure 3 for Figure 2 A partial enlarged view of middle A;
[0027] Figure 4 This is a schematic structural diagram of the first sealing plate of an embodiment of the utility model;
[0028] Figure 5 This is a schematic diagram of the structure of the second sealing plate of an embodiment of the utility model;
[0029] Figure 6 It is a schematic structural diagram of the third sealing plate of an embodiment of the utility model.
[0030] Icons: 100-aluminum profile, 110-top plate, 120-connecting plate, 130-bottom plate, 200-plastic sealing plate, 210-first sealing plate, 220-second sealing plate, 230-third sealing plate, 300-connecting piece, 400-connecting part, 500-pad, 600-folded edge. DETAILED DESCRIPTION
[0031] Example
[0032] Please refer to Figure 1-Figure 6 A plastic plugging structure applied to an aluminum profile 100, wherein the aluminum profile 100 has an open cavity, and the plastic plugging structure includes a plastic sealing plate 200, which is used to seal the port of the cavity. Compared with the aluminum plugging sheet in the prior art, the aluminum profile 100 is sealed by the plastic sealing plate 200, which has the advantages of low cost and easy processing. The plastic sealing plate 200 is provided with a connecting portion 400 on the side facing the cavity, and the connecting portion 400 is provided with a connecting piece 300 connected to the aluminum profile 100. The plastic sealing plate 200 and the aluminum profile 100 are connected by the connecting piece 300, which is more efficient than the welding method in the prior art.
[0033] In this application, the plastic plugging structure has at least the following advantages compared to the traditional aluminum plugging structure:
[0034] 1. Light weight: Plastic plugging structures are generally lighter than aluminum plugging structures, which helps reduce vehicle weight.
[0035] 2. Low cost: Plastics are generally cheaper than metals, so using plastic to block structures can reduce manufacturing costs, making cars more competitive.
[0036] 3. Easy to process: Plastic has good plasticity and is easy to process into various shapes and sizes, so plastic sealing structures can more easily realize complex design requirements and improve production efficiency.
[0037] 4. Corrosion resistance: Plastic has good corrosion resistance and is not easily affected by oxidation or other chemical reactions. It can better replace aluminum sealing structures.
[0038] 5. Reduce noise and vibration: Plastic materials have better sound absorption and shock absorption performance than metals, so the use of plastic blocking structures can effectively reduce wind noise and vibration and improve driving comfort.
[0039] In some embodiments of the present invention, the connecting portion 400 is provided with a first connecting hole, and the aluminum profile 100 is provided with a second connecting hole for docking with the first connecting hole; the connecting member 300 is a rivet, and the first connecting hole and the second connecting hole are connected by the rivet.
[0040] In the above embodiment, the first connection hole and the second connection hole have the same aperture size, and after the connection portion 400 is inserted into the cavity of the aluminum profile 100, the first connection hole and the second connection hole overlap vertically, and the central axis of the first connection hole and the central axis of the second connection hole are in the same straight line. Rivets are installed in the first connection hole and the second connection hole through a riveting process, which can realize the rapid connection of the plastic cover plate 200 and the aluminum profile 100.
[0041] In some embodiments of the present invention, a cushion block 500 is disposed on the side of the plastic sealing plate 200 facing the cavity, and the cushion block 500 is plug-fitted with the cavity, and the cushion block 500 is interference fit with the cavity.
[0042] In the above embodiment, the pad 500 and the cavity are interference fit, which increases the friction between the aluminum profile 100 and the plastic sealing plate 200, so that the connection stability between the aluminum profile 100 and the plastic sealing plate 200 is better.
[0043] In some embodiments of the utility model, the plastic sealing plate 200 is provided with two folded edges 600 on one side facing the cavity, and the two folded edges 600 are respectively connected to the top and bottom of the cavity, and the connecting portion 400 and the cushion block 500 are respectively provided on the two folded edges 600.
[0044] In the above embodiment, the folded edge 600 can extend into the cavity, which is beneficial to improve the stability of the connection between the plastic sealing plate 200 and the aluminum profile 100. The connection part 400, the folded edge 600, the plastic sealing plate 200 and the cushion block 500 are an integrally formed structure, which is beneficial to improve the structural stability of the present application.
[0045] In some embodiments of the present invention, the aluminum profile 100 includes a top plate 110 and a bottom plate 130 that are spaced apart, and the cavity is formed between the top plate 110 and the bottom plate 130 , and a connecting plate 120 is disposed between the top plate 110 and the bottom plate 130 .
[0046] In the above embodiment, the top plate 110 , the bottom plate 130 and the connecting plate 120 are integrally formed, which is beneficial to improving the service life of the aluminum profile 100 .
[0047] In some embodiments of the present invention, there are multiple connecting parts 400 , and the multiple connecting parts 400 are arranged at intervals along the extending direction of the plastic sealing plate 200 .
[0048] In the above embodiment, the plurality of connection parts 400 are all provided with connection pieces 300 , and the plastic sealing plate 200 and the aluminum profile 100 are connected by the plurality of connection pieces 300 , which can improve the connection stability between the plastic sealing plate 200 and the aluminum profile 100 .
[0049] In some embodiments of the present invention, there are multiple cushion blocks 500 , and the cushion blocks 500 are arranged at intervals along the extension direction of the plastic sealing plate 200 .
[0050] In the above embodiment, the design of multiple cushion blocks 500 can further improve the stability of the connection between the plastic sealing plate 200 and the aluminum profile 100 .
[0051] In some embodiments of the present invention, the plastic sealing plate 200 includes a first sealing plate 210, a second sealing plate 220 and a third sealing plate 230 that are connected in sequence.
[0052] In the above embodiment, the plastic sealing plate 200 adopts a multi-section docking structure of the first sealing plate 210, the second sealing plate 220 and the third sealing plate 230, and the first sealing plate 210, the second sealing plate 220 and the third sealing plate 230 are provided with a connecting part 400 and a connecting piece 300 to ensure the stability of the connection between the first sealing plate 210, the second sealing plate 220 and the third sealing plate 230 and the cavity respectively.
[0053] Connecting parts 400 and cushion blocks 500 are provided on both sides of the joint between the first sealing plate 210 and the second sealing plate 220 and the joint between the second sealing plate 220 and the third sealing plate 230 to ensure the stability of the overall joint between the first sealing plate 210, the second sealing plate 220 and the third sealing plate 230.
[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A plastic plugging structure applied to an aluminum profile, wherein the aluminum profile has an open cavity, characterized in that: The plastic sealing structure comprises a plastic sealing plate, and the plastic sealing plate is used to seal the port of the cavity; A connecting portion is provided on one side of the plastic sealing plate facing the cavity, and a connecting piece connected to the aluminum profile is provided on the connecting portion.
2. The plastic plugging structure applied to aluminum profiles according to claim 1, characterized in that: The connecting portion is provided with a first connecting hole, and the aluminum profile is provided with a second connecting hole for docking with the first connecting hole; The connecting member is a rivet, and the first connecting hole and the second connecting hole are connected by the rivet.
3. The plastic plugging structure applied to aluminum profiles according to claim 1, characterized in that: A cushion block is arranged on one side of the plastic sealing plate facing the cavity, and the cushion block is plug-fitted with the cavity, and the cushion block is interference-fitted with the cavity.
4. The plastic plugging structure applied to aluminum profiles according to claim 3, characterized in that: The plastic sealing plate is provided with two folded edges on one side facing the cavity, and the two folded edges are respectively connected to the top and the bottom of the cavity, and the connecting portion and the cushion block are respectively provided on the two folded edges.
5. The plastic plugging structure applied to aluminum profiles according to claim 4, characterized in that: The aluminum profile includes a top plate and a bottom plate which are arranged at an interval, the cavity is formed between the top plate and the bottom plate, and a connecting plate is arranged between the top plate and the bottom plate.
6. The plastic plugging structure applied to aluminum profiles according to claim 4, characterized in that: There are multiple connecting parts, and the multiple connecting parts are arranged at intervals along the extending direction of the plastic sealing plate.
7. The plastic plugging structure applied to aluminum profiles according to claim 6, characterized in that: There are multiple cushion blocks, and the cushion blocks are arranged at intervals along the extension direction of the plastic sealing plate.
8. The plastic plugging structure applied to aluminum profiles according to claim 1, characterized in that: The plastic sealing plate comprises a first sealing plate, a second sealing plate and a third sealing plate which are connected in sequence.