Wire harness fixing jig
By designing a fixed wire harness fixture, the clamping rod and limiting slot are used to limit the wire harness, the problem of crooked wire harness during welding is solved, and the welding effect and stability are improved.
Patent Information
- Application Number
- CN202420985698.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the welding process, the slender and flexible structure of the wire harness can easily lead to skewed ends, affecting the welding effect.
A fixed wire harness fixture is designed, including a base plate and a clamping limit assembly. The clamping limit assembly limits the wire harness through a clamping rod and a limiting slot to prevent it from tilting, and is fixed by mounting slots and locking blocks. Circuit board, ensure the correct alignment of the wiring harness with the circuit board.
It effectively reduces the skew of the ends of the wire harness, improves the welding effect and stability, and makes the welding process more controllable.
Smart Images

Figure CN222302125U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of welding auxiliary tools, and in particular to a wiring harness fixing fixture. Background Art
[0002] With the development and progress of electronic technology, there are more and more electronic devices. However, no matter what kind of electronic device it is, its production process is inseparable from the connection between circuit boards and wiring harnesses or electronic components.
[0003] Conventional soldering methods mainly include reflow soldering and wave soldering. Reflow soldering is suitable for SMD components. Wave soldering is suitable for corner components. The connection between the wire harness and the circuit board is usually soldered by wave soldering. The main process includes inserting the end of the wire harness into the mounting hole on the circuit board, and then passing the circuit board over the liquid solder to form a solder joint at the location of the wire harness pin to complete the soldering.
[0004] However, the wiring harness itself is a slender flexible structure, and the end of the wiring harness is prone to skew during the welding process, resulting in poor welding effect between the wiring harness and the circuit board. Utility Model Content
[0005] In order to reduce the skewness of the wire harness ends and improve the welding effect, the present application provides a wire harness fixing fixture.
[0006] The wiring harness fixture provided in this application adopts the following technical solution:
[0007] A fixed wiring harness fixture comprises a base plate and a clamping and limiting assembly, wherein the clamping and limiting assembly is mounted on the base plate and a gap for placing a circuit board is provided between the base plate and the clamping and limiting assembly, and is used to clamp the wiring harness. The base plate is provided with avoidance holes for circuit board welding.
[0008] By adopting the above technical solution, the circuit board is placed on the base plate, and then the end of the wire harness is clamped by the clamping and limiting assembly, and the end of the wire harness is passed through the mounting hole on the circuit board. The wire harness is limited by the clamping and limiting assembly to prevent the wire harness from tilting, and then the circuit board can be welded on the side of the base plate away from the clamping and limiting assembly to improve the welding effect.
[0009] Optionally, the clamping and limiting assembly includes two clamping rods, and the two clamping rods can move closer to or farther away from each other.
[0010] By adopting the above technical solution, the wire harness is arranged between two clamping rods, so that the two clamping rods are close to each other to clamp the wire harness, and the wire harness is limited by the friction force between the clamping rods and the wire harness, thereby preventing the wire harness from tilting.
[0011] Optionally, a limiting groove is provided on a side surface of at least one of the clamping rods close to the other clamping rod, and the wiring harness can be passed through the limiting groove.
[0012] By adopting the above technical solution, the wiring harness is limited in multiple directions through the limiting groove. On the one hand, it can be convenient for the staff to clamp the wiring harness in the correct position. On the other hand, it can make the two clamping rods fit together, thereby improving the stability of the clamping and limiting components after they are matched.
[0013] Optionally, the limiting groove is arranged in plurality along the length direction of the clamping rod.
[0014] By adopting the above technical solution, a plurality of limiting grooves are provided to facilitate the clamping and limiting components to clamp and limit a plurality of wiring harnesses.
[0015] Optionally, the clamping and limiting components are arranged in multiple groups along a direction parallel to the base plate.
[0016] By adopting the above technical solution and setting up multiple groups of clamping and limiting components, the fixture can clamp and limit multiple groups of wire harnesses.
[0017] Optionally, the clamping limit assembly further includes a limit member, which includes two limit blocks, which are respectively arranged on the sides of the two clamping rods away from each other, and the side surfaces of the limit blocks close to the clamping rods abut against the clamping rods.
[0018] By adopting the above technical solution, the two clamping rods are limited by two limit blocks, so that the clamping rods can stably clamp the wire harness. The clamping rod can be taken out from between the two limit blocks to separate the two clamping rods, so that the wire harness can be placed between the two clamping rods.
[0019] Optionally, the limiting member further includes an end stopper, which is disposed between two limiting blocks and connected with the limiting blocks to form a U-shaped structure with an opening facing the clamping rod.
[0020] By adopting the above technical solution, the clamping rod is inserted into the U-shaped structure, and the limiting member of the U-shaped structure can limit the displacement of the clamping rod in multiple directions, thereby further improving the stability of the clamping assembly in limiting the wiring harness.
[0021] Optionally, a rotating block is provided on the limiting member, and when the rotating block is rotated, the rotating block can abut against a side of the clamping rod away from the bottom plate.
[0022] By adopting the above technical solution, after the clamping rod clamps the wiring harness, the clamping rod is placed between the two limit blocks in a direction perpendicular to the base plate, and then the rotating block is rotated to make the rotating block abut against the clamping rod, thereby preventing the clamping rod from detaching from between the two limit blocks.
[0023] Optionally, a mounting groove for placing a circuit board is provided on one side of the bottom plate close to the clamping rod.
[0024] By adopting the above technical solution, the circuit board is embedded in the installation groove, and the installation groove cooperates with the bottom plate and the clamping rod to limit the displacement of the circuit board in multiple directions, thereby further reducing the tilt of the wiring harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0026] Figure numerals: 1, base plate; 2, clamping and limiting assembly; 21, clamping rod; 22, limiting groove; 23, limiting member; 231, limiting block; 232, end stopper; 3, rotating block; 4, mounting groove; 5, locking block. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1 This application is described in further detail.
[0028] The embodiment of the present application discloses a fixture for fixing a wiring harness.
[0029] Reference Figure 1 The fixed wiring harness fixture includes a base plate 1 and a clamping and limiting assembly 2. The clamping and limiting assembly 2 is installed on the base plate 1. A gap for placing a circuit board is provided between the clamping and limiting assembly 2 and the base plate 1. The clamping and limiting assembly 2 is used to clamp the end of the wiring harness. One end of the wiring harness is inserted into the mounting hole on the circuit board. At the same time, the clamping and limiting assembly 2 is clamped on the wiring harness to limit the wiring harness, thereby reducing the tilt of the end of the wiring harness. An avoidance hole (not shown in the figure) that passes through the base plate 1 is opened at the position corresponding to the wiring harness on the base plate 1 to facilitate the welding of the wiring harness and the circuit board by wave soldering or other welding methods from the side of the base plate 1 away from the clamping and limiting assembly 2.
[0030] Reference Figure 1The clamping and limiting assembly 2 includes two clamping rods 21, which are arranged parallel to each other, and the wire harness is clamped between the two clamping rods 21. A limiting groove 22 is provided on the side of at least one clamping rod 21 close to the other clamping rod 21, which penetrates in a direction perpendicular to the bottom plate 1. In this embodiment, only one clamping rod 21 is provided with a limiting groove 22, and the wire harness is passed through the limiting groove 22, and the limiting groove 22 can limit the displacement of the wire harness. Not only can the two clamping rods 21 abut against each other, improving the stability of the wire harness limit; but also it is convenient for the staff to clamp the wire harness in a specific position. In other embodiments, limiting grooves 22 can also be provided on the sides of the two clamping rods 21 close to each other. The cross-sectional area of the limiting groove 22 on the plane parallel to the bottom plate 1 corresponds to the cross-sectional area of the wire harness, so as to reduce the occurrence of the wire harness tilting in the limiting groove 22. A plurality of limiting grooves 22 may be provided at intervals along the length direction of the clamping rod 21 , so that the clamping rod 21 assembly can limit the positions of a plurality of wiring harnesses.
[0031] Reference Figure 1 The clamping limit assembly 2 also includes a limit member 23, which includes two limit blocks 231 fixedly connected to the base plate 1, the two limit blocks 231 are arranged at intervals, and the two clamping rods 21 are located between the two limit blocks 231, thereby preventing the two clamping rods 21 from moving away from each other; the clamping rod 21 is moved in a direction perpendicular to the base plate 1, and the clamping rod 21 can be detached from between the two limit blocks 231, making it convenient for the staff to disassemble the wiring harness or clamp the wiring harness again.
[0032] Reference Figure 1 The limiter 23 also includes an end stopper 232, which is arranged on one side of the clamping rod 21 along the length direction of the clamping rod 21, so as to limit the displacement of the clamping rod 21 along its own length direction. The end stopper 232 is located between the two limiter blocks 231. The two limiter blocks 231 and the two parallel side surfaces of the end stopper 232 are connected to form a U-shaped structure with an opening facing the clamping rod 21, which facilitates the installation of the end stopper 232 and the limiter block 231. There are two limiters 23, and the two limiters 23 are respectively arranged at the two ends of the clamping rod 21. On the one hand, it can further improve the stability of the clamping rod 21 in limiting the position of the wire harness, and on the other hand, it can prevent the clamping rod 21 from being displaced along its own length direction from multiple directions.
[0033] Reference Figure 1 The clamping rod 21 assembly can be arranged in multiple groups in a direction parallel to the bottom plate 1, so that the fixture can limit multiple groups of wire harnesses. In this embodiment, the clamping and limiting assembly 2 is arranged in two groups, and in other embodiments, it can be arranged according to the distribution of the wire harness on the circuit board.
[0034] Reference Figure 1, a rotating block 3 is arranged on the side of the limiter 23 away from the bottom plate 1, and the rotating block 3 is rotatably connected to the limiter 23, and the rotation axis of the rotating block 3 is perpendicular to the bottom plate 1. The side of the clamping rod 21 away from the bottom plate 1 is flush with the side of the limiter 23 away from the bottom plate 1, and the side of the rotating block 3 close to the limiter 23 is in contact with the limiter 23. The clamping rod 21 abuts on the side of the rotating block 3 close to the bottom plate 1, thereby preventing the clamping rod 21 from moving in a direction perpendicular to the bottom plate 1. Rotating the rotating block 3 can disengage the rotating block 3 from the clamping rod 21, and the clamping rod 21 can be taken out at this time, so as to facilitate the removal of the circuit board and the wiring harness from the jig. At the same time, before welding, the wiring harness can be placed on the two clamping rod 21 brackets, and then the staff pinches the two clamping rods 21 and places the two clamping rods 21 between the two limiter blocks 231, and finally rotates the rotating block 3 to abut against the clamping rod 21 to fix the circuit board and the wiring harness.
[0035] Reference Figure 1 A mounting groove 4 is provided on the side of the bottom plate 1 close to the clamping and limiting component 2. The circuit board is embedded in the mounting groove 4, and the side of the circuit board can abut against the side wall of the mounting groove 4, so that the displacement of the circuit board can be limited, thereby improving the stability of the circuit board during the wiring harness welding process.
[0036] Reference Figure 1 , a locking block 5 is provided on the bottom plate 1, and the locking block 5 is rotatably connected to the bottom plate 1. After the circuit board is embedded in the mounting groove 4, the locking block 5 is rotated, and the side of the locking block 5 close to the ground can abut against the circuit board, thereby limiting the circuit board and preventing the circuit board from escaping from the mounting groove 4, further improving the stability of the circuit board after being fixed. In order to facilitate the staff to rotate the locking block 5, a handle is welded on the locking block 5 to provide a force point for the staff.
[0037] The implementation principle of the wire harness fixing fixture of the embodiment of the present application is as follows: before the wire harness is welded, the two clamping rods 21 are taken out, and the wire harness is placed between the two clamping rods 21 at a position corresponding to the limiting groove 22, the two clamping rods 21 are pinched, the clamping rods 21 are placed in the two limiting blocks 231, and the rotating block 3 is rotated so that the rotating block 3 abuts against the clamping rod 21, thereby achieving the limitation and fixation of the wire harness and reducing the tilting or bending of the wire harness.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fixed harness fixture, characterized in that: The invention comprises a base plate (1) and a clamping and limiting assembly (2), wherein the clamping and limiting assembly (2) is mounted on the base plate (1) and a gap is provided between the base plate (1) and the clamping and limiting assembly (2) for placing a circuit board to be welded, the clamping and limiting assembly (2) is used to clamp a wiring harness, and an avoidance hole for welding the circuit board is provided on the base plate (1).
2. The wire harness fixing fixture according to claim 1, characterized in that: The clamping and limiting assembly (2) comprises two clamping rods (21), and the two clamping rods (21) can move closer to or farther from each other.
3. The wire harness fixing fixture according to claim 2, characterized in that: A limiting groove (22) is provided on a side surface of at least one of the clamping rods (21) close to another clamping rod (21), and the wire harness can be passed through the limiting groove (22).
4. The wire harness fixing fixture according to claim 3, characterized in that: The limiting grooves (22) are arranged in plurality along the length direction of the clamping rod (21).
5. The wire harness fixing fixture according to claim 2, characterized in that: The clamping and limiting components (2) are arranged in multiple groups along a direction parallel to the bottom plate (1).
6. The wire harness fixing jig according to claim 2, characterized in that: The clamping limit assembly (2) further comprises a limit member (23), wherein the limit member (23) comprises two limit blocks (231), wherein the two limit blocks (231) are respectively arranged on a side of the two clamping rods (21) that is away from each other, and the side surface of the limit blocks (231) close to the clamping rod (21) abuts against the clamping rod (21).
7. The wire harness fixing fixture according to claim 6, characterized in that: The limiting member (23) further comprises an end stopper (232), wherein the end stopper (232) is arranged between the two limiting blocks (231) and is connected to the limiting blocks (231) to form a U-shaped structure with an opening facing the clamping rod (21).
8. The wire harness fixing fixture according to claim 7, characterized in that: The limiting member (23) is provided with a rotating block (3), and when the rotating block (3) is rotated, the rotating block (3) can abut against a side of the clamping rod (21) away from the bottom plate (1).
9. The wire harness fixing fixture according to claim 1, characterized in that: A mounting groove (4) for placing a circuit board is provided on one side of the bottom plate (1) close to the clamping rod (21).
Citation Information
Cited By
Reflow soldering jig and method for vertically welding multiple wire harnesses
CN120155628A