Automatic feeding and arranging device for ferrite core production
By designing a multi-angle swing automatic loading arrangement device in the production of ferrite cores and combining with a vibrator, the problem of precise alignment and tight arrangement of magnetic cores in the prior art is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420894259.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the production of existing ferrite cores, it is difficult for the arrangement machines with vibration and single-direction swing to achieve accurate alignment and tight arrangement of the cores, resulting in low production efficiency and increased costs.
An automatic feeding arrangement device including a vibrator, base, tooth plate, universal ball head, guide rod and shaking disk is designed. The power component drives the rotation of the gear plate and the guide rod to move simultaneously, and combines the vibration of the vibrator to realize the Multi-angle swing and precise alignment of the core.
The moving range and automatic loading efficiency of the magnetic core are improved, and the accurate alignment and tight arrangement of the magnetic core are achieved, which improves production efficiency and reduces costs.
Smart Images
Figure CN222330735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic core production, in particular to an automatic feeding and arranging device for producing ferrite magnetic cores. Background Art
[0002] In the production process of small and medium-sized ferrite cores, the alignment machine plays a vital role. However, the alignment machines currently used have certain limitations in core alignment. These devices mainly rely on vibration to achieve the up and down shaking arrangement of the core, while the core slot itself can only swing left and right. This single arrangement method makes it impossible for the core to accurately fill the entire core slot, resulting in reduced production efficiency and increased costs. Specifically, although vibration alignment can achieve the dispersion and rearrangement of the core to a certain extent, due to the lack of more precise control and diversified actions, the distribution of the core in the slot appears chaotic. Although the left and right swing of the core slot helps the core to move in the horizontal direction, it is difficult to achieve precise alignment and close arrangement of the core by this action alone.
[0003] The device provides an arrangement device which can rotate the magnetic core slots at multiple angles to achieve the precise alignment and close arrangement of the magnetic cores. Utility Model Content
[0004] In order to overcome the shortcomings of the existing arrangement machine that arranges ferrite cores in core slots by vibration and the single swing cannot accurately align and tightly arrange the cores, the technical problem to be solved is: to provide an automatic feeding and arrangement device for ferrite core production.
[0005] The technical solution of the utility model is: an automatic feeding and arranging device for ferrite core production, including a vibrating machine, and also including a base, a toothed disc, a universal ball head, a guide rod and a shaking disc, the base is fixed on the vibrating machine, a universal ball head is fixedly connected to the middle part of the base, the shaking disc is rotatably connected to the universal ball head, the core arrangement disc is placed on the shaking disc, the toothed disc is rotatably arranged in the middle part of the base, the toothed disc is energized by a power component, a guide rod is arranged at the eccentric part of the toothed disc, a guide groove is arranged at the bottom of the shaking disc, a cam is arranged at the end of the guide rod, the cam slides in the guide groove, the power component drives the toothed disc to rotate, the guide rod rotates synchronously with the toothed disc, and the guide rod pulls the shaking disc to swing through the cam.
[0006] As a preferred technical solution of the utility model, it also includes springs, four springs are respectively arranged at right angles at the bottom of the shaking plate, and the springs are connected between the shaking plate and the base.
[0007] As a preferred technical solution of the utility model, the power assembly consists of a bracket, a servo motor and a gear. The bracket is fixed on the base, the servo motor is fixed in the bracket by bolts, the servo motor output shaft is connected to the gear, and the gear and the gear are meshed with each other.
[0008] As a preferred technical solution of the utility model, it also includes an electric push rod and a guardrail. A slide rail is provided on the side of the shaking plate. The guardrail is slidably connected in the slide rail. The guardrail can close the side of the shaking plate. The electric push rod is fixed to the shaking plate to supply energy to the guardrail.
[0009] As a preferred technical solution of the utility model, it also includes a collection box, which is slidably connected to the base.
[0010] As a preferred technical solution of the utility model, the collection box is provided with a handle, and the handle is provided with an anti-slip pad.
[0011] As a preferred technical solution of the utility model, it also includes an anti-collision pad, which is arranged on the inner side of the shaking plate.
[0012] Compared with the prior art, the utility model has the following advantages: the toothed disc is driven to rotate by the power component, and the toothed disc drives the shaking disc to swing at multiple angles through the guide rod, during which the shaking disc is vibrated by the vibration machine. Compared with the existing device that arranges by rotating in a single direction, the utility model can increase the moving range of the magnetic core, and then accurately arrange the magnetic core in the magnetic core arrangement disk, thereby improving the automatic feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a three-dimensional structural schematic diagram of the shaking plate, servo motor and universal ball head of the utility model.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the spring, base and guardrail of the utility model.
[0016] Figure 4 It is a three-dimensional structural schematic diagram of the electric push rod and the guardrail of the utility model.
[0017] Among them: 1-vibrator, 2-base, 3-toothed disc, 4-universal ball head, 5-guide rod, 6-shaking disc, 7-spring, 8-bracket, 9-servo motor, 10-gear, 11-electric push rod, 12-rail, 13-slide rail, 14-collection box, 15-handle, 16-anti-slip pad, 17-anti-collision pad, 1701-magnetic core arrangement disk. DETAILED DESCRIPTION
[0018] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0019] Embodiment: An automatic feeding arrangement device for producing ferrite cores, such as Figure 1-Figure 2 As shown, it includes a vibration machine 1, and also includes a base 2, a toothed disc 3, a universal ball head 4, a guide rod 5 and a shaking disc 6. The base 2 is fixed on the vibration machine 1, and a universal ball head 4 is fixedly connected to the middle of the base 2. The shaking disc 6 is rotatably connected to the universal ball head 4. Four springs 7 are respectively arranged at right angles at the bottom of the shaking disc 6. The springs 7 are connected between the shaking disc 6 and the base 2. The springs 7 provide stability for the shaking disc 6. The magnetic core arrangement disc 1701 is placed on the shaking disc 6. The toothed disc 3 is rotatably arranged in the middle of the base 2. The toothed disc 3 is powered by a power assembly. The power assembly consists of a bracket 8, a servo motor 9 and a gear 10. The bracket 8 is fixed on the base 2, and the servo motor 9 is fixed in the bracket 8 by bolts. The output shaft of the servo motor 9 is connected with a gear 10, and the gear 10 is meshed with the toothed disc 3. A guide rod 5 is arranged at the eccentric part of the toothed disc 3, and a guide groove is arranged at the bottom of the shaking disc 6. A cam is arranged at the end of the guide rod 5, and the cam slides in the guide groove within a limited position. The magnetic core arrangement disc 1701 is placed in the shaking disc 6, and then the magnetic core is poured into the magnetic core arrangement disc 1701. The vibration machine 1 is turned on to vibrate the base 2, and the power component drives the toothed disc 3 to rotate, and the guide rod 5 rotates synchronously with the toothed disc 3. The guide rod 5 pulls the shaking disc 6 to swing through the cam.
[0020] like Figure 3 and Figure 4 As shown, it also includes an electric push rod 11 and a guardrail 12. A slide rail 13 is provided on the side of the shaking plate 6. The guardrail 12 is slidably connected in the slide rail 13. The guardrail 12 can close the side of the shaking plate 6. The electric push rod 11 is fixed to the shaking plate 6 to supply energy to the guardrail 12.
[0021] like Figure 1 As shown, a collecting box 14 is also included. The collecting box 14 is slidably connected to the base 2. The collecting box 14 can dock with the shaking plate 6. The collecting box 14 is equipped with a handle 15, and the handle 15 is equipped with an anti-slip pad 16.
[0022] like Figure 1 As shown, an anti-collision pad 17 is also included. The anti-collision pad 17 is arranged on the inner side of the shaking plate 6. During the shaking of the shaking plate 6, the anti-collision pad 17 can effectively physically protect the magnetic core to prevent the magnetic core from hitting the inner side of the shaking plate 6 and causing damage.
[0023] Working principle: put the core arrangement disk 1701 into the shaking disk 6, and then pour the magnetic cores into the core arrangement disk 1701, turn on the vibration machine 1 to vibrate the base 2, and then turn on the servo motor 9 to drive the toothed disk 3 to rotate through the gear 10. The guide rod 5 fixed on the toothed disk 3 can perform synchronous circular motion. A cam is provided on the upper end of the guide rod 5. The guide rod 5 pushes the shaking disk 6 through the cam, so that the shaking disk 6 swings in multiple directions. Under the action of the vibration of the base 2 and the swing of the shaking disk 6, the magnetic cores located on the core arrangement disk 1701 can be accurately aligned and tightly arranged. After the core arrangement disk 1701 is full, turn on the electric push rod 11 to push the railing 12 up, and the excess magnetic cores in the shaking disk 6 fall into the collection box 14, and then the core arrangement disk 1701 is taken out, and the automatic arrangement and loading of the magnetic cores is completed.
[0024] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation shall fall within the protection scope of the present invention.
Claims
1. An automatic feeding and arranging device for producing ferrite cores, comprising a vibrating machine (1), characterized in that: The invention also comprises a base (2), a toothed disc (3), a universal ball head (4), a guide rod (5) and a shaking disc (6); the base (2) is fixed on the vibration machine (1); a universal ball head (4) is fixedly connected to the middle of the base (2); the shaking disc (6) is rotatably connected to the universal ball head (4); a magnetic core arrangement disc (1701) is placed on the shaking disc (6); the toothed disc (3) is rotatably arranged in the middle of the base (2); the toothed disc (3) is powered by a power assembly; a guide rod (5) is arranged at an eccentric position of the toothed disc (3); a guide groove is arranged at the bottom of the shaking disc (6); a convex shaft is arranged at the end of the guide rod (5); the convex shaft is limited and slides in the guide groove; the power assembly drives the toothed disc (3) to rotate; the guide rod (5) rotates synchronously with the toothed disc (3); the guide rod (5) pulls the shaking disc (6) to swing through the convex shaft.
2. The automatic feeding and arranging device for producing ferrite cores according to claim 1, characterized in that: It also includes springs (7), four springs (7) are respectively arranged at right angles at the bottom of the shaking plate (6), and the springs (7) are connected between the shaking plate (6) and the base (2).
3. The automatic feeding and arranging device for producing ferrite cores according to claim 2, characterized in that: The power assembly is composed of a bracket (8), a servo motor (9) and a gear (10). The bracket (8) is fixed on the base (2), the servo motor (9) is fixed in the bracket (8), the output shaft of the servo motor (9) is connected to the gear (10), and the gear (10) and the toothed disc (3) are meshed with each other.
4. The automatic feeding and arranging device for producing ferrite cores according to claim 3, characterized in that: The utility model also comprises an electric push rod (11) and a guardrail (12). A slide rail (13) is provided on the side of the shaking plate (6). The guardrail (12) is slidably connected in the slide rail (13). The guardrail (12) can seal the side of the shaking plate (6). The electric push rod (11) is fixedly connected to the shaking plate (6) to supply energy to the guardrail (12).
5. The automatic feeding and arranging device for producing ferrite cores according to claim 4, characterized in that: It also includes a collection box (14), which is slidably connected to the base (2).
6. The automatic feeding and arranging device for producing ferrite cores according to claim 5, characterized in that: The collection box (14) is provided with a handle (15), and the handle (15) is provided with an anti-slip pad (16).
7. The automatic feeding and arranging device for producing ferrite cores according to claim 6, characterized in that: It also includes an anti-collision pad (17), which is arranged on the inner side of the shaking plate (6).