Reciprocating type take-up device

By designing a reciprocating wire collection device including a base, servo motor, carrier plate and wire collection disc, the problems of low efficiency, complex operation and insufficient safety of the traditional winding device are solved, and the efficiency and uniformity of metal wires are achieved. Coil collection and safe automated production.

CN222331185UActive Publication Date: 2025-01-10SHANGHAI KE-FA PRECISE ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202421210947.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-10
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The traditional metal wire winding device has low efficiency, complex operation, uneven winding, difficult maintenance and insufficient safety, making it difficult to meet the needs of modern industrial production.

Method used

Design a reciprocating wire retraction device including a base, a servo motor, a carrier plate and a wire retraction disc. The wire retraction is realized through the screw slide assembly and the linear slide chute, and the screw slide is driven by the servo motor and The carrier plate is moved accurately, and the wire-receiving plate is reciprocating in axial direction to achieve uniform winding.

Benefits of technology

Improve production efficiency and stability, reduce manual operation requirements, ensure the accuracy and consistency of the line collection process, reduce maintenance costs and time, and enhance product quality and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reciprocating type take-up device which comprises a base, a first motor, a carrier plate, a second motor and a take-up reel. The first motor is arranged on one side of the base and is in transmission connection with the lead screw sliding block assembly. The support plate is arranged above the base and matched with the lead screw sliding block assembly, the first motor is used for driving the lead screw sliding block assembly to do reciprocating motion, and the support plate is driven by the lead screw sliding block assembly to do reciprocating linear displacement; the second motor is arranged on the carrier plate; and the take-up reel is in transmission connection with the second motor, and the take-up reel is driven by the second motor to rotate, so that the metal wire products are wound. Compared with the prior art, the utility model provides an automatic take-up solution which is simple in structure, convenient to operate, high in efficiency and good in safety.
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Description

Technical Field

[0001] The utility model relates to a wire taking-up device, in particular to a reciprocating wire taking-up device. Background Art

[0002] In the field of metal wire processing, wire winding is a key process. Traditional wire winding devices are mostly manual or semi-automatic, which usually have the following problems:

[0003] Low efficiency: Manually operated or semi-automated equipment is limited in winding speed and production efficiency, and it is difficult to meet the needs of large-scale production.

[0004] Complex operation: Manual operation requires continuous monitoring and adjustment by the operator, which is labor-intensive and prone to errors.

[0005] Uneven winding: Due to the instability of manual control, metal wires are prone to uneven winding, entanglement or damage during winding, affecting product quality.

[0006] Difficult maintenance: Traditional equipment has a complex structure, and maintenance and repair work is cumbersome, which increases maintenance costs and downtime.

[0007] Safety issues: During manual operation, the operator has more contact with moving parts, which poses certain safety risks.

[0008] With the development of industrial automation technology, the market has put forward higher requirements for metal wire winding equipment, including improving production efficiency, reducing labor intensity and improving safety. In order to solve these problems, it is necessary to develop a new type of automatic reciprocating winding device to meet the needs of modern industrial production. Utility Model Content

[0009] The purpose of the utility model is to provide a reciprocating wire taking-up device in order to overcome the defects of the prior art, and to provide an automated wire taking-up solution with simple structure, convenient operation, high efficiency and good safety.

[0010] The purpose of the utility model can be achieved through the following technical solutions:

[0011] The utility model provides a reciprocating wire taking-up device, comprising a base, a first motor, a carrier plate, a second motor, and a wire taking-up reel, wherein specifically:

[0012] The base is provided with a screw slider assembly;

[0013] A first motor is disposed on one side of the base, and the first motor is transmission-connected to the screw-slider assembly;

[0014] The carrier plate is arranged above the base and cooperates with the screw slider assembly. The first motor is used to drive the screw slider assembly to perform reciprocating movements. The carrier plate performs reciprocating linear displacement driven by the screw slider assembly.

[0015] The second motor is disposed on the carrier plate;

[0016] The wire take-up drum is drivingly connected to the second motor, and the wire take-up drum rotates under the drive of the second motor, thereby realizing the winding of the metal wire product.

[0017] Furthermore, the screw-slider assembly includes a screw and a slider screwed onto the screw, and the slider can perform linear displacement along the screw.

[0018] Furthermore, the slider is provided with a threaded through hole, the threaded through hole is provided with an internal thread, and the external thread of the screw rod matches the internal thread.

[0019] Furthermore, a linear slide groove is provided on the base, and the slider is movably embedded in the linear slide groove and can perform linear displacement along the linear slide groove.

[0020] Furthermore, a smooth guide rod is also provided in the linear slide groove, and the smooth guide rod passes through the slide block.

[0021] Furthermore, both ends of the smooth guide rod are axially connected to the end wall surface of the linear slide groove.

[0022] Furthermore, a smooth through hole is provided on the sliding block, and the smooth through hole matches the smooth guide rod.

[0023] Furthermore, the first motor is a servo motor, the output shaft of the first motor is transmission-connected to the screw rod, and the servo motor is communicatively connected to an external computer terminal.

[0024] Furthermore, the body of the second motor is connected to the upper surface of the carrier plate, the output shaft of the second motor is connected to the middle of the take-up reel, and the second motor is communicatively connected to an external computer terminal.

[0025] Furthermore, one end of the screw rod passes through the end wall of the linear slideway and is transmission-connected to the output end of the first motor.

[0026] Compared with the prior art, the utility model has the following technical advantages:

[0027] Improve production efficiency and stability:

[0028] 1) The reciprocating wire take-up device of the utility model realizes the automatic winding of metal wire by integrating two motors (first motor and second motor) with the screw slider assembly. This significantly reduces the need for manual operation, reduces production fluctuations and errors caused by human factors, and thus improves production efficiency and stability. The use of servo motors ensures the precise movement of the screw slider assembly and the carrier plate, further ensuring the accuracy and consistency of the wire taking-up process.

[0029] 2) The reciprocating linear displacement design of the carrier plate in the utility model enables the take-up drum to move linearly and reciprocally along the axial direction. This reciprocating motion helps to achieve uniform distribution of metal wires on the take-up drum. Uniform winding not only improves the appearance quality of the product, but also enhances the stability and durability of the wire. In addition, this design also helps to reduce damage and entanglement of the wire, further improving the quality of the take-up. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the reciprocating wire take-up device in the utility model.

[0031] In the figure: 1. base, 2. first motor, 3. carrier plate, 4. second motor, 5. screw rod. DETAILED DESCRIPTION

[0032] The following is a detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. Component models, material names, connection structures, control methods, algorithms and other features not clearly described in this technical solution are all considered to be common technical features disclosed in the prior art.

[0033] Example 1

[0034] This embodiment provides a reciprocating wire take-up device, including a base 1, a first motor 2, a carrier plate 3, a second motor 4, and a wire take-up drum 5, wherein the specific Figure 1 .

[0035] A screw slider assembly is provided on the base 1. A first motor 2 is provided on one side of the base 1, and the first motor 2 is transmission-connected to the screw slider assembly;

[0036] The carrier plate 3 is arranged above the base 1 and cooperates with the screw slider assembly. The first motor 2 is used to drive the screw slider assembly to perform a reciprocating motion. The carrier plate 3 performs a reciprocating linear displacement driven by the screw slider assembly.

[0037] The second motor 4 is disposed on the carrier plate 3; the take-up drum 5 is connected to the second motor 4 in a transmission manner, and the take-up drum 5 rotates under the drive of the second motor 4, so as to realize the winding of the metal wire product. Because the carrier plate 3 is driven by the screw slider assembly to reciprocate linear displacement, the take-up drum 5 is linearly reciprocated along its axial direction, so that the winding of the take-up drum 5 in the circumferential direction is more evenly dispersed, that is, the circumference of the take-up drum 5 is evenly covered.

[0038] The screw-slider assembly includes a screw and a slider screwed on the screw, and the slider can move linearly along the screw. The slider is provided with a threaded through hole, and the threaded through hole is provided with an internal thread, and the external thread of the screw matches the internal thread. One end of the screw passes through the end wall of the linear slideway and is transmission-connected to the output end of the first motor 2.

[0039] A linear slide groove is provided on the base 1, and the slider is movably embedded in the linear slide groove and can perform linear displacement along the linear slide groove.

[0040] A smooth guide rod is also provided in the linear slideway, and the smooth guide rod passes through the slider. Both ends of the smooth guide rod are axially connected to the end wall surface of the linear slideway. A smooth through hole is provided on the slider, and the smooth through hole matches the smooth guide rod.

[0041] The first motor 2 is a servo motor, the output shaft of the first motor 2 is transmission-connected to the screw rod, and the servo motor is communicatively connected to an external computer terminal.

[0042] The main body of the second motor 4 is connected to the upper surface of the carrier plate 3, the output shaft of the second motor 4 is connected to the middle of the take-up reel 5, and the second motor 4 is communicatively connected to an external computer terminal.

[0043] The reciprocating wire take-up device of the utility model has a compact structure and a reasonable design, making the installation, commissioning and maintenance of the device relatively easy. The design of the screw slider assembly and the linear slideway provides good guidance and support, reduces the wear of the device and prolongs its service life. At the same time, the communication connection between the first motor 2 and the second motor 4 and the external computer terminal allows the device to be easily integrated into the existing automation system, improving the flexibility and adaptability of the device. This design also facilitates remote monitoring and fault diagnosis, reducing maintenance costs and time.

[0044] Specific work:

[0045] The servo motor drives the screw rod, so that the slider screwed on the screw rod moves linearly along the screw rod. The internal thread of the threaded through hole on the slider matches the external thread of the screw rod, ensuring that the slider can move smoothly along the screw rod. The slider is movably embedded in the linear slide groove on the base 1, and the slider moves linearly along the linear slide groove. A smooth through hole is provided on the slider, which matches the smooth guide rod running through the slider to ensure the smooth movement of the slider in the linear slide groove. The carrier plate 3 is arranged above the base and cooperates with the slider, so that the movement of the slider drives the carrier plate to move linearly back and forth. The output shaft of the second motor 4 is connected to the middle part of the take-up drum 5 to drive the take-up drum to rotate. The rotation of the take-up drum realizes the winding of the metal wire product. Since the carrier plate 3 performs reciprocating linear displacement, the take-up drum 5 also performs linear reciprocating displacement along its axial direction. This action makes the winding of the take-up drum circumferentially more evenly dispersed, achieving uniform coverage of the circumference of the take-up drum.

[0046] The above description of the embodiments is to facilitate the understanding and use of the utility model by those skilled in the art. It is obvious that those familiar with the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the utility model is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the utility model without departing from the scope of the utility model should be within the scope of protection of the utility model.

Claims

1. A reciprocating wire take-up device, characterized in that: include: A base (1), wherein a screw slider assembly is provided on the base (1); A first motor (2) is arranged on one side of the base (1), and the first motor (2) is drivingly connected to the screw slider assembly; A carrier plate (3) is arranged above the base (1) and cooperates with the screw slider assembly. The first motor (2) is used to drive the screw slider assembly to perform a reciprocating motion. The carrier plate (3) is driven by the screw slider assembly to perform a reciprocating linear displacement. A second motor (4) is disposed on the carrier plate (3); The wire take-up drum (5) is drivingly connected to the second motor (4), and the wire take-up drum (5) rotates under the drive of the second motor (4), thereby realizing the winding of the metal wire product.

2. A reciprocating wire take-up device according to claim 1, characterized in that: The screw-slider assembly comprises a screw and a slider screwed onto the screw, and the slider can move linearly along the screw.

3. A reciprocating wire take-up device according to claim 2, characterized in that: The slider is provided with a threaded through hole, the threaded through hole is provided with an internal thread, and the external thread of the screw rod matches the internal thread.

4. A reciprocating wire take-up device according to claim 2, characterized in that: The base (1) is provided with a linear slide groove, and the slider is movably embedded in the linear slide groove and can perform linear displacement along the linear slide groove.

5. A reciprocating wire take-up device according to claim 4, characterized in that: A smooth guide rod is also provided in the linear slideway, and the smooth guide rod passes through the slide block.

6. A reciprocating wire take-up device according to claim 5, characterized in that: The two ends of the smooth guide rod are axially connected to the end wall surface of the linear slide groove.

7. A reciprocating wire take-up device according to claim 5, characterized in that: The sliding block is provided with a smooth through hole, and the smooth through hole matches the smooth guide rod.

8. A reciprocating wire take-up device according to claim 2, characterized in that: The first motor (2) is a servo motor, the output shaft of the first motor (2) is transmission-connected to the screw rod, and the servo motor is communicatively connected to an external computer terminal.

9. A reciprocating wire take-up device according to claim 1, characterized in that: The body of the second motor (4) is connected to the upper surface of the carrier plate (3), the output shaft of the second motor (4) is connected to the middle of the take-up reel (5), and the second motor (4) is communicatively connected to an external computer terminal.

10. A reciprocating wire take-up device according to claim 5, characterized in that: One end of the lead screw passes through the end wall of the linear slideway and is drivingly connected to the output end of the first motor (2).