Vacuum coating clamp
By designing a vacuum coating fixture with adjustable clamps and an automatic flipping device, the problems of poor clamping effect and frequent clamping changes in the existing technology have been solved. This has enabled stable clamping and efficient coating of workpieces of different specifications, improving coating efficiency and coating cleanliness.
Patent Information
- Application Number
- CN202323340073.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-08
AI Technical Summary
Existing vacuum coating fixtures have poor clamping effect when clamping irregular workpieces, cannot adapt to workpieces of different specifications, and require frequent fixture changes during the coating process, which affects the coating effect and efficiency.
A vacuum coating fixture including an adjustable clamp and an automatic flipping device was designed. The adjustable clamp can adapt to workpieces of different specifications, and the automatic flipping device can achieve multi-sided coating without removing the workpiece, reducing operation steps and improving coating efficiency and cleanliness.
It achieves stable clamping of workpieces of different specifications, reduces the frequency of fixture replacement, improves coating efficiency and coating cleanliness, and reduces the risk of workpiece surface damage.
Smart Images

Figure CN222332038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamps, in particular to a vacuum coating clamp. Background Art
[0002] Vacuum coating machine mainly refers to a type of coating that needs to be carried out under a higher vacuum degree. There are many types, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and many other types. The main idea is to divide it into two types: evaporation and sputtering. Evaporation coating generally heats the target material to evaporate the surface components in the form of atomic groups or ions, and precipitates on the surface of the substrate to form a thin film. For sputtering coating, it can be simply understood as bombarding the target material with electrons or high-energy lasers, and sputtering the surface components in the form of atomic groups or ions, and finally depositing on the surface of the substrate, undergoing a film-forming process, and finally forming a thin film.
[0003] In the prior art, when the vacuum coating fixture is used to clamp some cans or irregular workpieces, the clamping effect is poor, and it is not suitable for workpieces of different specifications. When clamping workpieces of different specifications, the corresponding fixture needs to be replaced frequently, which is very inconvenient. At the same time, the contact area with the coating surface of the workpiece such as the can is large, which affects the coating effect and has certain limitations when used. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and provides a vacuum coating fixture.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vacuum coating fixture, including a coating machine, the coating machine surface is rotatably connected with an organic door, the coating machine side is connected with a mechanical pump, the coating machine is provided with a clamping mechanism inside, the clamping mechanism includes a connecting rod, the connecting rod is rotatably connected to the inner wall of the coating machine, the connecting rod surface is connected with a fixed seat with a bearing, the fixed seat is fixed to the bottom surface of the coating machine, a support plate is fixed to the side of the connecting rod, a second slide groove is provided on the surface of the support plate, a clamp is slidably connected inside the second slide groove, the side wall of the clamp is set as an arc surface, the clamp is provided with two, the middle part of the two clamps is provided with an internal thread groove, and the internal thread groove is threadedly connected with a threaded rod, the spiral directions of the two internal thread grooves are opposite, both ends of the threaded rod are connected with bearing seats, and the bearing seats are fixed to the top of the support plate, a second bevel gear is fixed to the side of the threaded rod, the surface of the second bevel gear is meshed with a first bevel gear, and the first bevel gear is driven by an external motor.
[0006] Preferably, a gear is fixed on the surface of the connecting rod, a slider is provided above the gear, a tooth groove is provided at the bottom of the slider, and the tooth groove meshes with the gear surface, a protrusion is provided on the side of the slider, a first slide groove is provided on the inner wall of the coating machine, and the first slide groove is slidably connected with the protrusion, a connecting seat is bolted to the bottom of the slider, a piston rod is fixed on the side of the connecting seat, and the piston rod is driven by a cylinder. The existing vacuum coating machine needs to coat multiple surfaces of the workpiece, and the workpiece needs to be turned over when coating the other side of the workpiece, and the temperature needs to be reduced and normal pressure needs to be restored. After the workpiece is taken out and turned over, it is put into the vacuum coating machine again for repeated operations. The whole process has many steps and low efficiency, which reduces the cleanliness of the coating on the surface of the workpiece. In this regard, the utility model adopts an automatic turning device, a gear is fixed on the surface of the connecting rod, the cylinder is turned on to drive the piston rod to move, and the piston rod drives the slider to move in the first slide groove, so that the tooth groove at the bottom of the slider drives the gear to rotate, thereby driving the connecting rod to rotate, turning the fixture, and achieving the purpose of automatic turning, without taking out the workpiece for turning, saving steps, and improving the coating efficiency and the cleanliness of the coating on the surface of the workpiece.
[0007] Preferably, the first slide groove is configured as a T-shaped groove, and the protrusion is configured as a T-shaped protrusion, thereby improving the stability of the slider when sliding in the first slide groove.
[0008] Preferably, the second slide groove is configured as a T-shaped groove, and one end of the clamp close to the second slide groove is configured as a T-shaped protrusion, thereby improving the stability of the clamp when sliding in the second slide groove.
[0009] Preferably, a rubber sleeve is embedded in the clamping end of the clamp, which improves the friction between the clamp and the workpiece, improves the clamping force of the clamp on the workpiece, and protects the workpiece to prevent the clamp from damaging the workpiece surface when clamping the workpiece.
[0010] Preferably, the clamping mechanism is provided in plurality. Existing vacuum coating machines cannot coat multiple workpieces at the same time, and the utility model is provided with a plurality of clamping structures, so that multiple workpieces can be coated and turned over at the same time, thereby improving the coating efficiency.
[0011] Beneficial Effects
[0012] 1. In the prior art, when the vacuum coating fixture is used, the clamping effect is poor when clamping some cans or irregular workpieces, and it is not suitable for workpieces of different specifications. When clamping workpieces of different specifications, the corresponding fixture needs to be frequently replaced, which is very inconvenient. At the same time, the contact area with the coating surface of the workpiece such as the can body is large, which affects the coating effect and has certain limitations when used. In view of such problems, the utility model adopts an adjustable fixture. When it is necessary to clamp the can body workpiece for vacuum coating, the external motor is turned on to drive the first bevel gear to rotate, drive the second bevel gear to rotate, thereby driving the threaded rod to rotate, so that the two fixtures move toward each other in the second slide groove, and the can body workpiece is clamped by the arc surface of the side wall of the fixture. Not only can the clamping force of the fixture be adjusted to prevent the workpiece from falling when the coating is turned over, but it is also suitable for workpieces of different specifications. There is no need to frequently replace the corresponding fixture according to the workpiece, which saves time and effort. In addition, the fixture is small in size and has a small contact area with the coating surface of the workpiece, thereby improving the coating efficiency.
[0013] 2. The existing vacuum coating machine needs to coat multiple surfaces of the workpiece. When coating the other side of the workpiece, the workpiece needs to be flipped, which requires cooling and restoring to normal pressure. The workpiece is taken out and flipped and then put into the vacuum coating machine again for repeated operations. The whole process has many steps and low efficiency, which reduces the cleanliness of the coating on the workpiece surface. In this regard, the utility model adopts an automatic flipping device, in which a gear is fixed on the surface of the connecting rod. The cylinder is turned on to drive the piston rod to move, and the piston rod drives the slider to move in the first slide groove, so that the tooth groove at the bottom of the slider drives the gear to rotate, thereby driving the connecting rod to rotate and flipping the fixture to achieve the purpose of automatic flipping. There is no need to take out the workpiece for flipping, which saves steps and improves the coating efficiency and the cleanliness of the coating on the workpiece surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a front view of the utility model;
[0016] Figure 3 It is a side view of the utility model;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the clamping mechanism in the utility model.
[0018] Legend:
[0019] 1. Coating machine; 101. First slide; 2. Machine door; 3. Slider; 4. Cylinder; 5. Fixed seat; 6. Support plate; 601. Second slide; 7. Clamp; 9. Piston rod; 10. Gear; 11. Connecting rod; 12. Threaded rod; 13. Bearing seat; 14. First bevel gear; 15. Second bevel gear; 16. Connecting seat. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0021] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment:
[0023] Reference Figure 1-4 A vacuum coating fixture includes a coating machine 1, the surface of the coating machine 1 is rotatably connected to an organic door 2, the side of the coating machine 1 is connected to a mechanical pump, and a clamping mechanism is provided inside the coating machine 1, and there are multiple clamping mechanisms. Existing vacuum coating machines cannot coat multiple workpieces at the same time. In response to this, the utility model is provided with multiple clamping structures, which can realize the coating and flipping of multiple workpieces together, thereby improving the coating efficiency. The clamping mechanism includes a connecting rod 11, the connecting rod 11 is rotatably connected to the inner wall of the coating machine 1, the surface of the connecting rod 11 is connected to a fixed seat 5 by a bearing, the fixed seat 5 is fixed to the bottom surface of the coating machine 1, a support plate 6 is fixed to the side of the connecting rod 11, a second slide groove 601 is provided on the surface of the support plate 6, a clamp 7 is slidably connected inside the second slide groove 601, the second slide groove 601 is set as a T-shaped groove, and the end of the clamp 7 close to the second slide groove 601 is set as a T-shaped protrusion. The stability of the clamp 7 when sliding in the second slide groove 601 is improved. The side wall of the clamp 7 is set as an arc surface, and there are two clamps 7. A rubber sleeve is embedded in the clamping end of the clamp 7. The friction between the clamp 7 and the workpiece is improved, the clamping force of the clamp 7 on the workpiece is improved, and the workpiece is protected to prevent the clamp 7 from damaging the surface of the workpiece when clamping the workpiece. An internal thread groove is opened in the middle of the two clamps 7, and the internal thread of the internal thread groove is connected to a threaded rod 12. The spiral directions of the two internal thread grooves are opposite. Both ends of the threaded rod 12 are connected to a bearing seat 13, and the bearing seat 13 is fixed to the top of the support plate 6. A second bevel gear 15 is fixed on the side of the threaded rod 12. The surface of the second bevel gear 15 is meshed with a first bevel gear 14, and the first bevel gear 14 is driven by an external motor.
[0024] A gear 10 is fixed on the surface of the connecting rod 11, a slider 3 is arranged above the gear 10, a tooth groove is provided at the bottom of the slider 3, and the tooth groove is meshed with the surface of the gear 10, a protrusion is provided on the side of the slider 3, a first slide groove 101 is provided on the inner wall of the coating machine 1, and the first slide groove 101 is slidably connected with the protrusion, the first slide groove 101 is set as a T-slot, and the protrusion is set as a T-protrusion. The stability of the slider 3 when sliding in the first slide groove 101 is improved. A connecting seat 16 is bolted to the bottom of the slider 3, and a piston rod 9 is fixed to the side of the connecting seat 16, and the piston rod 9 is driven by the cylinder 4. The existing vacuum coating machine needs to coat multiple surfaces of the workpiece. When coating the other side of the workpiece, the workpiece needs to be flipped, which requires cooling and restoring to normal pressure. After taking out the workpiece and flipping it, it is put into the vacuum coating machine again for repeated operations. The whole process has many steps and low efficiency, which reduces the cleanliness of the coating on the workpiece surface. In this regard, the utility model adopts an automatic flipping device. A gear 10 is fixed on the surface of the connecting rod 11. The cylinder 4 is turned on to drive the piston rod 9 to move. The piston rod 9 drives the slider 3 to move in the first slide groove 101, so that the tooth groove at the bottom of the slider 3 drives the gear 10 to rotate, thereby driving the connecting rod to rotate and flipping the fixture 7 to achieve the purpose of automatic flipping. There is no need to take out the workpiece for flipping, which saves steps and improves the coating efficiency and the cleanliness of the coating on the workpiece surface.
[0025] In the prior art, when the vacuum coating fixture 7 is used, the clamping effect is poor when clamping some cans or irregular workpieces, and it is not suitable for workpieces of different specifications. When clamping workpieces of different specifications, the corresponding fixture 7 needs to be frequently replaced, which is very inconvenient. At the same time, the contact area with the coating surface of the workpiece such as the can body is large, which affects the coating effect and has certain limitations when used. In view of such problems, the utility model adopts an adjustable fixture. When it is necessary to clamp the can body workpiece for vacuum coating, the external motor is turned on to drive the first bevel gear 14 to rotate, drive the second bevel gear 15 to rotate, and then drive the threaded rod 12 to rotate, so that the two fixtures 7 move toward each other in the second slide groove 601, and the can body workpiece is clamped by the arc surface of the side wall of the fixture 7. Not only can the clamping force of the fixture 7 be adjusted to prevent the workpiece from falling when the coating is turned over, but it is also suitable for workpieces of different specifications. There is no need to frequently replace the corresponding fixture 7 according to the workpiece, which saves time and effort. In addition, the fixture 7 is small in size and has a small contact area with the coating surface of the workpiece, which improves the coating efficiency.
[0026] The working principle of the utility model is as follows: turn on the mechanical pump to extract the air inside the coating machine 1, place the tank workpiece between the clamps 7, turn on the external motor to drive the first bevel gear 14 to rotate, drive the second bevel gear 15 to rotate, thereby driving the threaded rod 12 to rotate, so that the two clamps 7 move toward each other in the second slide groove 601, clamp the tank workpiece through the arc surface of the side wall of the clamp 7, close the machine door 2, turn on the coating device to coat the surface of the workpiece, when the coating of one side of the workpiece is completed, turn on the cylinder 4 to drive the piston rod 9 to move, the piston rod 9 drives the slider 3 to move in the first slide groove 101, so that the tooth groove at the bottom of the slider 3 drives the gear 10 to rotate, thereby driving the connecting rod to rotate, flip the clamp 7, and vacuum coat the other side of the workpiece.
[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A vacuum coating fixture, comprising a coating machine (1), wherein the coating machine (1) is rotatably connected to a door (2) on its surface, and a mechanical pump is connected to the side of the coating machine (1), characterized in that: The coating machine (1) is provided with a clamping mechanism inside, and the clamping mechanism includes a connecting rod (11), and the connecting rod (11) is rotatably connected to the inner wall of the coating machine (1), and the surface bearing of the connecting rod (11) is connected to a fixed seat (5), and the fixed seat (5) is fixed to the bottom surface of the coating machine (1), and a support plate (6) is fixed to the side of the connecting rod (11), and a second slide groove (601) is opened on the surface of the support plate (6), and a clamp (7) is slidably connected inside the second slide groove (601), and the side wall of the clamp (7) is set as an arc surface. (7) are provided with two, the middle part of the two clamps (7) are provided with an internal thread groove, and the internal thread groove is threadedly connected to a threaded rod (12), the spiral directions of the two internal thread grooves are opposite, both ends of the threaded rod (12) are bearing-connected to a bearing seat (13), and the bearing seat (13) is fixed on the top of the support plate (6), a second bevel gear (15) is fixed on the side of the threaded rod (12), the surface of the second bevel gear (15) is meshed with a first bevel gear (14), and the first bevel gear (14) is driven by an external motor.
2. The vacuum coating fixture according to claim 1, characterized in that: A gear (10) is fixed on the surface of the connecting rod (11), a slider (3) is provided above the gear (10), a tooth groove is provided at the bottom of the slider (3), and the tooth groove is meshed with the surface of the gear (10), a protrusion is provided on the side of the slider (3), a first slide groove (101) is provided on the inner wall of the coating machine (1), and the first slide groove (101) is slidably connected to the protrusion, a connecting seat (16) is fixed to the bottom of the slider (3) by bolts, a piston rod (9) is fixed to the side of the connecting seat (16), and the piston rod (9) is driven by the cylinder (4).
3. A vacuum coating fixture according to claim 2, characterized in that: The first sliding groove (101) is configured as a T-shaped groove, and the protrusion is configured as a T-shaped protrusion.
4. The vacuum coating fixture according to claim 1, characterized in that: The second sliding groove (601) is configured as a T-shaped groove, and one end of the clamp (7) close to the second sliding groove (601) is configured as a T-shaped protrusion.
5. The vacuum coating fixture according to claim 1, characterized in that: A rubber sleeve is embedded in the clamping end of the clamp (7).
6. The vacuum coating fixture according to claim 1, characterized in that: The clamping mechanism is provided in plurality.