High-precision polishing device for channel door machining
By introducing structures such as operating table and positioning frame into the channel door processing device, stable clamping and fixing of channel doors of different sizes is achieved, and through the cooperation of waste boxes and fans, the processing accuracy and production efficiency of channel doors in the existing technology are solved. The low problem improves processing stability and safety and reliability of the working environment.
Patent Information
- Application Number
- CN202420514069.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The existing high-precision polishing device for machining channel doors cannot effectively clamp and fix channel doors of different sizes, resulting in reduced processing accuracy and reduced production efficiency.
A device including an operating table, a motor, a rotating shaft, a driving pulley, a belt, a driven pulley, a gear and a positioning frame is designed. The stable clamping and fixing of channel doors of different sizes is achieved through the combination of multiple structures, and through waste materials The combination of the box, fan and vacuum cover realizes the adjustment of the position of the vacuum cover and the cleaning of waste chips.
It improves the stability and production efficiency of channel door processing, reduces the risks of equipment failure and working environment pollution, and improves work safety and equipment reliability.
Smart Images
Figure CN222327751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of channel door processing, in particular to a high-precision polishing device for channel door processing. Background Art
[0002] Passage doors are doors that lead to the interior of a building or different areas. They are usually used in commercial buildings, industrial plants, public places, etc. Passage doors are usually an important part of a building, and their appearance quality directly affects the overall aesthetics and image of the building. Through high-precision polishing devices, the surface of the door can be made smooth, flat, and scratch-free, which improves the appearance quality of the passage door. Therefore, a high-precision polishing device for passage door processing is needed.
[0003] An existing high-precision polishing device for processing channel doors is used by setting a vacuum cleaner. Since the air suction port of the vacuum cleaner is fixedly connected to the pipe, and the pipe is fixedly connected to the first base, the dust generated during the processing can be removed by the operation of the vacuum cleaner, thereby greatly reducing the dispersion of dust. However, this method cannot clamp and fix channel doors of different sizes when used. If the polishing device cannot effectively clamp and fix channel doors of different sizes, movement or shaking will occur during the processing, resulting in reduced processing accuracy, uneven or incomplete polishing of the door surface, and affecting the quality and appearance of the door. If the clamping and fixing device needs to be readjusted each time a channel door of a different size is processed, the downtime and adjustment time in the production process will be increased, thereby reducing production efficiency, resulting in increased production costs and extended delivery time. Summary of the invention
[0004] In order to make up for the above shortcomings, the utility model provides a high-precision polishing device for channel door processing, aiming to improve the problem that the high-precision polishing device for channel door processing in the prior art cannot clamp and fix channel doors of different sizes.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision polishing device for channel door processing, comprising an operating table, a pad is fixedly connected to the front of the operating table, a motor is fixedly connected to the upper part of the pad, the output end of the motor is fixedly connected to a rotating shaft, the other end of the rotating shaft is fixedly connected to a driving pulley, the driving pulley is connected to a driven pulley via a belt, the interior of the driven pulley is fixedly connected to a gear, the exterior of the gear is fixedly connected to a rotating rod, the upper parts of the two rotating rods are meshedly connected to a rack plate, the upper part of the rack plate is fixedly connected to a sliding block, the upper part of the sliding block is fixedly connected to a positioning frame, the positioning frame is slidably connected to the interior of the operating table through a limiting assembly, the inner sides of the two positioning frames are threadedly connected to screws, the upper part of the screw is fixedly connected to a turning handle, and the bottom of the screw is threadedly connected to a pressure plate.
[0006] Furthermore, a fixing frame is fixedly connected to the rear of the operating table, a placing plate is fixedly connected to the rear of the fixing frame, a fan is fixedly connected to the upper portion of the placing plate, an input end of the fan is fixedly connected to a waste box, a connecting hose is fixedly connected to the upper portion of the waste box, a dust hood is fixedly connected to the other end of the connecting hose, and a filter plate is provided inside the waste box.
[0007] Furthermore, the limit assembly includes a limit block, which is fixedly connected to one side of the bottom of the positioning frame. Grooves are provided on both sides of the interior of the operating table. A limit rod is fixedly connected to the interior of the groove, and the limit block is slidably connected to the outside of the limit rod.
[0008] Furthermore, through grooves are provided on both sides of the interior of the operating table, a sliding rod is fixedly connected to the interior of the through groove, and the sliding block is slidably connected to the exterior of the sliding rod.
[0009] Furthermore, the bottom of the fixing frame is fixedly connected to the mounting frame, the right part of the mounting frame is fixedly connected to the cylinder, and the output end of the cylinder is fixedly connected to the moving block.
[0010] Furthermore, the bottom of the moving block is fixedly connected to an electric telescopic rod, the bottom of the electric telescopic rod is fixedly connected to a fixed frame, and a polishing mechanism is arranged inside the fixed frame.
[0011] Furthermore, a connecting plate is fixedly connected to the right portion of the fixing frame, and the connecting hose is inserted into the interior of the connecting plate.
[0012] Furthermore, both sides of the interior of the mounting frame are fixedly connected with fixed rods, and the moving block is slidably connected to the outside of the fixed rods.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, through the coordination of multiple structures such as a motor, a rotating shaft, a driving pulley, a belt, a driven pulley, a gear and a rotating rod, it is possible to conveniently clamp and fix channel doors of different sizes, maintain a stable workpiece position, improve the stability of the channel door during processing, reduce the number of times the operator needs to adjust or replace the device, reduce the risk of accidental injury during operation, and improve work safety.
[0015] 2. In the utility model, through the coordination of multiple structures such as the waste box, the fan, the connecting hose and the dust hood, it is possible to conveniently adjust the position of the dust hood, thereby ensuring that it can fully cover the processing area, effectively clean up waste chips and dust, and prevent them from accumulating in the processing equipment and the working environment, thereby reducing the risk of equipment failure and working environment pollution, and improving the reliability of the equipment and the comfort of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front perspective view of a high-precision polishing device for channel door processing proposed by the utility model;
[0017] Figure 2 This is a right-side stereoscopic diagram of a high-precision polishing device for channel door processing proposed by the utility model;
[0018] Figure 3 This is a rear perspective view of a high-precision polishing device for channel door processing proposed by the utility model;
[0019] Figure 4 A schematic diagram of the internal structure of a waste box of a high-precision polishing device for processing a channel door proposed by the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the internal structure of an operating table of a high-precision polishing device for processing a channel door.
[0021] Legend:
[0022] 1. Operating table; 2. Pad; 3. Motor; 4. Rotating shaft; 5. Driving pulley; 6. Belt; 7. Driven pulley; 8. Gear; 9. Rotating rod; 10. Rack plate; 11. Sliding block; 12. Sliding rod; 13. Limiting rod; 14. Limiting block; 15. Positioning frame; 16. Turning handle; 17. Screw; 18. Pressing plate; 19. Fixed frame; 20. Mounting frame; 21. Cylinder; 22. Moving block; 23. Electric telescopic rod; 24. Fixed frame; 25. Polishing mechanism; 26. Fixed rod; 27. Connecting plate; 28. Placing plate; 29. Waste box; 30. Fan; 31. Connecting hose; 32. Dust hood; 33. Filter plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 , Figure 2 and Figure 5The utility model provides an embodiment: a high-precision polishing device for processing a channel door, comprising an operating table 1, a pad 2 is fixedly connected to the front of the operating table 1, a motor 3 is fixedly connected to the upper part of the pad 2, a rotating shaft 4 is fixedly connected to the output end of the motor 3, a driving pulley 5 is fixedly connected to the other end of the rotating shaft 4, the driving pulley 5 is connected to the driven pulley 7 through a belt 6, a gear 8 is fixedly connected to the inside of the driven pulley 7, a rotating rod 9 is fixedly connected to the outside of the gear 8, the upper parts of the two rotating rods 9 are meshedly connected to a rack plate 10, a slider 11 is fixedly connected to the upper part of the rack plate 10, and a positioning frame 15 is fixedly connected to the upper part of the slider 11, The positioning frame 15 is slidably connected to the inside of the operating table 1 through a limit assembly. The limit assembly includes a limit block 14. The limit block 14 is fixedly connected to one side of the bottom of the positioning frame 15. Grooves are provided on both sides of the inside of the operating table 1. The inside of the groove is fixedly connected to the limit rod 13. The limit block 14 is slidably connected to the outside of the limit rod 13. Screws 17 are threadedly connected to both sides of the inside of the two positioning frames 15. A turning handle 16 is fixedly connected to the upper part of the screw 17. A pressure plate 18 is threadedly connected to the bottom of the screw 17. Through grooves are provided on both sides of the inside of the operating table 1. The inside of the through groove is fixedly connected to the sliding rod 12. The slider 11 is slidably connected to the outside of the sliding rod 12.
[0025] The operating table 1 fixes the pad 2, and the pad 2 fixes the motor 3. The main function of the pad 2 is to provide support and fix the motor 3. It ensures that the motor 3 can be firmly mounted on the equipment so as to transmit power to other components. The motor 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the driving pulley 5 to rotate. The driving pulley 5 drives the driven pulley 7 to rotate through the belt 6. The driven pulley 7 drives the gear 8 to rotate, and the gear 8 drives the rotating rod 9 to rotate. The two rotating rods 9 drive the rack plate 10 to move, and the rack plate 10 drives the slider 11 to move. When the slider 11 moves, it slides outside the slide rod 12, and the slide rod 12 plays a limiting role, so that the slider 11 can slide on a fixed track. When the slider 11 moves, it drives the positioning frame 15 to move. When the positioning frame 15 moves, it drives the limiting block 14 to slide outside the limiting rod 13. The limiting rod 13 plays a limiting role, which improves the stability of the positioning frame 15 when it moves. By turning multiple handles 16, the handles 16 drive the screw 17 to rotate, and the screw 17 drives the pressure plate 18 to move downward. The two pressure plates 18 can press and fix the channel door.
[0026] Reference Figure 1 , Figure 3 and Figure 4A fixing frame 19 is fixedly connected to the rear of the operating table 1, a placing plate 28 is fixedly connected to the rear of the fixing frame 19, a fan 30 is fixedly connected to the upper part of the placing plate 28, a waste box 29 is fixedly connected to the input end of the fan 30, a connecting hose 31 is fixedly connected to the upper part of the waste box 29, a dust hood 32 is fixedly connected to the other end of the connecting hose 31, a filter plate 33 is arranged inside the waste box 29, a connecting plate 27 is fixedly connected to the right part of the fixing frame 24, and the connecting hose 31 is inserted into the inside of the connecting plate 27.
[0027] The operating table 1 fixes the fixing frame 19, the fixing frame 19 fixes the placing plate 28, and the placing plate 28 fixes the waste box 29 and the fan 30. The placing plate 28 provides a solid supporting platform, which can firmly support the weight of the waste box 29 and the fan 30, which helps to prevent the fan 30 from shaking or shifting during operation and maintain the stability of the fan 30. The fan 30 starts to work, so that the waste scraps and dust on the upper part of the operating table 1 are transported to the connecting hose 31 through the dust collection hood 32, and then the waste scraps and dust are transported to the connecting hose 31. Dust is transported to the interior of the waste box 29, and the filter plate 33 can effectively filter waste debris and prevent larger waste particles from entering the fan 30, thereby avoiding damage to the fan 30 by the waste debris and extending the service life of the fan 30. The front part of the waste box 29 is rotatably connected to a box door. Opening the box door makes it convenient for staff to clean the interior of the waste box 29. The fixed frame 24 fixes the connecting plate 27, and the connecting hose 31 is inserted into the interior of the connecting plate 27. When the connecting plate 27 moves, it can drive the connecting hose 31 and the dust hood 32 to move.
[0028] Reference Figure 1 and Figure 2 The bottom of the fixed frame 19 is fixedly connected to the mounting frame 20, the right part of the mounting frame 20 is fixedly connected to the cylinder 21, the output end of the cylinder 21 is fixedly connected to the moving block 22, the bottom of the moving block 22 is fixedly connected to the electric telescopic rod 23, the bottom of the electric telescopic rod 23 is fixedly connected to the fixed frame 24, the interior of the fixed frame 24 is provided with a polishing mechanism 25, the interior of the mounting frame 20 is fixedly connected to the fixed rods 26 on both sides, and the moving block 22 is slidably connected to the outside of the fixed rods 26.
[0029] The fixed frame 19 fixes the mounting frame 20, and the mounting frame 20 fixes the cylinder 21. The output end of the cylinder 21 pushes the moving block 22 to move. When the moving block 22 moves, it slides on the outside of the fixed rod 26. The fixed rod 26 plays a limiting role. The function of the fixed rod 26 is to limit the movement range of the moving block 22, which can prevent the moving block 22 from deviating from the predetermined trajectory or position during the movement. When the moving block 22 moves, it drives the electric telescopic rod 23 to move. The electric telescopic rod 23 drives the fixed frame 24 to adjust the height. When the fixed frame 24 moves, it drives the polishing mechanism 25 to move. Under the action of the polishing mechanism 25, the channel door can be polished.
[0030] Working principle: when processing the channel door, place the channel door on the upper part of the operating table 1, start the motor 3, the output end of the motor 3 drives the rotating shaft 4 to rotate, the rotating shaft 4 drives the driving pulley 5 to rotate, the driving pulley 5 drives the driven pulley 7 to rotate through the belt 6, the two driven pulleys 7 drive the two gears 8 to rotate at the same time, the rotation of the two gears 8 drives the upper meshing rack plate 10 to move, the movement of the rack plate 10 drives the slider 11 to move, under the action of the slide bar 12, the slider 11 drives the positioning frame 15 to move, when the two positioning frames 15 are located at the upper part of the channel door, turn the multiple turning handles 16 to drive the screw 17 to rotate, the screw 17 drives the pressure plate 18 to move downward until the pressure plate 18 presses and fixes the channel door, thereby realizing the convenience of clamping and fixing channel doors of different sizes, being able to maintain a stable workpiece position, and improving the stability of the channel door during processing. The number of times the operator needs to adjust or replace the device is reduced, the risk of accidental injury during operation is reduced, and work safety is improved. When the polishing mechanism 25 is polishing the channel door, the fan 30 is started to extract waste chips, so that the waste chips on the upper part of the operating table 1 are transported to the connecting hose 31 through the dust hood 32, and then the connecting hose 31 transports the waste chips and impurities to the inside of the waste box 29. When the fixed frame 24 moves, it drives the connecting plate 27 to move. The movement of the connecting plate 27 drives the connecting hose 31 and the dust hood 32 to move back and forth on the upper part of the operating table 1, thereby facilitating the adjustment of the position of the dust hood 32, ensuring that it can fully cover the processing area, effectively cleaning waste chips and dust, and preventing them from accumulating in the processing equipment and the working environment, reducing the risk of equipment failure and working environment pollution, and improving the reliability of the equipment and the comfort of the working environment.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-precision polishing device for processing a channel door, comprising an operating table (1), characterized in that: The front part of the operating table (1) is fixedly connected to a pad (2), the upper part of the pad (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a rotating shaft (4), the other end of the rotating shaft (4) is fixedly connected to a driving pulley (5), the driving pulley (5) is connected to a driven pulley (7) via a belt (6), the interior of the driven pulley (7) is fixedly connected to a gear (8), the exterior of the gear (8) is fixedly connected to a rotating rod (9), and the two rotating rods ( 9) are meshedly connected with a rack plate (10) at the top, the rack plate (10) is fixedly connected with a slider (11) at the top, the slider (11) is fixedly connected with a positioning frame (15) at the top, the positioning frame (15) is slidably connected to the inside of the operating table (1) through a limit assembly, the insides of the two positioning frames (15) are both threadedly connected with screws (17) on both sides, the top of the screw (17) is fixedly connected with a turning handle (16), and the bottom of the screw (17) is threadedly connected with a pressure plate (18).
2. A high-precision polishing device for channel door processing according to claim 1, characterized in that: The rear of the operating table (1) is fixedly connected to a fixing frame (19), the rear of the fixing frame (19) is fixedly connected to a placement plate (28), the upper portion of the placement plate (28) is fixedly connected to a fan (30), the input end of the fan (30) is fixedly connected to a waste box (29), the upper portion of the waste box (29) is fixedly connected to a connecting hose (31), the other end of the connecting hose (31) is fixedly connected to a dust hood (32), and a filter plate (33) is provided inside the waste box (29).
3. A high-precision polishing device for channel door processing according to claim 1, characterized in that: The limit assembly comprises a limit block (14), the limit block (14) being fixedly connected to one side of the bottom of the positioning frame (15), grooves being provided on both sides of the interior of the operating table (1), the interior of the groove being fixedly connected to a limit rod (13), and the limit block (14) being slidably connected to the exterior of the limit rod (13).
4. The high-precision polishing device for channel door processing according to claim 1, characterized in that: Through slots are provided on both sides of the interior of the operating table (1), a slide bar (12) is fixedly connected to the interior of the through slot, and the slide block (11) is slidably connected to the exterior of the slide bar (12).
5. The high-precision polishing device for channel door processing according to claim 2, characterized in that: The bottom of the fixed frame (19) is fixedly connected to a mounting frame (20), the right portion of the mounting frame (20) is fixedly connected to a cylinder (21), and the output end of the cylinder (21) is fixedly connected to a moving block (22).
6. A high-precision polishing device for channel door processing according to claim 5, characterized in that: The bottom of the moving block (22) is fixedly connected to an electric telescopic rod (23), the bottom of the electric telescopic rod (23) is fixedly connected to a fixed frame (24), and a polishing mechanism (25) is provided inside the fixed frame (24).
7. A high-precision polishing device for channel door processing according to claim 6, characterized in that: The right portion of the fixing frame (24) is fixedly connected to a connecting plate (27), and the connecting hose (31) is inserted into the interior of the connecting plate (27).
8. The high-precision polishing device for channel door processing according to claim 5, characterized in that: Fixed rods (26) are fixedly connected to both sides of the interior of the mounting frame (20), and the moving block (22) is slidably connected to the outside of the fixed rods (26).