Intelligent biomass fertilizer fermentation machine
Through the rotating stirring and scraper cleaning functions of the intelligent biomass fertilizer fermenter, the pollution problems caused by raw material adhesion are solved, the fermentation efficiency and product quality are improved, and microbial contact is enhanced through crushing rollers, achieving efficient fertilizer production.
Patent Information
- Application Number
- CN202420913989.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the stirring process, the raw materials of existing biomass fertilizer fermenters are prone to adhere to the inner wall of the fermentation chamber, resulting in pollution, reducing fermentation efficiency and affecting product quality. If you do not clean it for a long time, it will corrode the equipment and shorten the service life.
An intelligent biomass fertilizer fermenter was designed, using a rotating rod and a stirring shaft for stirring, and a scraper was equipped for cleaning the inner wall. The air pump was used to reduce the pressure in the fermentation chamber, and the particle size of the raw materials was reduced through the crushing roller to increase the contact area of microorganisms. .
It realizes full stirring and even distribution of fermented materials, prevents pollution, improves fermentation speed and product quality, extends equipment life, and reduces energy consumption and production costs.
Smart Images

Figure CN222313039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer preparation, and more specifically, to an intelligent biomass fertilizer fermentation machine. Background Art
[0002] Biomass fertilizer is an organic fertilizer made from biomass. Its main components are microorganisms and organic matter. It can promote the growth and development of crops and improve yield and quality. Existing biomass fertilizer fermentation machines do have some drawbacks that cannot be ignored when used. In the production process of biomass fertilizer, fermentation is a crucial link, which is directly related to the quality and effect of the fertilizer.
[0003] Before fermentation, it is an essential step to fully stir the raw materials. By stirring, it can be ensured that the fertilizer and bacteria can fully contact, thereby accelerating the fermentation process and improving the fermentation efficiency. However, since the raw materials of biomass fertilizers mainly include animal carcasses and plant residues, these raw materials are easily attached to the inner wall of the fermentation box during stirring. Over time, if these residual raw materials are not removed in time, they will gradually accumulate and form a thick layer of attachments. This not only affects the cleanliness of the fermentation box, but more importantly, these attachments may become a breeding ground for bacteria, leading to contamination during the fermentation process. Contamination during the fermentation process is a serious problem. Once the residual raw materials on the inner wall of the fermentation box are contaminated, the type and number of bacteria may change, which in turn affects the stability and effect of the entire fermentation process. This may not only lead to a slower fermentation speed and reduced fermentation efficiency, but also may make the quality of the final biomass fertilizer substandard and even have a negative impact on crops. In addition, if the residual raw materials on the inner wall of the fermentation box are not cleaned for a long time, it may also cause damage to the fermenter itself. These residues may corrode the inner wall of the fermentation box and shorten its service life. At the same time, the presence of residues may also affect the normal operation of the fermentation machine, increase the failure rate and reduce production efficiency. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides an intelligent biomass fertilizer fermentation machine, which has the advantage of good fertilizer preparation effect.
[0005] To achieve the above object, the utility model provides the following technical solutions: an intelligent biomass fertilizer fermentation machine, comprising a fermentation box, a rotating rod is movably installed inside the fermentation box, a gear 1 is movably installed at the bottom of the fermentation box, a connecting shaft is fixedly installed between the gear 1 and the rotating rod, a gear 2 is meshingly installed on the side of the gear 1, and a motor 1 is fixedly installed at the bottom of the gear 2;
[0006] A stirring shaft, the stirring shaft is fixedly mounted on the surface of the rotating rod;
[0007] A connecting rod, the connecting rod is fixedly mounted on the surface of the rotating rod, and a scraper is fixedly mounted on one end of the connecting rod;
[0008] A pressure detector, the pressure detector is fixedly mounted on the top of the inner part of the fermentation box;
[0009] An installation box, the installation box is fixedly installed on the right side surface of the fermentation box, an air pump is arranged inside the installation box, a blow pipe is fixedly installed at one end of the air pump and the blow pipe extends to the inside of the fermentation box;
[0010] A discharge pipe is fixedly mounted on the left side surface of the fermentation box.
[0011] As a preferred technical solution of the utility model, a pipeline is fixedly installed on the top of the fermentation box, a crushing box is fixedly installed on the top of the pipeline, a guide plate is fixedly installed on the upper half of the interior of the crushing box, and an arc plate is fixedly installed on the lower half of the interior of the crushing box;
[0012] Crushing roller one, the crushing roller one is movably installed inside the crushing box, the side of the crushing roller one is meshed with crushing roller two, one end of the crushing roller one and the crushing roller two are fixedly installed with bearings, one end of one of the bearings is fixedly installed with gear three, one end of the other bearing is fixedly installed with gear four, and the surface of the gear three is fixedly installed with motor two.
[0013] As a preferred technical solution of the utility model, legs are fixedly installed on the bottom of the fermentation box, the number of the legs is three, and leg pads are fixedly installed on the bottoms of the three legs.
[0014] As a preferred technical solution of the utility model, a motor protection cover is provided at the bottom of the gear 2 and the motor 1 is located inside the motor protection cover, and heat dissipation holes are provided on the surface of the motor protection cover.
[0015] As a preferred technical solution of the utility model, a fixing rod and a supporting rod are fixedly installed between the fermentation box and the crushing box, and there are two fixing rods.
[0016] As a preferred technical solution of the utility model, an observation window is fixedly installed on the front of the fermentation box, and the observation window is made of glass.
[0017] As a preferred technical solution of the utility model, the outer diameter of the scraper is equal to the inner diameter of the fermentation box, and there are five groups of stirring shafts.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. The utility model uses the power of motor 1 to rotate gear 1 meshing with gear 2, so that the rotating rod rotates synchronously, and the stirring shaft stirs the raw materials inside the fermentation box, and the scraper scrapes the residual raw materials on the inner wall of the fermentation box. When the pressure inside the fermentation box is too high, the staff starts the air pump, and the wind force generated by the air pump enters the inside of the fermentation box to reduce the pressure inside the fermentation box. Compared with the traditional device, this device can fully stir the fermented materials through the synchronous rotation of five groups of stirring shafts, and various components are evenly distributed, thereby promoting the fermentation process and And with the continuous rotation of the stirring shaft, the lumps of materials can be broken up and their precipitation can be prevented, thereby maintaining the uniformity of the materials in the fermentation tank or fermentation pile. The scraper can be used to scrape off the residual raw materials on the inner wall of the fermentation box to ensure the purity and efficiency of the fermentation process, thereby avoiding contamination of the raw materials during the fermentation process, affecting the fermentation effect and product quality, and by timely removing the residual raw materials, the accumulation of raw materials on the box wall can be avoided, reducing the resistance in the fermentation process, and allowing the materials to flow and mix better in the fermentation box, thereby helping to improve the fermentation speed and product quality, while reducing energy consumption and production costs.
[0020] 2. The utility model uses the power of motor 2 to rotate gear 3. Due to the meshing of gear 4, gear 4 also rotates synchronously, so that crushing roller 1 and crushing roller 2 rotate relatively. At this time, the raw material is placed in the crushing box and falls between crushing roller 1 and crushing roller 2 to be crushed. Compared with the traditional device, this device can effectively reduce the particle size of the raw material and increase its surface area, thereby increasing the contact area between the microorganism and the raw material, which helps the microorganism to better adhere to and grow on the surface of the raw material, and then promotes the metabolic activity of the microorganism during the fermentation process. The microorganism can better utilize the nutrients in the raw material, speed up the fermentation speed, and improve the fermentation efficiency. In addition, the crushed raw material is more likely to form uniform granular fertilizer during the fermentation process, so that the nutrients in the fertilizer are more evenly distributed, which helps to improve the use effect of the fertilizer and meet the needs of crop growth. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the front structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the scraper structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of a crushing roller of the utility model.
[0026] In the figure: 1. fermentation box; 2. rotating rod; 3. connecting shaft; 4. gear one; 5. gear two; 6. motor one; 7. stirring shaft; 8. connecting rod; 9. scraper; 10. pressure detector; 11. installation box; 12. air pump; 13. blow pipe; 14. discharge pipe; 15. pipeline; 16. crushing box; 17. guide plate; 18. arc plate; 19. crushing roller one; 20. crushing roller two; 21. bearing; 22. gear three; 23. gear four; 24. motor two; 25. motor protection cover; 26. heat dissipation hole; 27. observation window; 28. fixing rod; 29. support rod; 30. support leg; 31. support leg pad. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figures 1 to 5 As shown, the utility model provides an intelligent biomass fertilizer fermentation machine, including a fermentation box 1, a rotating rod 2 is movably installed inside the fermentation box 1, a gear 1 4 is movably installed at the bottom of the fermentation box 1, a connecting shaft 3 is fixedly installed between the gear 1 4 and the rotating rod 2, a gear 2 5 is meshedly installed on the side of the gear 1 4, and a motor 1 6 is fixedly installed at the bottom of the gear 2 5;
[0029] A stirring shaft 7, the stirring shaft 7 is fixedly mounted on the surface of the rotating rod 2;
[0030] A connecting rod 8, the connecting rod 8 is fixedly mounted on the surface of the rotating rod 2, and a scraper 9 is fixedly mounted on one end of the connecting rod 8;
[0031] A pressure detector 10, the pressure detector 10 is fixedly mounted on the top of the inner part of the fermentation box 1;
[0032] An installation box 11 is fixedly installed on the right side surface of the fermentation box 1. An air pump 12 is arranged inside the installation box 11. A blow pipe 13 is fixedly installed at one end of the air pump 12 and the blow pipe 13 extends to the inside of the fermentation box 1;
[0033] A discharge pipe 14, which is fixedly mounted on the left side surface of the fermentation box 1;
[0034] When the crushed raw materials enter the fermentation box 1, the staff starts the motor 16, and the power of the motor 16 causes the gear 25 to rotate. Since the gear 25 is meshed with the gear 14, the rotation of the gear 25 drives the gear 14 to rotate at the same time, and the rotating rod 2 also rotates synchronously, and the raw materials inside the fermentation box 1 are stirred by the stirring shaft 7 on the surface of the rotating rod 2. At the same time, the scraper 9 scrapes the residual raw materials on the inner wall of the fermentation box 1. When the pressure detector 10 detects that the internal air pressure of the fermentation box 1 is too high, the staff starts the air pump 12 after receiving feedback, and the wind force generated by the air pump 12 is transmitted to the inside of the fermentation box 1 through the blowing pipe 13, thereby reducing the pressure inside the fermentation box 1;
[0035] The power of the motor 1 6 causes the gear 1 4 meshing with the gear 2 5 to rotate, thereby causing the rotating rod 2 to rotate synchronously, and the stirring shaft 7 stirs the raw materials inside the fermentation box 1, while the scraper 9 scrapes the residual raw materials on the inner wall of the fermentation box 1. When the pressure inside the fermentation box 1 is too high, the staff starts the air pump 12, and the wind force generated by the air pump 12 enters the inside of the fermentation box 1 to reduce the pressure inside the fermentation box 1. Compared with the traditional device, this device can fully stir the fermented materials through the synchronous rotation of the five groups of stirring shafts 7, and various components are evenly distributed, thereby promoting the fermentation process. , and with the continuous rotation of the stirring shaft 7, the lumps of materials can be broken and prevented from settling, thereby maintaining the uniformity of the materials in the fermentation tank or fermentation pile. The scraper 9 can be used to scrape off the residual raw materials on the inner wall of the fermentation box 1 to ensure the purity and efficiency of the fermentation process, thereby avoiding contamination of the raw materials during the fermentation process, affecting the fermentation effect and product quality, and by timely removing the residual raw materials, the accumulation of raw materials on the box wall can be avoided, reducing the resistance during the fermentation process, and allowing the materials to flow and mix better in the fermentation box, thereby helping to improve the fermentation speed and product quality, while reducing energy consumption and production costs.
[0036] A pipe 15 is fixedly installed on the top of the fermentation box 1, a crushing box 16 is fixedly installed on the top of the pipe 15, a guide plate 17 is fixedly installed on the upper half of the crushing box 16, and an arc plate 18 is fixedly installed on the lower half of the crushing box 16;
[0037] Crushing roller 19, crushing roller 19 is movably installed inside the crushing box 16, crushing roller 20 is meshed on the side of crushing roller 19, one end of crushing roller 19 and crushing roller 20 are fixedly installed with bearings 21, one end of one bearing 21 is fixedly installed with gear 3 22, one end of the other bearing 21 is fixedly installed with gear 4 23, and the surface of gear 3 22 is fixedly installed with motor 24;
[0038] When in use, the staff starts the motor 24, and the power generated by the motor 24 causes the gear 3 22 to rotate. Since the gear 4 23 is meshed with the side of the gear 3 22, the rotation of the gear 3 22 synchronously drives the gear 4 23 to rotate, thereby driving the crushing roller 19 and the crushing roller 2 20 to rotate relative to each other, and then the raw material is placed into the crushing box 16 from the top of the crushing box 16, and the raw material slides along the guide plate 17 to between the crushing roller 19 and the crushing roller 20 to be crushed, and then the crushed raw material slides along the arc plate 18 to the inside of the pipeline 15;
[0039] The power of motor 24 causes gear 3 22 to rotate, and due to the meshing of gear 4 23, gear 4 23 also rotates synchronously, so that crushing roller 19 and crushing roller 2 20 rotate relative to each other. At this time, the raw material is placed in the crushing box 16 and falls between crushing roller 19 and crushing roller 2 20 to be crushed. Compared with the traditional device, this device can effectively reduce the particle size of the raw material and increase its surface area, thereby increasing the contact area between the microorganism and the raw material, which helps the microorganism to better adhere to and grow on the surface of the raw material, thereby promoting the metabolic activity of the microorganism during the fermentation process. The microorganism can better utilize the nutrients in the raw material, speed up the fermentation speed, and improve the fermentation efficiency. In addition, the crushed raw material is more likely to form uniform granular fertilizer during the fermentation process, so that the nutrients in the fertilizer are more evenly distributed, which helps to improve the use effect of the fertilizer and meet the needs of crop growth.
[0040] Among them, the bottom of the fermentation box 1 is fixedly installed with a support leg 30, the number of the support legs 30 is three, and the bottom of the three support legs 30 is fixedly installed with a support leg pad 31;
[0041] A support leg 30 is fixedly installed at the bottom of the fermentation box 1. There are three support legs 30. A support leg pad 31 is fixedly installed at the bottom of each of the three support legs 30. The support leg pad 31 can disperse the pressure from above, thereby ensuring the stability of the device during operation.
[0042] The bottom of the gear 2 5 is provided with a motor protection cover 25 and the motor 1 6 is located inside the motor protection cover 25. The surface of the motor protection cover 25 is provided with heat dissipation holes 26.
[0043] A motor protection cover 25 is provided at the bottom of the gear 2 5 and the motor 1 6 is located inside the motor protection cover 25. The motor protection cover 25 protects the motor 1 6 inside from being damaged by collision with foreign objects. A heat dissipation hole 26 is opened on the surface of the motor protection cover 25, and the heat dissipation of the motor 1 6 is effectively carried out through the heat dissipation hole 26.
[0044] Among them, a fixing rod 28 and a supporting rod 29 are fixedly installed between the fermentation box 1 and the crushing box 16, and the number of the fixing rods 28 is two;
[0045] A fixing rod 28 and a supporting rod 29 are fixedly installed between the fermentation box 1 and the crushing box 16 , and there are two fixing rods 28 . The fixing rod 28 and the supporting rod 29 are used in coordination to support the crushing box 16 , thereby ensuring the stability of the crushing box 16 .
[0046] Among them, an observation window 27 is fixedly installed on the front of the fermentation box 1, and the observation window 27 is made of glass;
[0047] An observation window 27 is fixedly installed on the front of the fermentation box 1. Through the use of the observation window 27, the staff can observe the internal situation of the fermentation box 1. The observation window 27 is made of glass, and the glass is transparent, so that the observation effect is better.
[0048] The outer diameter of the scraper 9 is equal to the inner diameter of the fermentation box 1, and there are five groups of stirring shafts 7;
[0049] The outer diameter of the scraper 9 is set to be equal to the inner diameter of the fermentation box 1, so that the scraper 9 can better scrape the fertilizer inside the fermentation box 1 when rotating, thereby ensuring the cleanliness of the inner wall of the fermentation box 1. There are five groups of stirring shafts 7, and the five groups of stirring shafts 7 have a better stirring effect.
[0050] The working principle and use process of this utility model:
[0051] When the crushed raw materials enter the fermentation box 1, the staff starts the motor 6, and the power of the motor 6 makes the gear 2 5 rotate. Since the gear 2 5 is meshed with the gear 1 4, the rotation of the gear 2 5 also drives the gear 4 to rotate, and the rotating rod 2 also rotates synchronously. The raw materials inside the fermentation box 1 are stirred by the stirring shaft 7 on the surface of the rotating rod 2. At the same time, the scraper 9 scrapes off the raw materials remaining on the inner wall of the fermentation box 1. When the pressure detector 10 detects that the internal air pressure of the fermentation box 1 is too high, the staff starts the air pump 12 after receiving feedback, and the wind force generated by the air pump 12 is transmitted to the inside of the fermentation box 1 through the blowing pipe 13, thereby reducing the pressure inside the fermentation box 1.
[0052] When in use, the staff starts the motor 24, and the power generated by the motor 24 causes the gear 3 22 to rotate. Since the gear 4 23 is meshed with the side of the gear 3 22, the rotation of the gear 3 22 synchronously drives the gear 4 23 to rotate, thereby driving the crushing roller 19 and the crushing roller 2 20 to rotate relative to each other, and then the raw material is placed into the crushing box 16 from the top of the crushing box 16, and the raw material slides along the guide plate 17 to between the crushing roller 19 and the crushing roller 2 20 to be crushed, and then the crushed raw material slides along the arc plate 18 to the inside of the pipeline 15.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent biomass fertilizer fermentation machine, comprising a fermentation box (1), characterized in that: A rotating rod (2) is movably mounted inside the fermentation box (1), a gear 1 (4) is movably mounted at the bottom of the fermentation box (1), a connecting shaft (3) is fixedly mounted between the gear 1 (4) and the rotating rod (2), a gear 2 (5) is meshingly mounted on the side of the gear 1 (4), and a motor 1 (6) is fixedly mounted at the bottom of the gear 2 (5); A stirring shaft (7), wherein the stirring shaft (7) is fixedly mounted on the surface of the rotating rod (2); A connecting rod (8), wherein the connecting rod (8) is fixedly mounted on the surface of the rotating rod (2), and a scraper (9) is fixedly mounted on one end of the connecting rod (8); A pressure detector (10), wherein the pressure detector (10) is fixedly mounted on the top inner portion of the fermentation box (1); An installation box (11), the installation box (11) being fixedly installed on the right side surface of the fermentation box (1), an air pump (12) being arranged inside the installation box (11), a blow pipe (13) being fixedly installed at one end of the air pump (12), and the blow pipe (13) extending into the interior of the fermentation box (1); A discharge pipe (14), wherein the discharge pipe (14) is fixedly mounted on the left side surface of the fermentation box (1).
2. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: A pipe (15) is fixedly mounted on the top of the fermentation box (1), a crushing box (16) is fixedly mounted on the top of the pipe (15), a guide plate (17) is fixedly mounted on the upper half of the crushing box (16), and an arc plate (18) is fixedly mounted on the lower half of the crushing box (16); A crushing roller (19), wherein the crushing roller (19) is movably mounted inside a crushing box (16), and a crushing roller (20) is meshed with the side surface of the crushing roller (19), and one end of each of the crushing rollers (19) and the crushing roller (20) is fixedly mounted with a bearing (21), one end of one of the bearings (21) is fixedly mounted with a gear (22), and one end of the other bearing (21) is fixedly mounted with a gear (23), and a motor (24) is fixedly mounted on the surface of the gear (22).
3. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: A support leg (30) is fixedly mounted on the bottom of the fermentation box (1), and there are three support legs (30). A support leg pad (31) is fixedly mounted on the bottom of each of the three support legs (30).
4. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: A motor protection cover (25) is provided at the bottom of the gear 2 (5), and the motor 1 (6) is located inside the motor protection cover (25). A heat dissipation hole (26) is provided on the surface of the motor protection cover (25).
5. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: A fixing rod (28) and a supporting rod (29) are fixedly installed between the fermentation box (1) and the crushing box (16), and there are two fixing rods (28).
6. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: An observation window (27) is fixedly installed on the front of the fermentation box (1), and the observation window (27) is made of glass.
7. The intelligent biomass fertilizer fermentation machine according to claim 1, characterized in that: The outer diameter of the scraper (9) is equal to the inner diameter of the fermentation box (1), and there are five groups of stirring shafts (7).