Parallel double-injection magnesium alloy semi-solid forming machine
By designing a parallel double injection magnesium alloy semi-solid molding machine with adjustable nozzle position, the problem of the inability to form products with a weight of more than 13kg in the prior art is solved, and the adaptive injection and molding requirements for different molds and large-weight products are achieved.
Patent Information
- Application Number
- CN202420782508.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Existing metal injection molding equipment cannot effectively mold magnesium alloy products with a weight of more than 13kg, especially when the spacing and height of the feed ports of different molds are different, making it difficult to achieve accurate injection.
Design a parallel double injection magnesium alloy semi-solid molding machine, the nozzle can be adjusted horizontally and vertically. The nozzle can be realized through a combined structure of fixed seat, horizontal drive member, slide rail slide assembly, injection molding mechanism and head plate. Flexible position adjustment to meet the molding needs of different molds.
Adaptive injection to different molds is achieved, the injection volume is increased, the molding needs of large-weight products are met, and the mold feed ports of different spacing and height are adapted to different spacing and height by adjusting the nozzle position separately.
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Figure CN222307297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal injection molding, in particular to a parallel double-injection magnesium alloy semi-solid molding machine. Background Art
[0002] Magnesium alloy is an alloy composed of magnesium and other elements. Its characteristics are: density of about 1.8g / cm3, high strength, large elastic modulus, good heat dissipation, good shock absorption, greater impact load bearing capacity than aluminum alloy, and good resistance to organic and alkali corrosion. Its combined alloy elements include aluminum, zinc, manganese, cerium, thorium, and a small amount of zirconium or cadmium. The most widely used is magnesium-aluminum alloy, followed by magnesium-manganese alloy and magnesium-zinc-zirconium alloy. It is mainly used in aviation, aerospace, transportation, chemical industry, rocket and other industrial sectors.
[0003] At present, magnesium alloy products are widely used in automobile-related fields. They are injected into products such as seat frames and vehicle-mounted screen brackets through magnesium alloy semi-solid injection molding machines. The weight of the products is about 3-4kg.
[0004] However, with the development of technology, magnesium alloy products are not limited to small parts, but are beginning to be used in automobile door panels. The weight of automobile door panels is much greater than 5kg. According to conventional calculations in the semi-solid industry, a product with a net weight of 5kg requires a molding device with an injection capacity of more than 13kg. However, the existing technology, such as the single injection molding device with application number CN202310709128.4 and the name of a metal injection molding device, generally cannot achieve an injection volume of more than 13kg. Therefore, it is necessary to introduce a dual injection molding device to achieve the molding of heavier products.
[0005] When a dual-injection molding device is used to perform injection molding on a dual-feed port mold, it is difficult for general dual-injection molding devices to complete injection molding on different molds due to the different spacing and heights of the feed ports of different molds.
[0006] Based on the above problems, a parallel double-injection magnesium alloy semi-solid forming machine is designed. Its double injection nozzles can adjust the horizontal distance and vertical height to adapt to the forming of products in different molds. Utility Model Content
[0007] The utility model aims to overcome the defects in the prior art and provides a parallel double-injection magnesium alloy semi-solid forming machine, wherein the double-injection nozzles can adjust the horizontal distance and vertical height to adapt to the forming of products in different molds.
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is: a parallel double injection magnesium alloy semi-solid forming machine, including a fixed seat, a horizontal driving member, a first slide rail slider assembly, an injection molding mechanism and a head plate, the injection molding mechanism includes a nozzle and a whole-movement connecting rod, and the head plate includes a long hole for adapting the nozzle;
[0009] A plurality of first slide rail and slider blocks arranged longitudinally are installed on the fixing seat, and two injection molding mechanisms arranged transversely are installed on the first slide rail and slider blocks;
[0010] At least two horizontal driving members are installed on the front and rear sides of the fixing seat, and the driving rods of the horizontal driving members are fixedly connected to a side of the injection molding mechanism facing the horizontal driving members;
[0011] The horizontal driving member can drive the injection molding mechanism to move longitudinally along the fixed seat, and correspondingly, the nozzle on the injection molding mechanism can also move forward and backward in the long hole;
[0012] The injection molding mechanism is fixedly connected to the head plate via an integrally movable connecting rod.
[0013] As a preferred solution of the utility model, the length and width of the long hole are both larger than the length and width of the nozzle, and the nozzle can move forward and backward and up and down in the long hole.
[0014] As a preferred solution of the utility model, the injection molding mechanism includes an upper bracket and an injection body, the injection body is installed on the upper end of the upper bracket, and the injection body can move along the upper bracket toward the head plate.
[0015] As a preferred solution of the utility model, the upper bracket includes a bracket, a second slide rail slider assembly, an entire shift cylinder and an entire shift connecting rod. The second slide rail slider assembly is installed at the front and rear ends of the bracket, and the entire shift cylinder and the entire shift connecting rod are installed in the middle part of the bracket. The entire shift connecting rod is installed at the front end of the entire shift cylinder, and the head of the entire shift connecting rod is T-shaped.
[0016] As a preferred solution of the utility model, the injection body includes an injection seat bracket, a driving mechanism, an injection cylinder mechanism, a feeding mechanism and a nozzle. The injection seat bracket is installed on the second slide rail slider assembly. The injection seat bracket is sequentially installed with a nozzle, a feeding mechanism, an injection cylinder mechanism and a driving mechanism toward the head plate. The lower end of the injection cylinder mechanism is fixedly connected to the upper end of the entire movement cylinder.
[0017] As a preferred solution of the utility model, it includes a whole-movement fixing block, and two sides of the whole-movement fixing block are formed with T-shaped grooves adapted to the head of the whole-movement connecting rod, and the head of the whole-movement connecting rod can move forward and backward in the T-shaped groove.
[0018] As a preferred solution of the utility model, the head plate includes a plurality of mounting holes for connecting with the whole-movement fixing block, and the mounting holes are located at the lower end of the long hole.
[0019] As a preferred solution of the utility model, the whole-movement fixing block is fixedly connected to the head plate through a mounting hole.
[0020] As a preferred solution of the utility model, it includes a vertical driving member, the top of the driving rod of the vertical driving member is fixed to the bottom of the fixing seat, and the vertical driving member can drive the fixing seat to move up and down.
[0021] As a preferred solution of the utility model, it includes a support block, and the support block is used to support the fixing seat lifted by the vertical driving member.
[0022] The beneficial effects of the utility model are:
[0023] 1. The utility model can independently adjust the horizontal positions of two injection molding mechanisms, thereby adjusting the positions of two nozzles to adapt to molds with different spacings to meet production needs.
[0024] 2. A vertical driving member and a support block are provided at the lower part of the fixed seat of the utility model. After the vertical driving member lifts the fixed seat, the support block supports the fixed seat, and the height position of the nozzle can be adjusted to adapt to different molds.
[0025] 3. The utility model adopts two injection molding mechanisms, which can increase the injection volume and meet the injection molding requirements of heavy-weight products. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0027] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0028] Figure 3 It is a structural schematic diagram of the upper bracket of the utility model;
[0029] Figure 4 It is a partial enlarged view of the connection between the whole-movement fixed block and the whole-movement connecting rod of the utility model;
[0030] The reference numerals in the figure are: fixed seat 1, horizontal driving member 2, first slide rail slider assembly 3, injection molding mechanism 4, head plate 5, vertical driving member 6, support block 7, full-shift fixed block 8, upper bracket 41, injection body 42, long hole 51, mounting hole 52, T-shaped groove 81, bracket 411, second slide rail slider assembly 412, full-shift cylinder 413, full-shift connecting rod 414, injection seat bracket 421, driving mechanism 422, injection cylinder mechanism 423, feeding mechanism 424, nozzle 425. DETAILED DESCRIPTION
[0031] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the embodiment of the utility model, but the following embodiment is only a preferred embodiment of the utility model, not all. Based on the embodiment in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.
[0032] In the following description, terms such as "inside", "outside", "up", "down", "left", "right", etc. that indicate directions or positional relationships are only used to facilitate the description of the embodiments and simplify the description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction. Therefore, it should not be understood as a limitation on the present invention.
[0033] like Figure 1-Figure 4 As shown, a parallel double-injection magnesium alloy semi-solid molding machine includes a fixed seat 1, a horizontal driving member 2, a first slide rail slider assembly 3, an injection molding mechanism 4 and a head plate 5, the injection molding mechanism 4 includes a nozzle 425 and a whole-movement connecting rod 414, and the head plate 5 includes a long hole 51 for adapting the nozzle 425;
[0034] A plurality of first slide rail and slider assemblies 3 arranged longitudinally are installed on the fixing seat 1. The first slide rail and slider assemblies 3 include a slide rail at the bottom and a slider on the slide rail. Two injection molding mechanisms 4 arranged transversely are installed on the first slide rail and slider assemblies 3.
[0035] At least two horizontal driving members 2 are installed on the front and rear sides of the fixing seat 1, and the driving rods of the horizontal driving members 2 are fixedly connected to a side of the injection molding mechanism 4 facing the horizontal driving members 2;
[0036] The horizontal driving member 2 can drive the injection molding mechanism 4 to move longitudinally along the fixed seat 1. Accordingly, when the horizontal driving member 2 drives the injection molding mechanism 4 to move longitudinally, the nozzle 425 on the injection molding mechanism 4 also moves forward and backward in the long hole 51.
[0037] The injection molding mechanism 4 is fixedly connected to the head plate 5 via a fully movable connecting rod 414 .
[0038] When the mold is replaced, the distance between its feed ports is different. Since the injection molding mechanism 4 in the utility model is two sets and is parallel, the horizontal positions of the two injection molding mechanisms 4 can be adjusted separately, thereby adjusting the positions of the two nozzles 425 to adapt to molds with different distances to meet production needs.
[0039] The length and width of the long hole 51 are greater than those of the nozzle 425 . The nozzle 425 can move forward and backward and up and down in the long hole 51 to adapt to different feed ports with different mold spacings.
[0040] The injection molding mechanism 4 includes an upper bracket 41 and an injection body 42 . The injection body 42 is installed at the upper end of the upper bracket 41 . The injection body 42 can move along the upper bracket 41 toward the head plate 5 .
[0041] The upper bracket 41 includes a bracket 411, a second slide rail slider assembly 412, an entire shift cylinder 413 and an entire shift connecting rod 414. The second slide rail slider assembly 412 is installed at the front and rear ends of the bracket 411. The second slide rail slider assembly 412 includes a bottom slide rail and a slider located on the slide rail. The entire shift cylinder 413 and an entire shift connecting rod 414 are installed in the middle part of the bracket 411. The entire shift connecting rod 414 is installed at the front end of the entire shift cylinder 413. The head of the entire shift connecting rod 414 is T-shaped. The upper end of the entire shift cylinder 413 is fixedly connected to the lower end of the injection cylinder mechanism 423.
[0042] When the whole-moving oil cylinder 413 is in motion, since the whole-moving oil cylinder 413 is connected to the injection oil cylinder mechanism 423 , the whole-moving oil cylinder 413 will drive the injection body 42 to move toward or away from the head plate 5 .
[0043] The injection body 42 includes an injection seat bracket 421, a driving mechanism 422, an injection cylinder mechanism 423, a feeding mechanism 424 and a nozzle 425. The injection seat bracket 421 is installed on the second slide rail slider assembly 412. The injection seat bracket 421 is sequentially installed with the nozzle 425, the feeding mechanism 424, the injection cylinder mechanism 423 and the driving mechanism 422 in the direction of the head plate 5.
[0044] More specifically, the injection cylinder mechanism 423 includes an injection cylinder and an integrated piston and piston rod, and the feeding mechanism 424 includes a feeding screw and a storage drive mechanism;
[0045] When the injection body 42 injects, oil enters the injection cylinder from the oil inlet side and exits from the oil outlet side, and the oil pushes the integrated piston and piston rod to move leftward, and pushes the feeding screw to move leftward, so that the nozzle 425 can eject the magnesium alloy material;
[0046] When the injection body 42 stores material, the material storage driving mechanism drives the feeding screw to rotate. At the same time, the original oil outlet side becomes the oil inlet side for oil inlet, and the original oil inlet side becomes the oil outlet side for oil outlet. In conjunction with the auxiliary ejection, the feeding screw moves to the right, realizing the compound action of the feeding screw moving to the right and rotating, thereby smoothly feeding the feeding screw.
[0047] A moving fixing block 8 is set below the head plate 5, and T-shaped grooves 81 adapted to the head of the moving connecting rod 414 are formed on both sides of the moving fixing block 8. When the moving fixing block 8 is not completely fixed to the head plate 5, the head of the moving connecting rod 414 can move back and forth in the T-shaped groove 81. The moving connecting rod 414 moves back and forth in the T-shaped groove 81 to coordinate with the movement of the two nozzles 425.
[0048] The head plate 5 includes a plurality of mounting holes 52 for connecting with the entire movable fixing block 8 , and the mounting holes 52 are located at the lower end of the long hole 51 .
[0049] The whole-movement fixing block 8 is fixedly connected to the head plate 5 via the mounting hole 52 , that is, bolts pass through the whole-movement fixing block 8 and the mounting hole 52 to fix the whole-movement fixing block 8 on the head plate 5 .
[0050] A vertical driving member 6 is also provided at the bottom of the fixed seat 1. The top of the driving rod of the vertical driving member 6 is connected to the side of the fixed seat 1 facing the vertical driving member 6. The vertical driving member 6 can drive the fixed seat 1 to move up and down. When the vertical driving member 6 wants to move the fixed seat 1, the whole moving fixed block 8 is removed from the head plate 5. When the vertical driving member 6 moves the fixed seat 1 to the specified position, the whole moving fixed block 8 is connected to a group of mounting holes 52 of the head plate 5 to complete the fixed connection between the injection molding mechanism 4 and the head plate 5.
[0051] Furthermore, after the vertical driving member 6 raises the fixing seat 1 to a specified position, a support block is placed below the fixing seat 1, and the support block is used to support the fixing seat 1 raised by the vertical driving member 6. After the fixing seat 1 is raised, the vertical driving member 6 can be removed.
[0052] A vertical driving member 6 and a support block are arranged at the lower part of the fixing seat 1 of the utility model. After the vertical driving member 6 lifts the fixing seat 1, the fixing seat 1 is supported by the support block, so that the height position of the nozzle 425 can be adjusted.
[0053] The horizontal driving member 2 and the vertical driving member 6 in the utility model can be a cylinder or a lead screw, and the specific standard parts used are selected according to actual needs.
[0054] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0055] Although this article uses more of the figure markings: fixed seat 1, horizontal driving member 2, first slide rail slider assembly 3, injection molding mechanism 4, head plate 5, vertical driving member 6, support block 7, full-shift fixed block 8, upper bracket 41, injection body 42, long hole 51, mounting hole 52, T-shaped groove 81, bracket 411, second slide rail slider assembly 412, full-shift cylinder 413, full-shift connecting rod 414, injection seat bracket 421, driving mechanism 422, injection cylinder mechanism 423, feeding mechanism 424, nozzle 425 and other terms, it does not exclude the possibility of using other terms; these terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. A parallel double-injection magnesium alloy semi-solid forming machine, characterized in that: It comprises a fixed seat (1), a horizontal driving member (2), a first slide rail and slider assembly (3), an injection molding mechanism (4) and a head plate (5), wherein the injection molding mechanism (4) comprises a nozzle (425) and a full-shift connecting rod (414), and the head plate (5) comprises a long hole (51) for fitting the nozzle (425); A plurality of first slide rail and slider assemblies (3) arranged longitudinally are mounted on the fixing seat (1), and two injection molding mechanisms (4) arranged transversely are mounted on the first slide rail and slider assemblies (3); At least two horizontal driving members (2) are respectively installed on the front and rear sides of the fixing seat (1), and the driving rod of the horizontal driving member (2) is fixedly connected to a side of the injection molding mechanism (4) facing the horizontal driving member (2); The horizontal driving member (2) can drive the injection molding mechanism (4) to move longitudinally along the fixed seat (1), and correspondingly, the nozzle (425) on the injection molding mechanism (4) can also move forward and backward in the long hole (51); The injection molding mechanism (4) is fixedly connected to the head plate (5) via a fully movable connecting rod (414).
2. A parallel double-injection magnesium alloy semi-solid forming machine according to claim 1, characterized in that: The length and width of the long hole (51) are both greater than the length and width of the nozzle (425), and the nozzle (425) can move forward and backward and up and down in the long hole (51).
3. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 1, characterized in that: The injection molding mechanism (4) comprises an upper bracket (41) and an injection body (42); the injection body (42) is mounted on the upper end of the upper bracket (41); and the injection body (42) can move along the upper bracket (41) toward the head plate (5).
4. A parallel double-injection magnesium alloy semi-solid forming machine according to claim 3, characterized in that: The upper bracket (41) comprises a bracket (411), a second slide rail slider assembly (412), a full-shift oil cylinder (413) and a full-shift connecting rod (414); the second slide rail slider assembly (412) is installed at the front and rear ends of the bracket (411); the full-shift oil cylinder (413) and the full-shift connecting rod (414) are installed at the middle part of the bracket (411); the full-shift connecting rod (414) is installed at the front end of the full-shift oil cylinder (413); and the head of the full-shift connecting rod (414) is T-shaped.
5. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 3, characterized in that: The injection body (42) comprises an injection seat bracket (421), a driving mechanism (422), an injection cylinder mechanism (423), a feeding mechanism (424) and a nozzle (425); the injection seat bracket (421) is mounted on the second slide rail slider assembly (412); the injection seat bracket (421) is sequentially mounted with a nozzle (425), a feeding mechanism (424), an injection cylinder mechanism (423) and a driving mechanism (422) in the direction of the head plate (5); the lower end of the injection cylinder mechanism (423) is fixedly connected to the upper end of the whole-movement cylinder (413).
6. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 1, characterized in that: It comprises a whole-movement fixing block (8), wherein two sides of the whole-movement fixing block (8) are formed with T-shaped grooves (81) adapted to the head of the whole-movement connecting rod (414), and the head of the whole-movement connecting rod (414) can move forward and backward in the T-shaped grooves (81).
7. A parallel double-injection magnesium alloy semi-solid forming machine according to claim 6, characterized in that: The head plate (5) comprises a plurality of groups of mounting holes (52) for connecting to the entire movable fixed block (8), wherein the mounting holes (52) are located at the lower end of the long hole (51).
8. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 7, characterized in that: The whole-movement fixing block (8) is fixedly connected to the head plate (5) via the mounting hole (52).
9. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 1, characterized in that: It comprises a vertical driving member (6), the top of a driving rod of the vertical driving member (6) being fixed to the bottom of a fixing seat (1), and the vertical driving member (6) can drive the fixing seat (1) to move up and down.
10. The parallel double-injection magnesium alloy semi-solid forming machine according to claim 1, characterized in that: It comprises a support block (7), wherein the support block (7) is used to support a fixed seat (1) raised by a vertical driving member (6).
Citation Information
Patent Citations
Metal injection molding device
CN116765395B